CN112830748A - Preparation method of intrinsic hydrophobic non-intumescent steel structure fireproof coating - Google Patents
Preparation method of intrinsic hydrophobic non-intumescent steel structure fireproof coating Download PDFInfo
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- CN112830748A CN112830748A CN202110066200.7A CN202110066200A CN112830748A CN 112830748 A CN112830748 A CN 112830748A CN 202110066200 A CN202110066200 A CN 202110066200A CN 112830748 A CN112830748 A CN 112830748A
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- 238000000576 coating method Methods 0.000 title claims abstract description 69
- 239000011248 coating agent Substances 0.000 title claims abstract description 68
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 49
- 239000010959 steel Substances 0.000 title claims abstract description 49
- 230000002209 hydrophobic effect Effects 0.000 title claims abstract description 45
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 29
- 238000002156 mixing Methods 0.000 claims abstract description 26
- 239000003607 modifier Substances 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 239000011230 binding agent Substances 0.000 claims abstract description 8
- 239000011344 liquid material Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 24
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 22
- 239000004568 cement Substances 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 22
- 239000003063 flame retardant Substances 0.000 claims description 21
- 230000003301 hydrolyzing effect Effects 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 14
- 239000007822 coupling agent Substances 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 11
- 239000003085 diluting agent Substances 0.000 claims description 11
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- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000011398 Portland cement Substances 0.000 claims description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 6
- 238000005070 sampling Methods 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 239000010425 asbestos Substances 0.000 claims description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 4
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- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 24
- 238000010521 absorption reaction Methods 0.000 abstract description 9
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- 238000009413 insulation Methods 0.000 description 9
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- 239000000047 product Substances 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
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- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- 239000004964 aerogel Substances 0.000 description 5
- SCPWMSBAGXEGPW-UHFFFAOYSA-N dodecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCC[Si](OC)(OC)OC SCPWMSBAGXEGPW-UHFFFAOYSA-N 0.000 description 5
- 235000019355 sepiolite Nutrition 0.000 description 5
- 229910052624 sepiolite Inorganic materials 0.000 description 5
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 4
- 229960000583 acetic acid Drugs 0.000 description 4
- 239000012752 auxiliary agent Substances 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- 230000009970 fire resistant effect Effects 0.000 description 4
- 239000012362 glacial acetic acid Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229910000077 silane Inorganic materials 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
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- 238000005260 corrosion Methods 0.000 description 3
- 230000036571 hydration Effects 0.000 description 3
- 238000006703 hydration reaction Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 238000002679 ablation Methods 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
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- 230000009286 beneficial effect Effects 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
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- 239000011247 coating layer Substances 0.000 description 1
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- 230000001934 delay Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229910052736 halogen Chemical group 0.000 description 1
- 150000002367 halogens Chemical group 0.000 description 1
- RSKGMYDENCAJEN-UHFFFAOYSA-N hexadecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCCCCCC[Si](OC)(OC)OC RSKGMYDENCAJEN-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 239000000413 hydrolysate Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000011325 microbead Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- MSRJTTSHWYDFIU-UHFFFAOYSA-N octyltriethoxysilane Chemical compound CCCCCCCC[Si](OCC)(OCC)OCC MSRJTTSHWYDFIU-UHFFFAOYSA-N 0.000 description 1
- 125000001181 organosilyl group Chemical group [SiH3]* 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
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- 239000002344 surface layer Substances 0.000 description 1
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- 239000013008 thixotropic agent Substances 0.000 description 1
- ZOYFEXPFPVDYIS-UHFFFAOYSA-N trichloro(ethyl)silane Chemical compound CC[Si](Cl)(Cl)Cl ZOYFEXPFPVDYIS-UHFFFAOYSA-N 0.000 description 1
- DOEHJNBEOVLHGL-UHFFFAOYSA-N trichloro(propyl)silane Chemical compound CCC[Si](Cl)(Cl)Cl DOEHJNBEOVLHGL-UHFFFAOYSA-N 0.000 description 1
- ALVYUZIFSCKIFP-UHFFFAOYSA-N triethoxy(2-methylpropyl)silane Chemical compound CCO[Si](CC(C)C)(OCC)OCC ALVYUZIFSCKIFP-UHFFFAOYSA-N 0.000 description 1
- WUMSTCDLAYQDNO-UHFFFAOYSA-N triethoxy(hexyl)silane Chemical compound CCCCCC[Si](OCC)(OCC)OCC WUMSTCDLAYQDNO-UHFFFAOYSA-N 0.000 description 1
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical compound CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 description 1
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/10—Coating or impregnating
- C04B20/1051—Organo-metallic compounds; Organo-silicon compounds, e.g. bentone
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00508—Cement paints
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00482—Coating or impregnation materials
- C04B2111/00525—Coating or impregnation materials for metallic surfaces
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Building Environments (AREA)
- Paints Or Removers (AREA)
Abstract
A preparation method of an intrinsic hydrophobic non-intumescent steel structure fireproof coating comprises the following steps: a: preparing a powder mixture, b: preparing a modifier liquid material, c: modifying the powder mixture by using a modifier, d: adding a binder and mixing. The preparation method of the intrinsic hydrophobic non-expansion type steel structure fireproof coating is specially used for large-scale production of the intrinsic hydrophobic non-expansion type steel structure fireproof coating formula. Compared with the hydrophobic non-expansion type steel structure fireproof coating produced by the traditional normal temperature mixing equipment, the product produced by adopting the formula and the preparation method of the intrinsic hydrophobic non-expansion type steel structure fireproof coating has more excellent hydrophobicity, and can not reduce the falling caused by the water absorption weight increment and repeated freeze thawing of the coating after long-term use, and the excellent light anti-falling steel structure fireproof coating can be obtained by the method.
Description
Technical Field
The invention relates to the technical field of steel structure fireproof coating processing, in particular to a preparation method of a non-expansion type steel structure fireproof coating.
Background
The non-intumescent fire-retardant coating for steel structures (also called thick-type fire-retardant coating for steel structures) is a fire-resistant and heat-insulating material formed by mixing portland cement as a binder with a heat-insulating material. The fireproof coating delays the temperature rise of the protected steel by means of the incombustibility, low thermal conductivity or heat absorptivity of the material in the coating in a fire, and achieves the purpose of prolonging the fire resistance limit of a steel structure, and the fireproof coating does not have obvious volume change before and after the fire.
Most of the non-expansion type steel structure fire-proof coating circulating in the market at present is prepared by taking portland cement as a binder, and mixing with mineral materials such as expanded perlite, expanded vermiculite and the like and auxiliaries. The article "the current situation and development trend of the production process of the steel structure fireproof coating in China" points out: the domestic thick steel structure fireproof paint product is basically powder package, and the material is added with water and stirred for use after being transported to a construction site. The production process is a physical mixing process, the main equipment is a dry powder mixer (production units with small sales volume usually adopt a manual mixing mode), the mixing aim is to uniformly mix the binder and various inorganic light and reinforced materials in a dry state, and the production process is also a core process for producing the thick steel structure fireproof coating. During production, the raw materials which are qualified through inspection are accurately weighed according to the formula, the stirrer is started, the materials are put into the dry powder mixer according to the feeding sequence for mixing, the materials are continuously mixed for a period of time after all the materials are put, and the materials are unloaded, metered and packaged after sampling and inspection are qualified. "
Vermiculite is a complex hydrous aluminosilicate mineral of iron and magnesium. Under a certain temperature, the expanded vermiculite is rapidly expanded to form the expanded vermiculite after a proper time, and the expanded vermiculite has low heat conduction efficiency and good heat insulation performance and fire resistance. Because the expanded vermiculite is a porous lamellar structure and has great water absorption, the increase of the moisture content can cause the air in the gaps of the expanded vermiculite to be replaced by the moisture, so that the heat conductivity coefficient is increased, and the fireproof performance is further influenced.
Perlite is a water-containing vitreous lava ejected from acidic magma and is named because of its pearly fracture structure. When the water-containing glass lava is subjected to high temperature, the water-containing glass lava can soften into a viscous state, and simultaneously, the water in the water-containing glass lava is vaporized into high-pressure steam, so that the glass is expanded to obtain expanded perlite with a porous structure, the porous structure is the reason for forming low thermal conductivity, but the expanded perlite has great water absorption, and the data shows that the weight water absorption of the expanded perlite for 15-30 minutes reaches 400%, and the volume water absorption of the expanded perlite reaches 29-30%. The increase in moisture content also causes the air in the voids of the expanded perlite to be replaced by moisture, resulting in an increase in thermal conductivity and a decrease in fire performance.
Therefore, the core production equipment of the non-intumescent steel structure fireproof coating is only a dry powder mixer, and the key materials playing a heat insulation role after the coating is cured are expanded vermiculite and expanded perlite. The prior production process is to uniformly mix the portland cement, the expanded vermiculite, the expanded perlite and other auxiliary materials by a dry powder mixer. The coating produced by the process is easy to absorb moisture after being cured into a coating.
In the national standard GB14907-2018 Steel Structure fire-retardant coating implemented in 2019, the change of the fire-resistant time of the coating after a water-resistant test is considered, and the standard requires that the attenuation of the fire-resistant time cannot be more than 35%. Therefore, water resistance is an important indicator of aqueous intumescent coatings.
The invention patent CN106699052B discloses a thick steel structure fireproof paint and a preparation method thereof, and discloses a production method of the thick steel structure fireproof paint, namely, cement binder, fly ash, calcium carbonate, refractory clay, water retention agent, air entraining agent, flame retardant, thixotropic agent, fiber and dried expanded perlite are uniformly mixed by a gravity-free horizontal mixer, the stirring speed is 80r/pm, and the stirring time is 8 min.
The invention discloses a fireproof coating for a thick steel structure, and a production method of the fireproof coating for the thick steel structure, which is characterized in that a main adhesive, an auxiliary adhesive and reinforcing fibers are added into a gravity-free stirrer, a fly cutter is opened to avoid adhesion and prevent uneven stirring, the stirring time is 3 minutes, the fly cutter is closed, a flame retardant and other additives are added, stirring is continued for 3 minutes, fireproof filler is added, and stirring is continued for the following time: and 2 minutes, metering, packaging and discharging.
The invention discloses a production process of a WH outdoor thick steel structure fireproof coating, which is disclosed by CN104231706A and comprises the steps of putting powder and an auxiliary agent into a stirrer for stirring, after the stirring is finished, sieving the powder and the auxiliary agent, carrying out the next weighing operation on the qualified powder, returning the unqualified powder into the stirrer for re-stirring, and after the weighing is finished, bagging and warehousing the qualified powder.
The existing production method of physical normal temperature mixing is suitable for a formula of adding a powder waterproof agent to improve the hydrophobicity of a cured coating, the hydrophobic agent finally migrates to the surface of the coating, nonpolar groups of the hydrophobic agent are mutually close and associated to generate a hydrophobic effect, but the hydrophobic agent cannot form a continuous hydrophobic barrier because the surface of the fireproof coating rich in the heat insulation aggregate is rough. On the other hand, for dry powder products, the problem of moisture absorption of the dry powder cannot be avoided because the heat insulation aggregate has water absorption, and the water absorption cannot be improved by the physically added hydrophobic agent. Therefore, the method for adding the hydrophobic agent does not obviously improve the hydrophobicity of the coating of the non-intumescent steel structure fireproof coating, the coating obtained after the coating is cured cannot meet the requirement of attenuation after a new standard GB14907-2018 water resistance test, and the method is not suitable for the formula and the technical requirement of preparing the intrinsic hydrophobic steel structure fireproof coating by coating the liquid hydrophobic modifier.
Disclosure of Invention
The invention provides a preparation method of an intrinsic hydrophobic non-intumescent steel structure fireproof coating, aiming at solving the problems that the existing non-intumescent steel structure fireproof coating is easy to absorb moisture and causes reduced adhesive force and deteriorated fireproof performance.
The technical scheme of the invention is as follows:
a preparation method of an intrinsic hydrophobic non-expansion type steel structure fireproof coating is characterized by comprising the following steps:
a: preparing a powder mixture, which comprises the following specific steps:
a1 preparing a raw material A, wherein the raw material A comprises 15-20 parts of Portland cement, 15-20 parts of high-alumina cement, 27-45 parts of heat-insulating aggregate, 6-20 parts of refractory fiber and 9-25 parts of chemical flame retardant;
a2, putting other raw materials except cement into a production device;
a3 stirring at constant temperature;
a4 sampling loose density;
b: the method for preparing the modifier liquid material comprises the following specific steps:
b1 preparing raw material B, wherein the raw material B comprises a hydrolytic agent, a coupling agent and a diluent;
b2 mixing the coupling agent and the diluent evenly;
b3 preparing a hydrolytic agent;
b4 adding the hydrolytic agent slowly into the b2 mixed solution under the condition of stirring;
c: modifying the powder mixed material by using a modifier, which comprises the following specific steps:
c1, starting the stirring and heating functions of the production equipment to enable the powder material prepared in the step a to be in a suspension state and reach the set temperature of the material;
c2, atomizing the modifier prepared in the step b, spraying the atomized modifier on the surface of the suspended material, and keeping the temperature and the stirring speed for a certain time;
c3 heating and keeping for a certain time, and then turning off heating and stirring;
d: adding a binder and mixing, and specifically comprising the following steps:
d1, mixing the cement with the powder obtained in the step c at normal temperature;
d2 sampling loose density;
d3 packaging.
Preferably, the temperature of the step a3 is 40 ℃, and the detection index bulk density of the a4 mixed material is 0.1-0.2 kg/L.
Preferably, b2 and b3 are as follows: a hydrolytic agent: diluent 10: 1-2: 1-2 preparing a modifier.
Preferably, the b3 product in the b4 step is added dropwise into b 2.
Preferably, the c1 process material set point temperature is 40 ℃.
Preferably, the modifier in step c2 is sprayed in the form of a mist under 4MPa of compressed air.
Preferably, the temperature of c3 is raised to 105 ℃ of the set temperature at 5 ℃/min and kept for 20 min.
Preferably, the mixing temperature in the step d is room temperature, and the detection index bulk density of the mixed material is 0.3-0.4 kg/L.
Preferably, the refractory fibers comprise sea foam asbestos and water magnesium asbestos.
Preferably, the chemical flame retardant is one or a combination of light calcium carbonate, heavy calcium carbonate, magnesium hydroxide and aluminum hydroxide.
Preferably, the heat insulation aggregate comprises the following components in parts by weight:
40-55 parts of 31# vitrified micro bubbles,
25-50 parts of 90# vitrified micro-beads,
1-10 parts of water glass aerogel particles.
The grain size of the 31# vitrified micro bubbles is not more than 1mm, the grain size of the 90# vitrified micro bubbles is not more than 0.6mm, and the grain size of the water glass aerogel is not more than 1.5 mm.
Preferably, the modifier is prepared by mixing a diluent which is absolute ethyl alcohol, a hydrolyzing agent which is glacial acetic acid solution with the pH value of 3.2-3.4 and a silane coupling agent.
Preferably, the silane coupling agent has the following structure:
CH3(CH2)nSiX3
wherein n is an integer number of 1 to 20; x is alkoxy or halogen.
Preferably, the coupling agent: a hydrolytic agent: the mass ratio of the diluent is 10: 1.5: 1.
preferably, the silane is one or more of n-dodecyl trimethoxy silane, isobutyl triethoxy silane, isobutyl trimethoxy silane, n-hexadecyl trimethoxy silane, n-hexyl triethoxy silane, n-octyl trimethoxy silane, n-octyl triethoxy silane, n-propyl trichlorosilane and ethyl trichlorosilane.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the coupling agent is grafted to the surface of the heat-insulating aggregate, so that the non-intumescent fire-retardant coating body is endowed with hydrophobicity, and compared with the external addition type non-intumescent steel structure fire-retardant coating added with the organosilicon hydrophobic agent, the hydrophobicity of the coating is greatly improved.
The preparation method of the intrinsic hydrophobic non-intumescent steel structure fire retardant coating disclosed by the application is specially used for large-scale production of the intrinsic hydrophobic non-intumescent steel structure fire retardant coating formula. Compared with the hydrophobic non-expansion type steel structure fireproof coating produced by the traditional normal temperature mixing equipment, the product produced by adopting the formula and the preparation method of the intrinsic hydrophobic non-expansion type steel structure fireproof coating has more excellent hydrophobicity, and can not reduce the falling caused by the water absorption weight increment and repeated freeze thawing of the coating after long-term use, and the excellent light anti-falling steel structure fireproof coating can be obtained by the process.
In particular, the method comprises the following steps of,
(1) the vitrified micro bubbles and the aerogel particles have the excellent characteristics of light weight and fire resistance, the heat conductivity coefficient of the vitrified micro bubbles is 0.032-0.045 w/m.k, and the heat conductivity coefficient of the aerogel particles is lower and ranges from 0.013-0.025 w/m.k. When the heat-insulating aggregate is added into the cement cementing material in a proper proportion, the steel structure fireproof coating which is light in weight, fireproof and has certain compressive strength and bonding strength is formed. The addition of the refractory fibers can improve coating cracking caused by the failure of cement to effectively bond a large amount of insulation aggregate and volume shrinkage during drying. The powdery flame retardants such as light calcium carbonate, heavy calcium carbonate, magnesium hydroxide and aluminum hydroxide have an auxiliary bonding effect with slurry formed by water in the cement hydration process, and can be decomposed to absorb heat when a coating is fired, and decomposition products of the powdery flame retardants can close ablation holes on the surface of the coating, so that the ablation resistance of the coating is enhanced when the coating is fired. The selection of the auxiliary agent is mainly considered from the aspects of improving the production, storage and construction performance of materials and the protection of the coating after construction, and the auxiliary agent does not help to improve the fire resistance of the coating.
(2) The component B has low viscosity and surface tension and high wetting ability, has small contact angle with the heat-insulating aggregate consisting of the vitrified micro bubbles and aerogel particles, and can be spread on the surface of the heat-insulating aggregate quickly. Meanwhile, the surfaces of the heat-insulating aggregates are rich in hydroxyl, so that the silicon hydroxyl at one end of the silane coupling agent which is hydrolyzed in the component B of the modifier is oriented to the surfaces of the heat-insulating aggregates and is subjected to hydrolytic polycondensation with the hydroxyl on the surfaces of the materials to form a firm covalent bond. And finally, grafting a hydrophobic chain segment on the surface of the heat insulation aggregate so as to endow the heat insulation aggregate with intrinsic hydrophobic property.
(3) The refractory fiber sepiolite wool is hydrated magnesium silicate, the surface of the refractory fiber sepiolite wool is also rich in hydroxyl, and a hydrophobic chain segment can be grafted through a covalent bond under the action of the component B, so that the sepiolite is endowed with intrinsic hydrophobicity.
(4) The chemical flame retardants such as light calcium carbonate, heavy calcium carbonate, magnesium hydroxide, aluminum hydroxide and the like and brucite fiber have no free hydroxyl or only contain a small amount of hydroxyl on the surface, and can not form a grafted hydrophobic structure connected by covalent bonds with the component B. However, since a polymeric film of a silane coupling agent is formed on the surface of these materials to form a physical hydrophobic film, these materials are also imparted with intrinsic hydrophobicity.
(5) After the action of the component B, the materials except the cement have intrinsic hydrophobicity. In order to achieve the aim of making the cement hydration product self-hydrophobic, the invention also creatively introduces a crystallization master batch, and an active compound contained in the material can permeate into the gaps of the internal structure of the cement after the cement hydration product and water act simultaneously, and the permeated active compound and free calcium oxide in the cement are subjected to an interactive reaction to generate dendritic fiber crystals (silicone calcium crystalline calcium sulphoaluminate and the like) which are insoluble in water. So that a compact impervious area is gradually formed on the surface layer of the cement towards the depth, and the impervious capability of the cement cured product is greatly improved.
(6) The production is simple and convenient, coupling agent hydrolysate is used as a modifier, and the modifier forms a primary hydrophobic coating layer on the surfaces of the original water-absorbing heat-insulating aggregate, the fire-resistant fiber and the fire-retardant powder through chemical bonds or physical action. The steel structure fireproof coating with excellent hydrophobic performance is formed, and the whole process can be carried out in the intrinsic hydrophobic non-expansion type steel structure fireproof coating equipment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a process flow chart of the present invention for producing an intrinsic hydrophobic non-expansive type steel structure fire retardant coating.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
Example 1
Referring to fig. 1, a preparation method of an intrinsic hydrophobic non-intumescent steel structure fire retardant coating comprises the following steps:
the component A comprises the following components in parts by weight: 17 parts of 42.5 ordinary portland cement, 16 parts of CA50 type high-alumina cement, 24 parts of 31# vitrified micro bubbles, 12 parts of 90# vitrified micro bubbles, 3 parts of brucite velvet, 6 parts of sepiolite velvet and 22 parts of light calcium carbonate;
the component B is n-dodecyl trimethoxy silane in mass ratio: glacial acetic acid solution with pH value of 3.2-3.4: ethanol ═ 10: 1.5: 1.
The preparation method comprises the following steps:
step a, preparing a powder mixture, step b, preparing a modifier liquid material, step c, modifying the powder mixture by using a modifier, and step d, adding a binder and mixing.
The process steps of the first step a comprise:
a1 preparation of feedstock a: 34kg of 42.5 ordinary Portland cement, 32kg of CA50 type high-alumina cement, 48kg of 31# vitrified micro bubbles, 24kg of 90# vitrified micro bubbles, 6kg of brucite wool, 12kg of sepiolite wool and 44kg of light calcium carbonate;
a2, putting other raw materials except cement into a special production device;
a3, stirring at constant temperature of 40 ℃ until the bulk density is qualified;
a4 sampling and detecting the bulk density, wherein the bulk density is 0.15 kg/L;
a5 is stopped for standby;
the second step b is a process for preparing a modifier liquid material, which comprises the following steps:
b1 backup B raw materials, which comprise glacial acetic acid solution with the pH value of a hydrolytic agent of 3.2-3.4, coupling agent n-dodecyl trimethoxy silane and diluent ethanol.
b2 mixing 1.16kg coupling agent n-dodecyl trimethoxy silane and 0.1kg diluent ethanol;
b3 mixing glacial acetic acid 5ml into deionized water 1000ml, mixing uniformly, testing acidity with a pH meter, and ensuring that the pH value is between 3.2 and 3.4 to obtain the hydrolysis agent. 0.18kg of prepared hydrolytic agent is taken.
b4 adding 0.18kg hydrolytic agent slowly into the mixture of 1.16kg coupling agent n-dodecyl trimethoxy silane and 0.1kg diluent agent ethanol in b2 under stirring;
b5 weigh 1.44kg of modifier for use.
The process step of the third step c comprises:
c1, starting the stirring and heating functions of the special production equipment to enable the powder material prepared in the first step to be in a suspension state and reach the material set temperature of 40 ℃;
c2 spraying the modifier prepared in the second step b5 on the surface of the suspended material by atomizing with 4MPa compressed air through a special atomizing device.
c3 at the same time, starting the temperature program, raising the temperature to 105 ℃ of the set temperature at 5 ℃/min, and keeping the temperature for 20 min.
The process step of the fourth step d comprises:
d1, mixing the cement with the powder obtained in the third step at normal temperature;
d2 loose density of 0.33kg/L
d3 packaging and warehousing after passing the inspection.
Comparative example 1
Comparative example 1 an ambient mixture of 0.2% S-5002 silyl hydrophobic powder was added to component a of example 1, and the mixture was uniformly mixed using a gravity-free horizontal mixer, the mixing speed was 80r/pm, and the mixing time was 8 min.
Blank example
The blank was an ambient mixture of component A in example 1. The production equipment adopts a gravity-free horizontal mixer to mix uniformly, the stirring speed is 80r/pm, and the stirring time is 8 min.
The hydrophobic property parameters of the intrinsic hydrophobic non-intumescent fire-retardant coating for steel structure prepared in the embodiment are shown in table 1.
TABLE 1 fire-retardant coating for intrinsic hydrophobic non-expansion type steel structure
After the intrinsic hydrophobic non-expansion type steel structure fireproof coating obtained by the processing and production of the process is constructed and cured, the intrinsic hydrophobic non-expansion type steel structure fireproof coating has more excellent hydrophobic performance than a non-expansion type steel structure fireproof coating added with a hydrophobic agent, can resist water vapor corrosion in the atmosphere, and effectively slows down freeze-thaw disintegration, alkali-aggregate reaction, sulfate corrosion, carbonization and corrosion damage of a bottom layer matrix (such as steel) caused by water vapor invasion.
The working principle is that when the intrinsic hydrophobic non-expansion type steel structure fireproof coating is produced and processed, materials except cement are subjected to surface treatment by using silane. The silane coupling agent produces silanol under the action of a hydrolytic agent, and then silicon hydroxyl reacts with hydroxyl on the surfaces of the heat insulation aggregate and the powder at a certain temperature to form hydrogen bonds. Dehydration and solidification are generated in the further heating process, and the coupling agent, the aggregate and the powder surface form firm covalent bond combination. The long-chain alkane of the silane enables the aggregate and the powder to have excellent hydrophobicity. The test result also shows that the coating produced by the process has more excellent hydrophobic property than the coating produced by the conventional added silane hydrophobic agent.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention, for example, by selecting different formulations of raw materials as defined in the claims, to obtain the above effects. Therefore, any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A preparation method of an intrinsic hydrophobic non-expansion type steel structure fireproof coating is characterized by comprising the following steps:
a: preparing a powder mixture, which comprises the following specific steps:
a1 preparing a raw material A, wherein the raw material A comprises 15-20 parts of Portland cement, 15-20 parts of high-alumina cement, 27-45 parts of heat-insulating aggregate, 6-20 parts of refractory fiber and 9-25 parts of chemical flame retardant;
a2, putting other raw materials except cement into a production device;
a3 stirring at constant temperature;
a4 sampling loose density;
b: the method for preparing the modifier liquid material comprises the following specific steps:
b1 preparing raw material B, wherein the raw material B comprises a hydrolytic agent, a coupling agent and a diluent;
b2 mixing the coupling agent and the diluent evenly;
b3 preparing a hydrolytic agent;
b4 adding the hydrolytic agent slowly into the b2 mixed solution under the condition of stirring;
c: modifying the powder mixed material by using a modifier, which comprises the following specific steps:
c1, starting the stirring and heating functions of the production equipment to enable the powder material prepared in the step a to be in a suspension state and reach the set temperature of the material;
c2, atomizing the modifier prepared in the step b, spraying the atomized modifier on the surface of the suspended material, and keeping the temperature and the stirring speed for a certain time;
c3 heating and keeping for a certain time, and then turning off heating and stirring;
d: adding a binder and mixing, and specifically comprising the following steps:
d1, mixing the cement with the powder obtained in the step c at normal temperature;
d2 sampling loose density;
d3 packaging.
2. The method according to claim 1, wherein the temperature of the step a3 is 40 ℃, and the bulk density of the mixture a4 is 0.1-0.2 kg/L.
3. The process according to claim 1, characterized in that b2 and b3 are reacted according to the coupling agent: a hydrolytic agent: diluent 10: 1-2: 1-2 preparing a modifier.
4. The method of claim 1, wherein the b3 product is added dropwise to b2 in the b4 step.
5. The method of claim 1, wherein the c1 process material set point temperature is 40 ℃.
6. The method of claim 1, wherein the modifier of step c2 is sprayed in the form of a mist under 4MPa of compressed air.
7. The method of claim 1, wherein the temperature in c3 is raised to 105 ℃ of the set temperature at 5 ℃/min and maintained for 20 min.
8. The method according to claim 1, wherein the mixing temperature in d is room temperature, and the detection index bulk density of the mixed material is 0.3-0.4 kg/L.
9. The method of claim 1, wherein the refractory fibers comprise a seafoam asbestos, a hydromagnesite asbestos.
10. The method according to claim 1, wherein the chemical flame retardant is one or more of light calcium carbonate, heavy calcium carbonate, magnesium hydroxide and aluminum hydroxide.
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