CN112831912A - Production line of ultrathin coconut flat mat and manufacturing method of coconut flat mat - Google Patents
Production line of ultrathin coconut flat mat and manufacturing method of coconut flat mat Download PDFInfo
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- CN112831912A CN112831912A CN202110163786.9A CN202110163786A CN112831912A CN 112831912 A CN112831912 A CN 112831912A CN 202110163786 A CN202110163786 A CN 202110163786A CN 112831912 A CN112831912 A CN 112831912A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/48—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
- D04H1/488—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with bonding agents
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a production line of an ultrathin coconut flat mat and a manufacturing method of the coconut flat mat. This production water line of flat pad of ultra-thin coconut palm opens the device through add the second on lapping the delivery path, open the coconut palm net and break up, make the coconut palm net become fluffy very much, consequently glue can enter into the middle level of coconut palm net uniformly in spouting gluey process, so not only can reduce the quantity of coconut palm silk, and the coconut palm net of making out is thinner than current coconut palm net, and then the flat pad of coconut palm of producing also can be thinner, and cracked phenomenon can not appear, promote product quality, satisfy more uses.
Description
Technical Field
The invention relates to the technical field of coconut palm fiber production equipment, in particular to a production line of an ultrathin coconut palm fiber flat mat and a manufacturing method of the coconut palm fiber flat mat.
Background
The production of the coconut palm flat mat on the market at present comprises the procedures of opening, lapping, needling, glue spraying and cutting, wherein the production flow comprises the steps of lapping a net, conveying the coconut palm net to a needling device, needling the coconut palm net, conveying the needled coconut palm flat mat to a glue spraying device, spraying glue on the coconut palm flat mat, drying the coconut palm flat mat after glue spraying, and cutting the coconut palm flat mat into a finished coconut palm flat mat product.
The coconut palm flat pad on the market is required to be thicker, and can be easily broken if the coconut palm flat pad is thinned, because the coconut palm net does not have the pulling force of glue adhesion, and the phenomenon of breakage can appear in the needling process. Therefore, the coconut palm fiber is also used in a large amount, and meanwhile, the coconut palm fiber flat cushion cannot be ultrathin and has poor uniformity.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a production line of an ultrathin coconut flat mat.
The invention discloses a production line of an ultrathin coconut flat mat, which comprises a unpacking device, a material fixing device, a first opening device, a lapping device, a second opening device, a needling device, a rubber spraying and drying device and a cutting device, wherein the unpacking device, the material fixing device, the first opening device, the lapping device, the second opening device, the needling device, the rubber spraying and drying device and the cutting device are sequentially arranged;
wherein, it is used for breaking into the coconut palm silk to open the packing device with the coconut palm bundle, and the device of deciding the material is used for the ration to carry the coconut palm silk, and first opening the device is used for opening the coconut palm silk, and the lapping device is used for spreading into the coconut palm net with the coconut palm silk, and the second opens the device and is used for opening the coconut palm net once more, and the acupuncture device is used for the flat pad of acupuncture coconut palm, and rubber sprays drying device and is used for carrying out rubber to the flat pad of coconut palm net/coconut palm and sprays and dry, and cutting device is used for cutting the flat pad of coconut palm.
According to one embodiment of the invention, the material fixing device comprises a material fixing and feeding mechanism and a material fixing mechanism, wherein the material fixing and feeding mechanism and the material fixing mechanism are respectively arranged on the main frame, and the material fixing mechanism is arranged at the tail end of a conveying path of the material fixing and feeding mechanism; the fixed material feeding mechanism receives and conveys the coconut palm fibers output by the unpacking device; the material fixing mechanism comprises a material fixing conveying assembly, a material fixing assembly, a material raking assembly and a material beating assembly, one end of the material fixing conveying assembly is connected with the material fixing feeding mechanism, the other end of the material fixing conveying assembly is connected with a feeding end of the material fixing assembly, the material raking assembly and the material beating assembly are arranged on a conveying path of the material fixing conveying assembly, and the material raking assembly and the material beating assembly act on the coconut fibers conveyed by the material fixing conveying assembly.
According to one embodiment of the invention, the first opening device comprises a first opening feeding mechanism, a first clamping mechanism and a first opening mechanism, wherein the first opening feeding mechanism, the first clamping mechanism and the first opening mechanism are respectively arranged on the main frame, and the first clamping mechanism is positioned between the first opening feeding mechanism and the first opening mechanism; the first opening and feeding mechanism receives and conveys the coconut palm fibers output by the material fixing device, and the first material clamping mechanism receives and clamps the coconut palm fibers conveyed by the first opening and feeding mechanism; the first opening mechanism comprises a first opening driving motor and a first opening nail roller, the first opening driving motor drives the first opening nail roller to rotate, and the opening nails of the first opening nail roller act on the coconut palm fibers clamped by the first clamping mechanism.
According to one embodiment of the invention, the lapping device comprises a lapping and feeding mechanism and a lapping and conveying mechanism, wherein the lapping and feeding mechanism and the lapping and conveying mechanism are respectively arranged on the main frame; the net laying and feeding mechanism is provided with a feeding conveying assembly and a swinging assembly, the feeding conveying assembly is provided with a feeding discharge end, the swinging assembly drives the feeding discharge end to reciprocate along the direction vertical to the conveying path of the net laying and conveying mechanism, the feeding conveying assembly receives and conveys the coconut fibers output by the first opening device, the coconut fibers output by the feeding discharge end are laid on the net laying and conveying mechanism to form a coconut fiber net, and the net laying and conveying mechanism conveys the coconut fiber net.
According to one embodiment of the invention, the second opening device comprises a second opening feeding mechanism, a second clamping mechanism, a second opening mechanism and a second opening discharging mechanism, wherein the second opening feeding mechanism, the second clamping mechanism, the second opening mechanism and the second opening discharging mechanism are respectively arranged on the second opening frame, and the second clamping mechanism is positioned between the second opening feeding mechanism and the second opening mechanism; the second opening and feeding mechanism receives and conveys the coconut fiber nets output by the lapping device, and the second clamping mechanism receives and clamps the coconut fiber nets conveyed by the second opening and feeding mechanism; the second opens the mechanism and includes that the second opens driving motor and second opening nail roller, and the driving motor drive second opening nail roller of second opening rotates, and the opening nail of second opening nail roller acts on the coconut palm net of second clamp material mechanism centre gripping.
According to one embodiment of the invention, the needling device comprises a needling conveying mechanism and a needling mechanism, wherein the needling conveying mechanism and the needling mechanism are respectively arranged on a needling rack, and the needling mechanism is arranged on a conveying path of the needling conveying mechanism; the acupuncture conveying mechanism receives and conveys the coconut palm flat mat, the acupuncture mechanism comprises an acupuncture driving motor and an acupuncture component, the acupuncture driving motor drives the acupuncture component, and the acupuncture component acts on the coconut palm flat mat on the acupuncture conveying mechanism.
According to an embodiment of the present invention, the rubber spraying and drying device includes a spraying, drying and conveying mechanism, a rubber spraying mechanism, a rubber drying mechanism and a spraying, drying and discharging mechanism, the spraying, drying and conveying mechanism, the rubber spraying mechanism, the rubber drying mechanism and the spraying, drying and discharging mechanism are disposed on the spraying and drying rack, the rubber spraying mechanism is disposed at the beginning of the conveying path of the spraying, drying and conveying mechanism, the spraying, drying and discharging mechanism is connected to the spraying, drying and conveying mechanism, the rubber drying mechanism is disposed on the conveying path of the spraying, drying and conveying mechanism, and the air outlet end of the rubber drying mechanism faces the spraying, drying and conveying mechanism.
According to one embodiment of the invention, the cutting device comprises a cutting conveying mechanism, a cutting bearing mechanism and a cutting mechanism, wherein the cutting conveying mechanism, the cutting bearing mechanism and the cutting mechanism are arranged on the cutting rack, the cutting conveying mechanism conveys the coconut palm flat mat output by the rubber spraying and drying device to the cutting bearing mechanism, the cutting bearing mechanism bears the coconut palm flat mat, the cutting mechanism is arranged between the cutting conveying mechanism and the cutting bearing mechanism, and the cutting mechanism cuts the coconut palm flat mat.
According to an embodiment of the invention, the coconut palm fiber cutting device further comprises a scrap recovery device, wherein the scrap recovery device is arranged on the main frame and is used for receiving the coconut palm fibers dropped by the bale opening device, the sizing device, the first opening device and the lapping device.
A manufacturing method of a coconut flat mat utilizes the production line of the ultrathin coconut flat mat, and comprises the following steps:
s1, a needling device is moved away, a connecting conveying belt is moved to a position between a second opening device and a rubber spraying and drying device, a package opening device breaks up coconut palm bundles into coconut palm fibers and conveys the coconut palm fibers to a setting device, the setting device receives the coconut palm fibers conveyed by the package opening device and quantitatively conveys the coconut palm fibers to a first opening device, the first opening device receives the coconut palm fibers conveyed by the setting device and breaks up and opens the coconut palm fibers, a lapping device receives the coconut palm fibers conveyed by the first opening device and paves the coconut palm fibers into a first coconut palm fiber net, the first coconut palm fiber net is conveyed to the second opening device, the second opening device receives the coconut palm fiber net conveyed by a lapping device and breaks up the first coconut palm fiber net, the opened first coconut fiber net is conveyed to the rubber spraying and drying device, the first coconut fiber net is sprayed and dried by the rubber spraying and drying device, and the first coconut fiber net is rolled;
s2, the coconut palm bundle is broken up into coconut palm fibers by the unpacking device and the coconut palm fibers are conveyed to the setting device, the coconut palm fibers conveyed by the unpacking device are received by the setting device and quantitatively conveyed to the first opening device, then the coconut palm fibers conveyed by the setting device are received by the first opening device and broken up and opened, the coconut palm fibers conveyed by the first opening device are received by the lapping device and are paved into a second coconut palm network, the second coconut palm network is conveyed to the second opening device, the second coconut palm network second conveyed by the lapping device is received by the second opening device and is broken up and opened, and the opened second coconut palm network is output;
s3, the connecting conveyer belt is moved away, the needling device is moved to a position between a second opening device and a rubber spraying and drying device, the rolled coconut palm net I is laid on the opened coconut palm net II, the coconut palm net I and the coconut palm net II are conveyed to the needling device together by the second opening device, the needling device receives and conveys the coconut palm net I and the coconut palm net II conveyed by the second opening device, the coconut palm net I and the coconut palm net II are needled by the needling device so that the coconut palm net I and the coconut palm net II are connected to obtain a coconut palm flat mat semi-finished product, the coconut flat mat semi-finished product is conveyed to the rubber spraying and drying device, the rubber spraying and drying device receives and conveys the coconut flat mat semi-finished product, the rubber spraying and drying device sprays rubber and dries the coconut flat mat semi-finished product to the coconut flat mat, the coconut flat mat finished product is output by the rubber spraying and drying device, the cutting device receives the coconut flat mat finished product output by the rubber spraying and dries the coconut flat mat finished product, and the thickness of the coconut flat mat is determined, And (5) fixing the width and cutting to a fixed length. Compared with the prior art, the production line of the ultrathin coconut flat mat and the manufacturing method of the coconut flat mat have the following advantages:
according to the production line of the ultrathin coconut fiber flat mat, the second opening device is additionally arranged on the lapping and conveying path, the coconut fiber net is opened and scattered, so that the coconut fiber net becomes very fluffy, glue can uniformly enter the middle layer of the coconut fiber net in the glue spraying process, the using amount of coconut fiber yarns can be reduced, the manufactured coconut fiber net is thinner than the existing coconut fiber net, the produced coconut fiber flat mat is thinner, the phenomenon of fracture cannot occur, the uniformity is better, the product quality is improved, and more purposes are met.
The method for manufacturing the coconut flat mat comprises the steps of manufacturing the first coconut mesh and the second coconut mesh respectively, and then carrying out needling and glue spraying on the first coconut mesh and the second coconut mesh together to manufacture the coconut flat mat, so that coconut fibers in the coconut flat mat can be connected more tightly, and the coconut flat mat cannot be layered.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a block diagram of the production line of an ultra-thin coconut flat mat in the example;
FIG. 2 is a schematic structural diagram of a bale breaking device, a material fixing device, a first opening device and a lapping device in the embodiment;
FIG. 3 is a schematic structural diagram of a lapping device, a second opening device, a needling device, a rubber spraying and drying device and a cutting device in the embodiment;
FIG. 4 is a schematic structural diagram of a unpacking device and a material fixing device in the embodiment;
FIG. 5 is a schematic structural diagram of a first opening device and a lapping device in the embodiment;
FIG. 6 is a schematic structural diagram of a lapping device, a second opening device and a needling device in the embodiment;
FIG. 7 is a schematic structural view of a rubber spray drying device in an embodiment;
fig. 8 is a schematic structural diagram of the cutting device in the embodiment.
Description of reference numerals:
1. a unpacking device; 11. a unpacking and conveying mechanism; 12. a bale opening mechanism; 13. a main frame;
2. a material fixing device; 21. a material fixing and feeding mechanism; 211. a material fixing and feeding conveyer belt; 22. a material fixing mechanism; 221. a material fixing and conveying component; 2211. a material fixing conveying belt; 222. a material fixing component; 2221. a material fixing baffle plate; 2222. a fixed material output channel; 2223. a baffle drive motor; 223. a material raking component; 2231. a material raking nail roller; 2232. a raking drive motor; 224. a knockout assembly; 2241. knocking material and nailing rollers; 2242. a knockout drive motor; 23. a fixed material conveying motor;
3. a first opening device; 31. a first opening feed mechanism; 311. a first opening feed conveyor; 32. a first material clamping mechanism; 321. a first material clamping shaft roller; 33. a first opening mechanism; 331. a first opening nail roller; 332. a first opening drive motor; 34. a first opening conveyor motor; 35. a first opening and conveying reverse transmission set;
4. a lapping device; 41. a lapping and feeding mechanism; 411. a net laying, feeding and conveying assembly; 4111. a feeding and discharging end; 4112. a material conveying driving motor of the lapping net; 4113. laying a net and feeding a conveyer belt; 4114. a net laying and feeding reverse transmission set; 412. a swing assembly; 4121. a swing drive motor; 4122. a swing transmission assembly; 42. a web forming conveying mechanism; 421. a web-forming conveyer belt;
5. a second opening device; 51. a second opening feed mechanism; 511. a second opening feed conveyor; 52. a second material clamping mechanism; 521. a second material clamping shaft roller; 53. a second opening mechanism; 531. a second opening nail roller; 532. a second opening drive motor; 54. a second opening and discharging mechanism; 541. a second opening and discharging conveyer belt; 55. a second opening frame; 56. a second opening conveyor motor; 57. a second opening and conveying reverse transmission group;
6. a needling device; 61. a needling conveying mechanism; 611. needling a material clamping shaft roller; 612. needling the conveying channel; 613. a needle punching material clamping driving motor; 62. a needling mechanism; 621. a needle drive motor; 622. a needling assembly; 63. a needling machine frame;
7. a rubber spraying and drying device; 71. a spray drying and conveying mechanism; 711. spraying and drying a conveying belt; 712. a rubber recovery tank; 72. a rubber spraying mechanism; 721. a rubber storage tank; 722. a rubber atomizer; 73. a rubber drying mechanism; 731. drying the air outlet assembly; 74. a spraying, drying and discharging mechanism; 741. spraying, drying and discharging a conveying belt; 75. spraying and drying the rack;
8. a cutting device; 81. a cutting and conveying mechanism; 811. cutting the conveying baffle; 812. cutting and conveying the fixed-thickness shaft roller; 813. a fixed thickness adjusting member; 814. a counting member; 815. a counter; 82. cutting the bearing mechanism; 83. a cutting mechanism; 84. a cutter frame; 85. a width fixing mechanism; 851. a fixed-width driving cylinder; 852. a width-fixing cutter; 853. a fixed width shaft;
9. a scrap recovery device; 91. a crushed material recovery conveyer belt; 92. the scrap recovery drive motor.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1-8, a production line of ultra-thin coconut palm flat mat, division package device 1, decide material device 2, first device 3 that opens, lapping device 4, second open device 5, acupuncture device 6, rubber spray drying device 7 and cutting device 8 set up in proper order.
Wherein, unpacking device 1 is used for beating up into the coconut palm silk with the coconut palm bundle, decides material device 2 and is used for the ration to carry the coconut palm silk, and first opening device 3 is used for opening the coconut palm silk, and lapping device 4 is used for spreading the coconut palm silk into the coconut palm net, and the second opens device 5 and is used for opening the coconut palm net, and acupuncture device 6 is used for acupuncture coconut palm net, and rubber sprays drying device 7 and is used for carrying out rubber to the coconut palm net and sprays and dry, and cutting device 8 is used for cutting the coconut palm net.
Referring to fig. 1, 2 and 4, unpacking device 1 includes unpacking conveying mechanism 11 and unpacking mechanism 12, and unpacking conveying mechanism 11 is used for conveying coconut palm bundle and coconut palm silk, and unpacking mechanism 12 is used for coconut palm bundle to break up into coconut palm silk. The unpacking and conveying mechanism 11 conveys the coconut palm bundles to the unpacking mechanism 12; the unpacking mechanism 12 bundles the coconut palm fibers into coconut palm fibers; the unpacking and conveying mechanism 11 receives the coconut palm fiber and conveys the coconut palm fiber to the material fixing device 2.
The bale opening and conveying mechanism 11 and the bale opening mechanism 12 are separately arranged on the main frame 13, and the bale opening mechanism 12 is arranged on a conveying path of the bale opening and conveying mechanism 11. The unpacking and conveying mechanism 11 conveys the coconut palm bundles to the unpacking mechanism 12, the unpacking mechanism 12 breaks up the coconut palm bundles into coconut palm fibers, and the unpacking and conveying mechanism 11 receives and conveys the broken coconut palm fibers.
Referring to fig. 1, 2 and 4, the fixing device 2 comprises a fixing feeding mechanism 21 and a fixing mechanism 22, wherein the fixing feeding mechanism 21 is used for receiving and conveying coir palm fibers, and the fixing mechanism 22 is used for receiving and conveying coir palm fibers quantitatively. The material fixing and feeding mechanism 21 receives the coconut fibers conveyed by the unpacking and conveying mechanism 11 and conveys the coconut fibers to the material fixing mechanism 22; the material fixing mechanism 22 receives the coconut palm fibers conveyed by the material fixing and feeding mechanism 21 and conveys the coconut palm fibers to the opening device in a quantitative mode.
The material fixing and feeding mechanism 21 and the material fixing and feeding mechanism 22 are respectively arranged on the main frame 13, and the material fixing and feeding mechanism 22 is arranged at the tail end of a conveying path of the material fixing and feeding mechanism 21.
The material fixing and feeding mechanism 21 comprises a material fixing and feeding conveyer belt 211, and the material fixing and feeding conveyer belt 211 is installed in the main frame 13. The fixed material feeding conveyer belt 211 is positioned below the tail end of the unpacking conveyer belt 112, and the coconut fibers reaching the tail end of the unpacking conveyer belt 112 can fall onto the fixed material feeding conveyer belt 211.
The material fixing mechanism 22 comprises a material fixing conveying component 221, a material fixing component 222, a material scraping component 223 and a material beating component 224, one end of the material fixing conveying component 221 is connected with the material fixing and feeding mechanism 21, the other end of the material fixing conveying component 221 is connected with the material feeding end of the material fixing component 222, the material scraping component 223 and the material beating component 224 are arranged on the conveying path of the material fixing conveying component 221, and the material scraping component 223 and the material beating component 224 act on the coconut palm fibers conveyed by the material fixing conveying component 221.
The material fixing conveying assembly 221 comprises a material fixing conveying belt 2211, the material fixing conveying belt 2211 is installed in the main frame 13, and the starting end of the material fixing conveying belt 2211 is connected with the tail end of the material fixing feeding conveying belt 211. The material fixing conveyor 2211 is obliquely arranged, and a plurality of nails are arranged on the surface of the material fixing conveyor 2211, so that the coconut fibers can be hung on the material fixing conveyor 2211 and move along with the operation of the material fixing conveyor 2211.
The fixed material conveying motor 23 drives the fixed material conveying belt 2211 to operate, and the fixed material conveying belt 2211 operates to drive the fixed material feeding conveying belt 211 to operate.
The material fixing assembly 222 includes two material fixing baffles 2221, the two material fixing baffles 2221 are oppositely disposed in the main frame 13, and a material fixing output channel 2222 is formed between the two material fixing baffles 2221. The feed end of the fixed material output channel 2222 is arranged close to the tail end of the fixed material conveying belt 2211, the discharge end of the fixed material output channel 2222 faces the opening device, and the coconut fibers reaching the tail end of the fixed material conveying belt 2211 enter the fixed material output channel 2222. In addition, one of the material fixing baffle plates 2221 is driven by the baffle plate driving motor 2223 to reciprocate relative to the other material fixing baffle plate 2221, so as to extrude the coir palm fibers in the material fixing output channel 2222.
The raking component 223 comprises a raking nail roller 2231 and a raking driving motor 2232, the raking nail roller 2231 is rotatably installed in the main frame 13, and the raking driving motor 2232 is installed on the main frame 13. The material raking nail roller 2231 is arranged on the conveying path of the material fixing conveying belt 2211, the material raking driving motor 2232 drives the material raking nail roller 2231 to rotate, and the material raking nails of the material raking nail roller 2231 act on the coconut palm fibers on the material fixing conveying belt 2211 to thin the coconut palm fibers on the material fixing conveying belt 2211.
Referring to fig. 1, 2 and 5, the first opening device 3 comprises a first opening feeding mechanism 31, a first clamping mechanism 32 and a first opening mechanism 33, wherein the first opening feeding mechanism 31 is used for receiving and conveying coconut palm fiber, the first clamping mechanism 32 is used for receiving and clamping coconut palm fiber, and the first opening mechanism 33 is used for scattering and opening coconut palm fiber. The first opening and feeding mechanism 31 receives the coconut palm fiber output by the material fixing component 222 and conveys the coconut palm fiber to the first material clamping mechanism 32; the first material clamping mechanism 32 receives the coconut palm fibers conveyed by the first opening and feeding mechanism 31 and clamps the coconut palm fibers; the first opening mechanism 33 breaks up and opens the coconut palm fibers held by the first material holding mechanism 32.
The main frame 13 is provided with a first opening feeding mechanism 31, a first clamping mechanism 32 and a first opening mechanism 33, and the first clamping mechanism 32 is located between the first opening feeding mechanism 31 and the first opening mechanism 33.
The first opening feeding mechanism 31 includes a first opening feeding conveyer belt 311, and the first opening feeding conveyer belt 311 is mounted on the main frame 13. The first opening feeding conveyer belt 311 is obliquely arranged, the first opening feeding conveyer belt 311 is located below the material fixing output channel 2222, and the coconut fibers output by the material fixing output channel 2222 fall onto the first opening feeding conveyer belt 311.
The first material clamping mechanism 32 includes two first material clamping shaft rollers 321, the first material clamping shaft rollers 321 are respectively rotatably installed in the main frame 13, and the two first material clamping shaft rollers 321 are arranged oppositely.
The first opening conveying motor 34 drives one of the first material clamping shaft rollers 321 to rotate, and the first material clamping shaft roller 321 rotates to drive the other first material clamping shaft roller 321 to rotate and drive the first opening feeding conveying belt 311 to operate through the first opening conveying reverse transmission set 35.
The first opening mechanism 33 comprises a first opening nail roller 331 and a first opening driving motor 332, the first opening nail roller 331 is rotatably installed in the main frame 13, the first opening driving motor 332 is installed in the main frame 13, the first opening driving motor 332 drives the first opening nail roller 331 to rotate, and the opening nails of the first opening nail roller 331 act on the coconut palm fibers clamped by the first clamping mechanism 32.
Referring to fig. 1, 2, 3, 5 and 6, the lapping device 4 comprises a lapping and feeding mechanism 41 and a lapping and conveying mechanism 42, wherein the lapping and feeding mechanism 41 is used for receiving the coconut palm fibers and laying the coconut palm nets, and the lapping and conveying mechanism 42 is used for bearing and conveying the coconut palm nets. The net laying and feeding mechanism 41 receives and conveys the coconut palm fibers loosened and opened by the first opening mechanism 33, the coconut palm fibers are laid on the net forming and conveying mechanism 42 to form a coconut palm net, and the net forming and conveying mechanism 42 conveys the coconut palm net.
The lapping feeding mechanism 41 comprises a lapping feeding conveyor assembly 411 and a swing assembly 412, the lapping feeding conveyor assembly 411 is provided with a feeding discharge end 4111, and the swing assembly 412 drives the feeding discharge end 4111 to reciprocate along a direction perpendicular to the conveying path of the lapping conveyor mechanism 42.
The lapping and feeding conveyor assembly 411 comprises a lapping and feeding conveyor driving motor 4112 and a plurality of sets of lapping and feeding conveyor belts 4113, wherein the lapping and feeding conveyor driving motor 4112 drives one set of lapping and feeding conveyor belts 4113, and the other sets of lapping and feeding conveyor belts 4113 are driven by the set of lapping and feeding conveyor belts 4113 through a lapping and feeding reverse transmission set 4114.
The swing assembly 412 includes a swing driving motor 4121 and a swing transmission assembly 4122, and the swing driving motor 4121 drives the swing transmission assembly 4122 to drive the feeding and discharging end 4111.
The web-forming conveying mechanism 42 includes a web-forming conveying drive motor and a web-forming conveying belt 421, and the web-forming conveying drive motor drives the web-forming conveying belt 421 to operate to convey the coconut palm fiber web.
Referring to fig. 2, 4 and 5, the present embodiment is preferably further provided with a scrap recovery device 9, wherein the scrap recovery device 9 is used for receiving the coconut palm fibers dropped by the bale opening device 1, the sizing device 2, the first opening device 3 and the lapping device 4.
Referring to fig. 1, 3 and 6, the second opening device 5 includes a second opening feeding mechanism 51, a second clamping mechanism 52, a second opening mechanism 53 and a second opening discharging mechanism 54, the second opening feeding mechanism 51 is used for receiving and conveying the coconut palm fiber net, the second clamping mechanism 52 is used for receiving and clamping the coconut palm fiber net, the second opening mechanism 53 is used for scattering and opening the coconut palm fiber net, and the second opening discharging mechanism 54 is used for receiving and conveying the opened coconut palm fiber net. The second opening and feeding mechanism 51 receives the coconut fiber net output by the material fixing component 222 and conveys the coconut fiber net to the second material clamping mechanism 52; the second material clamping mechanism 52 receives the coconut fiber net conveyed by the second opening and feeding mechanism 51 and clamps the coconut fiber net; the second opening mechanism 53 breaks up and opens the coconut fiber net clamped by the second clamping mechanism 52; the second opening and discharging mechanism 54 receives the opened coconut fiber net and conveys the coconut fiber net.
The second opening feeding mechanism 51, the second clamping mechanism 52, the second opening mechanism 53 and the second opening discharging mechanism 54 are respectively arranged on a second opening frame 55, and the second clamping mechanism 52 is positioned between the second opening feeding mechanism 51 and the second opening mechanism 53.
The second opening feed mechanism 51 comprises a second opening feed conveyor belt 511, and the second opening feed conveyor belt 511 is mounted on a second opening frame 55. The second opening feed conveyor 511 is arranged obliquely and the beginning of the second opening feed conveyor 511 is connected to the end of the web forming conveyor 421.
The second material clamping mechanism 52 comprises two second material clamping shaft rollers 521, the second material clamping shaft rollers 521 are respectively rotatably installed in the second opener frame 55, and the two second material clamping shaft rollers 521 are arranged oppositely up and down.
The second opening conveying motor 56 drives one of the second material clamping shaft rollers 521 to rotate, and the second material clamping shaft roller 521 rotates to drive the other second material clamping shaft roller 521 to rotate and drive the second opening feeding conveying belt 511 to rotate through the second opening conveying reverse transmission group 57.
The second opening mechanism 53 comprises a second opening nail roller 531 and a second opening driving motor 532, the second opening nail roller 531 is rotatably installed in the second opening frame 55, the second opening driving motor 532 is installed in the second opening frame 55, the second opening driving motor 532 drives the second opening nail roller 531 to rotate, and the opening nails of the second opening nail roller 531 act on the coconut palm fiber net clamped by the second clamping mechanism 52.
The second opening and discharging mechanism 54 includes a second opening and discharging conveyer belt 541 and a second opening and discharging driving motor, the second opening and discharging conveyer belt 541 is installed on the second opening frame 55, and the second opening and discharging driving motor drives the second opening and discharging conveyer belt 541 to operate. The second opens ejection of compact conveyer belt 541 and is located the below of second opening nail roller 531, and the coconut palm net after opening falls the second and opens ejection of compact conveyer belt 541. The second opening and discharging conveyer belt 541 is connected with the needling conveying mechanism 61 of the needling device 6, or the second opening and discharging conveyer belt 541 is connected with the spraying and drying conveying mechanism 71 of the rubber spraying and drying device 7 through a connecting conveyer belt.
Referring to fig. 1, 3 and 6, the needling device 6 is movably arranged on the field and comprises a needling conveying mechanism 61 and a needling mechanism 62, wherein the needling conveying mechanism 61 is used for receiving and conveying coconut flat mats, and the needling mechanism 62 is used for needling the coconut flat mats. The needle conveying mechanism 61 receives the coconut flat mat and conveys the coconut flat mat; the needling mechanism 62 needles the coconut flat mat on the needling conveying mechanism 61.
The needling conveying mechanism 61 and the needling mechanism 62 are separately arranged on the needling machine frame 63, and the needling mechanism 62 is arranged on the conveying path of the needling conveying mechanism 61.
The needling conveying mechanism 61 comprises two needling material clamping shaft rollers 611 and a needling conveying channel 612, and the two needling material clamping shaft rollers 611 are arranged oppositely and are positioned between the second opening and discharging conveying belt 541 and the needling conveying channel 612. Two needle-punching material-clamping rollers 611 are respectively rotatably mounted on the needle-punching frame 63, and one needle-punching material-clamping roller 611 is driven to rotate by a needle-punching material-clamping drive motor 613. The two needle-punched material clamping shaft rollers 611 receive the coconut fiber net conveyed by the second opening and discharging conveying belt 541, and convey the coconut fiber net out through the needle-punched conveying passage 612.
The needling mechanism 62 includes a needling drive motor 621 and a needling assembly 622, the needling drive motor 621 drives the needling assembly 622, and the needling assembly 622 acts on the coconut palm fiber web on the needling conveying mechanism 61. Specifically, when the product requires a needle punching process, the needle punching mechanism 62 is moved between the second opening device 5 and the rubber spray drying device 7.
Referring to fig. 1, 3 and 7, rubber sprays drying device 7 is including spraying stoving conveying mechanism 71, rubber spray mechanism 72, rubber stoving mechanism 73 and spraying stoving discharge mechanism 74, sprays stoving conveying mechanism 71 and sprays stoving discharge mechanism 74 and is used for carrying the flat pad of coconut palm net/coconut palm, and rubber spray mechanism 72 is used for spraying rubber to the flat pad of coconut palm net/coconut palm, and rubber stoving mechanism 73 is used for drying the rubber on the flat pad of coconut palm net/coconut palm.
In this embodiment, the number of the spraying, drying and conveying mechanisms 71 and the number of the rubber drying mechanisms 73 are three, and the number of the rubber spraying mechanisms 72 is two. The three groups of spraying, drying and conveying mechanisms 71 and the rubber drying mechanisms 73 are arranged on the spraying and drying rack 75 in a three-layer mode, namely an upper layer, a middle layer and a lower layer, the spraying, drying and discharging mechanisms 74 are connected with the spraying, drying and conveying mechanisms 71 positioned above, and the two groups of rubber spraying mechanisms 72 are respectively arranged on the spraying and drying rack 75 and correspond to the spraying, drying and conveying mechanisms 71 positioned in the middle and at the lower part one by one.
The spraying drying conveying mechanism 71 comprises a spraying drying conveying belt 711 and a spraying drying conveying motor, and the spraying drying conveying motor drives the spraying drying conveying belt 711 to operate.
The rubber spraying mechanism 72 includes a rubber storage tank 721 and a rubber atomizer 722, the rubber atomizer 722 is disposed on the spraying dryer frame 75, the rubber atomizer 722 is disposed above the beginning of the spraying dryer belt 711, and the rubber atomizer 722 sprays the rubber of the rubber storage tank 721 onto the coconut fiber net/coconut fiber mat on the spraying dryer belt 711. Further, a rubber recovery groove 712 is provided below the starting end of the spray drying conveyor 711 to recover leaked rubber.
The rubber drying mechanism 73 includes a drying air-out component 731, the drying air-out component 731 is located above the corresponding spraying drying conveyor belt 711 and has an air-out end, and the air-out end of the drying air-out component 731 faces the corresponding spraying drying conveyor belt 711, so as to blow hot air directly to the coconut fiber net/coconut fiber flat mat on the spraying drying conveyor belt 711.
The spraying, drying and discharging mechanism 74 includes a spraying, drying and discharging conveyor belt 741, and the spraying, drying and discharging conveyor belt 741 is connected to the end of the uppermost spraying, drying and conveying belt 711, so as to convey the coconut palm fiber net to the cutting device 8.
Referring to fig. 1, 3 and 8, the cutting device 8 includes a cutting and conveying mechanism 81, a cutting and carrying mechanism 82 and a cutting mechanism 83, wherein the cutting and conveying mechanism 81 is used for receiving and conveying the coconut flat mat, the cutting and carrying mechanism 82 is used for carrying the coconut flat mat, and the cutting mechanism 83 is used for cutting the coconut flat mat. The cutting conveying mechanism 81 receives the coconut flat mat conveyed by the spraying, drying and discharging conveying belt 741, conveys the coconut flat mat to the cutting and bearing mechanism 82, and the cutting mechanism 83 cuts off the coconut flat mat.
The cutting conveying mechanism 81, the cutting carrying mechanism 82 and the cutting mechanism 83 are disposed on the cutting frame 84, and the cutting mechanism 83 is disposed between the cutting conveying mechanism 81 and the cutting carrying mechanism 82.
The cutting and conveying mechanism 81 comprises a cutting and conveying baffle 811 and two cutting and conveying constant-thickness shaft rollers 812, one end of the cutting and conveying baffle 811 is connected with the tail end of a spraying and drying discharge conveying belt 741, the other end of the cutting and conveying baffle 811 is connected with the two cutting and conveying constant-thickness shaft rollers 812, the two cutting and conveying constant-thickness shaft rollers 812 are respectively rotatably installed on the cutting machine frame 84, and the two cutting and conveying constant-thickness shaft rollers 812 are arranged up and down relatively.
One of the cutting and conveying constant-thickness shaft rollers 812 is connected to the constant-thickness adjusting piece 813, the constant-thickness adjusting piece 813 drives the cutting and conveying constant-thickness shaft rollers 812 to move so as to adjust the distance between the two cutting and conveying constant-thickness shaft rollers 812, and the thickness of the coconut palm flat mat during cutting is set. The other cutting and conveying constant-thickness shaft roller 812 is driven by a cutting and conveying motor to rotate so as to drive the coconut palm flat mat to be conveyed. And the cutting and conveying constant-thickness shaft roller 812 is provided with a counting part 814, and the counting part 815 is matched with the counting part 814 to convey a certain length of coconut palm flat mat to the cutting and carrying mechanism 82.
Preferably, a width fixing mechanism 85 is further arranged between the cutting conveying mechanism 81 and the cutting carrying mechanism 82 and is used for fixing the width of the coconut palm flat mat during cutting. The fixed-width mechanism 85 includes a fixed-width driving cylinder 851, a fixed-width knife 852, and a fixed-width shaft 853, the fixed-width driving cylinder 851 is mounted on the fixed-width frame, the fixed-width knife 852 is connected to an output shaft of the fixed-width driving cylinder 851, the fixed-width shaft 853 is mounted on the cutter frame 84, and the fixed-width knife 852 is disposed opposite to the fixed-width shaft 853.
The production line of the ultrathin coconut flat mat comprises three steps of producing a first coconut mesh, producing a second coconut mesh and producing the coconut flat mat, and the specific process is as follows.
S1, manufacturing a first coconut palm fiber net: the coconut palm net is manufactured without a needling device 6, so that the needling device 6 is removed firstly, and the connecting conveyer belt is moved between the second opening device 5 and the rubber spraying and drying device 7, so that the second opening and discharging conveyer belt 541 of the second opening device 5 is connected with the spraying and drying and discharging conveyer belt 741 positioned at the lowest position in the rubber spraying and drying device 7; firstly, the package opening device 1 is used for bundling coconut palm fibers into coconut palm fibers, and the coconut palm fibers are conveyed to the material fixing device 2; then the material fixing device 2 receives the coconut fiber conveyed by the unpacking device 1 and quantitatively conveys the coconut fiber to the first opening device 3; then the first opening device 3 receives the coconut fiber conveyed by the material fixing device 2 and breaks up and opens the coconut fiber; receiving the coconut palm fibers conveyed by the first opening device 3 by the lapping device 4, lapping the coconut palm fibers into a first coconut palm fiber net, and conveying the first coconut fiber net to a second opening device 5; the coconut palm net that the device 4 carried of lapping is received by the second by opening device 5 again breaks up the opening with coconut palm net one in the lump, and the coconut palm net that later will open is carried to rubber spray drying device 7, and rubber spray drying device 7 spouts the glue and is dried coconut palm net one, at last with a rolling of coconut palm net.
S2, manufacturing a second coconut palm fiber net: firstly, the package opening device 1 is used for bundling coconut palm fibers into coconut palm fibers, and the coconut palm fibers are conveyed to the material fixing device 2; then the material fixing device 2 receives the coconut fiber conveyed by the unpacking device 1 and quantitatively conveys the coconut fiber to the first opening device 3; then the first opening device 3 receives the coconut fiber conveyed by the material fixing device 2 and breaks up and opens the coconut fiber; receiving the coconut palm fibers conveyed by the first opening device 3 by the lapping device 4, lapping the coconut palm fibers into a second coconut palm fiber net, and conveying the second coconut fiber net to a second opening device 5; and the second opening device 5 receives the second coconut palm fiber net conveyed by the lapping device 4, breaks up and opens the second coconut fiber net, and outputs the opened second coconut fiber net.
S3, manufacturing a needle punched coconut fiber flat cushion: the connecting conveyer belt is moved away, and the needling device 6 is moved between the second opening device 5 and the rubber spraying and drying device 7, so that the feeding end of the needling conveying channel 612 of the needling device 6 is connected with the second opening and discharging conveyer belt 541 of the second opening device 5, and the discharging end of the needling conveying channel 612 of the needling device 6 is connected with the spraying and drying and discharging conveyer belt 741 positioned at the lowest position in the rubber spraying and drying device 7; firstly, a rolled coconut palm net I is laid on an opened coconut palm net II, and the coconut palm net I and the coconut palm net II are conveyed to a needling device 6 together by a second opening device 5; then the first coconut palm fiber net and the second coconut palm fiber net conveyed by the second opening device 5 are received and conveyed by the needling device 6, the first coconut palm fiber net and the second coconut fiber net are needled in the conveying process so that the first coconut fiber net and the second coconut fiber net are connected to obtain a semi-finished coconut fiber flat mat, and then the semi-finished coconut fiber flat mat is conveyed to the rubber spraying and drying device 7; then the rubber spraying and drying device 7 receives and conveys the coconut flat mat semi-finished product, and sprays rubber and dries the rubber to the coconut flat mat semi-finished product in the conveying process, and outputs the coconut flat mat finished product; and finally, the cutting device 8 receives the coconut flat mat finished product output by the rubber spraying and drying device 7, and performs fixed-thickness, fixed-width and fixed-length cutting on the coconut flat mat finished product.
To sum up, this production water line of ultra-thin coconut palm flat bed opens the device through add the second on lapping delivery path, open the coconut palm net and break up, make the coconut palm net become fluffy very much, consequently glue can evenly enter into the middle level of coconut palm net in spouting the gluey process, so not only can reduce the quantity of coconut palm silk, and the coconut palm net of making out is more even than current coconut palm net, and then the coconut palm flat bed of producing also can be thinner, and cracked phenomenon can not appear, promote product quality, satisfy more demands, the coconut palm flat bed can be used as snow slipmat, remove the straw mattress, the flower basket pad, pet pad etc.. The manufacturing method of the coconut flat cushion comprises the steps of manufacturing the first coconut palm net and the second coconut palm net respectively, and then carrying out needle punching and glue spraying on the first coconut palm net and the second coconut palm net together to obtain the coconut flat cushion, so that coconut fibers in the coconut flat cushion can be connected more closely, and the coconut flat cushion cannot be layered.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. The production line of the ultrathin coconut palm flat mat is characterized by comprising a unpacking device (1), a material fixing device (2), a first opening device (3), a lapping device (4), a second opening device (5), a needling device (6), a rubber spraying and drying device (7) and a cutting device (8), wherein the unpacking device (1), the material fixing device (2), the first opening device (3), the lapping device (4), the second opening device (5), the needling device (6), the rubber spraying and drying device (7) and the cutting device (8) are sequentially arranged;
wherein, it is used for breaking up into the coconut palm fibre to open packing device (1), decide material device (2) and be used for the ration to carry the coconut palm fibre, first opening device (3) are used for opening the coconut palm fibre, lapping device (4) are used for spreading the coconut palm fibre into the coconut palm fibre net, second opening device (5) are used for opening the coconut palm fibre net again, acupuncture device (6) are used for the flat pad of acupuncture coconut palm, and rubber sprays drying device (7) and is used for carrying out rubber to the flat pad of coconut palm fibre net/coconut palm and sprays and dry, cutting device (8) are used for cutting the flat pad of coconut palm fibre.
2. The production line of the ultra-thin coconut palm flat mat according to claim 1, characterized in that the sizing device (2) comprises a sizing feeding mechanism (21) and a sizing mechanism (22), the sizing feeding mechanism (21) and the sizing mechanism (22) are respectively arranged on the main frame (13), and the sizing mechanism (22) is arranged at the tail end of the conveying path of the sizing feeding mechanism (21); the fixed material feeding mechanism (21) receives and conveys the coconut palm fibers output by the bale opening device (1); the fixed material mechanism (22) comprises a fixed material conveying component (221), a fixed material component (222), a scraping component (223) and a beating component (224), one end of the fixed material conveying component (221) is connected with the fixed material feeding mechanism (21), the other end of the fixed material conveying component (221) is connected with the feeding end of the fixed material component (222), the scraping component (223) and the beating component (224) are arranged on the conveying path of the fixed material conveying component (221), and the scraping component (223) and the beating component (224) act on the coconut palm fibers conveyed by the fixed material conveying component (221).
3. The production line of ultra-thin coconut palm flat mat according to claim 1, characterized in that the first opening device (3) comprises a first opening feeding mechanism (31), a first clamping mechanism (32) and a first opening mechanism (33), the first opening feeding mechanism (31), the first clamping mechanism (32) and the first opening mechanism (33) are respectively arranged on the main frame (13), and the first clamping mechanism (32) is arranged between the first opening feeding mechanism (31) and the first opening mechanism (33); the first opening and feeding mechanism (31) receives and conveys the coconut palm fibers output by the material fixing device (2), and the first clamping mechanism (32) receives and clamps the coconut palm fibers conveyed by the first opening and feeding mechanism (31); the first opening mechanism (33) comprises a first opening driving motor (332) and a first opening nail roller (331), the first opening driving motor (332) drives the first opening nail roller (331) to rotate, and the opening nails of the first opening nail roller (331) act on the coconut palm fibers clamped by the first clamping mechanism (32).
4. The production line of ultrathin coconut palm flat mats according to claim 1, characterized in that the lapping device (4) comprises a lapping and feeding mechanism (41) and a lapping and conveying mechanism (42), and the lapping and feeding mechanism (41) and the lapping and conveying mechanism (42) are respectively arranged on the main frame (13); the net laying and feeding mechanism (41) is provided with a feeding conveying assembly and a swinging assembly (412), the feeding conveying assembly is provided with a feeding discharging end (4111), the swinging assembly (412) drives the feeding discharging end (4111) to reciprocate in a direction perpendicular to a conveying path of a net forming conveying mechanism (42), the feeding conveying assembly receives and conveys the coconut palm fibers output by the first opening device (3), the coconut palm fibers output by the feeding discharging end (4111) are laid on the net forming conveying mechanism (42) to form a coconut palm net, and the net forming conveying mechanism (42) conveys the coconut palm net.
5. The ultra-thin coconut palm flat mat production line according to claim 1, characterized in that the second opening device (5) comprises a second opening feeding mechanism (51), a second clamping mechanism (52), a second opening mechanism (53) and a second opening discharging mechanism (54), the second opening feeding mechanism (51), the second clamping mechanism (52), the second opening mechanism (53) and the second opening discharging mechanism (54) are respectively arranged in a second opening frame (55), and the second clamping mechanism (52) is arranged between the second opening feeding mechanism (51) and the second opening mechanism (53); the second opening and feeding mechanism (51) receives and conveys the coconut fiber net output by the lapping device (4), and the second clamping mechanism (52) receives and clamps the coconut fiber net conveyed by the second opening and feeding mechanism (51); the second opens the mechanism (53) and includes that the second opens actuating motor (532) and second opens the nail roller (531), the drive of second opening actuating motor (532) the second opens the nail roller (531) and rotates, the nail that opens of second opening nail roller (531) acts on the coconut palm net of second clamp material mechanism (52) centre gripping.
6. The production line of the ultra-thin coconut palm flat mat according to claim 1, characterized in that the needling device (6) comprises a needling conveying mechanism (61) and a needling mechanism (62), the needling conveying mechanism (61) and the needling mechanism (62) are respectively arranged on a needling rack (63), and the needling mechanism (62) is arranged on a conveying path of the needling conveying mechanism (61); the flat pad of coconut palm is received and is carried in acupuncture conveying mechanism (61), acupuncture mechanism (62) are including acupuncture driving motor (621) and acupuncture subassembly (622), acupuncture driving motor (621) drive acupuncture subassembly (622), acupuncture subassembly (622) are right the flat pad of coconut palm on acupuncture conveying mechanism (61) carries out the acupuncture.
7. The production line of ultra-thin coconut coir flat mats according to claim 1, the rubber spraying and drying device (7) comprises a spraying, drying and conveying mechanism (71), a rubber spraying mechanism (72), a rubber drying mechanism (73) and a spraying, drying and discharging mechanism (74), the spraying, drying and conveying mechanism (71), the rubber spraying mechanism (72), the rubber drying mechanism (73) and the spraying, drying and discharging mechanism (74) are arranged on a spraying and drying rack (75), and the rubber spraying mechanism (72) is arranged at the initial end of the conveying path of the spraying, drying and conveying mechanism (71), the spraying, drying and discharging mechanism (74) is connected with the spraying, drying and conveying mechanism (71), the rubber drying mechanism (73) is arranged on the conveying path of the spraying drying conveying mechanism (71), and the air outlet end of the rubber drying mechanism (73) faces the spraying, drying and conveying mechanism (71).
8. The production line of ultra-thin coconut palm flat mat according to claim 1, characterized in that the cutting device (8) comprises a cutting conveying mechanism (81), a cutting carrying mechanism (82) and a cutting mechanism (83), the cutting conveying mechanism (81), the cutting carrying mechanism (82) and the cutting mechanism (83) are arranged on a cutting frame (84), the cutting conveying mechanism (81) conveys the coconut palm flat mat output by the rubber spraying and drying device (7) to the cutting carrying mechanism (82), the cutting carrying mechanism (82) carries the coconut palm flat mat, the cutting mechanism (83) is arranged between the cutting conveying mechanism (81) and the cutting carrying mechanism (82), and the cutting mechanism (83) cuts the coconut palm flat mat.
9. The production line of ultra-thin coconut coir mats according to claim 1, further comprising a scrap recycling device (9), wherein the scrap recycling device (9) is disposed on the main frame (13), and the scrap recycling device (9) is used for receiving the dropped coconut coir fibers from the unpacking device (1), the sizing device (2), the first opening device (3) and the lapping device (4).
10. A method for manufacturing a flat coconut coir mat, which utilizes the production line of the ultra-thin flat coconut coir mat as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
s1, a needling device (6) is moved away, a connecting conveying belt is moved to a position between a second opening device (5) and a rubber spraying and drying device (7), a packaging opening device (1) breaks up coconut palm bundles into coconut palm fibers and conveys the coconut palm fibers to a sizing device (2), the sizing device (2) receives the coconut palm fibers conveyed by the packaging opening device (1) and quantitatively conveys the coconut palm fibers to a first opening device (3), the first opening device (3) receives the coconut palm fibers conveyed by the sizing device (2) and breaks up and opens the coconut palm fibers, a net laying device (4) receives the coconut palm fibers conveyed by the first opening device (3) and lays the coconut palm fibers into a first coconut palm net, the first coconut palm net is conveyed to the second opening device (5), the coconut palm net conveyed by the net laying device (4) is received by the second opening device (5) and breaks up the first palm net, and the opened first palm net is conveyed to the rubber spraying and drying device (7), the rubber spraying and drying device (7) sprays rubber and dries the first coconut fiber net, and the first coconut fiber net is wound;
s2, the coconut palm is bundled and scattered into coconut palm fibers by the unpacking device (1) and conveyed to the fixing device (2), the coconut palm fibers conveyed by the unpacking device (1) are received by the fixing device (2) and conveyed to the first opening device (3) in a quantitative mode, then the coconut palm fibers conveyed by the fixing device (2) are received by the first opening device (3) and scattered and opened, the coconut palm fibers conveyed by the first opening device (3) are received by the lapping device (4) and paved into a second coconut palm web, the second coconut palm web is conveyed to the second opening device (5), the second coconut palm web conveyed by the lapping device (4) is received by the second opening device (5) and scattered and opened, and the second opened coconut palm web is output;
s3, moving the connecting conveyer belt away, moving the needling device (6) to a position between a second opening device (5) and a rubber spraying and drying device (7), spreading the rolled first coconut fiber net on the opened second coconut fiber net, conveying the first coconut fiber net and the second coconut fiber net to the needling device (6) together by the second opening device (5), receiving and conveying the first coconut fiber net and the second coconut fiber net conveyed by the second opening device (5) by the needling device (6), needling the first coconut fiber net and the second coconut fiber net by the needling device (6) to connect the first coconut fiber net and the second coconut fiber net to obtain a semi-finished coconut fiber flat mat product, conveying the semi-finished coconut fiber flat mat product to the rubber spraying and drying device (7), receiving and conveying the semi-finished coconut fiber flat mat product by the rubber spraying and drying device (7), spraying coconut rubber and drying rubber on the semi-finished coconut fiber flat mat product, outputting the finished coconut flat mat product, the cutting device (8) receives the coconut flat mat finished product output by the rubber spraying and drying device (7), and performs fixed-thickness, fixed-width and fixed-length cutting on the coconut flat mat finished product.
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| CN202110163786.9A CN112831912B (en) | 2021-02-05 | 2021-02-05 | Production line of ultrathin coconut palm fiber flat pad and manufacturing method of coconut fiber flat pad |
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| CN202110163786.9A CN112831912B (en) | 2021-02-05 | 2021-02-05 | Production line of ultrathin coconut palm fiber flat pad and manufacturing method of coconut fiber flat pad |
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| CN115120062A (en) * | 2022-06-22 | 2022-09-30 | 广东怡欣家居材料集团有限公司 | S-shaped lapping and stacking method for elastic coconut palm mattress |
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| CN112831912B (en) | 2023-10-03 |
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