CN104611837A - Coconut coir mattress sheet producing process - Google Patents
Coconut coir mattress sheet producing process Download PDFInfo
- Publication number
- CN104611837A CN104611837A CN201410844926.9A CN201410844926A CN104611837A CN 104611837 A CN104611837 A CN 104611837A CN 201410844926 A CN201410844926 A CN 201410844926A CN 104611837 A CN104611837 A CN 104611837A
- Authority
- CN
- China
- Prior art keywords
- fiber
- cotton layer
- coconut coir
- mattress
- mattress sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
Abstract
The invention discloses a coconut coir mattress sheet producing process. The coconut coir mattress sheet producing process includes the steps that 1, raw materials are cut, dust and chippings are removed, and fiber is loosened in a strip-shaped mode; 2, the loosened fiber is placed on a coconut coir finer layer of a fine loosening feeding flat screen, and the mixed and sorted fiber is sent to a clamping mesh laying machine through an air-flow mesh forming machine; 3, the mixed and sorted fiber is laid on a cotton layer output by the clamping mesh laying machine; 4, the cotton layer is conveyed into a drying oven through a screen, and the coconut coir mattress sheet is formed by baking the cotton layer through the drying oven and pressing and cooling the cotton layer. The coconut coir mattress sheet producing process has the advantages that the yield is increased by more than two times, the dust capacity in a production workshop is obviously improved, and the process is more environmentally friendly; the loss rate is reduced obviously, the production cost is lowered, and the market competitiveness of a product is improved.
Description
Technical field
The present invention relates to a kind of coir fibre mattress plank stuff production technology.
Background technology
The complete brown fibrous elasticity mattress in environmental protection aspect is harmless non-stimulated, and has inhibit feature to bacterium.General mattress should not often wash, and enriches nutrient to all kinds of bacteria breed because easily providing; If proper temperature, easily damage by worms and go mouldy.Coconut palm palm fiber mattress is generally divided into three kinds with soft durometer: mattress pad, hard mattress, Soft/hard mattress.Soft palm fibre is compared can be warming, is applicable to using winter; Hard palm fibre is more ventilative salubrious, is applicable to using summer.
With the palm fiber mattress that natural material is made, have to pass through a whole set of technical finesse, just make palm fiber mattress have the advantages such as ventilative, anticorrosion, Anti-moth-eating mildew.The triangle palm fibre fiber that " firmly palm fibre " is used, be extract the moderate natural coconut husk monofilament of screening, make monofilament curling through Mechanized Processing and be woven into space network, coordinating natural emulsion grinding forming, fibre web interweaves and has the network structure of certain cushion effect, and in hard, band is soft; " soft palm fibre " be i.e. elasticity palm fibre fiber, technique is more, except the technique of triangle palm fibre fiber, curling brown fiber also will be made to be 3 D stereo meshy arrangement, form the pure natural plant fiber spring that sitting and lying is noiseless, every square metre of more than 60,000 air-vents, ventilate and thoroughly feel well, more not by moist impact, be comparatively applicable to southern weather.Both compare, and soft palm fibre is comparatively comfortable, but cost is higher.
In addition, the nice and cool degree of palm fiber mattress, comfort level also depend on its thin and thick.Some coconut palm palm fiber mattress are in the past main mainly with hard mattress, and along with the technological improvement of nearly 2 years, coconut palm palm fiber mattress also can make different flexible mattress.
, there are coconut palm palm fibre and mountain palm fibre two kinds in palm fiber mattress market domestic at present.They only have dividing of soft or hard in material, and quality gap is little.High-quality mattress use adhesive be natural emulsion, and poor quality be chemical adhesive, thus mattress can be flavoursome.So certain important news one hears its smell when choosing palm fiber mattress.
Summary of the invention
The object of the present invention is to provide a kind of coir fibre mattress plank stuff production technology, have more than output increased to 2 times, workshop Dust Capacity obviously improves, more environmental protection; The proportion of goods damageds obviously reduce, and reduce production cost, improve the advantage of the competitiveness of product in market.
Technical scheme of the present invention is: a kind of coir fibre mattress plank stuff production technology, and described coir fibre mattress plank stuff production technology comprises the cutting of (1) raw material, dirt bits are removed, by fiber shredding into strips; (2) fiber of shredding is rendered on the coconut fibre layer on the flat curtain of smart shredding feeding, is input in clamping lapping machine by random web-laying equipment by fiber good for mixing combing; (3) the good fiber lay down of combing is mixed on the cotton layer of clamping lapping machine output; (4) cotton layer is conveyed into baking oven by curtain, forms coconut palm plate material through the baking of baking oven, compacting, cooling.
In a preferred embodiment of the present invention, the block number of described raw material cutting is 4 pieces.
In a preferred embodiment of the present invention, described fiber is natural fabric.
A kind of coir fibre mattress plank stuff production technology of the present invention, have more than output increased to 2 times, workshop Dust Capacity obviously improves, more environmental protection; The proportion of goods damageds obviously reduce, and reduce production cost, improve the advantage of the competitiveness of product in market.
Accompanying drawing explanation
Accompanying drawing 1 is the perspective view of automatic feeder one of the present invention preferred embodiment;
In accompanying drawing, the mark of each parts is as follows: 1, frame, and 2, feeding device, 3, transmission device, 4, drawing-in device, 5, electric machine;
Accompanying drawing 2 is the perspective view of random web-laying equipment one of the present invention preferred embodiment;
In accompanying drawing, the mark of each parts is as follows: 1, frame, and 2, carding roller, 3, transmission device, 4, combing storehouse, 5, web forming device.
Detailed description of the invention
Be described in detail below in conjunction with the preferred embodiment of accompanying drawing to invention, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
A kind of coir fibre mattress plank stuff production technology of the present invention, described coir fibre mattress plank stuff production technology comprises the cutting of (1) raw material, dirt bits are removed, by fiber shredding into strips; (2) fiber of shredding is rendered on the coconut fibre layer on the flat curtain of smart shredding feeding, is input in clamping lapping machine by random web-laying equipment by fiber good for mixing combing; (3) the good fiber lay down of combing is mixed on the cotton layer of clamping lapping machine output; (4) cotton layer is conveyed into baking oven by curtain, forms coconut palm plate material through the baking of baking oven, compacting, cooling, and the block number of described raw material cutting is 4 pieces, and described fiber is natural fabric.
Further illustrate, by whole bag coconut fibre raw material, be divided into 4 pieces, the raw material divided (or reclaiming leftover pieces) is laid on the oblique curtain of feeding of automatic feeder (independent research equipment).Described automatic feeder comprises frame 1, feeding device 2, transmission device 3, drawing-in device 4 and electric machine 5, described feeding device 2, drawing-in device 4 and electric machine 5 are fixed in described frame 1, described drawing-in device 4 comprises storage bin, electric system control device peace curtain, described flat curtain is connected with described storage bin, described electric system control device is fixed on described storage bin, described electric machine comprises cotton transport blower fan and takes out dust device, described cotton transport blower fan is fixed on described drawing-in device, described dust device of taking out is fixed on feeding device upper end, packaged Raw material processing is become wadding fibrous group by automatic feeder.Wadding fibrous group enters fibre-condensing machine through cotton sucking blower.Dirt bits in wadding fibrous are removed and are laid in into strips by fiber on the flat curtain of refined opener feeding by fibre-condensing machine.Manually be laid on the flat curtain of feeding of chemical fibre opener by low melting point chemical fibre raw material, chemical fibre sends into by cotton sucking blower feeding machine of weighing after the shredding of chemical fibre opener.The chemical fibre of shredding by weigh feeding machine evenly etc. heavy continuous print render on the coconut fibre layer on the flat curtain of smart shredding feeding, two kinds of fibers mixture and are processed through refined opener shredding, send in fibre-condensing machine through cotton sucking blower again after shredding, the dirt of fiber bits are removed and fiber are put into into strips random web-laying equipment (independent research equipment) by same fibre-condensing machine, described random web-laying equipment comprises frame 6, carding roller 7, conveyer 8, combing storehouse 9 and web forming device 10, described carding roller 7, conveyer 8, combing storehouse 9 and web forming device 10 are fixed in described frame 6, described combing rod 7 is connected with described combing storehouse 9 by described conveyer 8, described conveyer 8 comprises flat curtain and brad curtain, random web-laying equipment by air-flow by the good fiber process of mixing combing uniformly continuous print uniform thickness fiber web layer being uninterruptedly input in clamping lapping machine.The lower chemical fiber plus material of coconut palm plate material (fabric can be selected put or not put according to product requirement) by feeding machine place mat bottom the end curtain of clamping lapping machine.Fiber web layer is paved into the cotton layer of different-thickness (determining according to product thickness) by clamping lapping machine.The upper chemical fiber plus material (fabric can be selected to put or do not put according to product requirement) of coconut palm plate material is layered on by feeding machine on the cotton layer of lapping machine output.Cotton layer is conveyed into baking oven by curtain, through hardness (thickness and hardness are according to customer requirement) the continuous print coconut palm plate such as baking, compacting, cooling formation uniform thickness of baking oven.Become the coconut palm plate material of different length and width again with transverse cutting unit automatic cutting by rip cutting according to different size.The invention provides a kind of coir fibre mattress plank stuff production technology, have more than output increased to 2 times, workshop Dust Capacity obviously improves, more environmental protection; The proportion of goods damageds obviously reduce, and reduce production cost, improve the advantage of the competitiveness of product in market.
The specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art are in the technical scope disclosed by the present invention, and the change can expected without creative work or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should limit with claims is as the criterion.
Claims (3)
1. a coir fibre mattress plank stuff production technology, is characterized in that: described coir fibre mattress plank stuff production technology comprises the cutting of (1) raw material, dirt bits are removed, by fiber shredding into strips; (2) fiber of shredding is rendered on the coconut fibre layer on the flat curtain of smart shredding feeding, is input in clamping lapping machine by random web-laying equipment by fiber good for mixing combing; (3) the good fiber lay down of combing is mixed on the cotton layer of clamping lapping machine output; (4) cotton layer is conveyed into baking oven by curtain, forms coconut palm plate material through the baking of baking oven, compacting, cooling.
2. coir fibre mattress plank stuff production technology according to claim 1, is characterized in that: the block number of described raw material cutting is 4 pieces.
3. coir fibre mattress plank stuff production technology according to claim 1, is characterized in that: described fiber is natural fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410844926.9A CN104611837B (en) | 2014-12-31 | 2014-12-31 | Coir fibre mattress plank stuff production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410844926.9A CN104611837B (en) | 2014-12-31 | 2014-12-31 | Coir fibre mattress plank stuff production technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104611837A true CN104611837A (en) | 2015-05-13 |
| CN104611837B CN104611837B (en) | 2017-11-03 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410844926.9A Expired - Fee Related CN104611837B (en) | 2014-12-31 | 2014-12-31 | Coir fibre mattress plank stuff production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104611837B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106586465A (en) * | 2016-12-27 | 2017-04-26 | 重庆良能机械有限公司 | Coconut fiber plate processing device capable of utilizing waste |
| CN106696048A (en) * | 2016-12-27 | 2017-05-24 | 重庆良能机械有限公司 | Coconut fiber plate laminating device capable of feeding automatically |
| CN109719827A (en) * | 2019-02-26 | 2019-05-07 | 台山市诚联工艺制品有限公司 | A kind of coir fibre mattress Automatic Production System of pipeline system |
| CN112831912A (en) * | 2021-02-05 | 2021-05-25 | 刘超 | Production line of ultrathin coconut flat mat and manufacturing method of coconut flat mat |
| CN113858367A (en) * | 2021-09-23 | 2021-12-31 | 山西鑫隆植物纤维科技有限公司 | Environment-friendly palm plate punching production equipment and manufacturing process thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3817480A1 (en) * | 1988-05-21 | 1989-11-23 | B & J Vliesstoff Gmbh | Nonwoven, production of the nonwoven and apparatus for producing the nonwoven for biological surface treatment |
| CN101307529A (en) * | 2008-04-15 | 2008-11-19 | 黄显飚 | Airflow air laid fiber cotton preparing process and manufactured fibre cotton |
| CN102747655A (en) * | 2012-07-19 | 2012-10-24 | 昆山吉美川纤维科技有限公司 | Fibreboard production system |
| CN202519020U (en) * | 2012-03-06 | 2012-11-07 | 褚建祥 | Palm fiber dust removing device for palm fiber mattress automatic feeding machine |
| CN103320965A (en) * | 2013-06-04 | 2013-09-25 | 揭阳市洁新纸业股份有限公司 | Hot-air-penetrated leather paper forming method and leather paper produced through same |
-
2014
- 2014-12-31 CN CN201410844926.9A patent/CN104611837B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3817480A1 (en) * | 1988-05-21 | 1989-11-23 | B & J Vliesstoff Gmbh | Nonwoven, production of the nonwoven and apparatus for producing the nonwoven for biological surface treatment |
| CN101307529A (en) * | 2008-04-15 | 2008-11-19 | 黄显飚 | Airflow air laid fiber cotton preparing process and manufactured fibre cotton |
| CN202519020U (en) * | 2012-03-06 | 2012-11-07 | 褚建祥 | Palm fiber dust removing device for palm fiber mattress automatic feeding machine |
| CN102747655A (en) * | 2012-07-19 | 2012-10-24 | 昆山吉美川纤维科技有限公司 | Fibreboard production system |
| CN103320965A (en) * | 2013-06-04 | 2013-09-25 | 揭阳市洁新纸业股份有限公司 | Hot-air-penetrated leather paper forming method and leather paper produced through same |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106586465A (en) * | 2016-12-27 | 2017-04-26 | 重庆良能机械有限公司 | Coconut fiber plate processing device capable of utilizing waste |
| CN106696048A (en) * | 2016-12-27 | 2017-05-24 | 重庆良能机械有限公司 | Coconut fiber plate laminating device capable of feeding automatically |
| CN109719827A (en) * | 2019-02-26 | 2019-05-07 | 台山市诚联工艺制品有限公司 | A kind of coir fibre mattress Automatic Production System of pipeline system |
| CN112831912A (en) * | 2021-02-05 | 2021-05-25 | 刘超 | Production line of ultrathin coconut flat mat and manufacturing method of coconut flat mat |
| CN112831912B (en) * | 2021-02-05 | 2023-10-03 | 刘超 | Production line of ultrathin coconut palm fiber flat pad and manufacturing method of coconut fiber flat pad |
| CN113858367A (en) * | 2021-09-23 | 2021-12-31 | 山西鑫隆植物纤维科技有限公司 | Environment-friendly palm plate punching production equipment and manufacturing process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104611837B (en) | 2017-11-03 |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20171103 Termination date: 20181231 |