CN112850073B - Rotary material collecting device - Google Patents
Rotary material collecting device Download PDFInfo
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- CN112850073B CN112850073B CN202011534300.XA CN202011534300A CN112850073B CN 112850073 B CN112850073 B CN 112850073B CN 202011534300 A CN202011534300 A CN 202011534300A CN 112850073 B CN112850073 B CN 112850073B
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- material receiving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to a rotary material receiving device which comprises a conveying line (1) and a rotary material receiving unit (2) arranged at one end of the conveying line (1); rotatory material unit (2) be equipped with carousel (21), a plurality of material bins (22) of receiving on the carousel, receive the material through the rotatory different material bins (22) of receiving of driving of carousel to the product that transfer chain (1) was carried. Compared with the prior art, the invention has the advantages of high material receiving efficiency, high product quality, time saving, labor saving and the like.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a rotary material receiving device.
Background
A printing machine is a machine for printing characters and images, and generally comprises mechanisms such as plate loading, inking, stamping, paper conveying and the like. The working principle is as follows: the characters and images to be printed are made into printing plate, then it is mounted on the printing machine, then the ink is coated on the position of the characters and images on the printing plate by manual or printing machine, then it is directly or indirectly transferred onto paper or other printing material, so that the same printed matter as that of the printing plate can be reproduced.
The online production of the printing machine comprises a printing unit, a die cutting unit and a material receiving unit, and the personnel loss caused by the huge labor intensity of the material receiving unit is the biggest problem for factory management and production efficiency. The operation flow is as follows: 1. conveying the die-cut product to a conveying line at a high speed; 2. two employees continuously remove the fish-scale product with the hands. 3. Then, a paper pile of about 400mm is held by two hands and leaves the material receiving table, and the paper pile needs to be pressed by force for placing paper sheets to slide; 4. turn over, stride down the step (equipment is high, the ground is low), neatly sign indicating number it on the sole (untidy can fall). Such boring and fatiguing operation mode causes the poor conditions of personnel management, production efficiency and product quality.
Utility model CN209554461U discloses a material collecting device of printing machine, has solved the problem of receiving the material in-process workman's transfer transport difficulty. The material collecting device comprises a machine body, a blocking rod is fixed on one side of the machine body, a plurality of baffle plates are arranged on the blocking rod in a sliding mode in the circumferential direction, a material collecting frame is fixed between the baffle plates and the machine body, a material collecting platform is arranged in the material collecting frame in a lifting mode, a material placing plate is arranged on the upper end face of the material collecting platform in a clamping mode, one end, away from the machine body, of the material placing plate is fixed with a plurality of supporting legs, and a plurality of folding legs are arranged at one end, close to the machine body, of the material placing plate in a hinged mode. Put the thing board and receive the material back, receive the material platform and drive and put the thing board and continue to descend until stabilizer blade and bottom surface contact, receive the material platform this moment and put the thing board and break away from the joint, the folding foot of articulated setting expandes, the cooperation stabilizer blade is realized putting the support of thing board, through the thing board replacement manual handling of putting that can support, the workman only need promote to put the thing board and shift and can accomplish the whole transfer of folding stock, labour saving and time saving, simple operation. However, the material receiving device has long operation period for completing one-time material receiving and has lower material receiving efficiency.
Disclosure of Invention
The invention aims to provide a rotary material receiving device which can receive and discharge materials at the same time and greatly improve the material receiving efficiency.
The purpose of the invention can be realized by the following technical scheme: a rotary material receiving device comprises a conveying line and a rotary material receiving unit arranged at one end of the conveying line;
the rotary material receiving unit is provided with a rotary disc, a plurality of material receiving bins are arranged on the rotary disc, and different material receiving bins are driven by the rotation of the rotary disc to receive the products conveyed by the conveying line. The multi-station material receiving bin can rotate at multiple stations, when one material receiving bin receives materials, the other material receiving bin can unload the materials, and the material receiving efficiency is greatly improved.
Furthermore, a material receiving plate is arranged in the material receiving bin and is connected with a material receiving lifting unit used for adjusting the height of the material receiving plate. The height of the material receiving plate can be adjusted up and down, and when the material receiving bin receives materials, the material receiving plate rises and receives falling products, so that the products are prevented from being disordered.
Furthermore, the material receiving lifting unit is arranged below the turntable and comprises a lifting servo motor, a screw rod and a lifting shaft, the lifting servo motor drives the screw rod and the lifting shaft to move up and down through a belt, and the top end of the lifting shaft abuts against the material receiving plate. The material receiving lifting unit is also provided with a photoelectric sensor, and the start and stop of the lifting servo motor are controlled through up-down photoelectric signals.
And a pneumatic vibrator is arranged on the side wall of the material receiving bin. The pneumatic vibrator can ensure that the product is not blocked when entering the material receiving bin and is orderly stacked in the material receiving bin
The material collecting bins are four and are annularly arranged on the outer side of the rotary table.
Furthermore, the turntable is driven by a rotating variable frequency motor, and the rotating variable frequency motor is connected with a cam divider to enable the turntable to rotate 90 degrees each time.
Furthermore, the transfer chain on be equipped with and carry proportioning device, carry proportioning device include cylinder and trip shaft, be equipped with the returning face plate on the trip shaft, the trip shaft level set up between transfer chain and receipts feed bin, drive the returning face plate and rotate, product gets into receiving the feed bin smoothly under the direction of returning face plate in the transfer chain when the returning face plate level. The conveying and quantifying device drives the turnover plate to turn over through the air cylinder, and the purpose of discharging or blocking is achieved.
Receive the feed bin on be equipped with and pile high detection device, pile high detection device connection control case, cylinder and rotary variable frequency motor are still connected to the control box, when piling high detection device and detecting the interior product height of feed bin and reaching the upper limit, control box control cylinder and rotary variable frequency motor take place the action, cylinder control trip shaft rotates, the returning face plate rises, prevents the interior product of transfer chain to get into and receives the feed bin, rotary variable frequency motor control carousel rotates 90 simultaneously, make the feed bin adjacent with former feed bin be close to the transfer chain.
Carry proportioning device and rotatory receipts material unit between still be equipped with cam reason material unit, cam reason material unit include cam, reason material motor, direction bearing and bat paper piece, reason material motor drives the cam rotation, drives the bat paper piece back and forth movement that links to each other with the cam, direction bearing sets up in bat paper piece both sides, leads to bat paper piece. The material arranging motor drives the paper shooting block to beat down the products in a beat mode, and the products are tidy.
The opening position of the top end of the material receiving bin and the conveying line are positioned on the same horizontal plane; a guardrail is arranged on the outer side of the rotary material receiving unit; the rotary material receiving unit is arranged on the material receiving support, the conveying line is arranged on the conveying support, the material receiving support and the conveying support are detachably connected through the connecting frame, and the bottom of the conveying support is provided with the idler wheels.
Compared with the prior art, the invention has the following advantages:
1. according to the multi-station material receiving device, the multi-station rotation of the material receiving bins is realized through the arrangement of the rotary material receiving units, when one material receiving bin receives materials, the other station can discharge the materials, and the material receiving efficiency is greatly improved;
2. the height of the material receiving plate is flexibly adjusted through the material receiving lifting unit, so that the products are prevented from being disordered in the material receiving process of the rotary material receiving unit, and the products are prevented from being clamped and neatly stacked in the material receiving bin through the additional arrangement of the pneumatic vibrator;
3. according to the invention, through the matched arrangement of the stacking height detection device, the conveying quantifying unit and the rotary material receiving unit, when the products in the material receiving bin reach the upper limit, the feeding is stopped, the material receiving bin is replaced by rotating the turntable, the quantity of the products entering the material receiving bin at each time is ensured to be constant, and the efficient and stable material receiving is realized;
4. according to the invention, through the arrangement of the cam material arranging unit, the products are ensured to be orderly and not clamped when entering the material receiving bin;
5. according to the invention, through the arrangement of the cam divider, the turntable rotates 90 degrees every time, the angles are equally divided, and the rotation stability and controllability are ensured;
6. according to the invention, after the material receiving bin is rotated to the material taking position, the foot plate can be automatically taken through manpower or a mechanical arm, so that the time and the labor are saved, various uncertain abnormalities caused by manual material receiving are reduced, and the product quality and the working efficiency are improved.
Drawings
FIG. 1 is a front view of the rotary material receiving device of the present invention;
FIG. 2 is a top view of the rotary material receiving device of the present invention;
FIG. 3 is a left side view of the rotary material receiving device of the present invention;
FIG. 4 is a front view of the delivery and dosing device of the present invention;
FIG. 5 is a top view of the transfer dosing unit of the present invention;
FIG. 6 is a front view of the cam collating unit of the present invention;
FIG. 7 is a left side view of the cam collating unit of the present invention;
in the figure: 1-conveying line, 2-rotary material collecting unit, 21-rotating disc, 22-material collecting bin, 23-material collecting plate, 24-pneumatic vibrator, 25-rotary variable frequency motor, 26-cam divider, 3-material collecting lifting unit, 31-lifting servo motor, 32-screw rod, 33-lifting shaft, 4-conveying quantifying device, 41-air cylinder, 42-turnover shaft, 43-turnover plate, 5-control box, 6-cam material arranging unit, 61-cam, 62-material arranging motor, 63-guide bearing, 64-paper shooting block, 7-guardrail, 8-material collecting bracket, 9-conveying bracket, 10-connecting bracket and 11-roller.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments. The following examples are carried out on the premise of the technical scheme of the invention, and detailed embodiments and specific operation processes are given, but the scope of the invention is not limited to the following examples.
Example 1
The utility model provides a rotatory material collecting device, as shown in fig. 1-3, includes transfer chain 1 and rotatory material unit 2 of receiving, rotatory material unit 2 of receiving sets up on receiving support 8, and transfer chain 1 level sets up on conveying support 9, and conveying support 9 bottom is equipped with gyro wheel 11, receives to dismantle the connection through link 10 between material support 8 and the conveying support 9.
The bottom of the rotary material receiving unit 2 is provided with a turntable 21, the turntable 21 is annularly provided with four material receiving bins 22, the turntable 21 is driven by a rotary variable frequency motor 25, the rotary variable frequency motor 25 is connected with a cam divider 26, the rotating angle of the turntable 21 is equally divided into 4 parts, the turntable 21 rotates 90 degrees at each time to drive the four material receiving bins 22 on the turntable 21 to rotate, and the material receiving bins opposite to the conveying line 1 are replaced at each time. The cam divider 26 is used for dividing the angle equally, so that the rotation is stable and reliable. The side walls of each receiving bin 22 are provided with pneumatic vibrators 24 to ensure that the products are not jammed when entering the receiving bin 22 and are neatly stacked in the receiving bin 22. The material receiving plates 23 are horizontally arranged in each material receiving bin 22, the bottom of each material receiving plate 23 is connected with a material receiving lifting unit 3, the height of each material receiving plate can be adjusted up and down, and when the material receiving bins 22 receive materials, the material receiving plates 23 ascend and receive falling products, so that the products are prevented from being disordered. Receive material lifting unit 3 and include lift servo motor 31, lead screw 32 and lift axle 33, lift servo motor 31 passes through the belt and drives lead screw 32 and lift axle 33 up-and-down motion, lift axle 33 top can support on receiving material board 23, realize receiving the regulation of material board 23 height.
Still be equipped with guardrail 7 in the rotatory material unit 2 outside of receiving, guardrail 7 encircles two adjacent receipts material storehouses 22, and two surplus receipts material storehouses are located the material level of receiving, and another is located the material level of unloading, realizes when a certain receipts material storehouse is received the material, and another station can be unloaded, improves greatly and receives material efficiency.
Be equipped with on transfer chain 1 and carry proportioning device 4, the concrete structure of carrying proportioning device 4 is shown in 4 ~ 5, including cylinder 41, trip shaft 42 and returning face plate 43, two cylinders 41 symmetry set up the both sides at transfer chain 1, the level is provided with trip shaft 42 between two cylinders 41, trip shaft 42 is located transfer chain 1 and receives between the feed bin 22, cylinder 41 drives the upset of trip shaft 42, and then drive the returning face plate 43 on the trip shaft 42 and take place to rotate, when returning face plate 43 is the horizontality, the product in the transfer chain 1 gets into under the direction of returning face plate 43 and receives feed bin 22 smoothly.
Still be equipped with heap height detection device on receiving material storehouse 22, be equipped with control box 5 on receiving material support 8, control box 5 is connected and is piled height detection device, cylinder 41 and rotatory inverter motor 25, when heap height detection device detects when receiving in the storehouse product height reaches the upper limit, control box 5 control cylinder 41 and rotatory inverter motor 25 take place the action, cylinder 41 control trip shaft 42 rotates, the returning face plate 43 rises, prevent in the transfer chain 1 product entering receiving material storehouse 22, rotatory inverter motor 25 control carousel 21 rotates 90 simultaneously, make and receive the material storehouse entering receiving material level adjacent with former receiving material storehouse 22, former receiving material storehouse 22 that fills up the product gets into the unloading material level. The cooperation of the stacking height detection device, the air cylinder and the rotary variable frequency motor ensures that the quantity of products entering the receiving bin at each time is certain.
A cam material arranging unit 6 is further arranged between the conveying and quantifying device 4 and the rotary material receiving unit 2, the specific structure of the cam material arranging unit 6 is shown in fig. 6-7 and comprises a cam 61, a material arranging motor 62, a guide bearing 63 and a paper shooting block 64, the material arranging motor 62 drives the cam 61 to rotate and drives the paper shooting block 64 connected with the cam 61 to move back and forth, and the guide bearing 63 is arranged on two sides of the paper shooting block 64 and guides the paper shooting block 64. The transfer dosing unit 4 ensures that the product (paper) is in order and not jammed when entering the receiving bin 22.
The work flow of the rotary material receiving device of the embodiment is as follows:
1. after the lifting servo motor 31 rotates to drive the lifting shaft 33 to lift against the material receiving plate 23 of the rotary material receiving unit 2 to a fixed position, the lifting servo motor 31 stops;
2. the product stably reaches the turnover plate 43 of the conveying and quantifying device 4 through the conveying line 1;
3. the turnover plate 43 is horizontal, products enter the material receiving bin 22 of the rotary material receiving unit 2 through the turnover plate 43, the material arranging motor 62 rotates to drive the paper shooting block 64 to arrange the products in order, and meanwhile, the pneumatic vibrator 24 is started, so that the products in the material receiving bin 22 are easier to arrange;
4. the lifting servo motor 31 rotates reversely to drive the material collecting plate 23 to descend slowly, when the lower limit is reached, the lifting servo motor 31 stops rotating, the material arranging motor 62 stops working, the air cylinder 41 of the conveying and quantifying device 4 lifts the turnover plate 43, and the product feeding stops;
5. the rotating variable frequency motor 25 drives the cam divider 26 to rotate 90 degrees, the material receiving bin 22 filled with the products rotates to the discharging position, the collected products are carried away by workers, the empty material receiving bin adjacent to the workers enters the material receiving position, and 1 period is finished.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.
Claims (2)
1. The rotary material receiving device is characterized by comprising a conveying line (1) and a rotary material receiving unit (2) arranged at one end of the conveying line (1);
the rotary material receiving unit (2) is provided with a rotary table (21), the rotary table is provided with a plurality of material receiving bins (22), and different material receiving bins (22) are driven by the rotation of the rotary table to receive the products conveyed by the conveying line (1);
a material receiving plate (23) is arranged in the material receiving bin (22), the material receiving plate (23) is connected with a material receiving lifting unit (3), and when the material receiving bin (22) receives materials, the material receiving plate (23) rises and receives falling products; the side wall of the material receiving bin (22) is provided with a pneumatic vibrator (24);
the four material receiving bins (22) are annularly arranged on the outer side of the rotary table (21), the rotary table (21) is driven by a rotary variable frequency motor (25), and the rotary variable frequency motor (25) is connected with a cam divider (26) to enable the rotary table (21) to rotate 90 degrees each time;
the conveying and quantifying device (4) is arranged on the conveying line (1), the conveying and quantifying device comprises an air cylinder (41) and a turnover shaft (42), a turnover plate (43) is arranged on the turnover shaft (42), the turnover shaft (42) is horizontally arranged between the conveying line (1) and the receiving bin (22) and drives the turnover plate (43) to rotate, and when the turnover plate (43) is horizontal, products in the conveying line (1) smoothly enter the receiving bin (22) under the guide of the turnover plate;
the material receiving bin (22) is provided with a stacking height detection device, the stacking height detection device is connected with a control box (5), and the control box (5) is also connected with a cylinder (41) and a rotary variable frequency motor (25);
the material receiving lifting unit (3) is arranged below the turntable (21) and comprises a lifting servo motor (31), a screw rod (32) and a lifting shaft (33), the lifting servo motor (31) drives the screw rod (32) and the lifting shaft (33) to move up and down through a belt, and the top end of the lifting shaft (33) abuts against the material receiving plate (23);
a cam material arranging unit (6) is further arranged between the conveying quantifying device (4) and the rotary material receiving unit (2), the cam material arranging unit (6) comprises a cam (61), a material arranging motor (62), a guide bearing (63) and a paper shooting block (64), the material arranging motor (62) drives the cam (61) to rotate to drive the paper shooting block (64) connected with the cam (61) to move back and forth, and the guide bearing (63) is arranged on two sides of the paper shooting block (64);
the working process of the rotary material receiving device is as follows:
s1, after a lifting servo motor (31) rotates to drive a lifting shaft (33) to lift against a material receiving plate (23) of a rotary material receiving unit (2) to rise to a fixed position, the lifting servo motor (31) stops;
s2, enabling the product to stably reach a turnover plate (43) of a conveying quantitative device (4) through the conveying line (1);
s3, the turnover plate (43) is horizontal, products enter the material receiving bin (22) of the rotary material receiving unit (2) through the turnover plate (43), the material arranging motor (62) rotates to drive the paper shooting block (64) to arrange the products in order, and meanwhile, the pneumatic vibrator (24) is started, so that the products falling into the material receiving bin (22) are easier to arrange in order;
s4, the lifting servo motor (31) rotates reversely to drive the material collecting plate (23) to slowly descend, when the lower limit is reached, the lifting servo motor (31) stops rotating, meanwhile, the material arranging motor (62) stops working, the air cylinder (41) of the conveying quantifying device (4) lifts the turnover plate (43), and the product feeding stops;
s5, the cam divider 26 is driven by the rotary variable frequency motor (25) to rotate 90 degrees, the material receiving bin (22) filled with the products rotates to a discharging position, a worker holds the collected products away, an empty material receiving bin adjacent to the worker enters the material receiving position, and 1 period is finished.
2. The rotary material receiving device as claimed in claim 1, wherein the top opening of the receiving bin (22) is located at the same level with the conveyor line (1); a guardrail (7) is arranged on the outer side of the rotary material receiving unit (2); the rotary material receiving unit (2) is arranged on a material receiving support (8), the conveying line (1) is arranged on a conveying support (9), the material receiving support (8) and the conveying support (9) are detachably connected through a connecting frame (10), and rollers (11) are arranged at the bottom of the conveying support (9).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011534300.XA CN112850073B (en) | 2020-12-23 | 2020-12-23 | Rotary material collecting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011534300.XA CN112850073B (en) | 2020-12-23 | 2020-12-23 | Rotary material collecting device |
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| CN112850073A CN112850073A (en) | 2021-05-28 |
| CN112850073B true CN112850073B (en) | 2023-04-07 |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203806578U (en) * | 2014-04-25 | 2014-09-03 | 天津信成嘉茂科技有限公司 | Rotary material receiving device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20080013614A (en) * | 2006-08-09 | 2008-02-13 | 현대자동차주식회사 | Compact side piler |
| CN202507594U (en) * | 2011-12-07 | 2012-10-31 | 天津市鑫茂奎包装有限公司 | Quantitative stacking and conveying device of carton binding machine |
| CN203094573U (en) * | 2012-12-24 | 2013-07-31 | 维达纸业（江门）有限公司 | Squareness correcting device for facial tissue |
| CN211591502U (en) * | 2019-11-28 | 2020-09-29 | 周口盛祥纸箱包装有限公司 | Efficient material receiving mechanism for packaging paper production |
| CN211766781U (en) * | 2019-12-25 | 2020-10-27 | 广州市比美高智能系统科技有限公司 | Automatic counting and boxing equipment |
| CN111114919B (en) * | 2020-02-09 | 2022-03-25 | 福建顺茗道茶业有限公司 | Automatic tea can packaging machine |
| CN212099524U (en) * | 2020-03-31 | 2020-12-08 | 温州瑞润机械有限公司 | Paper package stacking and conveying device |
| CN211919222U (en) * | 2020-04-15 | 2020-11-13 | 江阴中威电子有限公司 | Capacitor material collecting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203806578U (en) * | 2014-04-25 | 2014-09-03 | 天津信成嘉茂科技有限公司 | Rotary material receiving device |
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