CN203378808U - High-elasticity bed core - Google Patents

High-elasticity bed core Download PDF

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Publication number
CN203378808U
CN203378808U CN201320003093.4U CN201320003093U CN203378808U CN 203378808 U CN203378808 U CN 203378808U CN 201320003093 U CN201320003093 U CN 201320003093U CN 203378808 U CN203378808 U CN 203378808U
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Prior art keywords
intermediate layer
fiber
bed core
top layer
layer
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CN201320003093.4U
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刘国忠
陈红武
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SUZHOU MOWEI NATURAL FIBER MATERIAL CO Ltd
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SUZHOU MOWEI NATURAL FIBER MATERIAL CO Ltd
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Abstract

The utility model discloses a high-elasticity bed core which comprises at least one intermediate layer and a surface layer arranged on the upper surface or the lower surface of the intermediate layer, wherein the surface layer comprises an upper surface layer or a lower surface layer; the cross section of the intermediate layer has S-shaped grains. According to the high-elasticity bed core disclosed by the utility model, the cross section of the intermediate layer has S-shaped grains which can play a spring-similar role, and the overall intermediate layer is lower in density, so that the raw materials can be saved by about 1/3; in addition, the high-elasticity bed core has the advantages of strong elasticity, difficulty in layering and breaking, good air permeability, difficulty in generation of mildew and worms, and the like.

Description

A kind of elastomeric bed core
Technical field
The utility model discloses a kind of core, relate in particular to a kind of elastomeric bed core.
Background technology
The mattress major part is to adopt traditional coconut palm palm fiber mattress at present, the coconut palm palm fiber mattress need to be used a large amount of glue to be bonded, if long-term use meeting works the mischief to health, coconut palm palm fiber mattress not only, snake mouldy than moisture-sensitive goes bad, and easily subside, frangibility, and hard, poor flexibility, the scope of application is also narrower, is applicable to doing hard mattress more.
The utility model content
Goal of the invention: in order to overcome the deficiencies in the prior art, the utility model provides that a kind of antibiotic property is good, elasticity is strong, intensity is high, loose moist strong and be difficult for the insect protected bed core of layering.
Technical scheme: for solving the problems of the technologies described above, the technical solution adopted in the utility model is as follows:
A kind of elastomeric bed core, the top layer composition that comprises at least one intermediate layer and be arranged on intermediate layer upper surface or lower surface, described top layer comprises upper epidermis or lower top layer; The lines of the cross section in described intermediate layer is " S " type.
The lines of the cross section in the intermediate layer of the bed core that the utility model provides is " S " type, the effect with spring-like, and the density in whole intermediate layer is less, has saved approximately 1/3rd raw material, has elastomeric characteristics.
Preferably, the intermediate layer that described intermediate layer is made by brown flaxen fiber and low-melting fiber.
Preferably, described brown flaxen fiber comprises coconut fibre and flaxen fiber.
Preferably, described elastomeric bed core also comprises that the top layer that is arranged on the intermediate layer upper and lower surface forms, and described top layer comprises upper epidermis and lower top layer.
Preferably, described upper epidermis and lower top layer are all nonwoven layers of being made by low-melting fiber and flaxen fiber.
Preferably, the thickness in described intermediate layer is 5 ~ 200mm.
Preferably, the thickness on described upper epidermis and lower top layer is 1.5 ~ 30mm.
Preferably, described low-melting fiber is a kind of in PP fiber, PLA fiber, ES fiber, PE/PET core-skin fibre, 4080 fibers or more than one.
Preferably, described flaxen fiber is one or more in jute, bluish dogbane, sisal hemp, flax, hemp, ramie.
Preferably, described top layer adopts the acupuncture nonwoven layer.
Beneficial effect: the utility model has the following advantages with respect to prior art:
(1) addition of low-melting fiber is very large for the end properties impact, add littlely, do not have cementation, the easy layering of finished product, fracture, poor durability, addition is large, makes again finished product too harden, poor flexibility, use very uncomfortablely, the addition of the low-melting fiber in the utility model, between 15% ~ 50%, has guaranteed that caking property has also guaranteed that finished product has suitable elasticity and elasticity is restorative.
(2) the mattress filled composite materials that the utility model provides contains 15% ~ 40% flaxen fiber, and flaxen fiber has good sucting wet air permeability, and antibiosis anti-acarien, and long-term use can be because of moist not mouldy, infested going bad, thus keep mattress not yielding.In addition, the flaxen fiber quality is relatively light, and this is more convenient carrying and transportation, and can save cost of transportation.
(3) coconut fibre that the mattress filled composite materials that the utility model provides contains 30-60%.Because flaxen fiber with respect to brown fiber, coir is thinner and soft, insufficient strength, thus durability is relatively poor, participates in the coconut fibre that rigidity and elasticity are taken into account, when the performances such as gas permeability of mattress can be guaranteed, guarantee again elasticity and the durability of mattress.
(4) in the brown flaxen fiber contained in the utility model, when the content ratio of coconut fibre and flaxen fiber is 4 ~ 2:1, make the mattress cross section and present S type structure, S type structure has played the effect of spring, the density in whole intermediate layer is less, saved approximately 1/3rd raw material, make mattress elasticity fine, and gas permeability has been good.
The accompanying drawing explanation
Fig. 1 is embodiment 1 structural representation of the present utility model.
Fig. 2 is embodiment 2 structural representations of the present utility model.
Fig. 3 is embodiment 3 structural representations of the present utility model.
Fig. 4 is embodiment 4 structural representations of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
Embodiment 1:
As shown in Figure 1, a kind of elastomeric bed core, comprise an intermediate layer 2 and the top layer that is arranged on intermediate layer 2 upper surfaces or lower surface, and described top layer comprises upper epidermis 1 and lower top layer 3; The lines of the cross section in described intermediate layer 2 is " S " type.
In the utility model, the intermediate layer 2 that described intermediate layer 2 is made by coconut fibre, tossa and PP fiber, described brown flaxen fiber comprises coconut fibre and flaxen fiber; Described upper epidermis 1 and lower top layer 3 are all nonwoven layers of being made by low-melting fiber and flaxen fiber; The thickness in described intermediate layer 2 is 5mm.The thickness on described upper epidermis 1 and lower top layer 3 is 1.5mm.
The product that the present embodiment is made, drip upper certain density Escherichia coli ATCC8739, then after 24 hours, detects e. coli concentration again, draws the anti-microbial property parameter.
Figure BDA00002702135400021
Drive the mite measure of merit: get 7 little culture dishes, culture dish centered by 1 wherein, put around the center culture dish for culture dish for all the other 6, and culture dish Bi Yu center, a place culture dish contact is arranged, after 7 culture dishes are set, be placed on the viscose glue cardboard its position is fixed.In 6 culture dishes, detection sample and the control sample made in the present embodiment placed at interval around, and the area and the culture dish floor space that detect sample are basically identical.Respectively put acarid feed 0.05g on detect sample.Put into 1000 of acarids in the culture dish of center, by being fixed on this set of experimental rig on the viscose glue cardboard, putting into one and cover porcelain dish, add saturated common salt solution to make humidity in disk remain on 75% left and right, in constant temperature, (25 degree) cultivated 24 hours.By floatation, the acarid in feed is separated and collects, the method that washes with water collects acarid on each culture dish and acarid preventing mattress.Record respectively the acarid number on acarid preventing mattress, be calculated as follows the mite rate of driving:
Drive mite rate (%)=(1-test set acarid number/control group acarid number) * 100%
Testing result sees the following form:
Figure BDA00002702135400031
Brute force, smell and intensity detection: powerful than being 1:1.01 by the sample prepared to the present embodiment vertical, horizontal that test obtains with reference to GB/T15788-1995; Show that with reference to 6.8 experimental techniques in QB1952.2-2004 mattress standard product that the present embodiment makes is without abnormal smell; The reference detected intensity of 6.6.1 wherein is 18N/cm, meets industry and national standard.
Elastomeric check: the product that the present embodiment prepares, the lines of the cross section in intermediate layer 2 is " S " type, and S type structure has played the effect of spring, with respect to other existing products, the product that the present embodiment makes, elasticity is better, and permeability is better.
Embodiment 2:
As shown in Figure 2, a kind of elastomeric bed core, comprise an intermediate layer 2 and the top layer that is arranged on intermediate layer 2 upper surfaces, and described top layer comprises upper epidermis 1; The lines of the cross section in described intermediate layer 2 is " S " type.
In the utility model, the intermediate layer 2 that described intermediate layer 2 is made by coconut fibre, flax fiber and ES fiber, described brown flaxen fiber comprises coconut fibre and flaxen fiber; Described upper epidermis 1 is the nonwoven layers of being made by PLA fiber and flax fiber; The thickness in described intermediate layer 2 is 300mm.The thickness on described upper epidermis 1 and lower top layer 3 is 200mm.
The product that the present embodiment is made, drip upper certain density Escherichia coli ATCC8739, then after 24 hours, detects e. coli concentration again, draws the anti-microbial property parameter.
Drive the mite measure of merit: test process is as embodiment 1.
Testing result sees the following form:
Figure BDA00002702135400042
Brute force, smell and intensity detection: powerful than being 1:1.01 by the sample prepared to the present embodiment vertical, horizontal that test obtains with reference to GB/T15788-1995; Show that with reference to 6.8 experimental techniques in QB1952.2-2004 mattress standard product that the present embodiment makes is without abnormal smell; The reference detected intensity of 6.6.1 wherein is 18N/cm, meets industry and national standard.
Elastomeric check: the product that the present embodiment prepares, the lines of the cross section in intermediate layer 2 is " S " type, and S type structure has played the effect of spring, with respect to other existing products, the product that the present embodiment makes, elasticity is better, and permeability is better.
Embodiment 3:
As shown in Figure 3, a kind of elastomeric bed core, comprise two intermediate layers 2 and the top layer that is arranged on intermediate layer 2 upper surfaces, and described top layer comprises upper epidermis 1; The lines of the cross section in described intermediate layer 2 is " S " type.
In the utility model, the intermediate layer 2 that described intermediate layer 2 is made by coconut fibre, hemp and PP fiber, described brown flaxen fiber comprises coconut fibre and flaxen fiber; Described upper epidermis 1 is the nonwoven layers of being made by PLA fiber and flax fiber; The thickness in described intermediate layer 2 is 200mm.The thickness on described upper epidermis 1 and lower top layer 3 is 100mm.
The product that the present embodiment is made, drip upper certain density Escherichia coli ATCC8739, then after 24 hours, detects e. coli concentration again, draws the anti-microbial property parameter.
Drive the mite measure of merit: test process is as embodiment 1.
Testing result sees the following form:
Figure BDA00002702135400052
Brute force, smell and intensity detection: powerful than being 1:1.01 by the sample prepared to the present embodiment vertical, horizontal that test obtains with reference to GB/T15788-1995; Show that with reference to 6.8 experimental techniques in QB1952.2-2004 mattress standard product that the present embodiment makes is without abnormal smell; The reference detected intensity of 6.6.1 wherein is 18N/cm, meets industry and national standard.
Elastomeric check: the product that the present embodiment prepares, the lines of the cross section in intermediate layer 2 is " S " type, and S type structure has played the effect of spring, with respect to other existing products, the product that the present embodiment makes, elasticity is better, and permeability is better.
Embodiment 4:
As shown in Figure 4, a kind of elastomeric bed core, comprise two intermediate layers 2 and the top layer that is arranged on intermediate layer 2 upper surfaces and lower surface, and described top layer comprises upper epidermis 1 and lower top layer 3; The lines of the cross section in described intermediate layer 2 is " S " type.
In the utility model, the intermediate layer 2 that described intermediate layer 2 is made by coconut fibre, hemp and PP fiber, described brown flaxen fiber comprises coconut fibre and flaxen fiber; Described upper epidermis 1 and lower top layer 3 are nonwoven layers of being made by PLA fiber and flax fiber; The thickness in described intermediate layer 2 is 100mm.The thickness on described upper epidermis 1 and lower top layer 3 is 80mm.
The product that the present embodiment is made, drip upper certain density Escherichia coli ATCC8739, then after 24 hours, detects e. coli concentration again, draws the anti-microbial property parameter.
Figure BDA00002702135400061
Drive the mite measure of merit: test process is as embodiment 1.
Testing result sees the following form:
Figure BDA00002702135400062
Brute force, smell and intensity detection: powerful than being 1:1.01 by the sample prepared to the present embodiment vertical, horizontal that test obtains with reference to GB/T15788-1995; Show that with reference to 6.8 experimental techniques in QB1952.2-2004 mattress standard product that the present embodiment makes is without abnormal smell; The reference detected intensity of 6.6.1 wherein is 18N/cm, meets industry and national standard.
Elastomeric check: the product that the present embodiment prepares, the lines of the cross section in intermediate layer 2 is " S " type, and S type structure has played the effect of spring, with respect to other existing products, the product that the present embodiment makes, elasticity is better, and permeability is better.
The above is only preferred embodiment of the present utility model; be noted that for those skilled in the art; under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (8)

1. an elastomeric bed core, it is characterized in that: comprise at least one intermediate layer and the top layer that is arranged on intermediate layer upper surface or lower surface, described top layer comprises upper epidermis or lower top layer; The lines of the cross section in described intermediate layer is " S " type.
2. elastomeric bed core according to claim 1, is characterized in that: the intermediate layer that described intermediate layer is made by brown flaxen fiber and low-melting fiber.
3. elastomeric bed core according to claim 2, it is characterized in that: described brown flaxen fiber comprises coconut fibre and flaxen fiber.
4. elastomeric bed core according to claim 1, it is characterized in that: described brown flaxen fiber comprises that coconut fibre and the described upper epidermis of flaxen fiber and lower top layer are all nonwoven layers of being made by low-melting fiber and flaxen fiber.
5. elastomeric bed core according to claim 1, it is characterized in that: the thickness in described intermediate layer is 5~200mm.
6. elastomeric bed core according to claim 1, it is characterized in that: the thickness on described upper epidermis and lower top layer is 1.5~30mm.
7. according to claim 2 or 4 described elastomeric bed cores, it is characterized in that: described low-melting fiber is a kind of in PP fiber, PLA fiber, ES fiber, PE/PET core-skin fibre, 4080 fibers or more than one.
8. elastomeric bed core according to claim 1, is characterized in that: described top layer employing acupuncture nonwoven layer.
CN201320003093.4U 2013-01-04 2013-01-04 High-elasticity bed core Expired - Lifetime CN203378808U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111020867A (en) * 2019-12-26 2020-04-17 苏州椰为媒纤维制品科技有限公司 High-elastic coconut palm mat
CN111648035A (en) * 2020-06-13 2020-09-11 郑西双 ES fiber core material product and preparation method thereof
CN113293520A (en) * 2021-06-01 2021-08-24 山西鑫隆植物纤维科技有限公司 Honeycomb plate production equipment and manufacturing process

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111020867A (en) * 2019-12-26 2020-04-17 苏州椰为媒纤维制品科技有限公司 High-elastic coconut palm mat
CN111648035A (en) * 2020-06-13 2020-09-11 郑西双 ES fiber core material product and preparation method thereof
CN111648035B (en) * 2020-06-13 2023-10-27 郑西双 ES fiber core material product and preparation method thereof
CN113293520A (en) * 2021-06-01 2021-08-24 山西鑫隆植物纤维科技有限公司 Honeycomb plate production equipment and manufacturing process
CN113293520B (en) * 2021-06-01 2022-05-13 山西鑫隆植物纤维科技有限公司 Honeycomb plate production equipment and manufacturing process

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