CN112828585A - Automatic assembling equipment for ultrasonic atomizer of humidifier - Google Patents
Automatic assembling equipment for ultrasonic atomizer of humidifier Download PDFInfo
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- CN112828585A CN112828585A CN202011537386.1A CN202011537386A CN112828585A CN 112828585 A CN112828585 A CN 112828585A CN 202011537386 A CN202011537386 A CN 202011537386A CN 112828585 A CN112828585 A CN 112828585A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/10—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
- B65G15/12—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
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Abstract
The invention relates to the technical field of humidifier assembly, in particular to automatic assembling equipment for an ultrasonic atomizer of a humidifier, which comprises a first annular conveying belt and a second annular conveying belt which are arranged in an up-and-down symmetrical manner, wherein a plurality of first jigs and second jigs are respectively arranged on conveying planes of the first annular conveying belt and the second annular conveying belt, the automatic assembling equipment also comprises an assembling cylinder, a positioning device and a secondary assembler, the assembling cylinder is vertically arranged below the second annular conveying belt, the positioning device and the secondary assembler are respectively arranged at the side of the assembling cylinder, the positioning device is arranged below the secondary assembler, a feeding rail is arranged above the first annular conveying belt, a die opening assembly is arranged at the downstream end of the feeding rail and is positioned right above the assembling cylinder, the second jig comprises a movable jig and a U-shaped seat fixedly connected with the conveying plane of the second annular conveying belt, the movable jig can be vertically and movably, the invention can automatically assemble the atomizing sheet and the circuit board, thereby improving the assembly quality and efficiency.
Description
Technical Field
The invention relates to the technical field of humidifier assembly, in particular to automatic assembling equipment for an ultrasonic atomizer of a humidifier.
Background
The development of the humidifier industry in China has a history of nearly 20 years, and through years of air quality concept popularization, product research and development and market cultivation, the function and the function of the humidifier, a relatively strange small household appliance product, are gradually accepted. A humidifier is a household appliance that increases the humidity of a room. The humidifier can humidify a designated room, and can also be connected with a boiler or a central air-conditioning system to humidify the whole building.
The ultrasonic humidifier adopts ultrasonic high-frequency oscillation of 200 ten thousand times per second to atomize water into 1-5 micron ultramicron and negative oxygen ions, and the water mist is diffused into the air through a pneumatic device to moisten the air and accompany rich negative oxygen ions, so that uniform humidification is achieved, the air can be refreshed, the health is improved, the dryness and heat of winter heating are changed, and a comfortable living environment is created.
There is an important structure piece promptly to atomize the piece among the ultrasonic humidifier, atomize the piece and need pass through the terminal groove electric connection of electric wire and circuit board, traditional mode is through artifical manual operation assembly, need pass the lead wire groove on a casing with the electric wire of atomizing piece promptly, then with its terminal groove grafting cooperation with the circuit board, this mode efficiency is slow, artifical finger intensity of labour is big easily sour bloated, and still there is the problem of anti-inserting because of misoperation production, finally lead to the production of defective products.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic assembling equipment for an ultrasonic atomizer of a humidifier.
The invention discloses automatic assembling equipment of an ultrasonic atomizer of a humidifier, which comprises a first annular conveying belt and a second annular conveying belt, wherein a plurality of first jigs and second jigs are respectively arranged on conveying planes of the first annular conveying belt and the second annular conveying belt, the automatic assembling equipment comprises a controller, a non-contact sensor, an assembling cylinder, a positioning device and a secondary assembler, the first annular conveying belt and the second annular conveying belt are arranged in a vertical and symmetrical mode, the assembling cylinder is vertically arranged below the second annular conveying belt and is positioned at the periphery of the second annular conveying belt, the positioning device and the secondary assembler are both arranged at the side of the assembling cylinder and correspond to the second annular conveying belt, the positioning device is arranged below the secondary assembler, a feeding track is arranged above the first annular conveying belt, a die sinking assembly is arranged at the downstream end of the feeding track and is positioned right above the assembling cylinder, the non-contact sensor sets up in the top of assembling the cylinder to with controller electric connection, the second tool include activity tool and with second annular conveyer belt transfer plane fixed connection's U type seat, the activity tool can be vertical movable locate in the opening of U type seat, through second annular conveyer belt drive all U type seats can advance to assembling the cylinder directly over regional one by one.
Further, the detecting end of the non-contact sensor corresponds to between the first endless conveyor belt and the second endless conveyor belt.
Furthermore, the first jig and the movable jig are of the same structure, all the first jigs are equidistantly distributed on the periphery of the first annular conveying belt along the conveying direction of the first annular conveying belt, all the U-shaped seats are equidistantly distributed on the periphery of the second annular conveying belt along the conveying direction of the second annular conveying belt, the opening surface of each U-shaped seat faces outwards, the movable jig is a U-shaped plate body, the movable jig is horizontally arranged in the U-shaped seat, the opening surface of the movable jig faces outwards, the back side of the movable jig is vertically and movably matched with the inner wall of the U-shaped seat, two ends of the opening position of the movable jig are respectively penetrated with a horizontal piston shaft, one end, opposite to each other, of two piston shafts in each movable jig is respectively provided with a positioning block, each piston shaft is respectively sleeved with a positioning spring, and each positioning block is elastically connected with the inner side surface of the movable jig through the positioning spring corresponding to the, the bottom of every U type seat all is equipped with a bearing board, has seted up the rectangular channel on the bearing board, installs the roof that can pass the rectangular channel on the piston shaft of assembly cylinder.
Furthermore, the feeding track comprises two limit baffles which are symmetrically arranged, a feeding channel for the atomized sheet to pass through is formed between the two limit baffles, the die sinking assembly comprises a double-output-shaft cylinder and two die sinking plates, the two die sinking plates correspond to the limit baffles respectively, two output ends of the double-output-shaft cylinder are connected with the two die sinking plates respectively, the two die sinking plates are driven by the double-output-shaft cylinder to enable the double die sinking plates to horizontally move in opposite directions or in back directions, a receiving channel which can be communicated with the feeding channel is formed between the two die sinking plates in a normal state, the receiving channel and the feeding channel are both narrow-top and wide-bottom structures, and two outer sides of the feeding track are provided with a propelling device respectively.
Further, the propelling device comprises a rectangular frame, a clamping cylinder and a propelling cylinder, wherein a first groove for accommodating the rectangular frame is formed in the outer side of each limit baffle, the clamping cylinder is arranged corresponding to the center of the limit baffle, a piston shaft of the clamping cylinder faces the first groove, the piston shaft of the clamping cylinder is fixedly connected with the outer side of the rectangular frame, the propelling cylinder is erected beside the clamping cylinder, the axial direction of the piston shaft of the propelling cylinder is parallel to the feeding direction of the feeding track, a cylinder plate is mounted on the piston shaft of the propelling cylinder, the cylinder plate is connected with a cylinder body of the clamping cylinder, a second groove communicated with the corresponding first groove is formed in each opening plate, two poking rollers are symmetrically arranged on one side of each rectangular frame facing the feeding channel up and down, and correspond to the upper portion and the lower portion of the feeding channel respectively.
Further, positioner includes that air jig and the first cylinder that is close, the first cylinder that is close is the level setting to its piston shaft is towards second annular conveyer belt, and air jig's cylinder body is installed on the first piston shaft that is close the cylinder, and its exposed core is towards second annular conveyer belt, and the symmetry is equipped with two grip rollers on air jig's the exposed core, and the below of every grip roller is equipped with a location billet respectively.
Further, the thickness of the positioning steel strip is 1cm, the outer diameter of the clamping roller is 3cm, and the vertical distance between each positioning steel strip and the corresponding clamping roller is 3 cm.
Further, the secondary assembler includes that the second is close to the cylinder, fixed bolster and secondary assembly arm, the second is close the cylinder setting in the first top that is close to the cylinder, the second is close the piston shaft of cylinder towards first endless conveyor belt, the fixed bolster is installed at the second and is close the piston shaft of cylinder, the thickness of secondary assembly arm is m, the middle section of secondary assembly arm articulates in the fixed bolster, the top of fixed bolster is equipped with the assembly gas pole of invering, the pole body tip and the articulated cooperation of fixed bolster of assembly gas pole, the piston shaft tip of assembly gas pole is close the articulated cooperation of one end of cylinder with secondary assembly arm towards the second, the other end through assembly gas pole drive secondary assembly arm can overturn down, secondary assembly arm lies in between two location billet all the time.
Has the advantages that: according to the automatic assembling equipment for the ultrasonic atomizer of the humidifier, the first jig is internally provided with the casing for placing the ultrasonic atomizer, the movable jig is internally provided with the bottom shell for placing the ultrasonic atomizer, the upper surface of the bottom shell is fixedly provided with the circuit board, the terminal groove of the circuit board faces upwards, the casing and the bottom shell are clamped by the positioning blocks in the respective first jig and the movable jig respectively, and the positioning blocks form tight contact with the side parts of the casing and the bottom shell by virtue of the positioning springs; meanwhile, the supporting plate is used for supporting the lower bottom surface of the bottom shell; then the first annular conveying belt and the second annular conveying belt can drive the respective first jig and the second jig one by one to a region right above the assembling cylinder and also a region right below the die opening assembly; the distance between the upper surface of the sleeve shell positioned in the first jig of the area and the lower surface of the mold opening assembly is m; the propelling device can push all the atomizing sheets to the die sinking assembly in a stepping mode, the atomizing sheets in the die sinking assembly are located above the wire passing holes in the first jig in the position below the atomizing sheets, the rear die sinking assembly performs a die sinking action, the atomizing sheets vertically drop from top to bottom, the electric wires and the wiring terminals vertically penetrate through the wire passing holes, the suspension horizontal height of the wiring terminals is known due to the fact that the length of the electric wires is constant, then the positioning device clamps and limits the lower ends of the electric wires and the wiring terminals on the atomizing sheets, meanwhile, the air cylinder is assembled to work, the movable jig corresponding to the position below the atomizing sheets is driven to move upwards, the ascending distance is constant, meanwhile, the circuit board terminal grooves in the bottom case of the movable jig are located below the clamped wiring terminals, and due to the ascending of the circuit board terminal grooves, the circuit board terminal grooves and the wiring terminals are partially contacted, because the movable jig ascends, and after the purpose of the movable jig is realized, the movable jig is captured by the non-contact sensor to detect the ascending height, and after the height reaches a set height, the non-contact sensor transmits a detection electric signal to the controller, the secondary assembler works through the controller, meanwhile, the clamping device resets, the secondary assembler completely presses the wiring terminal pre-contacted with the terminal groove into the terminal groove, although the clamping device does not clamp and limit the wiring terminal in the state, because of the pre-contact, the relative limit is formed between the wiring terminal and the terminal groove, and the wiring terminal can be inserted into the terminal groove instantly by the secondary assembler, after the terminal is assembled, the first annular conveying belt and the second annular conveying belt can move the wiring terminal to the direction of the downstream end of the first annular conveying belt and the second annular conveying belt, and the bottom shell and the casing are installed manually or by a mechanical hand, no subsequent description is made herein; meanwhile, the shrinkage actions of the positioning blocks and the clamping springs in the first jig and the movable jig are not limited by manual or mechanical power; the invention can automatically assemble the atomization sheet and the circuit board, thereby improving the assembly quality and efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is a side view of the present invention;
FIG. 4 is a schematic plan view of the present invention;
FIG. 5 is a partial perspective view of the present invention;
FIG. 6 is an enlarged view of FIG. 5 at B;
FIG. 7 is an enlarged view at C of FIG. 5;
FIG. 8 is an enlarged view of FIG. 5 at D;
FIG. 9 is a schematic perspective view of the second embodiment of the present invention;
FIG. 10 is an enlarged view at E of FIG. 9;
FIG. 11 is a schematic view of the rectangular frame of the present invention in an operating state;
description of reference numerals: a first endless conveyor belt 1 and a first jig 1 a.
The device comprises a second annular conveying belt 2, a movable jig 2a, a positioning spring 2d and a positioning block 2 r.
U-shaped seat 3, supporting plate 3a, rectangular groove 3b, roof 3 c.
A non-contact sensor 4.
The cylinder 5 is assembled.
The pneumatic gripper 6, the first approaching cylinder 6a, the pinch rollers 6b, positions the steel strip 6 c.
A second approach cylinder 7, a fixed bracket 7a, a secondary assembly arm 7b, and an assembly air rod 7 c.
The device comprises a feeding rail 8, a double-output-shaft cylinder 8a, an opening plate 8b and a feeding channel 8 c.
Rectangular frame 9, centre gripping cylinder 9a, impel cylinder 9b, first fluting 9c, cylinder board 9d, toggle roller 9 t.
Atomizing plate 10.
A bottom case 11.
A casing 12.
Detailed Description
In the following description, for purposes of explanation, numerous implementation details are set forth in order to provide a thorough understanding of the various embodiments of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1 to 10, an automatic assembling device for an ultrasonic atomizer of a humidifier includes a first annular conveyer belt 1 and a second annular conveyer belt 2, and a plurality of first jigs 1a and second jigs are respectively disposed on a conveying plane of the first annular conveyer belt 1 and the second annular conveyer belt 2, the automatic assembling device includes a controller, a non-contact sensor 4, an assembling cylinder 5, a positioning device and a secondary assembler, the first annular conveyer belt 1 and the second annular conveyer belt 2 are vertically and symmetrically disposed, the assembling cylinder 5 is vertically disposed below the second annular conveyer belt 2 and is located at the periphery of the second annular conveyer belt 2, the positioning device and the secondary assembler are both disposed beside the assembling cylinder and correspond to the second annular conveyer belt 2, the positioning device is disposed below the secondary assembler, a feeding rail 8 is disposed above the first annular conveyer belt 1, and a mold opening assembly is disposed at a downstream end of the feeding rail 8, the die sinking subassembly is in directly over the assembly cylinder 5, and non-contact sensor 4 sets up in the top of assembly cylinder 5 to with controller electric connection, the second tool includes movable tool 2a and with 2 conveying plane fixed connection's of second annular conveyer belt U type seat 3, in the opening of U type seat 3 is located that movable tool 2a can vertical activity, through 2 drive all U type seats 3 of second annular conveyer belt can advance to the assembly cylinder 5 directly over regional one by one.
The detection end of the non-contact sensor 4 corresponds to the position between the first annular conveyer belt 1 and the second annular conveyer belt 2; the non-contact sensor 4 is used for detecting the height of the movable jig 2a lifted by the assembling cylinder 5, and after the set height is reached, the non-contact sensor 4 transmits a detection electric signal to the controller, and the secondary assembling device works through the controller.
The first jig 1a and the movable jig 2a have the same structure, all the first jigs 1a are equidistantly distributed on the periphery of the first annular conveying belt 1 along the conveying direction of the first annular conveying belt 1, all the U-shaped seats 3 are equidistantly distributed on the periphery of the second annular conveying belt 2 along the conveying direction of the second annular conveying belt 2, the opening surface of each U-shaped seat 3 faces outwards, the movable jig 2a is a plate body with a U-shaped structure, the movable jig 2a is horizontally arranged in the U-shaped seat 3, the opening surface of the movable jig faces outwards, the back side of the movable jig 2a is vertically and movably matched with the inner wall of the U-shaped seat 3, two ends of the opening position of the movable jig 2a are respectively penetrated with a horizontal piston shaft, one end, opposite to each other, of two piston shafts in each movable jig 2a is respectively provided with a positioning block 2r, each piston shaft is respectively sleeved with a positioning spring 2d, and each positioning block 2r is elastically connected with the inner side surface of the movable jig 2a through the corresponding positioning The bottom of each U-shaped seat 3 is provided with a supporting plate 3a, the supporting plate 3a is provided with a rectangular groove 3b, and a piston shaft of the assembling cylinder 5 is provided with a top plate 3c capable of penetrating through the rectangular groove 3 b; a casing 12 for placing an ultrasonic atomizer in the first jig 1a, a bottom case 11 for placing the ultrasonic atomizer in the movable jig 2a, a circuit board fixedly mounted on the upper surface of the bottom case 11, with a terminal groove of the circuit board facing upward, and the casing 12 and the bottom case 11 are respectively clamped by positioning blocks 2r in the respective first jig 1a and the movable jig 2a, and the positioning blocks 2r form a close contact with the side portions of the casing 12 and the bottom case 11 by means of positioning springs 2 d; meanwhile, the supporting plate 3a is used for supporting the lower bottom surface of the bottom shell 11; when a certain movable jig 2a moves to the position right above the assembling cylinder 5 by virtue of the second annular conveying belt 2, the assembling cylinder 5 works to enable the top plate 3c to ascend, penetrate through the bearing plate 3a corresponding to the movable jig 2a in a displacement mode, meanwhile, push against the movable jig 2a to vertically move upwards, depend on the U-shaped seat 3, further enable the bottom shell 11 in the movable jig 2a to move upwards, and further achieve assembling action; meanwhile, the rear part of the movable jig 2a is provided with two symmetrical handles, each handle is connected with the piston shaft and is used for shifting the handle to move manually or by a power device, the distance between the two opposite positioning blocks 2r is enlarged, and then feeding or discharging is realized.
The feeding rail 8 comprises two limiting baffles which are symmetrically arranged, a feeding channel 8c for the atomizing sheet 10 to pass through is formed between the two limiting baffles, the die sinking assembly comprises a double-output-shaft cylinder 8a and two die sinking plates 8b, the two die sinking plates 8b correspond to the limiting baffles respectively, two output ends of the double-output-shaft cylinder 8a are connected with the two die sinking plates 8b respectively, the two die sinking plates 8b are driven by the double-output-shaft cylinder 8a to enable the two die sinking plates to horizontally move in opposite directions or in opposite directions, a receiving channel which can be communicated with the feeding channel 8c is formed between the two die sinking plates 8b in a normal state, the receiving channel and the feeding channel 8c are both in a narrow-top-to-bottom-wide structure, and two outer sides of the feeding rail 8 are provided with a propelling device respectively; the upstream end of the feeding track 8 is also provided with a device which is the same as the die sinking assembly and is used for feeding; the feeding track is used for conveying atomizing sheets 10 connected with wires, the atomizing sheets 10 are positioned at the top of the feeding track 8, and the wires and the wiring terminals are suspended inside the feeding track 8; meanwhile, the propelling device moves in a stepping mode towards the downstream end direction of the propelling device, and after a single atomizing sheet 10 enters the die opening assembly, the double-output-shaft cylinder 8a in the die opening assembly drives the two die opening plates 8b to move in a backward mode, so that the width of the receiving channel is widened, the width of the receiving channel is larger than the specification of the atomizing sheet 10, the atomizing sheet 10 falls from top to bottom, meanwhile, when the die opening assembly works, a first jig 1a is arranged below the die opening assembly, a sleeve 12 is arranged in the first jig 1a, a line passing hole is formed in the sleeve 12, and after the first jig 1a moves below the die opening assembly, the line passing hole is vertically symmetrical to the atomizing sheet 10 to be dropped, and then a wiring terminal and an electric wire of the atomizing sheet 10 can conveniently penetrate through the line passing hole and are suspended right below the sleeve 12; to be matched with the terminals of the circuit board on the bottom shell 11 in the movable jig 2a right below the movable jig in an inserting manner; the receiving channel and the feeding channel 8c are both in a structure with a narrow top and a wide bottom, so that the electric wires on the atomizing sheet 10 are positioned in the narrower areas of the receiving channel and the feeding channel 8c, and the phenomenon that the space is too large and the electric wires are shaken in disorder is prevented; the terminal is located in a wider area to prevent the narrower area from damaging the terminal structure.
The propelling device comprises a rectangular frame 9, a clamping cylinder 9a and a propelling cylinder 9b, wherein a first open slot 9c used for accommodating the rectangular frame 9 is formed in the outer side of each limit baffle, the clamping cylinder 9a is arranged at the position corresponding to the center of the limit baffle, the piston shaft of the clamping cylinder 9a faces the first open slot 9c and is fixedly connected with the outer side of the rectangular frame 9, the propelling cylinder 9b is erected beside the clamping cylinder 9a, the axial direction of the piston shaft of the propelling cylinder is parallel to the feeding direction of the feeding track 8, a cylinder plate 9d is installed on the piston shaft of the propelling cylinder 9b, the cylinder plate 9d is connected with the cylinder body of the clamping cylinder 9a, a second open slot communicated with the corresponding first open slot 9c is formed in each open template 8b, two stirring rollers 9t are symmetrically arranged on one side, facing the feeding channel 8c, of each rectangular frame 9 in an up-down mode, the two stirring rollers 9t respectively correspond to the upper part and the lower part of the feeding channel 8 c; the clamping cylinder 9a works to enable the rectangular frame 9 to be displaced into the first groove 9c, and enable the two poking rollers 9t to be respectively contacted with the upper end area and the lower end area of the electric wire on the atomizing sheet 10, and the poking roller 9t on the other side is also the action stroke, so that the two opposite poking rollers 9t can form a clamping effect on the electric wire on the atomizing sheet 10, and the electric wire is pushed into the cylinder 9b under the action of movement, and all the atomizing sheets 10 in the feeding track 8 can be subjected to stepping poking operation.
The positioning device comprises a pneumatic clamp 6 and a first approaching cylinder 6a, the first approaching cylinder 6a is horizontally arranged, a piston shaft of the first approaching cylinder faces the second annular conveying belt 2, a cylinder body of the pneumatic clamp 6 is installed on the piston shaft of the first approaching cylinder 6a, a clamping end of the pneumatic clamp faces the second annular conveying belt 2, two clamping rollers 6b are symmetrically arranged at the clamping end of the pneumatic clamp 6, and a positioning steel bar 6c is arranged below each clamping roller 6 b; after the electric wire in the atomizing sheet 10 vertically falls to the lower part of the wire passing hole on the casing 12, because the specification of the electric wire of the atomizing sheet 10 is constant, the wiring terminal at the lower end of the electric wire is at a set horizontal height, then the first approaching cylinder 6a can work, further the pneumatic clamp 6 is close to the electric wire and corresponds to the lower end of the electric wire, then the bottom end of the electric wire is clamped and positioned by two clamping rollers 6b, meanwhile, the two positioning steel bars 6c can clamp the upper part of the wiring terminal at the lower end of the electric wire, subsequently, the movable clamp is driven to ascend with the assembling cylinder 5, the terminal groove on the circuit board on the bottom shell 11 can correspond to the positioned wiring terminal and partially inserts into the bottom of the wiring terminal, and therefore, the first-step pre-assembling action is completed.
The thickness of the positioning steel strip 6c is 1cm, the outer diameter of the clamping roller 6b is 3cm, and the vertical distance between each positioning steel strip 6c and the corresponding clamping roller 6b is 3 cm; the thickness of the positioning steel bar 6c is defined to prevent the terminal from being damaged by clamping; the outer diameter of the grip roller 6b is defined so that it can grip the lower end of the wire of the atomizing sheet 10 without contacting the terminal; the difference in distance between the upper and lower ends is defined so that when the pneumatic jig 6 is in operation, the clamping roller 6b clamps the lower end of the electric wire on the atomizing sheet 10 without contacting the terminal, and the positioning steel bar 6c contacts the terminal without contacting the electric wire.
The secondary assembler comprises a second access cylinder 7, the second approaching cylinder 7 is arranged above the first approaching cylinder 6a, the piston shaft of the second approaching cylinder 7 faces the first annular conveying belt 1, the fixing support 7a is arranged on the piston shaft of the second approaching cylinder 7, the thickness of the second assembling arm 7b is m, the middle section of the second assembling arm 7b is hinged in the fixing support 7a, an inverted assembling air rod 7c is arranged above the fixing support 7a, the rod body end part of the assembling air rod 7c is hinged and matched with the fixing support 7a, the piston shaft end part of the assembling air rod 7c is hinged and matched with one end of the second assembling arm 7b facing the second approaching cylinder 7, the other end of the second assembling arm 7b is driven by the assembling air rod 7c to be capable of downwards overturning, and the second assembling arm 7b is always located between two positioning steel rods 6 c; after the wiring terminal below the casing 12 and the terminal groove on the circuit board on the bottom case 11 form pre-contact, the first approaching cylinder 6a drives it to retract and reset, and the second approaching cylinder 7 works to make the secondary assembly arm 7b approach the pre-contact terminal and the terminal groove, then the air rod 7c is assembled to make the lower end of the secondary assembly arm 7b rotate downwards and abut against the wiring terminal, so that the wiring terminal is pressed into the terminal groove, and then the assembly work of the atomization piece 10 and the terminal groove of the circuit board on the bottom case 11 is formed.
The working principle is as follows: a casing 12 for placing an ultrasonic atomizer in the first jig 1a, a bottom case 11 for placing the ultrasonic atomizer in the movable jig 2a, a circuit board fixedly mounted on the upper surface of the bottom case 11, with a terminal groove of the circuit board facing upward, and the casing 12 and the bottom case 11 are respectively clamped by positioning blocks 2r in the respective first jig 1a and the movable jig 2a, and the positioning blocks 2r form a close contact with the side portions of the casing 12 and the bottom case 11 by means of positioning springs 2 d; meanwhile, the supporting plate 3a is used for supporting the lower bottom surface of the bottom shell 11; then, the first annular conveying belt 1 and the second annular conveying belt 2 can drive the respective first jig 1a and the second jig one by one to a region right above the assembling cylinder 5 and also a region right below the die sinking assembly; the distance between the upper surface of the sleeve 12 in the first jig 1a in the area and the lower surface of the mold opening assembly is m; the propelling device can push all the atomizing sheets 10 to the die sinking assembly in a stepping mode, the atomizing sheets 10 in the die sinking assembly are located above the wire passing holes in the casing 12 in the first fixture 1a under the atomizing sheets, the later die sinking assembly carries out demoulding action, the atomizing sheets 10 vertically fall from top to bottom, the wires and the wiring terminals vertically penetrate through the wire passing holes, the suspension horizontal height of the wiring terminals is known as the length of the wires is constant, then the positioning device clamps and limits the lower ends of the wires and the wiring terminals on the atomizing sheets 10, the air cylinder 5 is assembled to work at the same time, the movable fixture 2a corresponding to the lower part of the atomizing sheets 10 is promoted to carry out ascending motion, the ascending distance is constant, meanwhile, the circuit board terminal grooves on the bottom shell 11 in the movable fixture 2a are located under the clamped wiring terminals, and the circuit board terminal grooves are partially contacted due to the ascending of the movable fixture 2a, namely, regarding as pre-contact, because the movable fixture 2a rises, and after the former purpose is achieved, the non-contact sensor 4 will capture the rising height detection, and after reaching the set height, the non-contact sensor 4 will transmit the detection electric signal to the controller, and the secondary assembler will work through the controller, at the same time, the clamping device will reset, the secondary assembler will completely press the wiring terminal pre-contacted with the terminal slot into the terminal slot, although the clamping device does not clamp and limit the terminal in this state, because of pre-contact, the relative limit is formed between the terminal slot and the secondary assembler, and the terminal can be inserted into the terminal slot instantly, after the terminal is assembled, the first annular conveyer belt 1 and the second annular conveyer belt 2 will move the two to the downstream end direction, and the bottom shell 11 and the casing 12 are installed manually or by a mechanical hand, no subsequent description is made herein; meanwhile, the contraction actions of the positioning block 2r and the clamping spring in the first jig 1a and the movable jig 2a are not limited by the requirement of manual work or mechanical power.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (3)
1. The utility model provides an automatic equipment of ultrasonic atomizer of humidifier, includes first annular conveyer belt (1) and second annular conveyer belt (2) to the transfer plane of the two is equipped with a plurality of first tools (1 a) and second tool, its characterized in that respectively: the automatic assembling equipment comprises a controller, a non-contact sensor (4), an assembling cylinder (5), a positioning device and a secondary assembler, wherein a first annular conveyer belt (1) and a second annular conveyer belt (2) are arranged in an up-and-down symmetrical manner, the assembling cylinder (5) is vertically arranged below the second annular conveyer belt (2) and is positioned at the periphery of the second annular conveyer belt (2), the positioning device and the secondary assembler are arranged beside the assembling cylinder (5) and correspond to the second annular conveyer belt (2), the positioning device is arranged below the secondary assembler, a feeding track (8) is arranged above the first annular conveyer belt (1), a die opening component is arranged at the downstream end of the feeding track (8), the die opening component is arranged right above the assembling cylinder (5), the non-contact sensor (4) is arranged above the assembling cylinder (5) and is electrically connected with the controller, the second jig comprises a movable jig (2 a) and a U-shaped seat (3) fixedly connected with the conveying plane of the second annular conveying belt (2), the movable jig (2 a) can be vertically and movably arranged in an opening of the U-shaped seat (3), and all the U-shaped seats (3) are driven by the second annular conveying belt (2) to move to an area right above the assembling cylinder (5) one by one;
the detection end of the non-contact sensor (4) corresponds to the position between the first annular conveying belt (1) and the second annular conveying belt (2);
the first jigs (1 a) and the movable jigs (2 a) have the same structure, all the first jigs (1 a) are equidistantly distributed on the periphery of the first annular conveying belt (1) along the conveying direction of the first annular conveying belt (1), all the U-shaped seats (3) are equidistantly distributed on the periphery of the second annular conveying belt (2) along the conveying direction of the second annular conveying belt (2), the opening surface of each U-shaped seat (3) faces outwards, the movable jigs (2 a) are plate bodies of U-shaped structures, the movable jigs (2 a) are horizontally arranged in the U-shaped seats (3) and face outwards, the back sides of the movable jigs (2 a) are vertically and movably matched with the inner walls of the U-shaped seats (3), two horizontal piston shafts penetrate through two ends of the opening positions of the movable jigs (2 a), one positioning block (2 r) is arranged at one end, opposite to each piston shaft, in each movable jig (2 a), each piston shaft is sleeved with a positioning spring (2 d), each positioning block (2 r) is elastically connected with the inner side surface of the movable jig (2 a) through the corresponding positioning spring (2 d), the bottom of each U-shaped seat (3) is provided with a bearing plate (3 a), the bearing plate (3 a) is provided with a rectangular groove (3 b), and a piston shaft of the assembling cylinder (5) is provided with a top plate (3 c) capable of penetrating through the rectangular groove (3 b);
the positioning device comprises a pneumatic clamp (6) and a first approaching cylinder (6 a), the first approaching cylinder (6 a) is horizontally arranged, a piston shaft of the first approaching cylinder faces the second annular conveying belt (2), a cylinder body of the pneumatic clamp (6) is installed on the piston shaft of the first approaching cylinder (6 a), a clamping end of the pneumatic clamp faces the second annular conveying belt (2), two clamping rollers (6 b) are symmetrically arranged at the clamping end of the pneumatic clamp (6), and a positioning steel bar (6 c) is arranged below each clamping roller (6 b);
the thickness of the positioning steel strip (6 c) is 1cm, the outer diameter of the clamping roller (6 b) is 3cm, and the vertical distance between each positioning steel strip (6 c) and the corresponding clamping roller (6 b) is 3 cm;
the secondary assembler comprises a second approaching cylinder (7), a fixed support (7 a) and a secondary assembly arm (7 b), the second approaching cylinder (7) is arranged above the first approaching cylinder (6 a), the piston shaft of the second approaching cylinder (7) faces towards the first annular conveying belt (1), the fixed support (7 a) is installed on the piston shaft of the second approaching cylinder (7), the thickness of the secondary assembly arm (7 b) is 2cm, the middle section of the secondary assembly arm (7 b) is hinged in the fixed support (7 a), an inverted assembly air rod (7 c) is arranged above the fixed support (7 a), the rod body end part of the assembly air rod (7 c) is hinged and matched with the fixed support (7 a), the piston shaft end part of the assembly air rod (7 c) is hinged and matched with one end, facing towards the second approaching cylinder (7), of the secondary assembly arm (7 b) is driven by the assembly air rod (7 c) to turn downwards, the secondary assembly arm (7 b) is always interposed between the two positioning bars (6 c).
2. The automatic assembling apparatus of ultrasonic atomizer of humidifier according to claim 1, wherein: the feeding track (8) comprises two limiting baffles which are symmetrically arranged, a material conveying channel (8 c) for an atomizing sheet (10) to pass through is formed between the two limiting baffles, the die opening assembly comprises a double-output-shaft cylinder (8 a) and two die opening plates (8 b), the two die opening plates (8 b) correspond to the limiting baffles respectively, two output ends of the double-output-shaft cylinder (8 a) are connected with the two die opening plates (8 b) respectively, the two die opening plates (8 b) can be driven by the double-output-shaft cylinder (8 a) to move in opposite or back-to-back horizontal directions, a receiving channel capable of being communicated with the material conveying channel (8 c) is formed between the two die opening plates (8 b) in a normal state, the receiving channel and the material conveying channel (8 c) are both of a narrow-top-wide-bottom structure, and a propelling device is arranged on two outer sides of the feeding track (8) respectively.
3. The automatic assembling apparatus of ultrasonic atomizer of humidifier according to claim 2, wherein: the propelling device comprises a rectangular frame (9), a clamping cylinder (9 a) and a propelling cylinder (9 b), wherein a first open slot (9 c) used for accommodating the rectangular frame (9) is formed in the outer side of each limit baffle, the clamping cylinder (9 a) is arranged corresponding to the center of the limit baffle, a piston shaft of the clamping cylinder (9 a) faces the first open slot (9 c), the piston shaft of the clamping cylinder is fixedly connected with the outer side of the rectangular frame (9), the propelling cylinder (9 b) is erected beside the clamping cylinder (9 a), the axial direction of the piston shaft of the propelling cylinder is parallel to the feeding direction of the feeding track (8), a cylinder plate (9 d) is installed on the piston shaft of the propelling cylinder (9 b), the cylinder plate (9 d) is connected with a cylinder body of the clamping cylinder (9 a), a second open slot communicated with the corresponding first open slot (9 c) is formed in each open die plate (8 b), two poking rollers (9 t) are symmetrically arranged on one side of each rectangular frame (9) facing the inside of the material feeding channel (8 c) from top to bottom, and the two poking rollers (9 t) respectively correspond to the upper portion and the lower portion of the material feeding channel (8 c).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011537386.1A CN112828585A (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910493797.6A CN110170834B (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
| CN202011537386.1A CN112828585A (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910493797.6A Division CN110170834B (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112828585A true CN112828585A (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011537137.2A Active CN112719885B (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
| CN202011537386.1A Withdrawn CN112828585A (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
| CN201910493797.6A Active CN110170834B (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011537137.2A Active CN112719885B (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201910493797.6A Active CN110170834B (en) | 2019-06-07 | 2019-06-07 | Automatic assembling equipment for ultrasonic atomizer of humidifier |
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| CN (3) | CN112719885B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113941854A (en) * | 2021-11-16 | 2022-01-18 | 昆山倚天智能科技股份有限公司 | Automatic assembling production line for automobile lock actuator |
| CN114654225A (en) * | 2022-03-11 | 2022-06-24 | 宁波公牛电器有限公司 | Flexible assembling equipment |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959054B (en) * | 2021-02-04 | 2023-11-14 | 惠州市新泓威科技有限公司 | Double-turntable atomizer assembling device |
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| JP4063557B2 (en) * | 2002-03-11 | 2008-03-19 | 平田機工株式会社 | Automatic piston assembly device |
| CN101406716B (en) * | 2008-10-30 | 2012-05-16 | 王兴章 | Assembling device in regulator-assembling machine |
| CN101574774B (en) * | 2009-03-09 | 2011-05-04 | 宁波新海电气股份有限公司 | Device and method for assembling ignition frame of flint lighter |
| DE102009048641B4 (en) * | 2009-09-30 | 2014-02-06 | Bystronic Lenhardt Gmbh | Method for assembling a window sash with integrated insulating glass pane |
| CN102294592B (en) * | 2011-08-12 | 2013-03-13 | 东莞市锦润电子有限公司 | Automatic assembling machine of terminal type low voltage differential signaling (LVDS) connector |
| KR101288165B1 (en) * | 2011-08-29 | 2013-07-18 | 삼성전기주식회사 | Stamping device for biochip and stamping method |
| CN102528448B (en) * | 2012-01-17 | 2014-07-16 | 袁建华 | Assembly machine of disposable needle head type filter |
| WO2016004592A1 (en) * | 2014-07-09 | 2016-01-14 | 昂纳自动化技术（深圳）有限公司 | Electronic cigarette atomizer oiling and labeling device |
| CN205922883U (en) * | 2014-07-30 | 2017-02-08 | 惠州市吉瑞科技有限公司 | Assembly equipment |
| CN206795189U (en) * | 2017-03-31 | 2017-12-26 | 东莞市冠佳电子设备有限公司 | One kind dress drain pan device |
| CN108311884A (en) * | 2018-04-22 | 2018-07-24 | 周文娟 | A kind of rotary automatic assembling of oxygen suction humidifying bottle |
| CN108907711A (en) * | 2018-08-25 | 2018-11-30 | 王玥瀚 | Automatic assembling for manual ball valve |
| CN108857405A (en) * | 2018-08-25 | 2018-11-23 | 王玥瀚 | Suitable for manual ball valve automatic assembling apparatus |
| CN109014897B (en) * | 2018-08-27 | 2019-10-15 | 东阳市俊华电器销售有限公司 | Special-shaped magnetic plate block toy automatic assembly line |
| CN109250401B (en) * | 2018-10-26 | 2024-02-02 | 惠州市新泓威科技有限公司 | Automatic feeding, cover loading and pressing integrated machine for electronic cigarette atomizer |
-
2019
- 2019-06-07 CN CN202011537137.2A patent/CN112719885B/en active Active
- 2019-06-07 CN CN202011537386.1A patent/CN112828585A/en not_active Withdrawn
- 2019-06-07 CN CN201910493797.6A patent/CN110170834B/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113941854A (en) * | 2021-11-16 | 2022-01-18 | 昆山倚天智能科技股份有限公司 | Automatic assembling production line for automobile lock actuator |
| CN114654225A (en) * | 2022-03-11 | 2022-06-24 | 宁波公牛电器有限公司 | Flexible assembling equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112719885A (en) | 2021-04-30 |
| CN110170834A (en) | 2019-08-27 |
| CN112719885B (en) | 2021-11-23 |
| CN110170834B (en) | 2021-03-12 |
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Application publication date: 20210525 |
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