CN219054276U - Automatic motor stator disassembling device - Google Patents

Automatic motor stator disassembling device Download PDF

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Publication number
CN219054276U
CN219054276U CN202223111679.0U CN202223111679U CN219054276U CN 219054276 U CN219054276 U CN 219054276U CN 202223111679 U CN202223111679 U CN 202223111679U CN 219054276 U CN219054276 U CN 219054276U
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CN
China
Prior art keywords
plummer
stator
winding roller
motor stator
rotating
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Active
Application number
CN202223111679.0U
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Chinese (zh)
Inventor
谢宏海
巫亮
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Suzhou Aichi Gauss Motors Co ltd
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Suzhou Aichi Gauss Motors Co ltd
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Priority to CN202223111679.0U priority Critical patent/CN219054276U/en
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Abstract

The utility model discloses an automatic motor stator disassembling device, which comprises: the machine comprises a frame, wherein a disassembling unit is arranged above the frame and comprises a first supporting plate, a push-pull assembly is arranged on the first supporting plate, a winding roller is arranged on the push-pull assembly in a sliding manner, one end of the winding roller is connected with a first rotating assembly, and a porcelain eye mandrel is arranged on the first supporting plate in a penetrating manner; the lower part of disassembling unit is provided with the load-bearing unit, the load-bearing unit is including first plummer, the center of first plummer is worn to be equipped with the lift driving piece, the top connection of lift driving piece is provided with the second plummer, be provided with the second rotating assembly on the second plummer, the second rotating assembly top is provided with the stator plummer through the transmission shaft connection. Through the mode, the copper wire dismantling device can realize that the copper wire dismantling device can mechanically replace manual work to finish copper wire dismantling, effectively improve working efficiency and save labor cost.

Description

Automatic motor stator disassembling device
Technical Field
The utility model relates to the field of disassembly, in particular to an automatic motor stator disassembly device.
Background
The electric energy of the generator is one of the most important energy sources in the modern society, and the stator is a stationary part of the motor or the generator, and consists of a plurality of groups of stator iron cores and copper wires wound on the stator iron cores, as shown in fig. 1, and the main function is to generate a rotating magnetic field to work together with other structures. The stator often can appear the broken condition of copper line at the in-process of wire winding, in order to reduce cost, needs artifical manual back of demolishing the copper line, stator core and skeleton recycle again, but artifical manual the disassembling, the consumption time is longer, and efficiency is lower, and the cost of labor is higher.
Disclosure of Invention
The utility model mainly solves the technical problem of providing the motor stator automatic disassembly device which can replace manual copper wire disassembly by mechanical operation, reduce labor cost, improve operation efficiency and improve raw material utilization rate.
In order to solve the technical problems, the utility model adopts a technical scheme that: provided is a motor stator automatic disassembly device, comprising: the machine comprises a frame, wherein a disassembling unit is arranged above the frame and comprises a first supporting plate, a push-pull assembly is arranged on the first supporting plate, a winding roller is arranged on the push-pull assembly in a sliding manner, one end of the winding roller is connected with a first rotating assembly, a porcelain eye mandrel is arranged on the first supporting plate in a penetrating manner, and the porcelain eye mandrel is positioned below the winding roller;
the lower part of disassembling unit is provided with the load-bearing unit, the load-bearing unit is including first plummer, the center of first plummer is worn to be equipped with the lift driving piece, the top connection of lift driving piece is provided with the second plummer, be provided with the second rotating assembly on the second plummer, the second rotating assembly top is provided with the stator plummer through the transmission shaft connection, be provided with the stator fixing base on the stator plummer.
Preferably, the first rotating assembly comprises a first rotating driving piece, the first rotating driving piece is connected with a first driving wheel, a first driven wheel is arranged on the side edge of the first driving wheel, the first driving wheel is connected with the first driven wheel through a first belt in a transmission manner, and the first driven wheel is connected with the winding roller.
Preferably, the second rotating assembly comprises a second rotating driving piece, the second rotating driving piece is connected with a second driving wheel, the second driving wheel is connected with a second driven wheel through a second belt in a transmission manner, and the second driven wheel is fixedly connected with the transmission shaft.
Preferably, the upper end of the porcelain eye mandrel is connected with a flange plate, and the lower end of the porcelain eye mandrel is circumferentially provided with a plurality of porcelain eyes.
Preferably, the stator fixing base both sides are provided with first spacing cylinder and second spacing cylinder respectively, the top of first spacing cylinder and second spacing cylinder is provided with first locating part and second locating part respectively.
Preferably, a guide post is arranged between the first supporting plate and the first bearing table, and the guide post penetrates through the second bearing table.
Preferably, safety gratings are arranged on two sides of the frame.
The beneficial effects of the utility model are as follows: according to the utility model, the stator is rotated while moving downwards, so that copper wires can be wound out of the iron core groove, the upper winding roller is used for uniformly winding the copper wires on the winding roller, the copper wires are disassembled, the iron core after being disassembled is ensured to be complete, manual disassembly is replaced, the operation efficiency is effectively improved, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic view of a stator structure;
FIG. 2 is a schematic perspective view of the present utility model;
FIG. 3 is a schematic view of the structure of the disassembled unit and the carrying unit of the present utility model;
the components in the drawings are marked as follows:
1. a frame;
2. disassembling the unit; 21. a first support plate; 22. a porcelain eye mandrel; 221. a flange plate; 222. porcelain eyes; 23. a push-pull assembly; 231. a bottom plate; 232. push-pull driving piece; 24. a connecting plate; 25. a first rotating assembly; 251. a first rotary drive member; 252. a first drive wheel; 253. a first driven wheel; 254. a first belt; 26. a winding roller;
3. a carrying unit; 31. a first loading table; 311. a first central bore; 32. a lifting driving member; 33. a second bearing table; 34. a guide post; 35. a second rotating assembly; 351. a second rotary driving member; 352. a second driving wheel; 353. a second driven wheel; 354. a second belt; 36. a transmission shaft; 37. a stator bearing table; 38. a stator fixing seat; 391. a first limit cylinder; 392. a first limiting member; 401. the second limiting cylinder; 402. a second limiting piece;
5. a security grating.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
As shown in fig. 1 and 2, an embodiment of the present utility model includes: the machine frame 1, frame 1 top is provided with disassembles unit 2, disassembles unit 2 including first backup pad 21, the through-hole has been seted up at the center of first backup pad 21, the card is equipped with porcelain eye dabber 22 in the through-hole, porcelain eye dabber 22 upper end welding is provided with ring flange 221, the diameter of ring flange 221 is greater than the through-hole diameter, fix porcelain eye dabber 22 on first backup pad 21 through ring flange 221, a plurality of porcelain eyes 222 have been seted up to porcelain eye dabber 22's lower extreme circumference, the quantity of porcelain eye 222 is the same with stator axle quantity, in this embodiment, porcelain eye 222 quantity is 12.
As shown in fig. 1 and 2, a push-pull assembly 23 is disposed on the side of the porcelain eye mandrel 22, the push-pull assembly 23 is fixed on the first support plate 21, the push-pull assembly 23 includes a bottom plate 231 fixed on the first support plate 21, a push-pull driving member 232 is disposed on the bottom plate 231, in this embodiment, the push-pull driving member 232 adopts a stepper motor, a connecting plate 24 is disposed on a push rod of the stepper motor 232 in a connecting manner, a first rotating assembly 25 is disposed on the connecting plate 24, the first rotating assembly 25 is connected with a winding roller 26, the stepper motor 232 drives the first rotating assembly 25 and the winding roller 26 to move back and forth, so that copper wires can be uniformly wound on the winding roller 26 to prevent excessive winding at the same position; the first rotating assembly 25 includes a first rotating driving member 251, in this embodiment, the first rotating driving member 251 employs a first rotating motor, a first driving wheel 252 is connected to the first rotating driving member 251, a first driven wheel 253 is connected to the first driving wheel 252 via a first belt 254, the first driven wheel 253 is connected to the winding roller 26 via a connecting shaft, a spring is wound in the connecting shaft, and the spring makes the winding roller 26 have a certain resilience force when rotating, so that the copper wire can be kept not loose during winding, and meanwhile, the copper wire can be prevented from breaking during winding. The first rotary motor 251 drives the first driving wheel 252 to rotate, the first driven wheel 253 is driven to rotate by the first belt 254, the first driven wheel 253 drives the winding roller 26 to rotate, a plurality of clamping grooves are formed in the peripheral wall of the winding roller 26, and copper wires are wound on the clamping grooves to be fixed.
As shown in fig. 1 and fig. 2, a carrying unit 3 is disposed below the disassembling unit 2, the carrying unit 3 includes a first carrying platform 31, the first carrying platform 31 is fixed on the frame 1, a guide post 34 is disposed between the first carrying platform 31 and the first supporting plate 21, a first center hole 311 is disposed in the center of the first carrying platform 31, a lifting driving member 32 is disposed at the lower end of the first center hole 311 in a connection manner, in this embodiment, the lifting driving member 32 employs a lifting cylinder, a second carrying platform 33 is disposed at the top end of a push rod of the lifting cylinder 32 in a connection manner, two sides of the second carrying platform 33 pass through the guide post 34, the lifting cylinder 32 drives the second carrying platform 33 to perform lifting motion, and the guide post 34 plays a guiding role in the motion process.
As shown in fig. 1 and 2, a second rotating assembly 35 is fixedly arranged on the second bearing table 33, the second rotating assembly 35 comprises a second driven wheel 353 fixed at the center of the second bearing table 33, a second driving wheel 352 is arranged on the side edge of the second driven wheel 353, the second driving wheel 352 is connected with the second driven wheel 353 through a second belt 354, a second rotating driving member 351 is connected with the lower part of the second driving wheel 352, in this embodiment, the second rotating driving member 351 adopts a second rotating motor, the second rotating motor 351 drives the second driving wheel 352 to rotate, the second driving wheel 352 drives the second driven wheel 353 to rotate through a second belt 354, a transmission shaft 36 is fixedly arranged at the axis of the second driven wheel 353, a stator bearing table 37 is fixedly arranged above the transmission shaft 36, a stator fixing seat 38 is arranged at the center of the stator bearing table 37, a boss is arranged above the stator fixing seat 38, the boss penetrates through the center of the stator, a first limiting cylinder 391 and a second limiting cylinder 401 are arranged on the two sides of the stator fixing seat 38, a first limiting cylinder 391 and a second limiting cylinder 401 are connected with the upper part, a first limiting member 402 and a second limiting member 402 are arranged on the two sides of the first limiting cylinder 392 and the first limiting member 402 are respectively, and the first limiting member 402 and the second limiting member 392 are placed under the first limiting member and the first limiting member 402 and the second limiting member 402 are respectively.
Safety gratings 5 are arranged on two sides of the frame 1, so that safety of operators is ensured.
Working principle:
the copper wire to be disassembled on the stator is manually penetrated into the porcelain eye 222, the copper wire is penetrated out from the center of the upper flange 221, the copper wire is manually clamped into the clamping groove of the winding roller 26 to be preliminarily fixed, then the stator is placed on the stator fixing seat 38, a starting device, the first limiting cylinder 391 and the second limiting cylinder 401 drive the first limiting piece 392 and the second limiting piece 402 to ascend, the first limiting piece 392 and the second limiting piece 402 ascend to the two sides of the stator, the stator is fixed, the lower second rotating assembly 35 drives the stator bearing table 37 and the stator on the stator bearing table 37 to rotate anticlockwise by a certain angle, the copper wire is perpendicular to the porcelain eye 222 corresponding to the upper side, then the stator ascends until the stator is positioned above the porcelain eye mandrel 22, the stator rotates clockwise by a certain angle again, the copper wire is perpendicular to the porcelain eye 222 corresponding to the lower side, the stator descends, the copper wire completes a group of winding actions, and the circulating operation is performed until the copper wire is completely wound.
The first rotating motor 251 at the upper part drives the winding roller 26 to rotate while the copper wire at the lower part completes the winding-out action, the copper wire is automatically wound on the winding roller 26 in the rotating process, and the stepping motor 232 drives the winding roller 26 to move back and forth, so that the copper wire is uniformly wound on the winding roller 26.
After the copper wire is disassembled, the winding roller 26 stops rotating, the first limiting cylinder 391 and the second limiting cylinder 401 respectively lift the first limiting piece 392 and the second limiting piece 402, and the copper wire wound on the winding roller 26 and the iron core placed on the stator fixing seat 38 are manually taken away.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (7)

1. An automatic motor stator disassembly device, comprising: the frame, its characterized in that: the device comprises a rack, and is characterized in that a disassembling unit is arranged above the rack and comprises a first supporting plate, a push-pull assembly is arranged on the first supporting plate, a winding roller is arranged on the push-pull assembly in a sliding mode, one end of the winding roller is connected with a first rotating assembly, a porcelain eye mandrel is arranged on the first supporting plate in a penetrating mode, and the porcelain eye mandrel is located below the winding roller;
the lower part of disassembling unit is provided with the load-bearing unit, the load-bearing unit is including first plummer, the center of first plummer is worn to be equipped with the lift driving piece, the top connection of lift driving piece is provided with the second plummer, be provided with the second rotating assembly on the second plummer, the second rotating assembly top is provided with the stator plummer through the transmission shaft connection, be provided with the stator fixing base on the stator plummer.
2. The motor stator automatic disassembly device according to claim 1, wherein: the first rotating assembly comprises a first rotating driving piece, the first rotating driving piece is connected with a first driving wheel, a first driven wheel is arranged on the side edge of the first driving wheel, the first driving wheel is connected with the first driven wheel through a first belt in a transmission manner, and the first driven wheel is connected with the winding roller.
3. The motor stator automatic disassembly device according to claim 1, wherein: the second rotating assembly comprises a second rotating driving piece, the second rotating driving piece is connected with a second driving wheel, the second driving wheel is connected with a second driven wheel through a second belt in a transmission manner, and the second driven wheel is fixedly connected with the transmission shaft.
4. The motor stator automatic disassembly device according to claim 1, wherein: the upper end of the porcelain eye mandrel is connected with a flange plate, and a plurality of porcelain eyes are circumferentially arranged at the lower end of the porcelain eye mandrel.
5. The motor stator automatic disassembly device according to claim 1, wherein: the stator fixing seat is characterized in that a first limiting cylinder and a second limiting cylinder are respectively arranged on two sides of the stator fixing seat, and a first limiting part and a second limiting part are respectively arranged above the first limiting cylinder and the second limiting cylinder.
6. The motor stator automatic disassembly device according to claim 1, wherein: a guide post is arranged between the first supporting plate and the first bearing table, and the guide post penetrates through the second bearing table.
7. The motor stator automatic disassembly device according to claim 1, wherein: safety gratings are arranged on two sides of the frame.
CN202223111679.0U 2022-11-17 2022-11-17 Automatic motor stator disassembling device Active CN219054276U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223111679.0U CN219054276U (en) 2022-11-17 2022-11-17 Automatic motor stator disassembling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223111679.0U CN219054276U (en) 2022-11-17 2022-11-17 Automatic motor stator disassembling device

Publications (1)

Publication Number Publication Date
CN219054276U true CN219054276U (en) 2023-05-23

Family

ID=86362740

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223111679.0U Active CN219054276U (en) 2022-11-17 2022-11-17 Automatic motor stator disassembling device

Country Status (1)

Country Link
CN (1) CN219054276U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116961327A (en) * 2023-07-12 2023-10-27 沛县东宝机电设备有限公司 A copper wire disassembly equipment for motor stator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116961327A (en) * 2023-07-12 2023-10-27 沛县东宝机电设备有限公司 A copper wire disassembly equipment for motor stator
CN116961327B (en) * 2023-07-12 2024-04-02 沛县东宝机电设备有限公司 Copper wire disassembling equipment for motor stator

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