CN113293520B - Honeycomb plate production equipment and manufacturing process - Google Patents
Honeycomb plate production equipment and manufacturing process Download PDFInfo
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- CN113293520B CN113293520B CN202110608769.1A CN202110608769A CN113293520B CN 113293520 B CN113293520 B CN 113293520B CN 202110608769 A CN202110608769 A CN 202110608769A CN 113293520 B CN113293520 B CN 113293520B
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- cotton
- honeycomb
- machine
- conveying belt
- box
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention provides a honeycomb plate production device and a manufacturing process, wherein a first feeding conveyer belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveyer belt, a needle plate, a second conveyer belt and a die-casting roller are sequentially connected, the die-casting roller is also connected with a honeycomb punching machine, and the honeycomb punching machine is connected with the first cotton opening box through a recovery motor; the second feeding conveyer belt, the second cotton opening box and the second opener are sequentially connected, and the second opener is connected with a second feeding motor and a third feeding motor; the second feeding motor, the second cotton box, the second carding machine and the lower-layer lapping machine are sequentially connected, and the lower-layer lapping machine is also connected with the lower-layer white cotton rolls; the third feeding motor, the third cotton box, the third carding machine and the upper layer lapping machine are sequentially connected, the lower layer lapping machine and the upper layer lapping machine are transmitted through a fourth conveying belt, and the upper layer lapping machine is sequentially connected with the upper layer white cotton rolls and the second oven; the honeycomb punching machine is connected with the fourth conveying belt through the third conveying belt. The honeycomb plate is manufactured to have the same performance as the traditional composite plate, but the weight is lightened, and the honeycomb plate is better than the traditional composite plate in the aspect of air permeability.
Description
Technical Field
The invention relates to the technical field of plates, in particular to a honeycomb plate production device and a manufacturing process.
Background
The natural coconut palm and the environment-friendly palm plate have the advantages of firm mattress, good air permeability, fresh and natural taste, good bearing capacity and the like, are deeply loved by people, and the prior composite palm plates are very thick and have overlarge weight, and the used raw materials such as coconut fibers, short fibers, low-melting-point chemical fibers and the like are more, so that the production cost is too high, and in addition, the mattress is overweight, and the user is inconvenient in the installation and use processes. At present, equipment for manufacturing the composite palm plate is complex, no special honeycomb equipment is provided, and the recovery of raw materials is not facilitated.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides honeycomb plate production equipment and a manufacturing process.
The invention is realized by the following modes:
the invention relates to a honeycomb panel production device which comprises a first feeding conveying belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveying belt, a needle plate, a second conveying belt, a die-casting roller, a lower-layer white cotton roll, a lower-layer lapping machine, an upper-layer white cotton roll, a second oven, a second feeding conveying belt, a second cotton opening box, a second opener, a second feeding motor, a third feeding machine, a second cotton box, a third cotton box, a second carding machine, a third carding machine and a fourth conveying belt; the method is characterized in that: the cotton opener is characterized in that a first feeding conveying belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveying belt, a needle plate, a second conveying belt and a die-casting roller are sequentially connected, the die-casting roller is further connected with a honeycomb punching machine, and the honeycomb punching machine is connected with the first cotton opening box through a recovery motor; the second feeding conveyer belt, the second cotton opening box and the second opener are sequentially connected, and the second opener is connected with a second feeding motor and a third feeding motor; the second feeding motor, the second cotton box, the second carding machine and the lower-layer lapping machine are sequentially connected, and the lower-layer lapping machine is also connected with the lower-layer white cotton rolls; the third feeding motor, the third cotton box, the third carding machine and the upper layer lapping machine are sequentially connected, the lower layer lapping machine and the upper layer lapping machine are transmitted through a fourth conveying belt, and the upper layer lapping machine is sequentially connected with the upper layer white cotton rolls and the second oven; the honeycomb punching machine is connected with the fourth conveying belt through the third conveying belt.
Further, a first oven is arranged between the needle plate and the die-casting roller.
Further, a honeycomb plate roll is arranged below the honeycomb punching machine, and a first honeycomb plate roll and a second honeycomb plate roll are arranged in the third conveying belt.
Further, a first honeycomb panel roll, a second honeycomb panel roll, and a third honeycomb panel roll may be disposed in the third conveyor belt.
A honeycomb panel manufacturing process comprising the steps of:
step 1: raw materials sequentially enter a first feeding conveyer belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveyer belt, a needle plate, a second conveyer belt and a die-casting roller for processing;
step 2: the raw materials are processed in the step 1 and then enter a honeycomb punching machine, and redundant raw materials processed by the honeycomb punching machine are recycled to a first opening box through a recycling motor;
and step 3: the raw materials are sequentially processed through a second feeding conveyer belt, a second cotton opening box and a second opener, one part of the raw materials enter a second feeding motor, a second cotton box, a second carding machine and a lower layer lapping machine for further processing, and upper and lower layers of white cotton rolls are paved on the raw materials through lower layers of white cotton rolls;
and 4, step 4: the other part of the cotton fibers enter a third feeding motor, a third cotton box, a third carding machine and an upper lapping machine for further processing;
and 5: and (3) conveying the raw materials processed in the third step to an upper-layer lapping machine through a fourth conveying belt, conveying the raw materials processed in the step (1) to the upper surface of the fourth conveying belt through the third conveying belt, processing the raw materials through the upper-layer lapping machine, paving upper-layer white cotton rolls through the upper-layer white cotton rolls, and feeding the raw materials into a second oven for processing to obtain the product.
Further, in the step 1, a first oven is added between the needle plate and the die-casting roller to bake the raw materials.
Further, in step 2, the honeycomb plate coil is put into to the product after honeycomb piercing press processing, and the honeycomb plate coil is placed on the third conveyer belt, the honeycomb plate coil includes first honeycomb plate coil and second honeycomb plate coil, the process of step 5 the raw materials after step 1 processing directly get into the honeycomb plate coil, and the product after lower floor's lapping machine processing gets into upper strata lapping machine after connecting first honeycomb plate coil and second honeycomb plate coil through the third conveyer belt.
The invention has the beneficial effects that: the honeycomb plate production equipment and the manufacturing process are simple and easy to implement, the production cost is reduced, the performance of the honeycomb plate is the same as that of a traditional composite plate, but the weight of the honeycomb plate is light, and the honeycomb plate is superior to that of a traditional palm plate in the aspect of air permeability.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a second schematic of the present invention;
FIG. 3 is a partial schematic view of the first embodiment of the present invention;
FIG. 4 is a partial schematic view of the present invention.
Detailed Description
The invention will be further described with reference to the drawings and examples of the invention.
As shown in fig. 1, a cellular board production apparatus includes a first feeding conveyor belt 111, a first opener 11, a first opener 2011, a first feeding motor 231, a first hopper 21, a first carding machine 221, a lapping machine 251, a first conveyor belt 31, a needle plate 26, a second conveyor belt 32, a die-casting roller 27, a lower white cotton roll 291, a lower lapping machine 252, an upper lapping machine 253, an upper white cotton roll 292, a second oven 302, a second feeding conveyor belt 121, a second opener 22, a second opener 2012, a second feeding motor 232, a third feeder 233, a second hopper 22, a third hopper 23, a second carding machine 222, a third carding machine 223, a fourth conveyor belt 34; the first feeding conveyer belt 111, the first cotton opening box 11, the first opener 2011, the first feeding motor 231, the first cotton box 21, the first carding machine 221, the lapping machine 251, the first conveyer belt 31, the needle plate 26, the second conveyer belt 32 and the die-casting roller 27 are sequentially connected, the die-casting roller 27 is further connected with a honeycomb punching machine 28, and the honeycomb punching machine 28 is connected with the first cotton opening box 11 through the recovery motor 24; the second feeding conveyer belt 121, the second cotton opening box 12 and the second opener 2012 are sequentially connected, and the second opener 2012 is connected with the second feeding motor 232 and the third feeding motor 233; the second feeding motor 232, the second hopper 22, the second carding machine 222 and the lower layer lapping machine 252 are sequentially connected, and the lower layer lapping machine 252 is also connected with a lower layer white cotton roll 291; the third feeding motor 233, the third cotton box 23, the third carding machine 223 and the upper layer lapping machine 253 are sequentially connected in sequence, the lower layer lapping machine 252 and the upper layer lapping machine 253 are transmitted through the fourth conveying belt 34, and the upper layer lapping machine 253 is sequentially connected with the upper layer white cotton roll 292 and the second oven 302 in sequence; the honeycomb punch 28 is connected to a fourth conveyor belt 34 by a third conveyor belt 33.
As shown in fig. 2, a first oven 301 is provided at the needle plate 26 and the die-casting roller 27.
As shown in fig. 3 and 4, a honeycomb roll 41 is provided in the honeycomb punch 28, and a first honeycomb roll 42 and a second honeycomb roll 43 are provided in the third conveyor belt 33.
A honeycomb panel manufacturing process comprising the steps of:
step 1: the raw materials sequentially enter a first feeding conveyer belt 111, a first cotton opening box 11, a first opener 2011, a first feeding motor 231, a first cotton box 21, a first carding machine 221, a lapping machine 251, a first conveyer belt 31, a needle plate 26, a second conveyer belt 32 and a die-casting roller 27 for processing;
step 2: the raw materials enter a honeycomb punching machine 28 after being processed in the step 1, and redundant raw materials processed by the honeycomb punching machine 28 are recycled to the first cotton opening box 11 through a recycling motor 24;
and step 3: the raw materials are sequentially processed through a second feeding conveyer belt 121, a second cotton opening box 12 and a second cotton opening machine 2012, one part of the raw materials enter a second feeding motor 232, a second cotton box 22, a second carding machine 222 and a lower layer lapping machine 252 for further processing, and the raw materials are lapped with upper and lower layers of white cotton rolls through lower layers of white cotton rolls 291;
and 4, step 4: the other part enters a third feeding motor 233, a third cotton box 23, a third carding machine 223 and an upper layer lapping machine 253 for further processing;
and 5: and (3) conveying the raw materials processed in the step (three) to an upper layer lapping machine 253 through a fourth conveying belt 34, conveying the raw materials processed in the step (1) to the upper surface of the fourth conveying belt 34 through a third conveying belt 33, processing the raw materials by the upper layer lapping machine 253, paving upper layer white cotton rolls through upper layer white cotton rolls 292, and conveying the white cotton rolls into a second oven 302 for processing to obtain the product.
In the step 1, a first oven 301 is added between the needle plate 26 and the die-casting roller 27 to bake the raw material.
In the step 2, the product processed by the honeycomb punching machine 28 is placed into the honeycomb plate roll 41, the honeycomb plate roll 41 is placed on the third conveyor belt 33, the honeycomb plate roll 41 includes a first honeycomb plate roll 42 and a second honeycomb plate roll 43, the raw material processed by the step 1 in the step 5 directly enters the honeycomb plate roll 41, and the product processed by the lower layer lapping machine 252 is connected with the first honeycomb plate roll 42 and the second honeycomb plate roll 43 through the third conveyor belt 33 and then enters the upper layer lapping machine 253.
The honeycomb plate production equipment and the manufacturing process provided by the invention are simple and easy to implement, the production cost is reduced, the performance of the honeycomb plate is the same as that of the traditional composite plate, but the weight of the honeycomb plate is lightened, and the honeycomb plate is superior to that of the traditional palm plate in the aspect of air permeability.
Claims (7)
1. A cellular board production device comprises a first feeding conveying belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveying belt, a needle plate, a second conveying belt, a die-casting roller, a lower-layer white cotton roll, a lower-layer lapping machine, an upper-layer white cotton roll, a second oven, a second feeding conveying belt, a second cotton opening box, a second opener, a second feeding motor, a third feeding machine, a second cotton box, a third cotton box, a second carding machine, a third carding machine and a fourth conveying belt; the method is characterized in that: the cotton opener is characterized in that a first feeding conveying belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveying belt, a needle plate, a second conveying belt and a die-casting roller are sequentially connected, the die-casting roller is further connected with a honeycomb punching machine, and the honeycomb punching machine is connected with the first cotton opening box through a recovery motor; the second feeding conveyer belt, the second cotton opening box and the second opener are sequentially connected, and the second opener is connected with a second feeding motor and a third feeding motor; the second feeding motor, the second cotton box, the second carding machine and the lower-layer lapping machine are sequentially connected, and the lower-layer lapping machine is also connected with the lower-layer white cotton rolls; the third feeding motor, the third cotton box, the third carding machine and the upper layer lapping machine are sequentially connected, the lower layer lapping machine and the upper layer lapping machine are transmitted through a fourth conveying belt, and the upper layer lapping machine is sequentially connected with the upper layer white cotton rolls and the second oven; the honeycomb punching machine is connected with the fourth conveying belt through the third conveying belt.
2. The cellular board production apparatus according to claim 1, wherein: and a first oven is arranged between the needle plate and the die-casting roller.
3. The cellular board production apparatus according to claim 1, wherein: and a honeycomb plate roll is arranged below the honeycomb punching machine, and a first honeycomb plate roll and a second honeycomb plate roll are arranged in the third conveying belt.
4. The cellular board production apparatus according to claim 1, wherein: a first honeycomb panel roll, a second honeycomb panel roll, and a third honeycomb panel roll are disposed in the third conveyor belt.
5. A honeycomb panel manufacturing process comprising the steps of:
step 1: raw materials sequentially enter a first feeding conveyer belt, a first cotton opening box, a first opener, a first feeding motor, a first cotton box, a first carding machine, a lapping machine, a first conveyer belt, a needle plate, a second conveyer belt and a die-casting roller for processing;
step 2: the raw materials enter a honeycomb punching machine after being processed in the step 1, and redundant raw materials processed by the honeycomb punching machine are recycled to a first cotton opening box through a recycling motor;
and step 3: the raw materials are sequentially processed through a second feeding conveyer belt, a second cotton opening box and a second opener, one part of the raw materials enter a second feeding motor, a second cotton box, a second carding machine and a lower-layer lapping machine for further processing, and upper and lower-layer white cotton rolls are paved on the raw materials through lower-layer white cotton rolls;
and 4, step 4: the other part of the cotton fibers enter a third feeding motor, a third cotton box, a third carding machine and an upper lapping machine for further processing;
and 5: and (3) conveying the raw materials processed in the third step to an upper-layer lapping machine through a fourth conveying belt, conveying the raw materials processed in the step (1) to the upper surface of the fourth conveying belt through the third conveying belt, processing the raw materials through the upper-layer lapping machine, paving upper-layer white cotton rolls through the upper-layer white cotton rolls, and feeding the raw materials into a second oven for processing to obtain the product.
6. The honeycomb panel manufacturing process according to claim 5, wherein: in the step 1, a first oven is added between the needle plate and the die-casting roller to bake the raw materials.
7. The honeycomb panel manufacturing process according to claim 5, wherein: in the step 2, the product processed by the honeycomb punching machine is placed into a honeycomb plate coil, the honeycomb plate coil is placed on the third conveying belt, the honeycomb plate coil comprises a first honeycomb plate coil and a second honeycomb plate coil, the raw material processed by the step 1 directly enters the honeycomb plate coil in the step 5, and the product processed by the lower-layer lapping machine enters the upper-layer lapping machine after being connected with the first honeycomb plate coil and the second honeycomb plate coil through the third conveying belt.
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| CN202110608769.1A CN113293520B (en) | 2021-06-01 | 2021-06-01 | Honeycomb plate production equipment and manufacturing process |
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| CN202110608769.1A CN113293520B (en) | 2021-06-01 | 2021-06-01 | Honeycomb plate production equipment and manufacturing process |
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| CN113293520A CN113293520A (en) | 2021-08-24 |
| CN113293520B true CN113293520B (en) | 2022-05-13 |
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| CN113293520A (en) | 2021-08-24 |
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