JP7449701B2 - Geopolymer-like cured body - Google Patents

Geopolymer-like cured body Download PDF

Info

Publication number
JP7449701B2
JP7449701B2 JP2020009761A JP2020009761A JP7449701B2 JP 7449701 B2 JP7449701 B2 JP 7449701B2 JP 2020009761 A JP2020009761 A JP 2020009761A JP 2020009761 A JP2020009761 A JP 2020009761A JP 7449701 B2 JP7449701 B2 JP 7449701B2
Authority
JP
Japan
Prior art keywords
rock wool
geopolymer
cured product
mass
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2020009761A
Other languages
Japanese (ja)
Other versions
JP2021116200A (en
Inventor
肇 品川
拓也 井上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
A&A Material Corp
Original Assignee
A&A Material Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by A&A Material Corp filed Critical A&A Material Corp
Priority to JP2020009761A priority Critical patent/JP7449701B2/en
Publication of JP2021116200A publication Critical patent/JP2021116200A/en
Application granted granted Critical
Publication of JP7449701B2 publication Critical patent/JP7449701B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

本発明は、新たなジオポリマー様硬化体及びその製造法に関する。 The present invention relates to a new geopolymer-like cured body and a method for producing the same.

ジオポリマーは、石炭灰や高炉スラグなどのケイ酸(SiO)や酸化アルミニウム(Al)を含む活性フィラーとケイ酸ナトリウムや水酸化ナトリウムなどを用いたアルカリ溶液との反応によって得られる非晶質の縮合体であり、強度発現が早く、重金属を固定でき、耐火性及び耐硫酸塩抵抗性が高いなどの特徴を有する。このような特性を有することから、ジオポリマーは、セメントを使用しないコンクリートとしての期待が高まっている。 Geopolymers are obtained by reacting active fillers containing silicic acid (SiO 2 ) and aluminum oxide (Al 2 O 3 ), such as coal ash and blast furnace slag, with an alkaline solution using sodium silicate, sodium hydroxide, etc. It is an amorphous condensate with characteristics such as quick strength development, ability to fix heavy metals, and high fire resistance and sulfate resistance. Because of these characteristics, geopolymers are increasingly expected to be used as cement-free concrete.

一方、ジオポリマーを軽量化して断熱材料として利用しようとする研究も行われており、ジオポリマー製造時に発泡剤を添加して多孔質ジオポリマーを製造する技術(特許文献1)が報告されている。 On the other hand, research is also being conducted to reduce the weight of geopolymers and use them as heat insulating materials, and a technology has been reported to produce porous geopolymers by adding a foaming agent during the production of geopolymers (Patent Document 1). .

特開2016-135723号公報JP 2016-135723 Publication 特開平6-183813号公報Japanese Patent Application Publication No. 6-183813 特開平6-257041号公報Japanese Patent Application Publication No. 6-257041 特表2018-527220号公報Special table 2018-527220 publication

しかしながら、ジオポリマーは、養生中の乾燥収縮による表面のひび割れが発生し問題となることが多い。このひび割れを抑制するためにカーボン繊維やポリビニルアルコール繊維等を混入するなどの研究が進められているが、有機繊維を配合することにより耐火性が低下する、コストが高くなるという問題が生じている。
従って、本発明の課題は、軽量で断熱材、耐火被覆材、耐冷被覆材、耐火接着剤、隙間充填材などへの利用が可能な新たなジオポリマー様硬化体及びその製造法を提供することにある。
However, geopolymers often suffer from surface cracks due to drying shrinkage during curing. Research is underway to incorporate carbon fibers, polyvinyl alcohol fibers, etc. in order to suppress this cracking, but there are problems in that the combination of organic fibers reduces fire resistance and increases costs. .
Therefore, an object of the present invention is to provide a new geopolymer-like cured product that is lightweight and can be used for heat insulating materials, fire-resistant coatings, cold-resistant coatings, fire-resistant adhesives, gap filling materials, etc., and a method for producing the same. It is in.

そこで本発明者は、人造鉱物繊維であり、安全性も確立しているロックウールに着目し、ロックウール及び/又は粉砕ロックウールを主活性フィラーとして採用し、アルカリ刺激剤と反応させることにより、乾燥収縮、加熱、冷却によるひび割れもなく、かさ密度が小さく、圧縮強度も良好なジオポリマー様硬化体が容易に得られることを見出し、本発明を完成した。 Therefore, the present inventor focused on rock wool, which is an artificial mineral fiber and has established safety, and by employing rock wool and/or crushed rock wool as the main active filler and reacting it with an alkaline stimulant, The present invention was completed based on the discovery that a geopolymer-like cured product with no drying shrinkage, no cracking due to heating or cooling, low bulk density, and good compressive strength can be easily obtained.

すなわち、本発明は、次の発明[1]~[10]を提供するものでる。
[1]ロックウール及び/又は粉砕ロックウールを活性フィラーとするジオポリマー様硬化体。
[2]主成分が、(A)ロックウール及び/又は粉砕ロックウールと(B)アルカリ刺激剤の反応物である[1]記載のジオポリマー様硬化体。
[3]アルカリ刺激剤が、アルカリ金属水酸化物、アルカリ金属炭酸塩及びアルカリ金属ケイ酸塩から選ばれる成分である[1]又は[2]記載のジオポリマー様硬化体。
[4](A)ロックウール及び/又は粉砕ロックウールと(B)アルカリ刺激剤との質量比(A/B)が1.0~20.0である[2]又は[3]記載のジオポリマー様硬化体。
[5]さらに混和剤を含有する[1]~[4]のいずれかに記載のジオポリマー様硬化体。
[6]混和剤が、軽量骨材、ロックウール以外の無機繊維、加熱膨張材、起泡剤、流動化剤、吸熱材及び増粘剤から選ばれる1種又は2種以上である[5]記載のジオポリマー様硬化体。
[7]かさ密度が0.70~1.70g/cmである[1]~[6]のいずれかに記載のジオポリマー様硬化体。
[8]圧縮強度が0.50N/mm以上である[1]~[7]のいずれかに記載のジオポリマー様硬化体。
[9]ロックウール及び/又は粉砕ロックウールとアルカリ刺激剤とを混合後養生することを特徴とするジオポリマー様硬化体の製造法。
[10][1]~[8]のいずれかに記載のジオポリマー様硬化体からなる断熱材。
That is, the present invention provides the following inventions [1] to [10].
[1] Geopolymer-like cured product containing rock wool and/or crushed rock wool as an active filler.
[2] The geopolymer-like cured product according to [1], wherein the main component is a reaction product of (A) rock wool and/or ground rock wool and (B) an alkali stimulant.
[3] The geopolymer-like cured product according to [1] or [2], wherein the alkali stimulant is a component selected from alkali metal hydroxides, alkali metal carbonates, and alkali metal silicates.
[4] The geothermal according to [2] or [3], wherein the mass ratio (A/B) of (A) rock wool and/or crushed rock wool and (B) the alkaline stimulant is 1.0 to 20.0. Polymer-like hardened body.
[5] The geopolymer-like cured product according to any one of [1] to [4], further containing an admixture.
[6] The admixture is one or more selected from lightweight aggregates, inorganic fibers other than rock wool, thermal expansion materials, foaming agents, fluidizing agents, endothermic materials, and thickeners [5] The geopolymer-like cured product described above.
[7] The geopolymer-like cured product according to any one of [1] to [6], which has a bulk density of 0.70 to 1.70 g/cm 3 .
[8] The geopolymer-like cured product according to any one of [1] to [7], which has a compressive strength of 0.50 N/mm 2 or more.
[9] A method for producing a geopolymer-like cured product, which comprises mixing rock wool and/or pulverized rock wool with an alkaline stimulant and then curing the mixture.
[10] A heat insulating material comprising the geopolymer-like cured product according to any one of [1] to [8].

本発明のジオポリマー様硬化体は、かさ密度が低く、良好な圧縮強度を有し、乾燥収縮、加熱、冷却によるひび割れも生じないため、断熱材、耐火被覆材、耐冷被覆材として有用である。また、モールド成形や吹付け成形など成形方法により、かさ密度や圧縮強度を調整可能であることから、幅広い形態の断熱材、耐火被覆材、耐冷被覆材、耐火接着剤、隙間充填材などとして有用である。更に、ロックウールは、安全性も確立しており、安価であるから、本発明のジオポリマー様硬化体も安全で、安価に製造できる。 The geopolymer-like cured product of the present invention has a low bulk density, good compressive strength, and does not cause cracking due to drying shrinkage, heating, or cooling, so it is useful as a heat insulating material, a fire-resistant coating material, and a cold-resistant coating material. . In addition, the bulk density and compressive strength can be adjusted by molding, spray molding, and other forming methods, making it useful as a wide variety of insulation materials, fire-resistant coatings, cold-resistant coatings, fire-resistant adhesives, gap fillers, etc. It is. Furthermore, since rock wool has established safety and is inexpensive, the geopolymer-like cured product of the present invention is also safe and can be produced at low cost.

実施例3の成形体の写真である。3 is a photograph of a molded article of Example 3. 実施例1と実施例2の成形体の写真である。2 is a photograph of molded bodies of Example 1 and Example 2. 比較例2の成形体と実施例2の成形体の表面の写真である。2 is a photograph of the surfaces of a molded body of Comparative Example 2 and a molded body of Example 2.

本発明のジオポリマー様硬化体は、ロックウール及び/又は粉砕ロックウールを活性フィラーとするものである。
活性フィラーとは、ジオポリマーの原料主成分であり、通常は、石炭灰や高炉スラグなどのケイ酸(SiO)や酸化アルミニウム(Al)を含む原料が用いられる。本発明では、これらの石炭灰や高炉スラグに代えてロックウール及び/又は粉砕ロックウールが活性フィラーとして用いられる。
The geopolymer-like cured product of the present invention uses rock wool and/or crushed rock wool as an active filler.
The active filler is the main raw material component of the geopolymer, and usually raw materials containing silicic acid (SiO 2 ) and aluminum oxide (Al 2 O 3 ), such as coal ash and blast furnace slag, are used. In the present invention, rock wool and/or pulverized rock wool is used as an active filler instead of these coal ash and blast furnace slag.

ロックウールは、玄武岩、鉄鋼スラグなどに石灰などを混合し、高温で溶解して製造される人造鉱物繊維であり、主成分はケイ酸(SiO)と酸化カルシウム(CaO)である。ロックウールは、繊維状をしており、耐火性に優れることから、断熱材、耐火被覆材、培地、吸音材などとして使用されている。 Rock wool is an artificial mineral fiber produced by mixing basalt, steel slag, etc. with lime, etc. and melting the mixture at high temperatures, and its main components are silicic acid (SiO 2 ) and calcium oxide (CaO). Rock wool is fibrous and has excellent fire resistance, so it is used as insulation materials, fireproof coatings, culture media, sound absorbing materials, etc.

また、ロックウールを用いた成形体としては、ロックウール製品製造時に発生するショット、木片、アルカリ刺激剤を加えて、ホットプレス成形した成形体(特許文献2)、無機質繊維の集綿に酸性水溶液を付着処理後、圧縮脱水して乾燥させ、無機質繊維の溶出成分を無機質繊維の交点に集めて硬化させた成形体(特許文献3)、ロックウールなどのファイバーとエアロゲルと充填剤と無機バインダーとを複合させた複合材料(特許文献4)などが報告されているが、いずれもロックウールとアルカリ刺激剤とで形成されるジオポリマーではなく、木材片などを使用するため耐火性に劣る、比較的かさ密度が高く断熱性能が十分でないなどの問題があった。 In addition, molded bodies using rock wool include hot press molded bodies by adding shot, wood chips, and alkaline stimulants generated during the production of rock wool products (Patent Document 2), and molded bodies made of inorganic fibers mixed with an acidic aqueous solution. After adhesion treatment, the molded product is compressed and dehydrated and dried, and the eluted components of the inorganic fibers are collected at the intersections of the inorganic fibers and cured (Patent Document 3), a molded product made of fibers such as rock wool, airgel, filler, and inorganic binder. Composite materials (Patent Document 4) have been reported, but since they use wood chips instead of geopolymers made of rock wool and an alkaline stimulant, they have inferior fire resistance. There were problems such as high bulk density and insufficient insulation performance.

ロックウールは、通常、単繊維径3μm~10μmであり、平均繊維長は100μm~15000μmである。ロックウールの品質は、ロックウール工業会により管理されている。
粉砕ロックウールは、ロックウールを物理的に粉砕したものであり、単繊維径はロックウールと同様3μm~10μmであり、平均繊維長は20μm~1000μmである。
Rock wool usually has a single fiber diameter of 3 μm to 10 μm and an average fiber length of 100 μm to 15,000 μm. The quality of rock wool is controlled by the Rock Wool Industry Association.
Pulverized rock wool is physically crushed rock wool, and has a single fiber diameter of 3 μm to 10 μm, similar to rock wool, and an average fiber length of 20 μm to 1000 μm.

本発明のジオポリマー様硬化体の主成分は、活性フィラーである(A)ロックウール及び/又は粉砕ロックウールと、(B)アルカリ刺激剤との反応物である。すなわち、ジオポリマーと同じように、活性フィラーとしてのロックウール及び/又は粉砕ロックウールと、アルカリ刺激剤とが反応し、ジオポリマー様構造を形成しているものと考えられる。
ロックウールとしては、玄武岩、鉄鋼スラグなどを主原料としたものが挙げられるが、鉄鋼スラグを主原料としたものがより好ましい。
アルカリ刺激剤としては、アルカリ金属水酸化物、アルカリ金属炭酸塩及びアルカリ金属ケイ酸塩から選ばれる成分が挙げられる。アルカリ金属水酸化物としては、水酸化ナトリウム、水酸化カリウム、水酸化リチウムなどが挙げられるが、水酸化ナトリウムがより好ましい。アルカリ金属炭酸塩としては、炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウムなどが挙げられるが、炭酸ナトリウムがより好ましい。アルカリ金属ケイ酸塩としては、ケイ酸ナトリウム、ケイ酸カリウム、ケイ酸リチウムなどが挙げられるが、ケイ酸ナトリウムがより好ましく、水ガラスとして用いるのがさらに好ましい。
これらのアルカリ刺激剤は、単独で使用することもできるが、アルカリ濃度や成分を考慮した上で、併用して使用することもできる。
The main component of the geopolymer-like cured product of the present invention is a reaction product of (A) rock wool and/or ground rock wool, which is an active filler, and (B) an alkaline stimulant. That is, it is thought that, like the geopolymer, rock wool and/or ground rock wool as an active filler reacts with the alkaline stimulant to form a geopolymer-like structure.
Examples of rock wool include those whose main raw materials are basalt, steel slag, etc., but those whose main raw materials are steel slag are more preferable.
Alkali stimulants include components selected from alkali metal hydroxides, alkali metal carbonates, and alkali metal silicates. Examples of the alkali metal hydroxide include sodium hydroxide, potassium hydroxide, lithium hydroxide, and more preferably sodium hydroxide. Examples of the alkali metal carbonate include sodium carbonate, sodium hydrogencarbonate, potassium carbonate, and the like, with sodium carbonate being more preferred. Examples of the alkali metal silicate include sodium silicate, potassium silicate, lithium silicate, etc., but sodium silicate is more preferable, and it is even more preferable to use it as water glass.
Although these alkaline stimulants can be used alone, they can also be used in combination after considering the alkali concentration and ingredients.

本発明のジオポリマー様硬化体の(A)ロックウール及び/又は粉砕ロックウールと(B)アルカリ刺激剤との質量比(A/B)は、硬化体のかさ密度、圧縮強度のバランスによって種々変更することができるが、1.0~20.0であるのが好ましく、1.2~15.0がより好ましく、1.5~13.0がさらに好ましく、1.6~7.0がよりさらに好ましい。 The mass ratio (A/B) of (A) rock wool and/or crushed rock wool and (B) alkali stimulant in the geopolymer-like cured product of the present invention varies depending on the balance of bulk density and compressive strength of the cured product. Although it can be changed, it is preferably 1.0 to 20.0, more preferably 1.2 to 15.0, even more preferably 1.5 to 13.0, and even more preferably 1.6 to 7.0. Even more preferred.

また、本発明のジオポリマー様硬化体には、断熱材、耐火被覆材、耐冷被覆材、耐火接着剤、隙間充填材などとしての応用性を考慮すれば、種々の混和剤を含有させることができる。
そのような混和剤としては、軽量骨材、ロックウール以外の無機繊維、膨張黒鉛やバーミキュライトなどを主原料とした加熱膨張材、気泡剤、流動化剤、吸熱材、増粘剤などが挙げられる。
In addition, the geopolymer-like cured product of the present invention may contain various admixtures in consideration of its applicability as a heat insulating material, fire-resistant coating material, cold-resistant coating material, fire-resistant adhesive, gap filling material, etc. can.
Examples of such admixtures include lightweight aggregates, inorganic fibers other than rock wool, thermal expansion materials based on expanded graphite or vermiculite, foaming agents, fluidizing agents, heat absorbing materials, thickeners, etc. .

軽量骨材としては、パーライト、スラグライト、火山れき、発砲スチロールなどが挙げられるが、パーライトがより好ましい。
本発明のジオポリマー様硬化体中の軽量骨材の含有量は、乾燥収縮、加熱、冷却によるひび割れ防止、圧縮強度維持、高温加熱時の耐火性維持、加熱時や冷却時の強度及び保形性維持の点から、ロックウール及び/又は粉砕ロックウール100質量部に対し0質量部~30質量部が好ましく、5質量部~20質量部がより好ましく、5質量部~10質量部がさらに好ましい。
Examples of the lightweight aggregate include perlite, slaglite, volcanic rubble, and styrene foam, but perlite is more preferred.
The content of lightweight aggregate in the geopolymer-like cured product of the present invention is determined by drying shrinkage, prevention of cracking by heating and cooling, maintenance of compressive strength, maintenance of fire resistance during high temperature heating, strength and shape retention during heating and cooling. From the viewpoint of maintaining properties, it is preferably 0 to 30 parts by mass, more preferably 5 to 20 parts by mass, and even more preferably 5 to 10 parts by mass based on 100 parts by mass of rock wool and/or crushed rock wool. .

ロックウール以外の無機繊維としては、アルカリ刺激剤と反応性を示さない無機繊維が好ましく、例えばガラス繊維、金属繊維、炭素繊維、セラミックファイバーなどが挙げられる。本発明ジオポリマー様硬化体中のこれらの無機繊維の含有量は、高温時や低温時の強度保持や保形性の点から、ロックウール及び/又は粉砕ロックウール100質量部に対し0質量部~200質量部が好ましく、2質量部~100質量部がより好ましく、5質量部~10質量部がさらに好ましい。 Inorganic fibers other than rock wool are preferably inorganic fibers that do not show reactivity with alkaline stimulants, such as glass fibers, metal fibers, carbon fibers, ceramic fibers, and the like. The content of these inorganic fibers in the geopolymer-like cured product of the present invention is 0 parts by mass per 100 parts by mass of rock wool and/or pulverized rock wool from the viewpoint of strength retention and shape retention at high and low temperatures. The amount is preferably 200 parts by weight, more preferably 2 parts by weight to 100 parts by weight, and even more preferably 5 parts to 10 parts by weight.

本発明のジオポリマー様硬化体は、例えばロックウール及び/又は粉砕ロックウールとアルカリ刺激剤とを反応後養生することにより製造できる。
具体的には、ロックウール及び/又は粉砕ロックウールと、アルカリ刺激剤溶液を反応させた後、養生することにより製造できる。なお、アルカリ刺激剤溶液は予め他の原料と混合して使用することができるが、他の原料を充填した後にアルカリ刺激剤溶液を含浸させて使用することもできる。また、前記混和剤は、ロックウール及び/又は粉砕ロックウールに添加して使用することができる。
より具体的な製造法として、ロックウール及び/又は粉砕ロックウールとアルカリ刺激剤溶液を型枠に充填し、次いで養生する方法;ロックウール及び/又は粉砕ロックウールを型枠に充填後、アルカリ刺激剤溶液を含侵させ、次いで養生する方法;ロックウール及び/又は粉砕ロックウールとアルカリ刺激剤溶液を適用部直前で混合し、その混合物を適用部に吹付けたのち、養生する方法(吹付け法)などにより製造することができる。また、吹付け法以外にも、適用部に塗付けたのち、養生する方法(塗付け法)や隙間等に充填したのち、養生する方法(充填法)などにより製造することもできる。養生は、自然養生や加温養生など一般的なセメント製品と同様な養生方法により行うことができる。
The geopolymer-like cured product of the present invention can be produced, for example, by reacting rock wool and/or ground rock wool with an alkali stimulant and then curing the product.
Specifically, it can be produced by reacting rock wool and/or pulverized rock wool with an alkaline stimulant solution and then curing. Note that the alkaline stimulant solution can be used by being mixed with other raw materials in advance, but it can also be used by filling the other raw materials and then impregnating the alkaline stimulant solution. Further, the admixture can be used by being added to rock wool and/or crushed rock wool.
A more specific manufacturing method is to fill a mold with rock wool and/or pulverized rock wool and an alkali stimulant solution, and then cure it; A method in which rock wool and/or crushed rock wool and an alkaline irritant solution are mixed just before the application area, and the mixture is sprayed on the application area and then cured (spraying). It can be manufactured by methods such as In addition to the spraying method, it can also be produced by a method in which it is applied to the application area and then cured (spraying method), or a method in which it is filled into gaps and the like and then cured (filling method). Curing can be performed using the same curing methods as for general cement products, such as natural curing or heating curing.

上記のようにして得られる本発明のジオポリマー様硬化体は、乾燥収縮、加熱、冷却によるひび割れも生じることがなく、通常のジオポリマーに比べてかさ密度が低く、適度な圧縮強度を有するため、熱伝導率が低く、断熱材や耐火被覆材、耐冷被覆材として特に有用である。
本発明のジオポリマー様硬化体のかさ密度は、断熱性、軽量性、耐火性の点から、0.70~1.70g/cmが好ましく、0.70~1.60g/cmがより好ましく、0.70から1.50g/cmがさらに好ましく、0.70~1.30g/cmがよりさらに好ましい。
また、本発明のジオポリマー様硬化体の圧縮強度は、断熱材、耐火被覆材、耐冷被覆材、充填剤、補修材などとして使用したときの強度、加熱時や冷却時の保形性の点から、0.50N/mm以上が好ましく、0.70N/mm以上がより好ましい。また、圧縮強度の上限は、16N/mm以下まで製造可能である。
The geopolymer-like cured product of the present invention obtained as described above does not suffer from cracking due to drying shrinkage, heating, or cooling, has a lower bulk density than ordinary geopolymers, and has an appropriate compressive strength. , has low thermal conductivity and is particularly useful as a heat insulating material, fireproof coating material, and cold-resistant coating material.
The bulk density of the geopolymer-like cured product of the present invention is preferably 0.70 to 1.70 g/cm 3 , more preferably 0.70 to 1.60 g/cm 3 from the viewpoint of heat insulation, light weight, and fire resistance. It is preferably from 0.70 to 1.50 g/cm 3 , more preferably from 0.70 to 1.30 g/cm 3 .
In addition, the compressive strength of the geopolymer-like cured product of the present invention is determined by the strength when used as a heat insulating material, fire-resistant coating material, cold-resistant coating material, filler, repair material, etc., and shape retention during heating and cooling. Therefore, 0.50 N/mm 2 or more is preferable, and 0.70 N/mm 2 or more is more preferable. Moreover, the upper limit of the compressive strength can be manufactured to 16 N/mm 2 or less.

本発明のジオポリマー様硬化体は、前記のように型枠を用いて製造することもでき、また吹付け法によっても製造することができる。従って、予め成形体として製造しておき、適用部に設置することもできるが、適用現場で吹付け法、塗付け法、充填法などにより形成することもできる。 The geopolymer-like cured product of the present invention can be manufactured using a mold as described above, or can also be manufactured by a spraying method. Therefore, it is possible to manufacture the molded body in advance and install it at the application site, but it is also possible to form it at the application site by a spraying method, painting method, filling method, etc.

次に実施例を挙げて、本発明をさらに詳細に説明するが、本発明はこれら実施例に何ら限定されるものではない。 EXAMPLES Next, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to these Examples in any way.

表1及び表2に記載の材料を用いて、以下の成形方法に従って、ジオポリマー様硬化体を製造した。 A geopolymer-like cured body was manufactured using the materials listed in Tables 1 and 2 and according to the following molding method.

実施例1
試薬1級の水酸化ナトリウムを水に溶解して10mol/L濃度のNaOH溶液を作製した。同様にJIS K 1408に規定される2号水ガラスを水で希釈し、体積比で水ガラス1に対して水2の割合で希釈した水ガラス溶液を作製した。このNaOH溶液と水ガラス溶液を質量比で1:3となる比率で攪拌混合して、アルカリ刺激剤を得た。次に市販の粉砕ロックウール100質量部に対してアルカリ刺激剤104質量部の割合で配合した原料をパンミキサーで均一に混合してペースト状とした後、型枠に充填して成形し、開口面をコテで平滑とした。乾燥防止と表面保護及び平滑性維持のために型枠の開口部をシートで覆い、室温で1週間の養生を行った。養生後に脱型して60℃雰囲気とした乾燥庫で24時間の乾燥を行い、ジオポリマー様硬化体を得た。
Example 1
A NaOH solution with a concentration of 10 mol/L was prepared by dissolving sodium hydroxide, a first grade reagent, in water. Similarly, No. 2 water glass specified in JIS K 1408 was diluted with water to prepare a water glass solution at a volume ratio of 1 part water glass to 2 parts water. This NaOH solution and water glass solution were stirred and mixed at a mass ratio of 1:3 to obtain an alkaline stimulant. Next, the raw materials were mixed at a ratio of 104 parts by mass of an alkaline stimulant to 100 parts by mass of commercially available pulverized rock wool, and the mixture was uniformly mixed in a pan mixer to form a paste, which was then filled into a mold and formed. The surface was smoothed with a trowel. The opening of the formwork was covered with a sheet to prevent drying, protect the surface, and maintain smoothness, and the mold was cured at room temperature for one week. After curing, the mold was demolded and dried for 24 hours in a drying oven with an atmosphere of 60°C to obtain a geopolymer-like cured product.

実施例2
実施例1に記載した粉砕ロックウールとアルカリ刺激剤を用い、型枠に粉砕ロックウールを充填した後、アルカリ刺激剤を型枠内に滴下し棒状器具でロックウールとアルカリ刺激剤を馴染ませて均一に含侵させた。アルカリ刺激剤は粉砕ロックウール100質量部に対してアルカリ刺激剤88質量部を用いた。成形後の養生及び乾燥条件は実施例1と同様に行いジオポリマー様硬化体を得た。
Example 2
Using the crushed rock wool and alkaline stimulant described in Example 1, after filling the mold with the crushed rock wool, the alkaline stimulant was dropped into the mold and the rock wool and the alkaline stimulant were blended with a rod-shaped tool. Impregnated uniformly. As the alkali stimulant, 88 parts by mass of the alkali stimulant was used based on 100 parts by mass of ground rock wool. The curing and drying conditions after molding were the same as in Example 1 to obtain a geopolymer-like cured product.

実施例3
ロックウール粒状綿100質量部に対してアルカリ刺激剤283質量部を用い、実施例1と同様の方法によりジオポリマー様硬化体を得た。
Example 3
A geopolymer-like cured product was obtained in the same manner as in Example 1 using 283 parts by mass of an alkali stimulant for 100 parts by mass of rock wool granular cotton.

実施例4
ロックウール粒状綿100質量部に対してアルカリ刺激剤295質量部を用い、実施例2と同様の方法によりジオポリマー様硬化体を得た。
Example 4
A geopolymer-like cured product was obtained in the same manner as in Example 2 using 295 parts by mass of an alkali stimulant for 100 parts by mass of rock wool granular cotton.

実施例5
ロックウール粒状綿50質量部と、市販の粉砕ロックウール50質量部の合計100質量部に対して、アルカリ刺激剤を245質量部とした原料を用いて、実施例1と同様の方法によりジオポリマー様硬化体を得た。
Example 5
Using a raw material containing 245 parts by mass of an alkali stimulant to a total of 100 parts by mass of 50 parts by mass of rock wool granular cotton and 50 parts by mass of commercially available crushed rock wool, a geopolymer was prepared in the same manner as in Example 1. A similar cured product was obtained.

実施例6
ロックウール粒状綿50質量部と市販の粉砕ロックウール50質量部の合計100質量部に対して、アルカリ刺激剤を245質量部とした原料を用いて実施例2と同様の方法によりジオポリマー様硬化体を得た。
Example 6
Geopolymer-like curing was performed in the same manner as in Example 2 using raw materials containing 245 parts by mass of an alkali stimulant to a total of 100 parts by mass of 50 parts by mass of rock wool granular cotton and 50 parts by mass of commercially available crushed rock wool. I got a body.

実施例7
ロックウール粒状綿をミルで粉砕し、平均アスペクト比が7の粉砕ロックウールを作製した。この粉砕ロックウール100質量部に対してアルカリ刺激剤69質量部とした原料を用いて実施例1と同様の方法でジオポリマー様硬化体を得た。
Example 7
Rock wool granular cotton was pulverized with a mill to produce pulverized rock wool having an average aspect ratio of 7. A geopolymer-like cured product was obtained in the same manner as in Example 1 using raw materials containing 69 parts by mass of an alkali stimulant based on 100 parts by mass of this pulverized rock wool.

実施例8
実施例7と同様の原料を用い、実施例2と同様の方法でジオポリマー様硬化体を得た。
Example 8
A geopolymer-like cured body was obtained using the same raw materials as in Example 7 and in the same manner as in Example 2.

実施例9
市販の粉砕ロックウール100質量部とパーライト10質量部をパンミキサーで混合し、次にアルカリ刺激剤102質量部を加え混合してペースト状とした。このペーストを用いて実施例1と同様の方法でジオポリマー様硬化体を得た。
Example 9
100 parts by mass of commercially available crushed rock wool and 10 parts by mass of perlite were mixed in a pan mixer, and then 102 parts by mass of an alkaline stimulant were added and mixed to form a paste. A geopolymer-like cured body was obtained using this paste in the same manner as in Example 1.

実施例10
実施例9と同様に市販の粉砕ロックウール100質量部とパーライト10質量部を混合し、実施例2と同様にアルカリ刺激剤102質量部を含侵させてジオポリマー様硬化体を得た。
Example 10
As in Example 9, 100 parts by mass of commercially available crushed rock wool and 10 parts by mass of perlite were mixed, and as in Example 2, 102 parts by mass of an alkali stimulant was impregnated to obtain a geopolymer-like cured product.

比較例1
石炭灰80質量部と高炉スラグ微粉末20質量部をパンミキサーで混合し、実施例1と同様に石炭灰と高炉スラグ微粉末の合計100質量部に対してアルカリ刺激剤38質量部を加えてさらに混合してペースト状とした。このペーストを用いて実施例1と同様の方法で成形体を得た。
Comparative example 1
80 parts by mass of coal ash and 20 parts by mass of pulverized blast furnace slag were mixed in a pan mixer, and 38 parts by mass of an alkali stimulant was added to a total of 100 parts by mass of coal ash and pulverized blast furnace slag as in Example 1. It was further mixed to form a paste. A molded article was obtained using this paste in the same manner as in Example 1.

比較例2
高炉スラグ微粉末100質量部に対してアルカリ刺激剤54質量部とした原料を用い、実施例1と同様の方法で成形体を得た。
Comparative example 2
A molded body was obtained in the same manner as in Example 1 using raw materials containing 54 parts by mass of an alkali stimulant based on 100 parts by mass of pulverized blast furnace slag powder.

比較例3
石炭灰70質量部と高炉スラグ微粉末30質量部の合計100質量部に対してアルカリ刺激剤38質量部とした原料を用い、実施例1と同様の方法で成形体を得た。
Comparative example 3
A molded body was obtained in the same manner as in Example 1 using raw materials in which 38 parts by mass of the alkali stimulant was added to a total of 100 parts by mass of 70 parts by mass of coal ash and 30 parts by mass of pulverized blast furnace slag powder.

比較例4
石炭灰90質量部と高炉スラグ微粉末10質量部の合計100質量部に対してアルカリ刺激剤38質量部とした原料を用い、実施例1と同様の方法で成形体を得た。
Comparative example 4
A molded body was obtained in the same manner as in Example 1 using raw materials in which 38 parts by mass of the alkali stimulant was added to a total of 100 parts by mass of 90 parts by mass of coal ash and 10 parts by mass of pulverized blast furnace slag powder.

実施例3の成形体の写真を図1に示す。実施例1及び実施例2の成形体の写真を図2に示す。比較例2の成形体と実施例2の成形体の表面の写真を図3に示す。 A photograph of the molded article of Example 3 is shown in FIG. Photographs of the molded bodies of Example 1 and Example 2 are shown in FIG. Photographs of the surfaces of the molded product of Comparative Example 2 and the molded product of Example 2 are shown in FIG.

得られたジオポリマー様硬化体の物性を測定し、表面観察及び耐熱性の評価を行った。
結果を表1及び表2に示す。
The physical properties of the obtained geopolymer-like cured product were measured, and the surface was observed and the heat resistance was evaluated.
The results are shown in Tables 1 and 2.

[かさ密度の測定]
60℃で24時間の乾燥後、外寸法をノギスで測定して体積を求めるとともに、質量を測定し、次式によりかさ密度を求めた。
かさ密度(g/cm)= 質量(g) / 体積(cm
[Measurement of bulk density]
After drying at 60° C. for 24 hours, the external dimensions were measured with calipers to determine the volume, the mass was also measured, and the bulk density was determined using the following formula.
Bulk density (g/cm 3 ) = mass (g) / volume (cm 3 )

[圧縮強度の測定]
強度試験機を用いて、最大荷重を測定し、試験体中央部の断面積で最大荷重を除して圧縮強度(N/mm2)を求めた。試験条件は幅40mm×長さ40mm×高さ80mmの試験体を上面から速度2mm/分で加圧した。
[Measurement of compressive strength]
The maximum load was measured using a strength testing machine, and the maximum load was divided by the cross-sectional area of the center of the specimen to determine the compressive strength (N/mm 2 ). The test conditions were as follows: A test specimen measuring 40 mm in width x 40 mm in length x 80 mm in height was pressurized from above at a speed of 2 mm/min.

[表面観察]
養生前後に目視により表面観察を行い、乾燥収縮による亀裂等の有無を確認した。観察の判断基準は亀裂が全くないものを○、亀裂があるものを×とした。
[Surface observation]
The surface was visually observed before and after curing to check for cracks caused by drying shrinkage. The observation criteria were as follows: No cracks at all were marked as ○, and cracks were marked as ×.

[熱伝導率の測定]
JIS A 1412-2記載の熱流計法に基づき、熱伝導率計を用いて熱伝導率を測定した。測定温度は中心温度20℃、温度差20℃に設定した。
実施例2のジオポリマー様硬化体の熱伝導率は、0.216W/mKであった。
[Measurement of thermal conductivity]
Thermal conductivity was measured using a thermal conductivity meter based on the heat flow meter method described in JIS A 1412-2. The measurement temperature was set at a center temperature of 20°C and a temperature difference of 20°C.
The thermal conductivity of the geopolymer-like cured body of Example 2 was 0.216 W/mK.

[耐熱性の確認]
電気炉で400℃3時間加熱した後に、表面の亀裂観察を行った。観察の判断基準は加熱前と比較し亀裂が全く発生していないものを○、亀裂が発生したものを×とした。
[Check heat resistance]
After heating at 400° C. for 3 hours in an electric furnace, cracks on the surface were observed. The observation criteria were as follows: Comparing to before heating, a sample with no cracks was rated as ○, and a sample with cracks was graded as ×.

[耐冷性の確認]
液体窒素に1分間浸漬した後に取り出し、表面の亀裂観察を確認した。表面観察の判断基準は浸漬前と比較し亀裂が全く発生していないものを○、亀裂が発生したものを×とした。
[Cold resistance confirmation]
After being immersed in liquid nitrogen for 1 minute, it was taken out and cracks on the surface were observed. The criteria for surface observation were as follows: Comparing with before immersion, a sample with no cracks was graded as ○, and a sample with cracks was graded as x.

表1及び表2のように、本発明によるジオポリマー様硬化体は、乾燥収縮、加熱、冷却によるひび割れが生じることなく、耐熱性、耐冷性に優れる硬化体であった。また、本発明のジオポリマー様硬化体は、0.70~1.70g/cmのかさ密度を有し、軽量性に優れており、熱伝導性も低く、断熱材として優れていることが分かった。また、0.50N/mm以上の圧縮強度を有し、施工性も良好であることが分かった。
一方、従来のジオポリマーは、乾燥収縮によるひび割れが生じ、耐熱性も低かった。
As shown in Tables 1 and 2, the geopolymer-like cured product according to the present invention was a cured product with excellent heat resistance and cold resistance without drying shrinkage, heating, or cooling-induced cracking. Furthermore, the geopolymer-like cured product of the present invention has a bulk density of 0.70 to 1.70 g/cm 3 , is lightweight, has low thermal conductivity, and is excellent as a heat insulating material. Do you get it. It was also found that it had a compressive strength of 0.50 N/mm 2 or more and had good workability.
On the other hand, conventional geopolymers tend to crack due to drying shrinkage and have low heat resistance.

Claims (6)

ロックウール及び/又は粉砕ロックウールを活性フィラーとするジオポリマー様硬化体であって、主成分が(A)ロックウール及び/又は粉砕ロックウールと(B)アルカリ刺激剤との質量比(A/B)が1.6~7.0の反応物であり、
かさ密度が0.70~1.70であり、圧縮強度が0.50~16.0N/mm2であり、
前記アルカリ刺激剤が、アルカリ金属水酸化物及びアルカリ金属ケイ酸塩であり、
木質系の補強材を含有しない、ジオポリマー様硬化体。
A geopolymer-like cured product containing rock wool and/or ground rock wool as an active filler, the main component being the mass ratio (A/ B) is a reactant with 1.6 to 7.0,
The bulk density is 0.70 to 1.70, the compressive strength is 0.50 to 16.0 N/mm 2 ,
the alkali stimulant is an alkali metal hydroxide and an alkali metal silicate ;
A geopolymer-like cured product that does not contain wood-based reinforcing materials.
さらに混和剤を含有する請求項1記載のジオポリマー様硬化体。 The geopolymer-like cured product according to claim 1, further comprising an admixture. 混和剤が、軽量骨材、ロックウール以外の無機繊維、加熱膨張材、流動化剤、吸熱材、起泡剤及び増粘剤から選ばれる1種又は2種以上である請求項2記載のジオポリマー様硬化体。 3. The geothermal composition according to claim 2, wherein the admixture is one or more selected from lightweight aggregates, inorganic fibers other than rock wool, thermal expansion materials, fluidizing agents, endothermic materials, foaming agents, and thickeners. Polymer-like hardened body. かさ密度が0.70~1.30g/cm3である請求項1~3のいずれか1項記載のジオポリマー様硬化体。 The geopolymer-like cured product according to any one of claims 1 to 3, which has a bulk density of 0.70 to 1.30 g/cm 3 . ロックウール及び/又は粉砕ロックウールと前記アルカリ刺激剤とを混合後養生することを特徴とする、請求項1~4のいずれか1項記載のジオポリマー様硬化体の製造法。 The method for producing a geopolymer-like cured product according to any one of claims 1 to 4, characterized in that rock wool and/or crushed rock wool and the alkaline stimulant are mixed and then cured. 請求項1~4のいずれか1項記載のジオポリマー様硬化体からなる断熱材。 A heat insulating material comprising the geopolymer-like cured product according to any one of claims 1 to 4.
JP2020009761A 2020-01-24 2020-01-24 Geopolymer-like cured body Active JP7449701B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2020009761A JP7449701B2 (en) 2020-01-24 2020-01-24 Geopolymer-like cured body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020009761A JP7449701B2 (en) 2020-01-24 2020-01-24 Geopolymer-like cured body

Publications (2)

Publication Number Publication Date
JP2021116200A JP2021116200A (en) 2021-08-10
JP7449701B2 true JP7449701B2 (en) 2024-03-14

Family

ID=77174025

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020009761A Active JP7449701B2 (en) 2020-01-24 2020-01-24 Geopolymer-like cured body

Country Status (1)

Country Link
JP (1) JP7449701B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115849863B (en) * 2022-11-23 2024-03-01 江苏朗耐德耐火材料有限公司 Fireproof aerogel composite heat-insulating material and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003225528A (en) 2002-02-05 2003-08-12 Nippon Steel Chem Co Ltd Humidity conditioning material utilizing rock wool and method for manufacturing the same
JP2012532830A (en) 2009-07-13 2012-12-20 ロックウール・インターナショナル・アクティーゼルスカブ Mineral fiber and its use

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5418287B2 (en) * 1972-08-19 1979-07-06
JPS4963732A (en) * 1972-10-24 1974-06-20
JPS57209870A (en) * 1981-06-15 1982-12-23 Fujii Minoru Refractory coating composition
JPH0551244A (en) * 1991-06-13 1993-03-02 Nippon Steel Chem Co Ltd Production of cement molded body
JPH06183813A (en) * 1992-12-14 1994-07-05 Nippon Steel Chem Co Ltd Production of inorganic composite molded article
JPH07330417A (en) * 1994-05-31 1995-12-19 Showa Kogyo Kk Production of refractory heat insulating material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003225528A (en) 2002-02-05 2003-08-12 Nippon Steel Chem Co Ltd Humidity conditioning material utilizing rock wool and method for manufacturing the same
JP2012532830A (en) 2009-07-13 2012-12-20 ロックウール・インターナショナル・アクティーゼルスカブ Mineral fiber and its use

Also Published As

Publication number Publication date
JP2021116200A (en) 2021-08-10

Similar Documents

Publication Publication Date Title
Ramujee et al. Mechanical properties of geopolymer concrete composites
AU2014200344B2 (en) Fire Protection Mortar
US20140047999A1 (en) Acid and high temperature resistant cement composites
KR101021467B1 (en) A manufacturing method ofcomposition for adiabatic material with high fire resistance
WO2020247876A1 (en) Fire resistant compositions and articles and methods of preparation and use thereof
KR101383875B1 (en) A MANUFACTURING METHOD OF COMPOSITION FOR ADIABATIC MATERIAL WITH inorganic porous material
CN110204297A (en) A kind of quartzite vacuum plate and its preparation process
CN107176815A (en) A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber
CN112552719A (en) Concrete surface fireproof heat-preservation gypsum-based fireproof coating and preparation method thereof
KR102007410B1 (en) Fire resistant composition for concrete tunnel and formatting method for fire resistant layer using the same
CN107188608A (en) A kind of Novel wall body heat insulation material and preparation method thereof
KR20030025361A (en) Surface modified-expanded perlite and its usage
JP7449701B2 (en) Geopolymer-like cured body
CN106082884B (en) A kind of insulating light wall slab and preparation process containing solid waste cinder
KR0144583B1 (en) Coating composition for refractory and sound-absorbing and manufacturing method thereof
KR101668631B1 (en) Lightweight and fireproof mortar using processed dry bottom ash lightweight aggregate
JP2018178046A (en) Incombustible housing material and incombustible heat-insulating housing material
CN112830748A (en) Preparation method of intrinsic hydrophobic non-intumescent steel structure fireproof coating
KR101145871B1 (en) Heat insulative and fire resistant mortar for spray coating
KR20200134566A (en) Light Weight And Heat Insulation Mortar Composition Based on Industrial By-products
US9957197B1 (en) Porous geopolymers
KR20060012497A (en) Foaming agent and method for preparing heat insulating materials by using the same
Hemra et al. Enhanced mechanical and thermal properties of fly ash-based geopolymer composites by wollastonite reinforcement
RU2687816C1 (en) Construction slab (versions)
JP7232658B2 (en) rock wool composition

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20221202

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20230614

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20230620

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20230809

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20230905

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20231020

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20231128

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20240130

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20240206

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20240227

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20240304

R150 Certificate of patent or registration of utility model

Ref document number: 7449701

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150