CN112829234A - Move liquid first intelligence production line system - Google Patents
Move liquid first intelligence production line system Download PDFInfo
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- CN112829234A CN112829234A CN202110201478.0A CN202110201478A CN112829234A CN 112829234 A CN112829234 A CN 112829234A CN 202110201478 A CN202110201478 A CN 202110201478A CN 112829234 A CN112829234 A CN 112829234A
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- Prior art keywords
- tray
- liquid
- head
- module
- sliding table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses an intelligent production line system for a liquid transfer head, and relates to the technical field of liquid transfer head processing. The automatic feeding device comprises a pipetting head injection molding machine, a material taking module, a material detection module and a material rejecting and supplementing module; the liquid transfer head injection molding machine is used for injection molding production of the liquid transfer head; the material taking-out module is used for taking out the liquid transfer heads in the grinding tool of the liquid transfer head injection molding machine, and transferring the liquid transfer heads to the material detection module through interval transformation arrangement; the material detection module is used for detecting the liquid transfer head, distinguishing qualified products from unqualified products, and transmitting the liquid transfer head and detection data to the material rejecting and supplementing module; the material rejecting and supplementing module is used for rejecting unqualified products and supplementing qualified products into the positions where the unqualified products are rejected; and finally, discharging the liquid transfer head. Compared with the prior art, the automatic blanking machine has the advantages that the blanking is completely completed by machinery from production to detection, the automation degree is high, qualified products and unqualified products are rapidly distinguished through the visual detection device, the unqualified products are eliminated, the quality controllability of products is improved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of liquid-transferring head processing, in particular to an intelligent production line system for a liquid-transferring head.
Background
The pipetting head is a consumable material with large usage amount in the fields of medical treatment, biology, chemistry and the like, and is matched with a pipetting gun to play a role in quantitatively measuring liquid.
In the prior art, the production of the liquid transfer head mostly adopts an injection molding process, the injection molding blanking adopts die self-blanking or manipulator blanking, and a blanking position is provided with a material box. And subsequently, manually detecting, distinguishing good products and defective products, screening materials, and boxing or bagging. The process consumes a great amount of labor, the efficiency is low, and the product quality is not easy to control.
Disclosure of Invention
The invention mainly aims to provide an intelligent production line system of a liquid-transferring head, which aims to solve the problems.
In order to achieve the purpose, the invention provides an intelligent production line system of a liquid-transferring head, which comprises a liquid-transferring head injection molding machine, a material taking-out module, a material detection module and a material rejecting and supplementing module; the liquid-transferring head injection molding machine is connected with the material taking-out module, the material taking-out module is connected with the material detection module, and the material detection module is connected with the material picking and supplementing module;
the liquid transfer head injection molding machine is used for injection molding production of the liquid transfer head;
the material taking-out module is used for taking out the liquid transfer heads in the grinding tool of the liquid transfer head injection molding machine, and transferring the liquid transfer heads to the material detection module through interval transformation arrangement;
the material detection module is used for detecting the liquid transfer head, distinguishing qualified products from unqualified products, and transmitting the liquid transfer head and detection data to the material rejecting and supplementing module;
the material rejecting and supplementing module is used for rejecting unqualified products and supplementing the qualified products into the positions where the unqualified products are rejected; and finally, discharging the liquid transfer head.
Further, the material taking module comprises a material taking module frame, and a taking-out manipulator, a direction conversion manipulator, a servo sliding table and a transfer manipulator are arranged on the taking-out module frame; the taking-out manipulator is used for taking out the pipetting head in the grinding tool of the pipetting head injection molding machine and conveying the pipetting head into the material taking-out module; the direction conversion manipulator is used for taking out the liquid transfer head on the taking-out manipulator and placing the liquid transfer head on the servo sliding table, and the servo sliding table is used for conveying the liquid transfer head to the position right below the transfer manipulator; the transfer manipulator is used for taking out the liquid-transfering head in the servo sliding table and placing the liquid-transfering head in the material detection module.
Further, the material detection module comprises a material detection module frame, and a double-station rotary table, a first translation mechanical arm, a detection sliding table, a visual detection device, a second translation mechanical arm and a translation sliding table are arranged on the material detection module frame; the double-station rotary table is used for receiving materials of a liquid transferring head of the material taking module and rotating 180 degrees, so that the liquid transferring head is transferred into the material detection module, the first translation mechanical arm is used for taking out the liquid transferring head on the double-station rotary table and placing the liquid transferring head on the detection sliding table, the detection sliding table drives the liquid transferring head to be detected to pass through the visual detection device, and the visual detection device carries out defect detection on the liquid transferring head of the detection sliding table and records qualified data and unqualified data; the second translation mechanical arm is used for taking out the liquid-transferring head on the detection sliding table and placing the liquid-transferring head on the translation sliding table, and the translation sliding table is used for conveying the liquid-transferring head after detection to the liquid-removing and supplementing module.
Furthermore, the material picking and supplementing module comprises a material picking and supplementing module frame, and a feeding manipulator, a material picking manipulator, a material supplementing manipulator, a discharging manipulator, a tray discharging manipulator, a station turntable, a material supplementing bin sliding table, a tray sliding table and a tray slideway are arranged on the material picking and supplementing module frame;
the feeding manipulator is used for taking out a liquid-moving head on the material detection module and placing the liquid-moving head on a station turntable of a feeding station; the material rejecting manipulator is used for taking out unqualified liquid-transferring heads of the station turntables on the material rejecting stations and placing the unqualified liquid-transferring heads on unqualified product slideways; the feeding manipulator is used for taking out the qualified liquid-transferring head on the feeding bin sliding table and placing the qualified liquid-transferring head on the vacant position on the station turntable on the feeding station; the blanking manipulator is used for taking out the liquid head on the station rotating disc on the blanking station and placing the liquid head on the tray sliding table, and if no material exists in the material supplementing bin sliding table, the liquid head is placed on the material supplementing bin sliding table; the tray discharging manipulator is used for taking out a tray on the tray sliding table and placing the tray on the tray sliding way; four station trays are arranged on the station turntable in an annular array, and the sequence change among stations is realized through rotation; the tray sliding table is provided with a tray supplementing device, and the tray supplementing device is used for supplementing a tray; the tray slide is used for conveying the tray provided with the liquid transferring head to the outside of the material rejecting and supplementing module.
Further, the tray sliding table comprises a tray sliding table support, a rodless cylinder is fixedly arranged on the tray sliding table support, and a working part of the rodless cylinder is connected with a tray supporting frame; one end of the tray sliding table is a tray feeding end, and the other end of the tray sliding table is a tray discharging end; the tray feeding end is fixedly provided with a tray supplementing device, the tray supplementing device comprises a device fixing frame, a tray limiting frame is fixedly connected in the device fixing frame, and the tray limiting frame is used for containing stacked trays; first air cylinders are symmetrically arranged on two sides of the device fixing frame; the tray is characterized in that an air cylinder fixing frame is arranged at the output end of the first air cylinder, a second air cylinder is fixedly arranged at one end of the air cylinder fixing frame, a tray supporting plate is fixedly connected to the output end of the second air cylinder, and the tray supporting plate is used for lifting and stacking trays.
Compared with the prior art, the automatic blanking machine has the advantages that the blanking is completely completed by machinery from production to detection, the automation degree is high, qualified products and unqualified products are rapidly distinguished through the visual detection device, the unqualified products are eliminated, the quality controllability of products is improved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of an intelligent production line system of a pipetting head according to the invention.
FIG. 2 is a schematic diagram of a material taking-out module of an intelligent production line system of a pipetting head according to the present invention.
FIG. 3 is a schematic structural diagram of a material detection module of an intelligent production line system of a pipetting head according to the present invention.
FIG. 4 is a top view of a material detecting module of an intelligent production line system of a pipetting head according to the present invention.
FIG. 5 is a schematic view of a material rejecting and supplementing module of the intelligent production line system of the liquid-transferring head of the present invention.
FIG. 6 is a top view of the material rejecting and replenishing module of the intelligent production line system of the liquid-transferring head of the present invention.
Fig. 7 is a schematic view of a structure of a tray sliding table of an intelligent production line system of a pipetting head.
FIG. 8 is a schematic structural view of a tray replenishing device of an intelligent production line system of a pipetting head.
Wherein, 1-move the injection molding machine of the liquid head; 2-a material taking module; 3-a material detection module; 4-material removing and supplementing module; 21-taking out the module frame; 22-a take-out robot; 23-a direction changing manipulator; 24-servo slide; 25-a transfer robot; 31-a double-station turntable; 32-a first translation robot arm; 33-detection slide; 34-a visual inspection device; 35-a second translation robot arm; 36-a translation slide; 37-a material detection module frame; 41-rejecting material module frame; 42-picking manipulator; 43-station turntable; 44-a loading manipulator; 45-tray blanking manipulator; 46-pallet slide; 47-a pallet slide; 48-a blanking manipulator; 49-feeding bin slipway; 50-a material supplementing manipulator; 51-unqualified product slide ways; 461-tray slipway support; 462-rodless cylinder; 463-tray support; 464-a tray replenishment means; 465-a tray; 4641-device holder; 4642-a tray support plate; 4643-a tray limiting frame; 4644-a first cylinder; 4645-cylinder fixing frame; 4646-second cylinder.
Detailed Description
To achieve the above objects and advantages, the present invention provides a technical means and a structure thereof, which are described in detail with reference to the accompanying drawings.
As shown in the figure, the invention provides an intelligent production line system of a liquid-transferring head, which comprises a liquid-transferring head injection molding machine 1, a material taking-out module 2, a material detection module 3 and a material rejecting and supplementing module 4; the liquid transfer head injection molding machine 1 is connected with a material taking-out module 2, the material taking-out module 2 is connected with a material detection module 3, and the material detection module 3 is connected with a material rejecting and supplementing module 4;
the liquid transfer head injection molding machine 1 is used for injection molding production of the liquid transfer head;
the material taking-out module 2 is used for taking out the pipetting head in the grinding tool of the pipetting head injection molding machine, and transferring the pipetting head to the material detection module 3 through interval transformation arrangement;
the material detection module 3 is used for detecting the liquid transfer head, distinguishing qualified products from unqualified products, and transmitting the liquid transfer head and detection data to the material rejecting and supplementing module 4;
the material rejecting and supplementing module 4 is used for rejecting unqualified products and supplementing the qualified products into the positions where the unqualified products are rejected; and finally, discharging the liquid transfer head.
The material taking module 2 comprises a taking module frame 21, and a taking manipulator 22, a direction conversion manipulator 23, a servo sliding table 24 and a transfer manipulator 25 are arranged on the taking module frame 21; the taking-out manipulator 22 is used for taking out the pipetting head in the grinding tool of the pipetting head injection molding machine 1 and conveying the pipetting head into the material taking-out module 2; the direction conversion manipulator 23 is used for taking out the pipetting head on the taking-out manipulator 22 and placing the pipetting head on the servo sliding table 24, and the servo sliding table 24 is used for conveying the pipetting head to the position right below the transfer manipulator 25; the transfer manipulator 25 is used for taking out the liquid-transferring head in the servo sliding table 24 and placing the liquid-transferring head in the material detection module 3.
The material detection module 3 comprises a material detection module frame 37, and the material detection module frame 37 is provided with a double-station rotary table 31, a first translation mechanical arm 32, a detection sliding table 33, a visual detection device 34, a second translation mechanical arm 35 and a translation sliding table 36; the double-station rotary table 31 is used for receiving the liquid-transferring head material of the material taking module 2 and rotating 180 degrees, so that the liquid-transferring head is transferred into the material detection module 3, the first translation mechanical arm 32 is used for taking out the liquid-transferring head on the double-station rotary table 31 and placing the liquid-transferring head on the detection sliding table 33, the detection sliding table 33 drives the liquid-transferring head to be detected to pass through the visual detection device 34, and the visual detection device 34 performs defect detection on the liquid-transferring head of the detection sliding table 33 and records qualified data and unqualified data; the second translation mechanical arm 35 is used for taking out the liquid transfer head on the detection sliding table 33 and placing the liquid transfer head on the translation sliding table 36, and the translation sliding table 36 is used for conveying the liquid transfer head after detection to the material picking and supplementing module 4.
The material picking and supplementing module 4 comprises a material picking and supplementing module frame 41, and a feeding manipulator 44, a material picking manipulator 42, a material supplementing manipulator 50, a discharging manipulator 48, a tray discharging manipulator 45, a station turntable 43, a material supplementing bin sliding table 49, a tray sliding table 46 and a tray sliding way 47 are arranged on the material picking and supplementing module frame 41;
the feeding manipulator 44 is used for taking out the liquid transferring head on the material detection module 3 and placing the liquid transferring head on a station turntable of a feeding station; the material rejecting manipulator 42 is used for taking out unqualified liquid-moving heads of the station turntable on the material rejecting station and placing the unqualified liquid-moving heads on an unqualified product slide way 51; the feeding manipulator 50 is used for taking out the qualified liquid-transfering head on the feeding bin sliding table 49 and placing the qualified liquid-transfering head on a vacant position on the station turntable on the feeding station; the blanking manipulator 48 is used for taking out the liquid-moving head on the station turntable on the blanking station and placing the liquid-moving head on the tray 465 on the tray sliding table 46, and if no material exists in the material supplementing bin sliding table 49, the liquid-moving head is placed on the material supplementing bin sliding table 49; the tray blanking manipulator 45 is used for taking out the tray 465 on the tray sliding table 46 and placing the tray 465 on the tray sliding way 47; the station turntable 43 is provided with four station trays in an annular array, the four stations correspond to the four stations, and the four stations are a feeding station, a material rejecting station, a material supplementing station and a discharging station respectively; the set position of the stations is not changed, and the station tray 46 is driven to realize station sequence change through the rotation of the rotating disc 45; a tray supplement device 464 is arranged on the tray sliding table 46, and the tray supplement device 464 is used for supplementing the tray 465; the tray slide 47 is used for conveying the tray 465 provided with the liquid transferring head out of the material rejecting and supplementing module 4.
The tray sliding table 46 comprises a tray sliding table bracket 461, a rodless cylinder 462 is fixedly arranged on the tray sliding table bracket 461, and the working part of the rodless cylinder 462 is connected with a tray supporting frame 463; one end of the tray sliding table 46 is a tray feeding end, and the other end of the tray sliding table is a tray discharging end; a tray supplement device 464 is fixedly arranged at the tray feeding end, the tray supplement device 464 comprises a device fixing frame 4641, a tray limiting frame 4643 is fixedly connected in the device fixing frame 4641, and the tray limiting frame 4643 is used for containing stacked trays 465; the two sides of the device fixing frame 4641 are symmetrically provided with first cylinders 4644; an output end of the first cylinder 4644 is provided with a cylinder fixing frame 4645, one end of the cylinder fixing frame 4645 is fixedly provided with a second cylinder 4646, an output end of the second cylinder 4646 is fixedly connected with a tray supporting plate 4642, and the tray supporting plate 4642 is used for lifting and stacking trays 465.
The above description is only a preferred embodiment of the present invention, and not all embodiments, and all structural changes made under the teaching of the present invention should be understood as belonging to the protection scope of the present invention.
Claims (5)
1. An intelligent production line system for a pipetting head is characterized by comprising a pipetting head injection molding machine, a material taking module, a material detection module and a material rejecting and supplementing module; move liquid first injection molding machine and material and take out the module and be connected, the material is taken out the module and is connected with material detection module, material detection module is connected with the material picking and supplementing module.
2. The intelligent production line system for pipetting heads as recited in claim 1, wherein the material take-out module comprises a material take-out module frame, and the take-out module frame is provided with a take-out manipulator, a direction conversion manipulator, a servo sliding table and a transfer manipulator; the taking-out manipulator is used for taking out the pipetting head in the grinding tool of the pipetting head injection molding machine and conveying the pipetting head into the material taking-out module; the direction conversion manipulator is used for taking out the liquid transfer head on the taking-out manipulator and placing the liquid transfer head in the servo sliding table, and the servo sliding table is used for conveying the liquid transfer head to the position right below the transfer manipulator; the transfer manipulator is used for taking out the liquid-transfering head in the servo sliding table and placing the liquid-transfering head in the material detection module.
3. The intelligent production line system for pipetting heads of claim 1, wherein the material detection module comprises a material detection module frame, and a double-station turntable, a first translation mechanical arm, a detection sliding table, a visual detection device, a second translation mechanical arm and a translation sliding table are arranged on the material detection module frame; the double-station rotary table is used for receiving materials of a liquid transferring head of the material taking module and rotating 180 degrees, so that the liquid transferring head is transferred into the material detection module, the first translation mechanical arm is used for taking out the liquid transferring head on the double-station rotary table and placing the liquid transferring head on the detection sliding table, the detection sliding table drives the liquid transferring head to be detected to pass through the visual detection device, and the visual detection device carries out defect detection on the liquid transferring head of the detection sliding table and records qualified data and unqualified data; the second translation mechanical arm is used for taking out the liquid-transferring head on the detection sliding table and placing the liquid-transferring head on the translation sliding table, and the translation sliding table is used for conveying the liquid-transferring head after detection to the liquid-removing and supplementing module.
4. The intelligent production line system for pipetting heads as recited in claim 1, wherein the material picking and supplementing module comprises a material picking and supplementing module frame, and a feeding manipulator, a material picking manipulator, a material supplementing manipulator, a blanking manipulator, a tray blanking manipulator, a station turntable, a material supplementing bin sliding table, a tray sliding table and a tray sliding way are arranged on the material picking and supplementing module frame;
the feeding manipulator is used for taking out a liquid-moving head on the material detection module and placing the liquid-moving head on a station turntable of a feeding station; the material rejecting manipulator is used for taking out unqualified liquid-transferring heads of the station turntables on the material rejecting stations and placing the unqualified liquid-transferring heads on unqualified product slideways; the feeding manipulator is used for taking out the qualified liquid-transferring head on the feeding bin sliding table and placing the qualified liquid-transferring head on the vacant position on the station turntable on the feeding station; the blanking manipulator is used for taking out the liquid head on the station rotating disc on the blanking station and placing the liquid head on the tray sliding table, and if no material exists in the material supplementing bin sliding table, the liquid head is placed on the material supplementing bin sliding table; the tray discharging manipulator is used for taking out a tray on the tray sliding table and placing the tray on the tray sliding way; four station trays are arranged on the station turntable in an annular array, and the sequence change among stations is realized through rotation; the tray sliding table is provided with a tray supplementing device, and the tray supplementing device is used for supplementing a tray; the tray slide is used for conveying the tray provided with the liquid transferring head to the outside of the material rejecting and supplementing module.
5. The intelligent production line system for pipetting heads as recited in claim 4, wherein the tray slide comprises a tray slide support, a rodless cylinder is fixedly arranged on the tray slide support, and a working part of the rodless cylinder is connected with a tray support; one end of the tray sliding table is a tray feeding end, and the other end of the tray sliding table is a tray discharging end; the tray feeding end is fixedly provided with a tray supplementing device, the tray supplementing device comprises a device fixing frame, a tray limiting frame is fixedly connected in the device fixing frame, and the tray limiting frame is used for containing stacked trays; first air cylinders are symmetrically arranged on two sides of the device fixing frame; the tray is characterized in that an air cylinder fixing frame is arranged at the output end of the first air cylinder, a second air cylinder is fixedly arranged at one end of the air cylinder fixing frame, a tray supporting plate is fixedly connected to the output end of the second air cylinder, and the tray supporting plate is used for lifting and stacking trays.
Priority Applications (1)
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CN202110201478.0A CN112829234A (en) | 2021-02-23 | 2021-02-23 | Move liquid first intelligence production line system |
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CN202110201478.0A CN112829234A (en) | 2021-02-23 | 2021-02-23 | Move liquid first intelligence production line system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113477289A (en) * | 2021-08-06 | 2021-10-08 | 苏州新伟哲自动化科技有限公司 | Automatic tray loading equipment for pipette |
CN113752497A (en) * | 2021-09-17 | 2021-12-07 | 苏州磊屹光电科技有限公司 | Camera module plastic support unloader that moulds plastics |
-
2021
- 2021-02-23 CN CN202110201478.0A patent/CN112829234A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113477289A (en) * | 2021-08-06 | 2021-10-08 | 苏州新伟哲自动化科技有限公司 | Automatic tray loading equipment for pipette |
CN113752497A (en) * | 2021-09-17 | 2021-12-07 | 苏州磊屹光电科技有限公司 | Camera module plastic support unloader that moulds plastics |
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