CN202499553U - Destacking and entrucking conveying device for bagged material - Google Patents
Destacking and entrucking conveying device for bagged material Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型属于袋装物料搬运装置技术领域,具体涉及一种适用于袋装物料的拆垛装车输送装置。 The utility model belongs to the technical field of bagged material handling devices, and in particular relates to a destacking, loading and transporting device suitable for bagged materials. the
背景技术 Background technique
我国的面粉、淀粉、油脂、饲料、化肥、食盐、粮食、水泥等行业的企业,其产品物料的储存与运输都采用袋装形式,在产品物料包装成袋后,要么直接装车运走,要么输送到库房码垛后暂存,而库房码垛的袋装物料占据了包装量的大部分,当需要时再拆垛装车后运走。 Enterprises in my country's flour, starch, oil, feed, chemical fertilizer, salt, grain, cement and other industries use bags for the storage and transportation of their product materials. After the product materials are packaged into bags, they are either directly loaded and transported away. Either it is transported to the warehouse for palletizing and stored temporarily, and the bagged materials for warehouse palletizing occupy most of the packaging volume, and when needed, they will be dismantled and loaded on a truck before being transported away. the
袋装物料堆放码垛后还需要拆垛装车,拆垛装车的工作量非常大,需要工人数量多,生产成本高。对库房袋装物料的拆垛装车,应用较多的是采用移动输送机,装车时将移动输送机一端搭在货车上,另一端伸到拆垛处的地面上,将料袋拆下后掀落到移动输送机上,移动输送机输送料袋到货车车箱里,由装车工人接住后装车。这种装车形式的弊端是堆垛较高的料袋从高处落在输送机上,冲击力较大,容易摔坏撕裂料袋,且拆垛装车范围小、不灵活。 After the bagged materials are stacked and palletized, they still need to be dismantled and loaded. The workload of dismantling and loading is very large, requiring a large number of workers and high production costs. For the unstacking and loading of bagged materials in the warehouse, mobile conveyors are often used. When loading, one end of the mobile conveyor is placed on the truck, and the other end is extended to the ground at the unstacking place to remove the bags. After that, it falls onto the mobile conveyor, and the mobile conveyor transports the material bag to the truck box, and the loading worker catches it and loads it into the truck. The disadvantage of this loading method is that the high-stacked material bags fall on the conveyor from a high place, the impact force is relatively large, and the material bags are easy to break and tear, and the unstacking and loading range is small and inflexible. the
实用新型内容 Utility model content
本实用新型的目的在于提供一种袋装物料的拆垛装车输送装置,以解决现有技术中在拆垛装车时堆垛较高的料袋从高处落在地面上的输送机上时容易摔坏撕裂料袋的技术问题。 The purpose of the utility model is to provide a conveying device for unstacking and loading of bagged materials, so as to solve the problem in the prior art when the high-stacked material bags fall from a high place on the conveyor on the ground during unstacking and loading. The technical problem that it is easy to break and tear the material bag. the
为实现上述目的,本实用新型所提供的袋装物料的拆垛装车输送装置采用如下技术方案:一种袋装物料的拆垛装车输送装置,包括底架,在底架上转动装配有相对设置的用于从堆垛上将袋装物料输送走的拆垛输送机和用于将袋装物料输送至运输车上的装车输送机,拆垛输送机上靠近装车输送机的一端为拆垛输出端,拆垛输送机的另一端为拆垛输入端,装车输送机上靠近拆垛输送机的一端为用于与所述拆垛输出端对应配合以实现袋装物料的过渡输送的装车输入端,装车输送机的另一端为装车输出端,所述的拆垛装车输送装置还包括用于驱动拆垛输送机绕其与底架的转动配合处转动以调节所述拆垛输入端高度的第一举升支撑装置和用于驱动装车输送机绕其与底架的转动配合处转动以调节所述装车输出端高度的第二举升支撑装置。 In order to achieve the above purpose, the utility model provides the following technical solutions for the unstacking and loading conveying device of bagged materials: a kind of unstacking and loading conveying device for bagged materials, including a bottom frame, which is rotatably assembled with The destacking conveyor for transporting the bagged materials from the stack and the loading conveyor for transporting the bagged materials to the transport vehicle are oppositely arranged. The end of the destacking conveyor close to the loading conveyor is The unstacking output end, the other end of the unstacking conveyor is the unstacking input end, and the end of the loading conveyor close to the unstacking conveyor is used to cooperate with the unstacking output end to realize the transitional conveying of bagged materials The loading input end, the other end of the loading conveyor is the loading output end, and the described unstacking and loading conveying device also includes a function for driving the unstacking conveyor to rotate around its rotation fit with the chassis to adjust the The first lifting support device for the height of the unstacking input end and the second lifting support device for driving the loading conveyor to rotate around its rotation fit with the underframe to adjust the height of the loading output end. the
所述的底架的顶部设置有安装平台,所述的安装平台上相对设置有两个分别对应于拆垛输送机和装车输送机的转动支承座。 The top of the underframe is provided with an installation platform, and two rotating support seats respectively corresponding to the unstacking conveyor and the loading conveyor are arranged on the described installation platform. the
所述的拆垛输送机的拆垛输出端和装车输送机的装车输入端之间留有过渡间隙,在安装平台上于所述的过渡间隙位置处设置有过渡输送辊。 There is a transition gap between the destacking output end of the destacking conveyor and the loading input end of the loading conveyor, and a transition conveying roller is arranged on the installation platform at the position of the transition gap. the
所述的拆垛装车输送装置还包括设置在所述过渡间隙处的用于对经过过渡输送辊上的袋装物料进行计数的计数器。 The conveying device for destacking and loading also includes a counter arranged at the transition gap for counting the bagged materials passing through the transition conveying roller. the
所述的底架包括底部平台,在底部平台设有沿竖直方向延伸的多个支撑柱,所述的安装平台固定支撑在所述的支撑柱上,在底部平台和安装平台之间还设置有多个斜支撑梁。 The underframe includes a bottom platform on which a plurality of support columns extending vertically are arranged, the installation platform is fixedly supported on the support columns, and a There are multiple diagonal support beams. the
所述的第一举升支撑装置和第二举升支撑装置均采用伸缩油缸或伸缩气缸结构,伸缩油缸或伸缩气缸结构包括缸体和伸缩杆,所述缸体和伸缩杆的其中一个铰接在底架上、另一个而铰接在拆垛输送机或装车输送机上。 Both the first lifting support device and the second lifting support device adopt a telescopic oil cylinder or a telescopic cylinder structure, and the telescopic oil cylinder or telescopic cylinder structure includes a cylinder body and a telescopic rod, and one of the cylinder body and the telescopic rod is hinged on The other is hinged on the unstacking conveyor or loading conveyor. the
所述的拆垛输送机和装车输送机均包括机架,在机架装配与用于输送袋装物料的输送皮带。 Both the destacking conveyor and the loading conveyor include a frame on which a conveying belt for transporting bagged materials is assembled. the
所述的底架上安装有行走轮和用于支撑底架的伸缩支撑脚。 Walking wheels and telescopic support feet for supporting the underframe are installed on the underframe. the
本实用新型的有益效果是:本实用新型所提供的袋装物料的拆垛装车输送装置使用时放置在袋装物料堆垛和运输车之间,由第一举升支撑装置驱动拆垛输送机绕其与底架的转动配合处转动以根据袋装物料的堆垛高度调整拆垛输送机的输入端高度,由第二举升支撑装置驱动装车输送机绕其与底架的转动配合处转动以根据运输车的高度调整装车输送机的输出端高度,然后开始拆垛装车,根据拆垛高度的需要和装车高度的需要,随时调整拆垛输送机的输入端高度和装车输送机的输出端高度。拆垛输送机的输入端高度始终与堆垛的高度相当,进而有效的避免了袋装物料从高处落在拆垛输送机上而导致的料袋撕裂问题,同时,因为拆垛输送机的输入端高度与堆垛高度相当,且装车输送机的输出端高度也可以根据运输车的装车量进行调整,从而有效的节省劳动力,降低生产成本。本实用新型所提供的拆垛装车运输装置既方便于装车,又方便于拆垛,既适用于不同的装车高度,也适用于不同的码垛高度,且不同物料的料袋和型号大小不同的料袋都可拆垛装车使用,效果良好,轻便灵活。 The beneficial effects of the utility model are: the bagged material destacking and loading conveying device provided by the utility model is placed between the bagged material stacking and the transport vehicle, and is driven by the first lifting support device for destacking and conveying The machine rotates around its joint with the bottom frame to adjust the height of the input end of the unstacking conveyor according to the stacking height of the bagged materials, and the second lifting support device drives the loading conveyor to rotate around it and the bottom frame. Adjust the height of the output end of the loading conveyor according to the height of the transport vehicle, and then start unstacking and loading. According to the needs of unstacking height and loading height, adjust the height of the input end of the unstacking conveyor and loading The height of the output end of the car conveyor. The height of the input end of the unstacking conveyor is always equal to the height of the stacking, thereby effectively avoiding the bag tearing problem caused by bagged materials falling on the unstacking conveyor from a high place. At the same time, because the unstacking conveyor The height of the input end is equivalent to the stacking height, and the height of the output end of the loading conveyor can also be adjusted according to the loading capacity of the transport vehicle, thereby effectively saving labor and reducing production costs. The unstacking and loading transportation device provided by the utility model is convenient for loading and unstacking, and is suitable for different loading heights and different stacking heights, and the bags and models of different materials Bags of different sizes can be disassembled and stacked for loading, with good effect, light and flexible. the
附图说明 Description of drawings
图1是本实用新型所提供的袋装物料的拆垛装车输送装置一种实施例的结构示意图; Fig. 1 is the structural representation of an embodiment of the unstacking and loading conveying device for bagged materials provided by the utility model;
图2是图1的左侧视图。 Fig. 2 is a left side view of Fig. 1 .
具体实施方式 Detailed ways
如图1、图2所示,一种袋装物料的拆垛装车输送装置的实施例,该实施例中的拆垛装车输送装置包括底架100,底架包括底部平台4,在底部平台4设有沿竖直方向延伸的多个支撑柱6,在支撑柱6的顶部支撑固定有安装平台8,在底部平台4和安装平台8之间还设置有多个斜支撑梁1。在底架100的安装平台8上相对设置有两个转动支承座,在两个转动支撑座上转动装配有相对设置的用于从堆垛上将袋装物料输送走的拆垛输送机200和用于将袋装物料输送至运输车上的装车输送机300,拆垛输送机200上靠近装车输送机的一端为拆垛输出端,拆垛输送机的另一端为使用时靠近堆垛的拆垛输入端,装车输送机300上靠近拆垛输送机的一端为用于与所述拆垛输出端对应配合以实现袋装物料的过渡输送的装车输入端,装车输送机的另一端为使用时靠近运输车的装车输出端,在本实施例中,为保证袋装物料从拆垛输送机和装车输送机之间的过渡输送,当拆垛输送机的输出端和装车输送机的输入端之间过渡间隙较大时,在安装平台上与所述的过渡间隙位置处设置有过渡输送辊,该过渡输送辊包括固定安装在安装平台上的输送辊支架13和转动装配在输送辊支架上的输送辊14,同时,在输送辊支架上还设置有用于对经过输送辊上的带状物料进行计数的计数器15,此处的计数器采用红外探测计数传感器。
As shown in Figures 1 and 2, an embodiment of a destacking and loading conveying device for bagged materials, the destacking and loading conveying device in this embodiment includes an
所述的拆垛装车输送装置还包括用于驱动拆垛输送机200绕其与底架100的转动配合处转动以调节所述拆垛输入端高度的第一举升支撑装置400和用于驱动装车输送机300绕其与底架100的转动配合处转动以调节所述装车输出端高度的第二举升支撑装置500,第一举升支撑装置400可以通过推拉拆垛输送机而使推拉拆垛机绕其与底架的转动配合处转动,进而实现其对拆垛输送机的拆垛输入端高度的调整,同时,第一举升支撑装置还要保证在将拆垛输送机的拆垛输入端高度调整到位后,还要能够起到稳定支撑的作用,以保证拆垛输送机的正常工作,同样的第二举升支撑装置500可以通过推拉装车输送机而使装车输送机绕其与底架的转动配合处转动,进而实现其对装车输送机的装车输送机输出端高度的调整,同时,第二举升支撑装置还要保证在将装车输送机的装车输出端高度调整到位后,还要能够起到稳定支撑的作用,以保证装车输送机的正常工作。在本实施例中,第一举升支撑装置400和第二举升支撑装置500均采用伸缩油缸结构23,伸缩油缸结构23包括缸体和伸缩杆,所述缸体通过下连接座24铰接在底架100上,而伸缩杆则通过上连接座20铰接在拆垛输送机或装车输送机上。所述的伸缩油缸结构还包括设置在底架100上的用于向伸缩油缸输入压力油的供油系统5,供油系统主要由油箱、电动马达、电池阀、换向阀、溢流阀、输油管等组成,用于需要时向伸缩油缸供油。在本实施例中,对应于拆垛输送机和装车输送机,伸缩油缸结构均设置有两套。
The described unstacking and loading conveying device also includes a first
上述实施例中的拆垛输送机200用于将堆垛好的袋装物料从堆垛上输送走,而装车输送机300用于将袋装物料输送至运输车上,两个输送机的结构基本相同,输送机的长度根据拆垛和装车的需要具体确定。每条输送机包支撑架,该支撑架由上机架17、下机架18和设置在上、下机架之间的加强梁16组成。在支撑架的被动端设置有带座轴承UCF26,在带座轴承UCF上转动支撑由从动尾轮19,在支撑架的主动端设置有带座轴承UCP12,在带座轴承UCP上转动支撑有主动滚筒22。在支撑架上设置有环绕在主动滚筒22和从动尾轮9上的输送带10,在支撑架上于主动滚筒和从动尾轮之间还设置有用于支撑输送带的托带辊11。在支撑架上还设置有用于张紧输送带的张紧结构9, 该张紧结构9有张紧支撑块和张紧螺钉组成。
The
上述实施例中,在底架上还设置有电控装置7,电控装置7由电控柜体、各种电器元器件、计数显示器、操作按钮等组成,用于控制装车输送机、拆垛输送机和供油装置的启动和停止,电控柜体安装固定在支撑架结构上。 In the above-mentioned embodiment, an electric control device 7 is also provided on the underframe. The electric control device 7 is composed of an electric control cabinet, various electrical components, counting displays, operation buttons, etc., and is used to control the loading conveyor, dismantling The start and stop of the pallet conveyor and the oil supply device, the electric control cabinet is installed and fixed on the support frame structure. the
优选的,上述实施例中,所述的底架100上安装有行走轮2和用于支撑底架的伸缩支撑脚3。在拆垛装车时,用伸缩支撑脚支撑在地面上,要更换拆垛装车输送装置的位置时,伸缩支撑脚离开地面,行走轮支撑拆垛装车输送装置,推动拆垛装车输送装置到合适位置后再重新调整伸缩支撑脚,由伸缩支撑脚支撑固定整个拆垛装车输送装置。
Preferably, in the above embodiment, the
上述实施例中所提供的拆垛装车输送装置使用时放置在袋装物料堆垛和运输车之间,由第一举升支撑装置400驱动拆垛输送机200绕其与底架100的转动配合处转动以根据袋装物料的堆垛高度调整拆垛输送机的输入端高度,由第二举升支撑装置500驱动装车输送机300绕其与底架100的转动配合处转动以根据运输车的高度调整装车输送机的输出端高度,然后开始拆垛装车,袋装物料由拆垛输送机200的输送带带动从拆垛输入端移动到拆垛输出端,袋装物料经过渡输送辊过渡后被移送到装车输送机上,然后由装车输送机300的输送带带动从装车输送机的输入端移动到装车输出端,直至最后被搬运到运输车上。根据拆垛高度的需要和装车高度的需要,随时调整拆垛输送机的输入端高度和装车输送机的输出端高度,这样拆垛和装车更加方便。拆垛装车输送装置配置有计数器15,可以准确记录装车的单车数量和累计数量,便于统计管理。该拆垛装车输送装置移动方便,装车输送机和拆垛输送机升降机动灵活,计数器计数准确,较好的满足了库房拆垛装车的使用需要,节省了劳动力,降低了生产成本。
The destacking and loading conveying device provided in the above-mentioned embodiments is placed between the bagged material stacking and the transport vehicle during use, and the first
上述实施例中的拆垛输送机和装车输送机可以采用现有技术中的输送机,只要该输送机有足够的强度和刚度即可,并且输送机要转动装配在底架上,以便于第一、第一举升支撑装置可以有效的调整输送机的位置。 The unstacking conveyor and loading conveyor in the above-mentioned embodiment can adopt the conveyor in the prior art, as long as the conveyor has sufficient strength and rigidity, and the conveyor should be rotated and assembled on the chassis, so that First, the first lifting support device can effectively adjust the position of the conveyor. the
上述实施例中的第一、第二举升支撑装置采用伸缩油缸结构,在其他实施例中,也可以采用其他的举升支撑机构,如伸缩气缸结构或采用电动推杆等结构。在上述实施例中,伸缩油缸斜向设置在输送机和底架之间,在其他实施例中,举升支撑装置还可以单独设置,如单独设置在输送机下方升降台,升降台由剪刀式升降机架支撑,在升降台和输送机之间铰接有支撑杆,随着剪刀式升降架的升降,升降台带动输送机升降,完成对拆垛输送机的输入端和装车输送机的输出端的高度调整。 The first and second lifting support devices in the above embodiments adopt telescopic oil cylinder structure. In other embodiments, other lifting support mechanisms can also be used, such as telescopic cylinder structure or electric push rod structure. In the above-mentioned embodiments, the telescopic oil cylinder is arranged obliquely between the conveyor and the chassis. In other embodiments, the lifting support device can also be installed separately, such as a separate lifting platform under the conveyor, and the lifting platform is formed by scissors. Supported by the lift frame, a support rod is hinged between the lift table and the conveyor. With the lifting of the scissor lift frame, the lift table drives the conveyor up and down, and completes the input end of the unstacking conveyor and the output end of the loading conveyor. height adjustment. the
本实用新型所提供的拆垛装车输送装置可以应用在拆垛和装车之间,也可以应用在卸车和装垛之间,在应用在卸车和装垛之间时,拆垛输送机对应于运输车,而另一个输送机而对应于装垛应用,此处是另一个输送机可以称之为装垛输送机,装垛输送机的结构可以采用本实用新型中所提供的装车输送机的结构,也可以采用现有技术中的输送机结构。 The unstacking and loading conveying device provided by the utility model can be applied between unstacking and loading, and can also be applied between unloading and stacking. When applied between unloading and stacking, the unstacking conveyor corresponds to the transportation car, and the other conveyor corresponds to the application of stacking, here is another conveyor that can be referred to as a stacking conveyor, and the structure of the stacking conveyor can adopt the structure of the loading conveyor provided in the utility model Structure, also can adopt the conveyor structure in the prior art. the
Claims (8)
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| CN2012200011271U CN202499553U (en) | 2012-01-04 | 2012-01-04 | Destacking and entrucking conveying device for bagged material |
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| CN2012200011271U CN202499553U (en) | 2012-01-04 | 2012-01-04 | Destacking and entrucking conveying device for bagged material |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102674015A (en) * | 2012-01-04 | 2012-09-19 | 河南科技大学 | Unstacking loading conveyer device for bagged materials |
| CN103057974A (en) * | 2013-01-10 | 2013-04-24 | 安徽省界首市云龙粮机配套工程有限公司 | Large-sized unstacking, scraping and discharging machine |
| CN103738671A (en) * | 2014-01-14 | 2014-04-23 | 上海凯思尔电子有限公司 | Adjustable conveying section of production line |
| CN105084025A (en) * | 2015-08-31 | 2015-11-25 | 泰富重工制造有限公司 | Bridge-type scraper reclaimer |
| CN111459200A (en) * | 2020-03-27 | 2020-07-28 | 中信重工机械股份有限公司 | Bagged cement automatic loading robot servo control system |
-
2012
- 2012-01-04 CN CN2012200011271U patent/CN202499553U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102674015A (en) * | 2012-01-04 | 2012-09-19 | 河南科技大学 | Unstacking loading conveyer device for bagged materials |
| CN103057974A (en) * | 2013-01-10 | 2013-04-24 | 安徽省界首市云龙粮机配套工程有限公司 | Large-sized unstacking, scraping and discharging machine |
| CN103057974B (en) * | 2013-01-10 | 2015-09-02 | 安徽省界首市云龙粮机配套工程有限公司 | Paddy bin discharger is taken off in a kind of large-scale de-stacking |
| CN103738671A (en) * | 2014-01-14 | 2014-04-23 | 上海凯思尔电子有限公司 | Adjustable conveying section of production line |
| CN105084025A (en) * | 2015-08-31 | 2015-11-25 | 泰富重工制造有限公司 | Bridge-type scraper reclaimer |
| CN105084025B (en) * | 2015-08-31 | 2017-07-07 | 泰富重工制造有限公司 | A kind of bridge type scraper material taking machine |
| CN111459200A (en) * | 2020-03-27 | 2020-07-28 | 中信重工机械股份有限公司 | Bagged cement automatic loading robot servo control system |
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