CN112852553A - Preparation process of environment-friendly smokeless candle - Google Patents
Preparation process of environment-friendly smokeless candle Download PDFInfo
- Publication number
- CN112852553A CN112852553A CN202011598358.0A CN202011598358A CN112852553A CN 112852553 A CN112852553 A CN 112852553A CN 202011598358 A CN202011598358 A CN 202011598358A CN 112852553 A CN112852553 A CN 112852553A
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- clamping
- container
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- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 229920000742 Cotton Polymers 0.000 claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 238000007664 blowing Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 6
- 238000007711 solidification Methods 0.000 claims abstract description 4
- 230000008023 solidification Effects 0.000 claims abstract description 4
- 244000178289 Verbascum thapsus Species 0.000 claims description 39
- 238000005520 cutting process Methods 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 12
- 238000004018 waxing Methods 0.000 claims description 9
- 238000002513 implantation Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 230000005012 migration Effects 0.000 abstract 1
- 238000013508 migration Methods 0.000 abstract 1
- 238000004904 shortening Methods 0.000 abstract 1
- 239000001993 wax Substances 0.000 description 29
- 238000003825 pressing Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000007792 addition Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 235000019737 Animal fat Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
- C11C5/02—Apparatus for preparation thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
- C11C5/02—Apparatus for preparation thereof
- C11C5/023—Apparatus for preparation thereof by casting or melting in a mould
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Fats And Perfumes (AREA)
Abstract
The invention discloses a preparation process of an environment-friendly smokeless candle, which comprises the following operation steps: fixing a cotton rope roll on a discharging roller, enabling the cotton rope to pass through a wax oil pool for multiple times through a rotating roller and then fixing the cotton rope on a sliding base through a clamping module; the rotation roller rotates, and the sheave supports the cotton rope and moves down to stay the cotton rope that proper length had adhered to the wax oil on the second base, after that through sheave downstream in-process trigger limit switch, the rotation roller stop rotation this moment, sliding base horizontal migration, sheave rebound for the cotton rope that persists on the second base draws in first base, through the wax oil solidification on the blowing device messenger cotton rope, thereby make the wick into with the cotton rope, the wick continues to stretch out until sliding base stop movement in following first base this moment. The invention has compact structure, small occupied area, contribution to controlling cost, shortening manufacturing time and improving manufacturing efficiency.
Description
Technical Field
The invention relates to the field of candle manufacturing, in particular to a preparation process of an environment-friendly smokeless candle.
Background
A candle, a daily lighting tool, is made mainly of paraffin, and in ancient times, is usually made of animal fat. However, with the development of the society, the appearance of the electric lamp enables the candle to fade the lighting function, the candle appears in the life of people with the identity of ornaments, modern people who pay more and more attention to the home atmosphere prefer to use the candle to decorate the home, and a warm and romantic atmosphere is created. These candles for decoration are often used in containers for safety and recycling reasons, as compared to candles for illumination.
At present, the candle is manufactured by mainly injecting wax oil into a mould, taking out the candle after the wax oil is cooled, solidified and molded, and finally adding a candle wick into the candle. In the whole candle manufacturing process, the manual operation links are more, the stable manufacturing quality of the candle cannot be guaranteed, the working strength of workers is high, and the manufacturing efficiency is easily influenced.
Disclosure of Invention
The invention aims to provide a preparation process of an environment-friendly smokeless candle, which is beneficial to reducing cost and improving manufacturing efficiency.
The technical scheme adopted by the invention for solving the problems is as follows:
a preparation process of an environment-friendly smokeless candle comprises the following operation steps:
(1) fixing a cotton rope roll on a discharging roller, enabling the cotton rope to pass through a wax oil pool for multiple times through a rotating roller, and then fixing the cotton rope on a sliding base through a clamping module;
(2) rotating the rotating roller, enabling the grooved pulley to abut against the cotton rope to move downwards, so that the cotton rope with proper length and wax oil attached to the cotton rope is reserved on the second base, triggering the limit switch in the downward movement process of the grooved pulley, stopping the rotation of the rotating roller, enabling the sliding base to move horizontally, enabling the grooved pulley to move upwards, enabling the cotton rope reserved on the second base to be pulled into the first base, enabling the wax oil on the cotton rope to be solidified through the air blowing device, making the cotton rope into a candle wick, and enabling the candle wick to continuously extend out of the first base until the sliding base stops moving;
(3) step three, loosening the clamping module, resetting the sliding base, and clamping the candlewick again by the clamping module;
(4) step four, repeating the step two, cutting off the candlewicks extending out of the first base through the cutting module, and then repeating the step three;
(5) in the first feeding module, the lifting plate is lifted, the lifting plate drives the shell to vertically move, the shell is completely pushed into the assembling groove through horizontal movement of the second pushing block, then the second pushing block and the lifting plate are reset, the shell in the third base is pushed onto the lifting plate through horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(6) in the second feeding module, the lifting plate is lifted, the lifting plate drives the base to vertically move, the base is completely pushed into the assembling groove through horizontal movement of the second pushing block, the base is abutted against a shell in the assembling groove and is connected through a buckle structure, then the second pushing block and the lifting plate reset, the base in the third base is pushed onto the lifting plate through horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(7) step seven, repeating the step two, the candlewick stretches into the container which is assembled in the assembling groove, then repeating the step three, the candlewick is positioned between the two metal clamping pieces of the base, the first clamping piece and the second clamping piece stretch into the slot of the base through the horizontal movement of the clamping base, the clamping base rotates to adjust the position through the guide groove on the slot, the first clamping piece and the second clamping piece are respectively positioned at two sides of the two metal clamping pieces, the first clamping piece and the second clamping piece are gathered together through the linear movement of the sliding column and abut against the lug, the first clamping piece and the second clamping piece abut against the convex column to enable the two metal clamping pieces to be folded to clamp the candlewick, the candlewick is cut off through the cutting module, then the implantation of the candlewick in the container is completed, the sliding column resets, the first clamping piece and the second clamping piece are reset under the action of the spring, the clamping base resets;
(8) step eight, thereby promote the container that accomplishes the wick implantation and get into the guide way of guide through the promotion piece rectilinear movement in the equipment inslot, the container is placed to change into vertical placement from the level, the container falls into the container inslot of transport along the guide way, through transport a rectilinear movement, transport the container to pouring the module, pour the wax oil into the container through oiling module, solidify the wax oil in the container through solidification module, thereby accomplish the preparation of candle, the workman takes away the candle that makes afterwards, transport a reset, then the carousel rotates 90.
As a further improvement of the above technical solution, four assembling grooves are formed in the turntable, and the four assembling grooves sequentially start to perform operations of step five to step eight along with the rotation of the turntable. The candle manufacturing steps among the four assembling grooves are sequentially started along with the rotation of the rotary table, so that the manufacturing yield of the candle in unit time is improved, and the manufacturing efficiency is improved.
As a further improvement of the above technical solution, in the fourth step, the method further includes: judging whether the number of times of the cotton rope penetrating through the wax oil pool needs to be increased or not according to the waxing degree of the candlewick cut off by the cutting module; if the judgment result is yes, the clamping module is loosened, and the step one is repeated. The waxing degree of the cotton rope accords with the standard, the hardness of the candle wick is guaranteed, the installation difficulty of the candle wick is reduced, and the manufacturing efficiency is improved.
As a further improvement of the above technical solution, between the step four and the step five, the method further comprises: judging whether addition is needed according to the number of the shells in the third base of the first feeding module and the number of the bases in the third base of the second feeding module; if the base is judged to be the first base, the shell of the container is added into the first base of the first feeding module, and the base of the container is added into the second base of the second feeding module. The quantity of the shell and the base on the device is sufficient, and the continuous production of the candle is maintained.
Compared with the prior art, the invention has the following advantages and effects:
the invention carries out the operations of container assembly and candle wick implantation in the container by rotating the turntable, has compact structure, reduces the requirement on manual operation and is beneficial to reducing the labor cost. Simultaneously, the mode of operation has been replaced sharp transport to carry out the mode of operation in proper order through the carousel realization with rotating, makes the equipment that operates in proper order can vertically be parallel to set gradually, has avoided equipment transversely to set gradually and has leaded to the problem that the area demand is big, does benefit to and reduces the place cost. Furthermore, through the automatic assembly line manufacturing of the candle, the links of manual operation are reduced, the manufacturing time of the candle is shortened, and the stability of the manufacturing quality of the candle is favorably ensured and the manufacturing efficiency is favorably improved.
Drawings
FIG. 1 is a schematic structural diagram of a production line for preparing an environment-friendly smokeless candle according to the invention.
Fig. 2 is a schematic view of a wax-coated module of the core-making module shown in fig. 1.
FIG. 3 is a schematic view of the construction of the control module and the hardening module of the core module shown in FIG. 1.
Fig. 4 is a schematic structural view of the core feed module shown in fig. 3.
Fig. 5 is a schematic structural view of the assembled module shown in fig. 1.
Figure 6 is a schematic view of the construction of the first and second feeder modules shown in figure 5.
Fig. 7 is a schematic structural view of the core-fixing module shown in fig. 5.
Fig. 8 is a schematic view of the structure of the clamping module shown in fig. 7.
Fig. 9 is a schematic structural view of the transport module shown in fig. 5.
Fig. 10 is a schematic view of the construction of the casting module shown in fig. 1.
Fig. 11 is a schematic structural view of the outer shell of the container in the embodiment of the present invention.
Fig. 12 is a schematic structural view of a base of a container in an embodiment of the present invention.
Fig. 13 is a schematic view of the structure of a container in an embodiment of the present invention.
Wherein, the machine frame 1, the slide rail 11, the cotton rope 12, the candlewick 13, the container 14, the housing 15, the protrusion 151, the tapered structure 152, the base 16, the slot 161, the slot 162, the clamp 163, the metal clip 164, the convex column 165, the guide groove 166, the core making module 2, the wax coating module 21, the hardening module 22, the control module 23, the assembling module 3, the turntable 31, the first feeding module 32, the second feeding module 33, the core fixing module 34, the conveying module 35, the positioning wheel 36, the pouring module 4, the oil injecting module 41, the solidifying module 42, the discharging roller 51, the wax oil pool 52, the rotating roller 53, the rope pressing piece 54, the second base 55, the grooved wheel 56, the limit switch 57, the guide roller 58, the first base 61, the air blowing device 62, the core feeding module 63, the cutting module 64, the sliding base 65, the clamping module 66, the first clamping block 67, the second clamping block 68, the extending piece 69, the assembling groove 71 and the pushing block 72, the device comprises a spring ball pin ring 73, a spring ball pin belt 74, a guide piece 75, a conveying piece 76, a guide channel 77, a container groove 78, a cam 79, a fourth base 81, a clamping module 82, a clamping base 83, a first clamping piece 84, a second clamping piece 85, a sliding column 86, a strip-shaped groove 87, a spring 88, a bump 89, a third base 91, a first pushing module 92, a second pushing module 93, a third pushing module 94, a lifting plate 95, a first pushing block 96 and a second pushing block 97.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
Referring to fig. 1 to 13, the preparation line of the environment-friendly smokeless candle in the embodiment includes a frame 1, a core making module 2, an assembling module 3 and a pouring module 4 are sequentially arranged on the frame 1 from left to right, the core making module 2 is used for making a wick from a cotton rope, the assembling module 3 is rotated by a turntable 31 to realize container assembly and wick implantation in a container, the pouring module 4 is used for injecting wax oil into the container, the core making module 2 includes a waxing module 21, a hardening module 22 and a control module 23, the waxing module 21 is used for applying wax oil to the cotton rope, the hardening module 22 is used for solidifying the wax oil on the cotton rope, the control module 23 is located between the waxing module 21 and the hardening module 22, the control module 23 is used for driving the waxing module 21 and the hardening module 22 to alternately convey the cotton rope, the waxing module 21 includes a discharging roller 51, a wax oil pool 52 and a rotating roller 53, the cotton rope on the feeding roller 51 is arranged in the wax oil pool 52 in a penetrating mode, the cotton rope passes through the wax oil pool 52 for at least one time through the rotating rollers 53, the number of the rotating rollers 53 is two, the frame 1 is rotatably provided with two guide rollers 58, the two guide rollers 58 are respectively positioned below the two rotating rollers 53, the wax oil pool 52 is provided with a rope pressing piece 54, the rope pressing piece 54 abuts against the cotton rope to enable the cotton rope to be immersed in the wax oil pool 52, the wax oil pool 52 realizes the lifting of the rope pressing piece 54 through a screw motor, the rope pressing piece 54 penetrates through an output shaft of the screw motor in a threaded matching mode, the hardening module 22 comprises a first base 61, the first base 61 is fixedly connected to the frame 1, the first base 61 is sequentially provided with a wind blowing device 62, a core feeding module 63 and a cutting module 64 from left to right, the wind blowing device 62 is fixedly connected to the first base 61, the air blowing device 62 is a cooling fan, the air blowing device 62 is used for solidifying wax oil on a cotton rope to manufacture candlewick, the wick feeding module 63 is used for conveying candlewick, the cutting module 64 is used for cutting off candlewick, the wick feeding module 63 comprises a sliding base 65, the sliding base 65 is arranged on the first base 61 in a sliding mode, a clamping module 66 used for clamping cotton rope is arranged on the sliding base 65, the clamping module 66 comprises a first clamping block 67 and a second clamping block 68, the first clamping block 67 and the second clamping block 68 are arranged on the sliding base 65 in a bilateral symmetry sliding mode, the sliding base 65 realizes synchronous opposite movement of the first clamping block 67 and the second clamping block 68 through synchronous rotation of two screw motors, the first clamping block 67 and the second clamping block 68 are respectively arranged on output shafts of the two screw motors in a threaded matching mode, an extension piece 69 is fixedly connected to the sliding base 65, the extension piece 69 is arranged on the first base 61 in a penetrating mode, the extending sheet 69 is provided with a groove for inserting candlewicks, the control module 23 comprises a second base 55, the second base 55 is fixedly connected to the frame 1, the second base 55 is provided with a vertically moving sheave 56, the sheave 56 props against a cotton rope, the second base 55 is embedded with four limit switches 57, the four limit switches 57 are respectively positioned at the two sides of the uppermost end and the two sides of the lowermost end of the movement track of the sheave 56, the sheave 56 realizes the alternate operation of the rotating roller 53 and the core sending module 63 for conveying the cotton rope through the limit switches 57, the assembly module 3 further comprises a first feeding module 32, a second feeding module 33, a core fixing module 34 and a conveying module 35, the turntable 31 is provided with four assembly grooves 71 which are annularly arranged at equal angles, the first feeding module 32 is used for sending the shell of the container into the assembly grooves 71, the second feeding module 33 is used for sending the base of the container into the assembly grooves 71 and connecting the base with the shell, the core fixing module 34 is used for fixing candlewicks on the base, four assembling grooves 71 sequentially correspond to the first feeding module 32, the second feeding module 33, the core fixing module 34 and the conveying module 35, the rotary table 31 sequentially assembles the first feeding module 32, the second feeding module 33 and the core fixing module 34 in the same assembling groove 71 through rotation, a pushing block 72 is arranged in the assembling groove 71 in a sliding manner, the pushing block 72 is driven by external force to push an assembled container to the conveying module 35, the conveying module 35 is used for conveying the assembled container to the pouring module 4, the rotary table 31 is rotatably arranged on the rack 1, positioning wheels 36 are respectively arranged on two sides of the bottom end of the rotary table 31, the positioning wheels 36 are in contact with the rotary table 31, the two positioning wheels 36 are rotatably connected to the rack 1, the rotary table 31 realizes linear movement of the pushing block 72 through a screw motor, the pushing block 72 is arranged on an output shaft of the screw motor in a threaded fit manner, a plurality of spring ball pin ring rings 73 are arranged in the assembly groove 71, each spring ball pin ring 73 is composed of a plurality of spring ball pins 74 which are annularly arranged at equal intervals, a conical through hole for a wick to pass through is formed in the pushing block 72, one end of the pushing block 72, which is in contact with the shell, is conical, each of the first feeding module 32 and the second feeding module 33 comprises a third base 91, a first pushing module 92, a second pushing module 93 and a third pushing module 94, the third base 91 is fixedly connected to the rack 1, the first pushing module 92 is used for driving the shell or the base to vertically move, the second pushing module 93 is used for pushing the shell or the base onto the first pushing module 92, the third pushing module 94 is used for pushing the shell or the base on the first pushing module 92 into the assembly groove 71, the first pushing module 92 comprises a lifting plate 95 and a first driving module used for driving the lifting plate 95 to vertically move, the second pushing module 93 comprises a first pushing block 96 and a second driving module for driving the first pushing block 96 to horizontally and linearly move, the third pushing module 94 comprises a second pushing block 97 and a third driving module for driving the second pushing block 97 to horizontally and linearly move, the first driving module and the third driving module are both electric hydraulic rods, the fixed ends of the two electric hydraulic rods are fixedly connected to the third base 91, the pushing ends of the two electric hydraulic rods are respectively fixedly connected with the lifting plate 95 and the second pushing block 97, the second driving module is a screw motor, the first pushing block 96 is arranged on the output shaft of the screw motor in a threaded fit manner, the core fixing module 34 comprises a fourth base 81 and a clamping module 82, the clamping module 82 is used for driving the base to clamp a candle wick, the clamping module 82 comprises a clamping base 83, a first clamping piece 84, a second clamping piece 85 and a sliding column 86, one end of the clamping base 83 is rotatably arranged on the fourth base 81, the first clamping piece 84 and the second clamping piece 85 are arranged in parallel in a strip-shaped groove 87 at the other end of the clamping base 83 in a bilateral symmetry manner, a spring 88 is arranged between the first clamping piece 84 and the second clamping piece 85, the spring 88 is propped against the first clamping piece 84 and the second clamping piece 85, hemispherical lugs 89 are fixedly connected to the first clamping piece 84 and the second clamping piece 85, the lugs 89 penetrate through holes in the strip-shaped groove 87 and are exposed on the clamping base, a sliding column 86 is sleeved on the clamping base 83, a fourth driving module for driving the sliding column 86 to move linearly is arranged on the fourth base 81, the lugs 89 are positioned on the moving track of the sliding column 86, the fourth driving module is a screw motor, the sliding column 86 penetrates through an output shaft of the screw motor in a threaded fit manner, a fifth driving module for driving the clamping base 83 to move linearly is arranged on the fourth base 81, the fifth driving module is an electric hydraulic rod, the fixed end of the electric hydraulic rod is fixedly connected to the fourth base 81, the pushing end of the electric hydraulic rod is rotatably connected with one end of the clamping base 83, the conveying module 35 comprises a guide part 75 and a conveying part 76, a guide channel 77 for guiding the assembled containers to slide is arranged on the guide part 75, the conveying part 76 is positioned right below the guide channel 77, a container groove 78 for accommodating the assembled containers is arranged on the conveying part 76, the conveying part 76 is slidably arranged on the slide rail 11 of the frame 1, two cams 79 are arranged in the guide channel 77, the two cams 79 are bilaterally and symmetrically rotatably arranged in the guide channel 77, any one cam 79 is driven by external force to rotate, synchronous rotation is realized between the two cams 79 through a synchronous belt transmission mechanism, the guide part 75 realizes rotation of the cam 79 through a screw motor, and the cam 79 is fixedly connected to an output shaft of the screw motor, the slide rail 11 realizes that the conveying member 76 moves linearly through the screw motor, the conveying member 76 is arranged on an output shaft of the screw motor in a threaded fit manner in a penetrating manner, the pouring module 4 comprises an oil injection module 41 and a curing module 42, the oil injection module 41 is used for injecting wax oil into a container which is assembled, the curing module 42 is used for solidifying the wax oil which is injected into the container which is assembled, and the curing module is a cooling fan. Shell 15 is both ends open structure, realizes connecting through buckle structure between shell 15 and the base 16, is equipped with protruding 151 on the outside edge of the bottom of shell 15, seted up on the base 16 with protruding 151 assorted draw-in groove 161, the open position on the top of shell 15 is toper structure 152, slot 162 has been seted up to the bottom of base 16, fixedly connected with folder 163 in slot 162 is left and right symmetry on folder 163 and is provided with two metal clamping pieces 164, a plurality of projections 165 of fixedly connected with on the lateral surface of metal clamping piece 164, set up two guide ways 166 that are left and right symmetry and set up on slot 162, two guide ways 166 are located the both sides of two metal clamping pieces 164 respectively.
In summary, the application method of the invention is as follows:
the method comprises the following steps: fixing a cotton rope roll on a discharging roller, enabling the cotton rope to pass through a wax oil pool for multiple times through a rotating roller and then fixing the cotton rope on a sliding base through a clamping module;
step two: the rotating roller rotates, the grooved pulley props against the cotton rope to move downwards, so that the cotton rope with proper length and wax oil attached to the cotton rope is reserved on the second base, then the grooved pulley triggers the limit switch in the downward movement process, the rotating roller stops rotating at the moment, the sliding base moves horizontally, the grooved pulley moves upwards, so that the cotton rope reserved on the second base is pulled into the first base, the wax oil on the cotton rope is solidified through the air blowing device, the cotton rope is made into a wick, and the wick continuously extends out of the first base at the moment until the sliding base stops moving;
step three: the clamping module is loosened, the sliding base is reset, and the clamping module clamps the candlewick again;
step four: repeating the second step, cutting off the candlewicks extending out of the first base through the cutting module, and then repeating the third step;
step five: in the first feeding module, the lifting plate is lifted, the lifting plate drives the shell to vertically move, the shell is completely pushed into the assembling groove through the horizontal movement of the second pushing block, then the second pushing block and the lifting plate are reset, the shell in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
step six: in the second feeding module, the lifting plate is lifted, the lifting plate drives the base to vertically move, the base is completely pushed into the assembling groove through the horizontal movement of the second pushing block, the base is abutted against the shell in the assembling groove and is connected through the buckle structure, then the second pushing block and the lifting plate are reset, the base in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
step seven: repeating the second step, the candlewick stretches into the container which is assembled in the assembling groove, then repeating the third step, the candlewick is positioned between the two metal clamping pieces of the base, the first clamping piece and the second clamping piece stretch into the slot of the base through the horizontal movement of the clamping base, the clamping base rotates to adjust the position through the guide groove on the slot, the first clamping piece and the second clamping piece are respectively positioned at two sides of the two metal clamping pieces, the first clamping piece and the second clamping piece are gathered together through the linear movement of the sliding column and the butting of the lug, the first clamping piece and the second clamping piece butt against the convex column to fold and clamp the candlewick, the candlewick is cut off through the cutting module, then the implantation of the candlewick in the container is completed, the sliding column is reset, the first clamping piece and the second clamping piece are reset under the action of the spring, the clamping base is reset, and then the turntable rotates;
step eight: thereby promote the container that accomplishes the wick implantation and get into the guide way of guide through the promotion piece rectilinear movement of equipment inslot, the container is placed by the level and is changed into vertical placing into, the container falls into the container inslot of transport along guide way, through carrying a rectilinear movement, transport the container to pouring the module, pour the wax oil into the container through the oiling module, the wax oil in with the container through solidification module solidifies, thereby accomplish the preparation of candle, the workman takes away the candle that makes well afterwards, carry a reset, then the carousel rotates 90.
And four assembling grooves are formed in the turntable, and the four assembling grooves rotate along with the turntable to sequentially start the operations from the fifth step to the eighth step.
In step four, further comprising: judging whether the number of times of the cotton rope penetrating through the wax oil pool needs to be increased or not according to the waxing degree of the candlewick cut off by the cutting module; if the judgment result is yes, the clamping module is loosened, and the step one is repeated.
Between step four and step five, still include: judging whether addition is needed according to the number of the shells in the third base of the first feeding module and the number of the bases in the third base of the second feeding module; if the base is judged to be the first base, the shell of the container is added into the first base of the first feeding module, and the base of the container is added into the second base of the second feeding module.
The above description of the present invention is intended to be illustrative. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (4)
1. A preparation process of an environment-friendly smokeless candle is characterized by comprising the following steps: the method comprises the following operation steps:
(1) fixing a cotton rope roll on a discharging roller, enabling the cotton rope to pass through a wax oil pool for multiple times through a rotating roller, and then fixing the cotton rope on a sliding base through a clamping module;
(2) rotating the rotating roller, enabling the grooved pulley to abut against the cotton rope to move downwards, so that the cotton rope with proper length and wax oil attached to the cotton rope is reserved on the second base, triggering the limit switch in the downward movement process of the grooved pulley, stopping the rotation of the rotating roller, enabling the sliding base to move horizontally, enabling the grooved pulley to move upwards, enabling the cotton rope reserved on the second base to be pulled into the first base, enabling the wax oil on the cotton rope to be solidified through the air blowing device, making the cotton rope into a candle wick, and enabling the candle wick to continuously extend out of the first base until the sliding base stops moving;
(3) step three, loosening the clamping module, resetting the sliding base, and clamping the candlewick again by the clamping module;
(4) step four, repeating the step two, cutting off the candlewicks extending out of the first base through the cutting module, and then repeating the step three;
(5) in the first feeding module, the lifting plate is lifted, the lifting plate drives the shell to vertically move, the shell is completely pushed into the assembling groove through horizontal movement of the second pushing block, then the second pushing block and the lifting plate are reset, the shell in the third base is pushed onto the lifting plate through horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(6) in the second feeding module, the lifting plate is lifted, the lifting plate drives the base to vertically move, the base is completely pushed into the assembling groove through horizontal movement of the second pushing block, the base is abutted against a shell in the assembling groove and is connected through a buckle structure, then the second pushing block and the lifting plate reset, the base in the third base is pushed onto the lifting plate through horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(7) step seven, repeating the step two, the candlewick stretches into the container which is assembled in the assembling groove, then repeating the step three, the candlewick is positioned between the two metal clamping pieces of the base, the first clamping piece and the second clamping piece stretch into the slot of the base through the horizontal movement of the clamping base, the clamping base rotates to adjust the position through the guide groove on the slot, the first clamping piece and the second clamping piece are respectively positioned at two sides of the two metal clamping pieces, the first clamping piece and the second clamping piece are gathered together through the linear movement of the sliding column and abut against the lug, the first clamping piece and the second clamping piece abut against the convex column to enable the two metal clamping pieces to be folded to clamp the candlewick, the candlewick is cut off through the cutting module, then the implantation of the candlewick in the container is completed, the sliding column resets, the first clamping piece and the second clamping piece are reset under the action of the spring, the clamping base resets;
(8) step eight, thereby promote the container that accomplishes the wick implantation and get into the guide way of guide through the promotion piece rectilinear movement in the equipment inslot, the container is placed to change into vertical placement from the level, the container falls into the container inslot of transport along the guide way, through transport a rectilinear movement, transport the container to pouring the module, pour the wax oil into the container through oiling module, solidify the wax oil in the container through solidification module, thereby accomplish the preparation of candle, the workman takes away the candle that makes afterwards, transport a reset, then the carousel rotates 90.
2. The process for preparing an environmentally friendly smokeless candle of claim 1, wherein: and four assembling grooves are formed in the turntable, and the four assembling grooves rotate along with the turntable to sequentially start the operations from the fifth step to the eighth step.
3. The process for preparing an environmentally friendly smokeless candle of claim 1, wherein: in step four, further comprising: judging whether the number of times of the cotton rope penetrating through the wax oil pool needs to be increased or not according to the waxing degree of the candlewick cut off by the cutting module; if the judgment result is yes, the clamping module is loosened, and the step one is repeated.
4. The process for preparing an environmentally friendly smokeless candle of claim 1, wherein: between step four and step five, still include: judging whether addition is needed according to the number of the shells in the third base of the first feeding module and the number of the bases in the third base of the second feeding module; if the base is judged to be the first base, the shell of the container is added into the first base of the first feeding module, and the base of the container is added into the second base of the second feeding module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011598358.0A CN112852553B (en) | 2020-12-29 | 2020-12-29 | Preparation process of environment-friendly smokeless candle |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB669176A (en) * | 1949-01-22 | 1952-03-26 | Poul Mandrup Poulsen | Improved process and machine for the production of candles |
| GB682019A (en) * | 1950-05-18 | 1952-11-05 | Price S Patent Candle Company | Improvements in and relating to the manufacture of candles and like articles |
| US3474759A (en) * | 1966-11-14 | 1969-10-28 | Niels Georg Barfred | Candle dipping machine |
| CN104444184A (en) * | 2014-11-10 | 2015-03-25 | 大连达伦特工艺品有限公司 | Automatic plastic container candle production line |
| CN214088442U (en) * | 2020-11-16 | 2021-08-31 | 桐庐春江蜡制品有限公司 | Processing equipment of environmental protection candle inner core |
-
2020
- 2020-12-29 CN CN202011598358.0A patent/CN112852553B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB669176A (en) * | 1949-01-22 | 1952-03-26 | Poul Mandrup Poulsen | Improved process and machine for the production of candles |
| GB682019A (en) * | 1950-05-18 | 1952-11-05 | Price S Patent Candle Company | Improvements in and relating to the manufacture of candles and like articles |
| US3474759A (en) * | 1966-11-14 | 1969-10-28 | Niels Georg Barfred | Candle dipping machine |
| CN104444184A (en) * | 2014-11-10 | 2015-03-25 | 大连达伦特工艺品有限公司 | Automatic plastic container candle production line |
| CN214088442U (en) * | 2020-11-16 | 2021-08-31 | 桐庐春江蜡制品有限公司 | Processing equipment of environmental protection candle inner core |
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| CN112852553B (en) | 2023-10-27 |
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Effective date of registration: 20230925 Address after: No. 68 Niushanwu, Tongjun Street, Tonglu County, Hangzhou City, Zhejiang Province, 311500 Applicant after: TONGLU CHUNJIANG WAX WORK CO.,LTD. Address before: No. 68, niushanwu, Tongjun street, Tonglu County, Hangzhou City, Zhejiang Province Applicant before: Ye Miaolin |
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