CN112852553B - Preparation process of environment-friendly smokeless candle - Google Patents
Preparation process of environment-friendly smokeless candle Download PDFInfo
- Publication number
- CN112852553B CN112852553B CN202011598358.0A CN202011598358A CN112852553B CN 112852553 B CN112852553 B CN 112852553B CN 202011598358 A CN202011598358 A CN 202011598358A CN 112852553 B CN112852553 B CN 112852553B
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- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 229920000742 Cotton Polymers 0.000 claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 claims abstract description 25
- 238000007664 blowing Methods 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000008569 process Effects 0.000 claims abstract description 6
- 230000001960 triggered effect Effects 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 244000178289 Verbascum thapsus Species 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- 238000002513 implantation Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000004018 waxing Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 239000001993 wax Substances 0.000 description 41
- 238000007711 solidification Methods 0.000 description 6
- 230000008023 solidification Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000005034 decoration Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 235000019737 Animal fat Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
- C11C5/02—Apparatus for preparation thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C5/00—Candles
- C11C5/02—Apparatus for preparation thereof
- C11C5/023—Apparatus for preparation thereof by casting or melting in a mould
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Fats And Perfumes (AREA)
Abstract
The invention discloses a preparation process of an environment-friendly smokeless candle, which comprises the following operation steps: the cotton rope is coiled and fixed on the discharging roller, and the cotton rope passes through the wax oil pool for a plurality of times through the rotating roller and then is fixed on the sliding base through the clamping module; the rotating roller rotates, the grooved pulley pushes against the cotton rope to move downwards, so that the cotton rope with the proper length and attached with wax oil is reserved on the second base, then a limit switch is triggered in the process of downwards moving through the grooved pulley, at the moment, the rotating roller stops rotating, the sliding base moves horizontally, the grooved pulley moves upwards, the cotton rope reserved on the second base is pulled into the first base, wax oil on the cotton rope is solidified through the blowing device, and the cotton rope is manufactured into a candle core, and the candle core continuously stretches out of the first base until the sliding base stops moving. The invention has compact structure and small occupied area, is beneficial to controlling the cost, shortens the manufacturing time and improves the manufacturing efficiency.
Description
Technical Field
The invention relates to the field of candle manufacturing, in particular to a preparation process of an environment-friendly smokeless candle.
Background
Candles, which are a daily lighting tool, are mainly made of paraffin, and in ancient times are usually made of animal fat. However, with the development of society, the appearance of electric lamps makes candles fade the lighting function, candles appear in the life of people in the form of decorations, modern people who pay more attention to the home atmosphere prefer to use candles to put in home, and a warm romantic atmosphere is created. These candles for decoration are often used in containers for safety and recycling purposes, as compared to conventional candles for illumination.
At present, wax oil is mainly injected into a mould in the manufacturing mode of the candle, the candle is taken out after the wax oil is cooled, solidified and molded, and finally, a candle core is added into the candle. In the whole manufacturing flow of the candle, the links of manual operation are more, the manufacturing quality of the candle can not be ensured to be stable, the working strength of workers is high, and the manufacturing efficiency is easy to influence.
Disclosure of Invention
The invention aims to provide a preparation process of an environment-friendly smokeless candle, which is beneficial to reducing cost and improving manufacturing efficiency.
The invention solves the problems by adopting the following technical scheme:
the preparation process of the environment-friendly smokeless candle comprises the following operation steps:
(1) Step one, a cotton rope roll is fixed on a discharging roller, and the cotton rope passes through a wax oil pool for many times through a rotating roller and then is fixed on a sliding base through a clamping module;
(2) Step two, the rotating roller rotates, the grooved pulley pushes against the cotton rope to move downwards, so that the cotton rope with proper length and attached with wax oil is reserved on the second base, then a limit switch is triggered in the process of downwards moving through the grooved pulley, at the moment, the rotating roller stops rotating, the sliding base horizontally moves, the grooved pulley moves upwards, the cotton rope reserved on the second base is pulled into the first base, wax oil on the cotton rope is solidified through the blowing device, and the cotton rope is manufactured into a candle core, and at the moment, the candle core continuously stretches out of the first base until the sliding base stops moving;
(3) Step three, loosening the clamping module, resetting the sliding base, and clamping the candle core again by the clamping module;
(4) Step four, repeating the step two, cutting off the candlewick extending from the first base through the cutting module, and repeating the step three;
(5) Fifthly, in the first feeding module, the lifting plate is lifted, the lifting plate drives the shell to move vertically, the shell is pushed into the assembly groove completely through the horizontal movement of the second pushing block, then the second pushing block and the lifting plate are reset, the shell in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(6) Step six, in the second feeding module, the lifting plate is lifted, the lifting plate drives the base to vertically move, the base is completely pushed into the assembly groove through the horizontal movement of the second pushing block, the base is propped against the shell in the assembly groove and is connected through the buckle structure, then the second pushing block and the lifting plate are reset, the base in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(7) Step seven, repeating the step two, the candle core stretches into the container which is assembled in the assembly groove, then repeating the step three, wherein the candle core is positioned between two metal clamping pieces of the base, the clamping base horizontally moves to enable the first clamping piece and the second clamping piece to stretch into a slot of the base, the clamping base rotates to adjust positions through a guide groove on the slot, the first clamping piece and the second clamping piece are respectively positioned at two sides of the two metal clamping pieces, the first clamping piece and the second clamping piece are gathered by propping up a lug through linear movement of a sliding column, the first clamping piece and the second clamping piece prop up a convex column to fold the two metal clamping pieces to clamp the candle core, the candle core is cut off through a cutting module, so that implantation of the candle core in the container is completed, then the sliding column is reset, the first clamping piece and the second clamping piece are reset under the action of a spring, the clamping base is reset, and then the turntable rotates for 90 degrees;
(8) Step eight, the container which is implanted with the candle core is pushed to enter a guide channel of a guide piece by the linear movement of a pushing block in an assembly groove, the container is horizontally placed to be vertically placed, falls into a container groove of a conveying piece along the guide channel, is conveyed to a pouring module by the linear movement of the conveying piece, wax oil is injected into the container by the pouring module, the wax oil in the container is solidified by a solidifying module, so that the manufacture of the candle is completed, then a worker takes away the manufactured candle, the conveying piece is reset, and then a turntable rotates for 90 degrees;
wherein, in step four, further comprises: judging whether the number of times that the cotton rope passes through the wax oil pool is required to be increased or not according to the waxing degree of the candlewick cut by the cutting module; if yes, the clamping module is loosened, and the step one is repeated. The waxing degree of the cotton rope accords with the standard, the hardness of the candle wick is guaranteed, the installation difficulty of the candle wick is reduced, and the manufacturing efficiency is improved.
Wherein the machine comprises a machine frame, a core making module, an assembling module and a pouring module are sequentially arranged on the machine frame from left to right,
the core making module comprises a wax coating module, a hardening module and a control module, wherein the control module is positioned between the wax coating module and the hardening module, the wax coating module comprises a discharging roller, a wax oil pool and a rotating roller, cotton ropes on the discharging roller are arranged in the wax oil pool in a penetrating mode, the cotton ropes pass through the wax oil pool for at least once through the rotating roller, the rotating roller comprises two rotating rollers, the hardening module comprises a first base, the first base is fixedly connected to a frame, a blowing device, a core feeding module and a cutting module are sequentially arranged on the first base from left to right, the core feeding module comprises a sliding base, the sliding base is arranged on the first base in a sliding mode, a clamping module used for clamping the cotton ropes is arranged on the sliding base, the control module comprises a second base, the second base is fixedly connected to the frame, grooved wheels which vertically move are embedded on the second base, four limit switches are respectively positioned on two sides of the uppermost end and two sides of the lowermost end of a movement track of the grooved wheels,
the assembling module realizes container assembling and container inner candle core implantation through rotating a rotary table, the assembling module further comprises a first feeding module, a second feeding module, a solid core module and a conveying module, the rotary table is rotatably arranged on a frame, four assembling grooves which are annularly arranged at equal angles are formed in the rotary table, the four assembling grooves sequentially correspond to the first feeding module, the second feeding module, the solid core module and the conveying module, a pushing block is slidably arranged in the assembling grooves, the pushing block is driven by external force to push the assembled container to the conveying module, the first feeding module and the second feeding module respectively comprise a third base, a first pushing module, a second pushing module and a third pushing module, the third base is fixedly connected to the frame, the first pushing module comprises a lifting plate and a first driving module for driving the lifting plate to vertically move, the second pushing module comprises a first pushing block and a second driving module for driving the first pushing block to move horizontally and linearly, the third pushing module comprises a second pushing block and a third driving module for driving the second pushing block to move horizontally and linearly, the solid module comprises a fourth base and a clamping module, the clamping module comprises a clamping base, a first clamping piece, a second clamping piece and a sliding column, one end of the clamping base is rotationally arranged on the fourth base, the first clamping piece and the second clamping piece are symmetrically arranged in a strip-shaped groove at the other end of the clamping base in a horizontal and parallel mode, a spring is arranged between the first clamping piece and the second clamping piece and props against the first clamping piece and the second clamping piece, hemispherical protruding blocks are fixedly connected to the first clamping piece and the second clamping piece, the protruding blocks are exposed out of the clamping base through holes in the strip-shaped groove, the sliding column is sleeved on the clamping base, the fourth base is provided with the fourth driving module for driving the sliding column to move linearly, the convex block is positioned on the moving track of the sliding column, the conveying module comprises a guide piece and a conveying piece, the guide piece is provided with a guide channel for guiding the assembled container to slide, the conveying piece is positioned under the guide channel, the conveying piece is provided with a container groove for accommodating the assembled container, the conveying piece is arranged on a sliding rail of the frame in a sliding way,
the pouring module comprises an oiling module and a solidifying module, wherein the oiling module is used for injecting wax oil into the assembled container, and the solidifying module is used for solidifying the wax oil injected into the assembled container.
As a further improvement of the technical scheme, four assembly grooves are formed in the rotary table, and the four assembly grooves sequentially start to operate from the fifth step to the eighth step along with rotation of the rotary table. The candle manufacturing steps among the four assembly grooves are sequentially started along with the rotation of the turntable, so that the manufacturing yield of candles in unit time is improved, and the manufacturing efficiency is improved.
As a further improvement of the above technical solution, between the fourth step and the fifth step, further includes: judging whether adding is needed according to the number of shells in the third base of the first feeding module and the number of bases in the third base of the second feeding module; and if so, adding the shell of the container into the third base of the first charging module, and adding the base of the container into the third base of the second charging module. The quantity of the shells and the bases on the equipment is ensured to be sufficient, and continuous manufacturing of candles is facilitated to be maintained.
Compared with the prior art, the invention has the following advantages and effects:
the invention performs the operations of container assembly and container inner candle core implantation through the rotation of the turntable, has compact structure, reduces the requirement for manual operation, and is beneficial to reducing the labor cost. Meanwhile, the mode of carrying out operation in turn through rotation is realized to replace the mode of carrying out operation in turn through rotation, so that equipment which carries out operation in turn can be longitudinally and sequentially arranged in parallel, the problem that the occupied area is required to be large due to the fact that the equipment is transversely and sequentially arranged is avoided, and the method is beneficial to reducing the field cost. Further, the automatic assembly line manufacturing of the candles reduces links of manual operation, shortens manufacturing time of the candles, and is beneficial to guaranteeing stability of manufacturing quality of the candles and improving manufacturing efficiency.
Drawings
FIG. 1 is a schematic diagram of a production line of an environment-friendly smokeless candle of the present invention.
Fig. 2 is a schematic view of the structure of the wax-coated module in the core-making module shown in fig. 1.
Fig. 3 is a schematic view of the structure of the control module and the hardening module in the core-making module shown in fig. 1.
Fig. 4 is a schematic structural view of the core feeding module shown in fig. 3.
Fig. 5 is a schematic view of the structure of the assembly module shown in fig. 1.
Fig. 6 is a schematic view of the configuration of the first and second charging modules shown in fig. 5.
Fig. 7 is a schematic structural view of the core fixing module shown in fig. 5.
Fig. 8 is a schematic view of the structure of the clamping module shown in fig. 7.
Fig. 9 is a schematic view of the structure of the transport module shown in fig. 5.
Fig. 10 is a schematic view of the construction of the casting module shown in fig. 1.
Fig. 11 is a schematic structural view of the outer shell of the container in the embodiment of the present invention.
Fig. 12 is a schematic view showing the structure of the base of the container according to the embodiment of the present invention.
Fig. 13 is a schematic view of the structure of a container in an embodiment of the present invention.
Wherein the frame 1, the slide rail 11, the cotton rope 12, the candle core 13, the container 14, the shell 15, the protrusion 151, the conical structure 152, the base 16, the clamping groove 161, the slot 162, the clamping piece 163, the metal clamping piece 164, the convex column 165, the guide groove 166, the core making module 2, the wax covering module 21, the hardening module 22, the control module 23, the assembling module 3, the turntable 31, the first feeding module 32, the second feeding module 33, the solid core module 34, the conveying module 35, the positioning wheel 36, the pouring module 4, the oiling module 41, the curing module 42, the discharging roller 51, the wax oil pool 52, the rotating roller 53, the rope pressing piece 54, the second base 55, the grooved pulley 56, the limit switch 57, the guide roller 58, the first base 61, the blowing device 62, the core feeding module 63, the cutting module 64, the slide base 65, the clamp module 66, the first clamp block 67, the second clamp block 68, the extension piece 69, the assembly groove 71, the push block 72, the spring ball pin ring 73, the spring ball pin belt 74, the guide 75, the conveying member 76, the guide channel 77, the container groove 78, the cam 79, the fourth base 81, the clamp module 82, the clamp base 83, the first clamp piece 84, the second clamp piece 85, the slide post 86, the bar-shaped groove 87, the spring 88, the bump 89, the third base 91, the first push module 92, the second push module 93, the third push module 94, the lifting plate 95, the first push block 96, and the second push block 97.
Detailed Description
The present invention will be described in further detail by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and not limited to the following examples.
Referring to fig. 1-13, the production line of the environment-friendly smokeless candle of the embodiment comprises a frame 1, wherein a core making module 2, an assembling module 3 and a pouring module 4 are sequentially arranged on the frame 1 from left to right, the core making module 2 is used for making cotton ropes into candles, the assembling module 3 is rotated by a rotary table 31 to realize container assembling and implantation of the candles in the containers, the pouring module 4 is used for injecting wax oil into the containers, the core making module 2 comprises a wax coating module 21, a hardening module 22 and a control module 23, the wax coating module 21 is used for coating wax oil on the cotton ropes, the hardening module 22 is used for solidifying the wax oil on the cotton ropes, the control module 23 is positioned between the wax coating module 21 and the hardening module 22, the control module 23 is used for driving the wax coating module 21 and the hardening module 22 to alternately convey the cotton ropes, the wax coating module 21 comprises a material discharging roller 51, a wax oil pool 52 and a rotating roller 53, the cotton rope on the discharging roller 51 is arranged in the wax oil pool 52 in a penetrating way, the cotton rope passes through the wax oil pool 52 at least once through the rotating rollers 53, the rotating rollers 53 are two, the frame 1 is rotatably provided with two guide rollers 58, the two guide rollers 58 are respectively positioned below the two rotating rollers 53, the wax oil pool 52 is provided with a rope pressing piece 54, the rope pressing piece 54 butts against the cotton rope to enable the cotton rope to be immersed in wax oil in the wax oil pool 52, the wax oil pool 52 realizes lifting of the rope pressing piece 54 through a screw motor, the rope pressing piece 54 penetrates through an output shaft of the screw motor in a threaded fit way, the hardening module 22 comprises a first base 61, the first base 61 is fixedly connected to the frame 1, the first base 61 is sequentially provided with a blowing device 62, a core feeding module 63 and a cutting module 64 from left to right, the blowing device 62 is fixedly connected to the first base 61, the blowing device 62 is a cooling fan, the blowing device 62 is used for solidifying wax oil on cotton ropes to manufacture candles, the core feeding module 63 is used for conveying the candles, the cutting module 64 is used for cutting the candles, the core feeding module 63 comprises a sliding base 65, the sliding base 65 is arranged on the first base 61 in a sliding manner, the sliding base 65 is provided with a clamping module 66 used for clamping the cotton ropes, the clamping module 66 comprises a first clamping block 67 and a second clamping block 68, the first clamping block 67 and the second clamping block 68 are symmetrically arranged on the sliding base 65 in a sliding manner, the sliding base 65 realizes synchronous opposite movement of the first clamping block 67 and the second clamping block 68 through synchronous rotation of two screw motors, the first clamping block 67 and the second clamping block 68 are respectively arranged on output shafts of the two screw motors in a threaded fit manner, an extension piece 69 is fixedly connected on the sliding base 65, the extending sheet 69 is arranged on the first base 61 in a penetrating way, the extending sheet 69 is provided with a groove for embedding a candlewick, the control module 23 comprises a second base 55, the second base 55 is fixedly connected on the frame 1, the second base 55 is provided with a vertically moving grooved pulley 56, the grooved pulley 56 is propped against cotton ropes, the second base 55 is provided with four limit switches 57 in a embedding way, the four limit switches 57 are respectively arranged on two sides of the uppermost end and two sides of the lowermost end of the movement track of the grooved pulley 56, the grooved pulley 56 realizes the alternate operation of the rotating roller 53 and the core feeding module 63 through the limit switches 57 to convey cotton ropes, the assembly module 3 also comprises a first feeding module 32, a second feeding module 33, a core fixing module 34 and a conveying module 35, the turntable 31 is provided with four assembly grooves 71 which are distributed in an equiangular ring shape, the first feeding module 32 is used for conveying the shell of the container into the assembly grooves 71, the second feeding module 33 is used for feeding the base of the container into the assembly groove 71 and connecting the base with the shell, the solid core module 34 is used for fixing the candle core on the base, the four assembly grooves 71 sequentially correspond to the first feeding module 32, the second feeding module 33, the solid core module 34 and the conveying module 35, the turntable 31 sequentially assembles the first feeding module 32, the second feeding module 33 and the solid core module 34 in the same assembly groove 71 through rotation, the pushing block 72 is slidably arranged in the assembly groove 71, the pushing block 72 is driven by external force to push the assembled container to the conveying module 35, the conveying module 35 is used for conveying the assembled container to the pouring module 4, the turntable 31 is rotationally arranged on the frame 1, positioning wheels 36 are respectively arranged on two sides of the bottom end of the turntable 31, the positioning wheels 36 are in contact with the turntable 31, the two positioning wheels 36 are both rotationally connected to the frame 1, the turntable 31 realizes the linear movement of the pushing block 72 through the screw motor, the pushing block 72 is penetrated on the output shaft of the screw motor in a threaded fit manner, a plurality of spring ball pin rings 73 are arranged in the assembly groove 71, each spring ball pin ring 73 consists of a plurality of spring ball pins 74 which are distributed in an equidistant annular manner, a conical perforation for the passage of a candle core is arranged on the pushing block 72, one end of the pushing block 72, which is contacted with the shell, is conical, the first feeding module 32 and the second feeding module 33 both comprise a third base 91, a first pushing module 92, a second pushing module 93 and a third pushing module 94, the third base 91 is fixedly connected to the frame 1, the first pushing module 92 is used for driving the shell or the base to vertically move, the second pushing module 93 is used for pushing the shell or the base onto the first pushing module 92, the third pushing module 94 is used for pushing the shell or the base on the first pushing module 92 into the assembly groove 71, the first pushing module 92 comprises a lifting plate 95 and a first driving module for driving the lifting plate 95 to move vertically, the second pushing module 93 comprises a first pushing block 96 and a second driving module for driving the first pushing block 96 to move horizontally and linearly, the third pushing module 94 comprises a second pushing block 97 and a third driving module for driving the second pushing block 97 to move horizontally and linearly, the first driving module and the third driving module are all electric hydraulic rods, the fixed ends of the two electric hydraulic rods are fixedly connected to the third base 91, the pushing ends of the two electric hydraulic rods are respectively and fixedly connected with the lifting plate 95 and the second pushing block 97, the second driving module is a screw motor, the first pushing block 96 is arranged on an output shaft of the screw motor in a threaded fit manner, the core fixing module 34 comprises a fourth base 81 and a clamping module 82, the clamping module 82 is used for driving the base to clamp the candle wick, the clamping module 82 comprises a clamping base 83, a first clamping piece 84, a second clamping piece 85 and a sliding column 86, one end of the clamping base 83 is rotationally arranged on the fourth base 81, the first clamping piece 84 and the second clamping piece 85 are symmetrically arranged in parallel in a strip-shaped groove 87 at the other end of the clamping base 83, a spring 88 is arranged between the first clamping piece 84 and the second clamping piece 85, the spring 88 props against the first clamping piece 84 and the second clamping piece 85, hemispherical protruding blocks 89 are fixedly connected to the first clamping piece 84 and the second clamping piece 85, the protruding blocks 89 are exposed on the clamping base 83 through holes in the strip-shaped groove 87, the sliding column 86 is sleeved on the clamping base 83, a fourth driving module for driving the sliding column 86 to linearly move is arranged on the fourth base 81, the protruding blocks 89 are positioned on the moving track of the sliding column 86, the fourth drive module is the screw motor, slide column 86 wears to locate on the output shaft of screw motor with screw thread fit's mode, be equipped with on the fourth base 81 and be used for driving clamping base 83 rectilinear movement's fifth drive module, fifth drive module is electronic hydraulic stem, electronic hydraulic stem's stiff end fixed connection is on the fourth base 81, electronic hydraulic stem's pushing end rotates with clamping base 83's one end to be connected, transport module 35 includes guide 75 and transport piece 76, has offered on the guide 75 and has been used for guiding the gliding guide way 77 of container that the equipment was accomplished, transport piece 76 is located under guide way 77, has offered on the transport piece 76 and has been used for holding the container groove 78 of the container that the equipment was accomplished, transport piece 76 slides and sets up on frame 1's slide rail 11, is equipped with two cams 79 in the guide way 77, and two cams 79 bilateral symmetry rotate and set up in guide way 77, and arbitrary one cam 79 receives external force drive to realize rotating, realizes synchronous rotation through synchronous belt drive mechanism between two cams 79, guide 75 realizes cam 79 rotation through the screw motor, cam 79 fixedly connects on screw motor's the output shaft, slide rail 11 is used for pouring the container that the equipment is accomplished to the container is used for solidifying in the solidification module is used for solidifying the screw thread module 41 to the solidification module, the solidification device is equipped with the screw thread of the solidification module is equipped with the screw thread module is used for the solidification module is completed to the solidification module 42. The shell 15 is of a structure with two open ends, connection is realized between the shell 15 and the base 16 through a buckle structure, a bulge 151 is arranged on the outer side edge of the bottom end of the shell 15, a clamping groove 161 matched with the bulge 151 is formed in the base 16, the opening position of the top end of the shell 15 is of a conical structure 152, a slot 162 is formed in the bottom end of the base 16, clamping pieces 163 are fixedly connected in the slot 162, two metal clamping pieces 164 are symmetrically arranged on the clamping pieces 163 in a left-right mode, a plurality of convex columns 165 are fixedly connected on the outer side faces of the metal clamping pieces 164, two guide grooves 166 which are symmetrically arranged in a left-right mode are formed in the slot 162, and the two guide grooves 166 are respectively located on two sides of the two metal clamping pieces 164.
In summary, the application method of the invention is as follows:
step one: the cotton rope is coiled and fixed on the discharging roller, and the cotton rope passes through the wax oil pool for a plurality of times through the rotating roller and then is fixed on the sliding base through the clamping module;
step two: the rotating roller rotates, the grooved pulley pushes against the cotton rope to move downwards, so that the cotton rope with proper length and attached with wax oil is reserved on the second base, then a limit switch is triggered in the process of downwards moving through the grooved pulley, at the moment, the rotating roller stops rotating, the sliding base moves horizontally, the grooved pulley moves upwards, the cotton rope reserved on the second base is pulled into the first base, wax oil on the cotton rope is solidified through the blowing device, and the cotton rope is manufactured into a candle core, and at the moment, the candle core continuously stretches out of the first base until the sliding base stops moving;
step three: the clamping module is loosened, the sliding base is reset, and the clamping module clamps the candle core again;
step four: repeating the second step, cutting off the candlewick extending from the first base through the cutting module, and repeating the third step;
step five: in the first feeding module, the lifting plate is lifted, the lifting plate drives the shell to move vertically, the shell is pushed into the assembly groove completely through the horizontal movement of the second pushing block, then the second pushing block and the lifting plate are reset, the shell in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
step six: in the second feeding module, the lifting plate is lifted, the lifting plate drives the base to move vertically, the base is pushed into the assembly groove completely through the horizontal movement of the second pushing block, the base is propped against the shell in the assembly groove and is connected with the shell through the buckle structure, then the second pushing block and the lifting plate are reset, the base in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
step seven: the second step is repeated, the candle core stretches into a container which is assembled in an assembly groove, the third step is repeated, the candle core is positioned between two metal clamping pieces of a base, the clamping base moves horizontally, the first clamping piece and the second clamping piece stretch into a slot of the base, the clamping base rotates to adjust positions through a guide groove on the slot, the first clamping piece and the second clamping piece are respectively positioned at two sides of the two metal clamping pieces, the first clamping piece and the second clamping piece are gathered by propping up a lug through linear movement of a sliding column, the first clamping piece and the second clamping piece prop up the two metal clamping pieces to close and clamp the candle core, the candle core is cut off through a cutting module, so that implantation of the candle core in the container is completed, then the sliding column is reset, the first clamping piece and the second clamping piece are reset under the action of a spring, and then the turntable rotates for 90 degrees;
step eight: the container which is inserted into the candle core is pushed to enter the guide channel of the guide piece by the pushing block in the assembly groove to be linearly moved, the container is horizontally placed to be vertically placed, the container falls into the container groove of the conveying piece along the guide channel, the container is conveyed to the pouring module by the linear movement of the conveying piece, wax oil is injected into the container by the oiling module, the wax oil in the container is solidified by the solidifying module, so that the manufacture of the candle is completed, then a worker takes away the manufactured candle, the conveying piece is reset, and then the turntable rotates by 90 degrees.
And the turntable is provided with four assembly grooves, and the four assembly grooves sequentially start to operate from the fifth step to the eighth step along with the rotation of the turntable.
In the fourth step, further comprising: judging whether the number of times that the cotton rope passes through the wax oil pool is required to be increased or not according to the waxing degree of the candlewick cut by the cutting module; if yes, the clamping module is loosened, and the step one is repeated.
Between the fourth step and the fifth step, the method further comprises: judging whether adding is needed according to the number of shells in the third base of the first feeding module and the number of bases in the third base of the second feeding module; and if so, adding the shell of the container into the third base of the first charging module, and adding the base of the container into the third base of the second charging module.
The foregoing description of the invention is merely exemplary of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions, without departing from the scope of the invention as defined in the accompanying claims.
Claims (3)
1. The preparation process of the environment-friendly smokeless candle is characterized by comprising the following steps of: the method comprises the following operation steps:
(1) Step one, a cotton rope roll is fixed on a discharging roller, and the cotton rope passes through a wax oil pool for many times through a rotating roller and then is fixed on a sliding base through a clamping module;
(2) Step two, the rotating roller rotates, the grooved pulley pushes against the cotton rope to move downwards, so that the cotton rope with proper length and attached with wax oil is reserved on the second base, then a limit switch is triggered in the process of downwards moving through the grooved pulley, at the moment, the rotating roller stops rotating, the sliding base horizontally moves, the grooved pulley moves upwards, the cotton rope reserved on the second base is pulled into the first base, wax oil on the cotton rope is solidified through the blowing device, and the cotton rope is manufactured into a candle core, and at the moment, the candle core continuously stretches out of the first base until the sliding base stops moving;
(3) Step three, loosening the clamping module, resetting the sliding base, and clamping the candle core again by the clamping module;
(4) Step four, repeating the step two, cutting off the candlewick extending from the first base through the cutting module, and repeating the step three;
(5) Fifthly, in the first feeding module, the lifting plate is lifted, the lifting plate drives the shell to move vertically, the shell is pushed into the assembly groove completely through the horizontal movement of the second pushing block, then the second pushing block and the lifting plate are reset, the shell in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(6) Step six, in the second feeding module, the lifting plate is lifted, the lifting plate drives the base to vertically move, the base is completely pushed into the assembly groove through the horizontal movement of the second pushing block, the base is propped against the shell in the assembly groove and is connected through the buckle structure, then the second pushing block and the lifting plate are reset, the base in the third base is pushed onto the lifting plate through the horizontal movement of the first pushing block, and then the turntable rotates for 90 degrees;
(7) Step seven, repeating the step two, the candle core stretches into the container which is assembled in the assembly groove, then repeating the step three, wherein the candle core is positioned between two metal clamping pieces of the base, the clamping base horizontally moves to enable the first clamping piece and the second clamping piece to stretch into a slot of the base, the clamping base rotates to adjust positions through a guide groove on the slot, the first clamping piece and the second clamping piece are respectively positioned at two sides of the two metal clamping pieces, the first clamping piece and the second clamping piece are gathered by propping up a lug through linear movement of a sliding column, the first clamping piece and the second clamping piece prop up a convex column to fold the two metal clamping pieces to clamp the candle core, the candle core is cut off through a cutting module, so that implantation of the candle core in the container is completed, then the sliding column is reset, the first clamping piece and the second clamping piece are reset under the action of a spring, the clamping base is reset, and then the turntable rotates for 90 degrees;
(8) Step eight, the container which is implanted with the candle core is pushed to enter a guide channel of a guide piece by the linear movement of a pushing block in an assembly groove, the container is horizontally placed to be vertically placed, falls into a container groove of a conveying piece along the guide channel, is conveyed to a pouring module by the linear movement of the conveying piece, wax oil is injected into the container by the pouring module, the wax oil in the container is solidified by a solidifying module, so that the manufacture of the candle is completed, then a worker takes away the manufactured candle, the conveying piece is reset, and then a turntable rotates for 90 degrees;
wherein, in step four, further comprises: judging whether the number of times that the cotton rope passes through the wax oil pool is required to be increased or not according to the waxing degree of the candlewick cut by the cutting module; if yes, the clamping module is loosened, and the step one is repeated;
wherein the machine comprises a machine frame, a core making module, an assembling module and a pouring module are sequentially arranged on the machine frame from left to right,
the core making module comprises a wax coating module, a hardening module and a control module, wherein the control module is positioned between the wax coating module and the hardening module, the wax coating module comprises a discharging roller, a wax oil pool and a rotating roller, cotton ropes on the discharging roller are arranged in the wax oil pool in a penetrating mode, the cotton ropes pass through the wax oil pool for at least once through the rotating roller, the rotating roller comprises two rotating rollers, the hardening module comprises a first base, the first base is fixedly connected to a frame, a blowing device, a core feeding module and a cutting module are sequentially arranged on the first base from left to right, the core feeding module comprises a sliding base, the sliding base is arranged on the first base in a sliding mode, a clamping module used for clamping the cotton ropes is arranged on the sliding base, the control module comprises a second base, the second base is fixedly connected to the frame, grooved wheels which vertically move are embedded on the second base, four limit switches are respectively positioned on two sides of the uppermost end and two sides of the lowermost end of a movement track of the grooved wheels,
the assembling module realizes container assembling and container inner candle core implantation through rotating a rotary table, the assembling module further comprises a first feeding module, a second feeding module, a solid core module and a conveying module, the rotary table is rotatably arranged on a frame, four assembling grooves which are annularly arranged at equal angles are formed in the rotary table, the four assembling grooves sequentially correspond to the first feeding module, the second feeding module, the solid core module and the conveying module, a pushing block is slidably arranged in the assembling grooves, the pushing block is driven by external force to push the assembled container to the conveying module, the first feeding module and the second feeding module respectively comprise a third base, a first pushing module, a second pushing module and a third pushing module, the third base is fixedly connected to the frame, the first pushing module comprises a lifting plate and a first driving module for driving the lifting plate to vertically move, the second pushing module comprises a first pushing block and a second driving module for driving the first pushing block to move horizontally and linearly, the third pushing module comprises a second pushing block and a third driving module for driving the second pushing block to move horizontally and linearly, the solid module comprises a fourth base and a clamping module, the clamping module comprises a clamping base, a first clamping piece, a second clamping piece and a sliding column, one end of the clamping base is rotationally arranged on the fourth base, the first clamping piece and the second clamping piece are symmetrically arranged in a strip-shaped groove at the other end of the clamping base in a horizontal and parallel mode, a spring is arranged between the first clamping piece and the second clamping piece and props against the first clamping piece and the second clamping piece, hemispherical protruding blocks are fixedly connected to the first clamping piece and the second clamping piece, the protruding blocks are exposed out of the clamping base through holes in the strip-shaped groove, the sliding column is sleeved on the clamping base, the fourth base is provided with the fourth driving module for driving the sliding column to move linearly, the convex block is positioned on the moving track of the sliding column, the conveying module comprises a guide piece and a conveying piece, the guide piece is provided with a guide channel for guiding the assembled container to slide, the conveying piece is positioned under the guide channel, the conveying piece is provided with a container groove for accommodating the assembled container, the conveying piece is arranged on a sliding rail of the frame in a sliding way,
the pouring module comprises an oiling module and a solidifying module, wherein the oiling module is used for injecting wax oil into the assembled container, and the solidifying module is used for solidifying the wax oil injected into the assembled container.
2. The process for preparing the environment-friendly smokeless candle according to claim 1, wherein the process comprises the following steps: and the turntable is provided with four assembly grooves, and the four assembly grooves sequentially start to operate from the fifth step to the eighth step along with the rotation of the turntable.
3. The process for preparing the environment-friendly smokeless candle according to claim 1, wherein the process comprises the following steps: between the fourth step and the fifth step, the method further comprises: judging whether adding is needed according to the number of shells in the third base of the first feeding module and the number of bases in the third base of the second feeding module; and if so, adding the shell of the container into the third base of the first charging module, and adding the base of the container into the third base of the second charging module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011598358.0A CN112852553B (en) | 2020-12-29 | 2020-12-29 | Preparation process of environment-friendly smokeless candle |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011598358.0A CN112852553B (en) | 2020-12-29 | 2020-12-29 | Preparation process of environment-friendly smokeless candle |
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| CN112852553B true CN112852553B (en) | 2023-10-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB669176A (en) * | 1949-01-22 | 1952-03-26 | Poul Mandrup Poulsen | Improved process and machine for the production of candles |
| GB682019A (en) * | 1950-05-18 | 1952-11-05 | Price S Patent Candle Company | Improvements in and relating to the manufacture of candles and like articles |
| US3474759A (en) * | 1966-11-14 | 1969-10-28 | Niels Georg Barfred | Candle dipping machine |
| CN104444184A (en) * | 2014-11-10 | 2015-03-25 | 大连达伦特工艺品有限公司 | Automatic plastic container candle production line |
| CN214088442U (en) * | 2020-11-16 | 2021-08-31 | 桐庐春江蜡制品有限公司 | Processing equipment of environmental protection candle inner core |
-
2020
- 2020-12-29 CN CN202011598358.0A patent/CN112852553B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB669176A (en) * | 1949-01-22 | 1952-03-26 | Poul Mandrup Poulsen | Improved process and machine for the production of candles |
| GB682019A (en) * | 1950-05-18 | 1952-11-05 | Price S Patent Candle Company | Improvements in and relating to the manufacture of candles and like articles |
| US3474759A (en) * | 1966-11-14 | 1969-10-28 | Niels Georg Barfred | Candle dipping machine |
| CN104444184A (en) * | 2014-11-10 | 2015-03-25 | 大连达伦特工艺品有限公司 | Automatic plastic container candle production line |
| CN214088442U (en) * | 2020-11-16 | 2021-08-31 | 桐庐春江蜡制品有限公司 | Processing equipment of environmental protection candle inner core |
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| Publication number | Publication date |
|---|---|
| CN112852553A (en) | 2021-05-28 |
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Effective date of registration: 20230925 Address after: No. 68 Niushanwu, Tongjun Street, Tonglu County, Hangzhou City, Zhejiang Province, 311500 Applicant after: TONGLU CHUNJIANG WAX WORK CO.,LTD. Address before: No. 68, niushanwu, Tongjun street, Tonglu County, Hangzhou City, Zhejiang Province Applicant before: Ye Miaolin |
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