CN112827960A - Intelligent robot for removing blockage of chemical production sewage pipeline and blockage removing method thereof - Google Patents
Intelligent robot for removing blockage of chemical production sewage pipeline and blockage removing method thereof Download PDFInfo
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- CN112827960A CN112827960A CN202011483932.8A CN202011483932A CN112827960A CN 112827960 A CN112827960 A CN 112827960A CN 202011483932 A CN202011483932 A CN 202011483932A CN 112827960 A CN112827960 A CN 112827960A
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- fixedly connected
- stainless steel
- pipe
- steel casing
- blockage
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- 238000012824 chemical production Methods 0.000 title claims abstract description 20
- 239000010865 sewage Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 101
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 49
- 239000010935 stainless steel Substances 0.000 claims abstract description 49
- 238000005192 partition Methods 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 238000012946 outsourcing Methods 0.000 claims abstract description 6
- 239000004576 sand Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 58
- 239000000463 material Substances 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 28
- 239000002699 waste material Substances 0.000 claims description 16
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000000523 sample Substances 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 208000034189 Sclerosis Diseases 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 208000010727 head pressing Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/051—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/049—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
- B08B9/0495—Nozzles propelled by fluid jets
- B08B9/0497—Nozzles propelled by fluid jets provided with additional mechanical cleaning tools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an intelligent robot for removing blockage of a chemical production sewage pipeline, which comprises a stainless steel casing, a partition plate, a shaft moving mechanism, a second motor and a cleaning mechanism, wherein the lower end of the stainless steel casing is fixedly connected with a detection and shooting mechanism, the inner side of the stainless steel casing is fixedly connected with the partition plate, the bottom of the inner side of the stainless steel casing is provided with the shaft moving mechanism, the shaft moving mechanism is arranged below the partition plate, an outer vehicle of the shaft moving mechanism is fixedly connected with a pipe wheel mechanism, the inner side of the stainless steel casing is provided with the cleaning mechanism, and the upper end of the partition plate is fixedly connected with the second motor. Install in the inner hub outside additional through adopting outer little big-end-up's round platform shape outer hub to set up outsourcing rubber ring in the outside of outer hub, the wheel body slope curved surface that constitutes can be better with the inside laminating of pipe, owing to set up the stability that anti-skidding sand grip can improve the robot on outer rubber ring, thereby can be better carry out stability clearance to the jam.
Description
Technical Field
The invention relates to the field of pipeline cleaning, in particular to an intelligent robot for removing blockage of a chemical production sewage pipeline and a blockage removing method thereof.
Background
Chemical pollution refers to waste gas, pollutants and the like generated in the production process of chemical industry, and the waste is mostly harmful or some extremely toxic substances above a certain concentration and can cause pollution when entering the environment. Some chemical products can cause some pollution in the using process, even the pollution caused by the chemical products is more serious and wider than the pollution caused by the production of the chemical products.
However, the intelligent robot of pipeline mediation clearance usefulness in the existing market is mostly fixed, can only dredge the clearance to the pipeline of a big or small model, and the suitability is comparatively low, is difficult to satisfy current market demand, and ordinary wheeled or crawler-type can't laminate the pipe wall completely in walking in the pipeline moreover, causes cleaning equipment easily and can not clear up the jam position better.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide an intelligent robot for removing blockage of a chemical production sewage pipeline.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
An intelligent robot for removing blockage of a chemical production sewage pipeline comprises a stainless steel casing, a partition plate, a shaft moving mechanism, a second motor and a cleaning mechanism, wherein the lower end of the stainless steel casing is fixedly connected with a detection and shooting mechanism, the inner side of the stainless steel casing is fixedly connected with the partition plate, the shaft moving mechanism is arranged at the bottom of the inner side of the stainless steel casing and is arranged below the partition plate, an outer vehicle of the shaft moving mechanism is fixedly connected with a pipe wheel mechanism, the inner side of the stainless steel casing is provided with the cleaning mechanism, the upper end of the partition plate is fixedly connected with the second motor, the output end of the second motor penetrates through a driving shaft fixedly connected with the stainless steel casing, the other end of the driving shaft is fixedly connected with a material collecting box, the outer side of the material collecting box is provided with a discharge hole, the outer side of the material collecting box is fixedly connected with an adjusting mechanism, and the left side of, the inner side of the material collecting box is provided with a stirring mechanism;
the tube wheel mechanism comprises an anti-skid convex strip, an outer wrapping rubber ring, an outer hub and an inner hub, the outer side of the shaft moving mechanism is fixedly connected with the inner hub, the outer side of the inner hub is fixedly connected with the outer hub, the outer side of the outer hub is covered by the outer wrapping rubber ring, and the outer side of the outer wrapping rubber ring is fixedly connected with the anti-skid convex strip;
the adjusting mechanism comprises a first sleeve, a telescopic push block, a second sleeve, a spring and a pipe wall cutter, a fixing assembly is arranged between the adjusting mechanism and the pipe wall cutter, the second sleeve is fixedly connected to the outer side of the material collecting box, the first sleeve is fixedly connected to the outer side of the fixing assembly, the spring is fixedly connected to the inner portion of the second sleeve, the telescopic push block is fixedly connected to the other end of the spring, and the other end of the telescopic push block is movably connected with the first sleeve.
Furthermore, the shaft moving mechanism comprises a first conical tooth, a second conical tooth, a wheel shaft and a first motor, the first motor is fixedly connected to the bottom of the inner side of the stainless steel casing, the second conical tooth is fixedly connected to the output end of the first motor, the wheel shaft is rotatably connected to the inner portion of the stainless steel casing, the wheel shaft is fixedly connected with the inner hub, the first conical tooth is fixedly connected to the outer side of the wheel shaft, the first conical tooth and the second conical tooth are in meshed connection, and the second conical tooth is arranged on the first motor, so that the first conical tooth on the transmission wheel shaft can drive the wheel shaft to provide power for the stainless steel casing.
Further, the fixing assembly comprises a nut, a placing groove, a knife rest and a fastening bolt, the knife rest is fixedly connected to the outer side of the first sleeve, the placing groove is formed in the inner side of the knife rest, the fastening bolt is connected to the outer side of the knife rest in a threaded mode, the other end of the fastening bolt penetrates through the placing groove and the pipe wall cutter, the nut is connected to the other end of the fastening bolt through the placing groove in a threaded mode, and the placing groove is arranged on the knife rest and is used for fixing the knife rest through the nut and the locking bolt, so that the cutter on the knife rest can be.
Further, wiper mechanism includes water tank, water pump, rivers pipe and shower nozzle, the inboard fixedly connected with water tank of baffle, the upper end fixedly connected with water pump of water tank, the outside fixedly connected with rivers pipe of water pump, the one end of rivers pipe stretches into the inboard of water tank, the other end of rivers pipe runs through the upper end fixedly connected with pressure head mechanism of stainless steel casing, the other end of rivers pipe runs through pressure head mechanism fixedly connected with shower nozzle, the shower nozzle be fixed connection with pressure head mechanism, pass through the rivers pipe with the water in the water tank through the water pump and carry the shower nozzle, can wash the pipe inner wall.
Further, the head pressing mechanism comprises a pipe head clamping block, a positioning plate, a fixed ferrule and a notched pipe seat, the notched pipe seat is fixedly connected to the upper end of the stainless steel casing, the positioning plate is fixedly connected to the inner side of the notched pipe seat, the ferrule is fixedly connected to the lower end of the positioning plate, the water flow pipe is fixedly connected to the inner side of the fixed ferrule, the pipe head clamping block is fixedly connected to the upper end of the positioning plate, the other end of the water flow pipe penetrates through the pipe head clamping block, the notched pipe seat is arranged on the stainless steel casing, the water flow pipe body is fixed through the fixed ferrule below the positioning plate, and the water flow pipe is further fixed through the pipe head clamping block and the notched pipe seat so as to fix the.
Further, it includes base, mounting bracket, LED lamp and probe to visit the mechanism of taking a photograph, the lower extreme fixedly connected with base of stainless steel casing, the outside fixedly connected with mounting bracket of base, the outside fixedly connected with LED lamp of mounting bracket, the inboard of mounting bracket is rotated and is connected with the probe, sets up the base through the below at the stainless steel casing to set up the mounting bracket on the base, utilize mounting bracket installation probe and LED lamp, can conveniently master the condition inside the pipe, be convenient for carry out timely clearance to the jam position.
Further, broken wall cutter unit includes threaded rod, locking cushion, blade holder and sawtooth edge of a knife, the outside threaded connection of collection magazine has the threaded rod, the outside fixedly connected with blade holder of threaded rod, the other end fixedly connected with sawtooth edge of a knife of blade holder, be equipped with the locking cushion between threaded rod and the blade holder, through setting up the threaded rod, set up the sawtooth edge of a knife that has the blade holder through the outside at collection magazine to utilize the locking cushion to fasten, can make things convenient for the cutter to change on the one hand, on the other hand utilizes the sawtooth edge of a knife can cut harder plug.
Further, the rotary cutter component comprises a rotary cutter cutting edge, a waste output cavity and a cutter inner cavity, the outer side of the material collecting box is fixedly connected with the cutter inner cavity, the outer side of the cutter inner cavity is fixedly connected with the rotary cutter cutting edge, the waste output cavity is arranged between the rotary cutter cutting edge and the cutter inner cavity, the cutter inner cavity and the rotary cutter cutting edge are arranged on the material collecting box, a blockage can be completely scraped through the rotary cutter cutting edge, and the waste output cavity between the rotary cutter cutting edge and the cutter inner cavity is collected.
Further, rabbling mechanism includes spiral leaf circle, stirring rod, first gear and second gear, the inboard rotation of stainless steel casing is connected with the stirring rod, the inboard fixedly connected with spiral leaf circle of collecting box is stretched into to the other end of stirring rod, the first gear of outside fixedly connected with of stirring rod, the outside fixedly connected with second gear of driving shaft, first gear is connected for the meshing with the second gear, sets up the stirring rod through setting up on collecting box, utilizes the first gear rotation on the second gear drive stirring rod on the driving shaft, makes the stirring rod drive spiral leaf circle rotate in collecting box, can accelerate the inside plug waste material of collecting box to refine the discharge collecting box.
A chemical production sewage pipeline blockage removing method which uses the intelligent robot for removing the blockage of the chemical production sewage pipeline as claimed in any one of claims 1 to 6.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme is through setting up the tube wheel mechanism, and hub installs additional in the interior hub outside through adopting outer little big-endian round platform shape to set up the outsourcing rubber ring in the outside of outer hub, the wheel body slope curved surface that constitutes can be better with the inside laminating of pipe, owing to set up the stability that anti-skidding sand grip can improve the robot on the outsourcing rubber ring, thereby can be better carry out stability clearance to the jam.
(2) This scheme is through setting up adjustment mechanism, when the robot is inside at the pipe, through setting up the second sleeve pipe on pivoted collecting box, and the second sleeve pipe pushes up the inside wall laminating of first sleeve pipe and pipe through the flexible ejector pad on the flexible promotion spring of internally mounted's spring to can adjust according to the bore of pipe, can cut the filth on the pipeline inner wall, and then dredge fast the pipeline, improve work efficiency and hang down.
(3) This scheme is through the wiper mechanism who sets up, and water in with the water tank through the water pump passes through the rivers pipe and carries the shower nozzle, and cooperation pressure head mechanism fixes the rivers pipe shaft through the fixed lasso of locating plate below to go on further fixing the rivers pipe through tube head fixture block and breach tube socket and be convenient for fix the orientation of rivers pipe and shower nozzle, thereby can realize fixing a position the washing to the pipe inner wall.
(4) This scheme sets up the base through the below of stainless steel casing through the mechanism of shooing of spying that sets up to set up the mounting bracket on the base, utilize mounting bracket installation probe and LED lamp, can conveniently master the inside condition of pipe, be convenient for carry out timely clearance to the jam position.
(5) This scheme is through the rabbling mechanism who sets up, and through utilizing the epaxial second gear drive first gear on the stirring rod to rotate, makes the stirring rod drive spiral leaf circle and rotates in the magazine that gathers materials, can accelerate the inside plug waste material of collection magazine to refine the discharge collection magazine.
(6) This scheme can scrape the plug totally through the sword blade soon that sets up, collects through the waste material output chamber between sword blade and the sword inner chamber soon, and the setting of cooperation broken wall cutter can be with the rapid cutting of sclerosis thing of choke point department to can improve the stifled performance of preventing of robot.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal mechanism of the present invention;
FIG. 3 is a perspective view of a tube wall scraper in accordance with the present invention;
FIG. 4 is a perspective view of the notched tube holder of the present invention;
FIG. 5 is an enlarged structural view of the stirring mechanism of the present invention;
FIG. 6 is an enlarged view of the structure of the detection mechanism of the present invention;
FIG. 7 is a schematic view of the internal structure of the fixing assembly of the present invention;
FIG. 8 is a left side view of the cutting edge of the rotary cutter of the present invention;
FIG. 9 is a schematic view of the internal structure of the wall breaking cutter assembly of the present invention;
FIG. 10 is a schematic view showing the internal structure of the shaft mechanism of the present invention;
FIG. 11 is a schematic view showing the internal structure of the tube wheel mechanism of the present invention.
The reference numbers in the figures illustrate:
1. a stainless steel housing; 2. a shaft-driven mechanism; 3. a tube wheel mechanism; 4. a detection and shooting mechanism; 5. a cleaning mechanism; 6. a pressure head mechanism; 7. a fixing assembly; 8. an adjustment mechanism; 9. breaking the wall of the cutter assembly; 10. a rotary cutter assembly; 11. a stirring mechanism; 12. a partition plate; 13. a second motor; 14. a drive shaft; 15. a material collecting box; 16. a discharge outlet; 101. cutting edges of the rotary cutter; 102. a waste output chamber; 103. a knife inner cavity; 201. a wheel axle; 202. a first conical tooth; 203. a second tapered tooth; 204. a first motor; 301. anti-skid convex strips; 302. wrapping a rubber ring; 303. an outer hub; 304. an inner hub; 401. a base; 402. a mounting frame; 403. an LED lamp; 404. a probe; 501. a water tank; 502. a water pump; 503. a water flow pipe; 504. a spray head; 601. a pipe head clamping block; 602. positioning a plate; 603. fixing the ferrule; 604. a notched tube seat; 701. a nut; 702. a placement groove; 703. fastening a bolt; 704. a tool holder; 801. a first sleeve; 802. a telescopic push block; 803. a second sleeve; 804. a spring; 805. pipe wall cutter; 901. a threaded rod; 902. locking the rubber pad; 903. a tool apron; 904. a serrated knife edge; 111. a helical leaf ring; 112. a stirring rod; 113. a first gear; 114. a second gear.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example (b):
referring to fig. 1-11, an intelligent robot for removing clogging of a chemical production sewage pipeline comprises a stainless steel casing 1, a partition plate 12, a shaft moving mechanism 2, a second motor 13 and a cleaning mechanism 5, wherein the lower end of the stainless steel casing 1 is fixedly connected with a detection and shooting mechanism 4, the inner side of the stainless steel casing 1 is fixedly connected with the partition plate 12, the bottom of the inner side of the stainless steel casing 1 is provided with the shaft moving mechanism 2, the shaft moving mechanism 2 is arranged below the partition plate 12, an outer vehicle of the shaft moving mechanism 2 is fixedly connected with a tube wheel mechanism 3, the inner side of the stainless steel casing 1 is provided with the cleaning mechanism 5, the upper end of the partition plate 12 is fixedly connected with the second motor 13, the output end of the second motor 13 penetrates through the stainless steel casing 1 and is fixedly connected with a driving shaft 14, the other end of the driving shaft 14 is fixedly connected with a material collecting box 15, the outer side of the material collecting, the outer side of the material collecting box 15 is fixedly connected with an adjusting mechanism 8, the left side of the material collecting box 15 is respectively provided with a rotary cutter assembly 10 and a wall breaking cutter assembly 9, and the inner side of the material collecting box 15 is provided with a stirring mechanism 11;
referring to fig. 11, the tube wheel mechanism 3 includes anti-slip convex strips 301, an outer-covered rubber ring 302, an outer hub 303 and an inner hub 304, the outer side of the shaft-moving mechanism 2 is fixedly connected with the inner hub 304, the outer side of the inner hub 304 is fixedly connected with the outer hub 303, the outer side of the outer hub 303 is covered by the outer-covered rubber ring 302, the outer side of the outer-covered rubber ring 302 is fixedly connected with the anti-slip convex strips 301, the outer hub 303 with a small outer part and a large inner part is additionally arranged on the outer side of the inner hub 304, and the outer-covered rubber ring 302 is arranged on the outer side of the outer hub 303, so that the formed wheel body inclined curved surface can be better attached to the inside of a tube, and the stability of the robot can be improved due to the anti-;
referring to fig. 2, the adjusting mechanism 8 includes a first sleeve 801, a telescopic push block 802, a second sleeve 803, a spring 804 and a pipe wall cutter 805, a fixing assembly 7 is disposed between the adjusting mechanism 8 and the pipe wall cutter 805, the second sleeve 803 is fixedly connected to the outer side of the material collecting box 15, the first sleeve 801 is fixedly connected to the outer side of the fixing assembly 7, the spring 804 is fixedly connected to the inner side of the second sleeve 803, the telescopic push block 802 is fixedly connected to the other end of the spring 804, the other end of the telescopic push block 802 is movably connected to the first sleeve 801, the second sleeve 803 is disposed on the rotating material collecting box 15, and the second sleeve 803 telescopically pushes the telescopic push block 802 on the spring 804 to push the first sleeve 801 to be attached to the inner side wall of the pipe through the spring 804 mounted inside, so that the dirt on the inner wall of the pipe can be cut by adjusting according to the caliber of the pipe, thereby rapidly dredging the pipeline.
Referring to fig. 10, the shaft-driven mechanism 2 includes a first tapered tooth 202, a second tapered tooth 203, an axle 201 and a first motor 204, the shaft-driven mechanism 2 is disposed at a rear-drive position of the robot, so as to improve climbing power, the first motor 204 is fixedly connected to the bottom of the inner side of the stainless steel housing 1, the second tapered tooth 203 is fixedly connected to the output end of the first motor 204, the axle 201 is rotatably connected to the inside of the stainless steel housing 1, the axle 201 is fixedly connected to an inner hub 304, the first tapered tooth 202 is fixedly connected to the outer side of the axle 201, the first tapered tooth 202 is in meshing connection with the second tapered tooth 203, and the second tapered tooth 203 is disposed on the first motor 204, so that the first tapered tooth 202 on the transmission axle 201 can drive the axle 201 to provide power for the stainless steel housing 1.
Referring to fig. 3 and 7, the fixing assembly 7 includes a nut 701, a placement groove 702, a tool holder 704 and a fastening bolt 703, the tool holder 704 is fixedly connected to the outer side of the first sleeve 801, the placement groove 702 is disposed on the inner side of the tool holder 704, the fastening bolt 703 is screwed to the outer side of the tool holder 704, the other end of the fastening bolt 703 penetrates through the placement groove 702 and the wall cutter 805, the nut 701 is screwed to the other end of the fastening bolt 703 penetrates through the placement groove 702, and the tool on the tool holder 704 can be conveniently replaced by fixing through the nut 701 and the locking bolt by providing the fixing assembly 7.
Referring to fig. 2 and 4, the cleaning mechanism 5 includes a water tank 501, a water pump 502, a water flow pipe 503 and a nozzle 504, the water tank 501 is fixedly connected to the inner side of the partition 12, the water pump 502 is fixedly connected to the upper end of the water tank 501, the water flow pipe 503 is fixedly connected to the outer side of the water pump 502, one end of the water flow pipe 503 extends into the inner side of the water tank 501, the other end of the water flow pipe 503 penetrates through the upper end of the stainless steel case 1 and is fixedly connected with the pressure head mechanism 6, the other end of the water flow pipe 503 penetrates through the pressure head mechanism 6 and is fixedly connected with the nozzle 504, the nozzle 504 is fixedly connected with the pressure head mechanism 6, and by arranging the cleaning mechanism 5, the inner.
Referring to fig. 2, the ram mechanism 6 includes a ferrule 601, a positioning plate 602, a fixing collar 603 and a notched tube holder 604, the upper end of the stainless steel casing 1 is fixedly connected with a notched pipe seat 604, the inner side of the notched pipe seat 604 is fixedly connected with a positioning plate 602, the lower end of the positioning plate 602 is fixedly connected with a fixed ferrule 603, the inner side of the fixed ferrule 603 is fixedly connected with a water flow pipe 503, the upper end of the positioning plate 602 is fixedly connected with a tube head clamping block 601, the other end of the water flow tube 503 penetrates through the tube head clamping block 601, by arranging the pressure head mechanism 6 and arranging the notch tube seat 604 on the stainless steel casing 1, the water flow tube 503 body is fixed by the fixing ferrule 603 under the positioning plate 602, the water flow pipe 503 is further fixed by the head fixture block 601 and the notched pipe seat 604, so that the orientation of the water flow pipe 503 and the spray head 504 can be fixed.
Please refer to fig. 6, the detecting and shooting mechanism 4 comprises a base 401, an installation frame 402, an LED lamp 403 and a probe 404, the outer part of the detecting and shooting mechanism 4 is provided with an anti-corrosion wear-resistant coating, which can improve the wear resistance and corrosion resistance of the work done in the pipe, and further improve the service life of the robot, the lower end of the stainless steel casing 1 is fixedly connected with the base 401, the outer side of the base 401 is fixedly connected with the installation frame 402, the outer side of the installation frame 402 is fixedly connected with the LED lamp 403, the inner side of the installation frame 402 is rotatably connected with the probe 404, the probe 404 and the LED lamp 403 are installed by using the installation frame 402 through the arrangement of the detecting and shooting mechanism 4 on the stainless steel casing 1, the condition inside of the pipe can be conveniently grasped, and the blocking.
Please refer to fig. 9, the wall breaking tool assembly 9 includes a threaded rod 901, a locking rubber mat 902, a tool holder 903 and a serrated knife edge 904, the threaded rod 901 is connected to the outer side of the material collecting box 15 through a thread, the tool holder 903 is fixedly connected to the outer side of the threaded rod 901, the serrated knife edge 904 is fixedly connected to the other end of the tool holder 903, the locking rubber mat 902 is arranged between the threaded rod 901 and the tool holder 903, the serrated knife edge 904 with the tool holder 903 is arranged on the outer side of the material collecting box 15, and the locking rubber mat 902 is used for fastening, so that the tool can be replaced conveniently, and on the other hand, harder blockages can be cut through the serrated knife edge 904, thereby improving.
Referring to fig. 8 and 2, the rotary cutter assembly 10 includes a rotary cutter edge 101, a waste output cavity 102 and a cutter inner cavity 103, the outer side of the material collecting box 15 is fixedly connected with the cutter inner cavity 103, the outer side of the cutter inner cavity 103 is fixedly connected with the rotary cutter edge 101, the waste output cavity 102 is arranged between the rotary cutter edge 101 and the cutter inner cavity 103, and by arranging the cutter inner cavity 103 and the rotary cutter edge on the material collecting box 15, the blockage can be scraped completely by the rotary cutter edge 101, and the blockage can be collected by the waste output cavity 102 between the rotary cutter edge 101 and the cutter inner cavity 103, so that the blockage cleaning efficiency can be enhanced.
Referring to fig. 5, the stirring mechanism 11 includes a spiral blade ring 111, a stirring rod 112, a first gear 113 and a second gear 114, the stirring rod 112 is rotatably connected to the inner side of the stainless steel casing 1, the other end of the stirring rod 112 extends into the inner side of the material collecting box 15 and is fixedly connected to the spiral blade ring 111, the first gear 113 is fixedly connected to the outer side of the stirring rod 112, the second gear 114 is fixedly connected to the outer side of the driving shaft 14, the first gear 113 and the second gear 114 are in meshed connection, and the second gear 114 on the driving shaft 14 drives the first gear 113 on the stirring rod 112 to rotate, so that the stirring rod 112 drives the spiral blade ring 111 to rotate in the material collecting box 15, thereby speeding up the refining of the blockage wastes in the material collecting box 15 to discharge the material collecting box 15, and facilitating the refining of the blockages to discharge the material collecting box 15.
The invention discloses an intelligent robot for removing blockage of a chemical production sewage pipeline, which has the following working principle: when in use, the robot is firstly put into a pipe to be dredged, the robot moves towards the inside of the pipe through the shaft moving mechanism 2, the robot adopts the pipe wheel mechanism 3, the outer hub 303 with a small outer part and a big inner part is additionally arranged at the outer side of the inner hub 304, the outer coating rubber ring 302 is arranged at the outer side of the outer hub 303, the formed wheel body inclined curved surface can be better attached to the inside of the pipe, the stability of the robot can be improved due to the anti-skid convex strips 301 arranged on the outer coating rubber ring 302, when the robot moves and meets the blockage of the inner wall of the pipe, the adjusting mechanism 8 is arranged, the second sleeve 803 is arranged on the rotating aggregate box 15, the second sleeve 803 telescopically pushes the telescopic push block 802 on the spring 804 to push the first sleeve 801 to be attached to the inner wall of the pipe through the spring 804 arranged inside, so as to adjust according to the caliber of the pipe and cut the dirt on the inner wall of the pipe, further, the pipeline is dredged quickly, and simultaneously, in cooperation with the arrangement of the cleaning mechanism 5, water in the water tank 501 is conveyed to the spray head 504 through the water flow pipe 503 by the water pump 502 for cleaning, because the pressure head mechanism 6 is arranged, the water flow pipe 503 body is fixed through the fixing collar 603 below the positioning plate 602, the water flow pipe 503 is further fixed with the notch pipe seat 604 through the pipe head clamping block 601 so as to fix the orientation of the water flow pipe 503 and the spray head 504, so that the inner wall of the pipe can be positioned and cleaned, and the robot is provided with the shooting mechanism 4, by installing the probe 404 and the LED lamp 403 on the installation frame 402, can conveniently master the inside condition of pipe, when meetting hard stranding plug, owing to set up the rotary knife subassembly 10, can scrape the plug totally through rotary knife blade 101, collect through waste material output chamber 102 between rotary knife blade 101 and the sword inner chamber 103, the setting of cooperation broken wall cutter can be with the rapid cutting of sclerosis thing of plug department, and behind the plug piece entering collection box 15 of being collected, owing to set up rabbling mechanism 11 in the collection box 15, utilize the first gear 113 rotation on the second gear 114 drive stirring rod 112 on the driving shaft 14, make stirring rod 112 drive spiral blade circle 111 at the internal rotation of collection box 15, can accelerate the inside plug waste material of collection box 15 to refine discharge collection box 15.
A chemical production sewage pipeline blockage removing method which uses the intelligent robot for removing the blockage of the chemical production sewage pipeline as claimed in any one of claims 1 to 6.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (7)
1. The utility model provides a stifled intelligent robot is removed to chemical production sewage pipe, includes stainless steel casing (1), baffle (12), axle actuating mechanism (2), second motor (13) and wiper mechanism (5), its characterized in that: the lower end of the stainless steel casing (1) is fixedly connected with a detection and shooting mechanism (4), the inner side of the stainless steel casing (1) is fixedly connected with a partition plate (12), the inner side bottom of the stainless steel casing (1) is provided with a shaft moving mechanism (2), the shaft moving mechanism (2) is arranged below the partition plate (12), an outer vehicle of the shaft moving mechanism (2) is fixedly connected with a tube wheel mechanism (3), the inner side of the stainless steel casing (1) is provided with a cleaning mechanism (5), the upper end of the partition plate (12) is fixedly connected with a second motor (13), the output end of the second motor (13) penetrates through the stainless steel casing (1) and is fixedly connected with a driving shaft (14), the other end of the driving shaft (14) is fixedly connected with a material collecting box (15), the outer side of the material collecting box (15) is provided with a material discharging opening (16), the outer side of the material collecting box (15) is, the left side of the material collecting box (15) is respectively provided with a rotary cutter assembly (10) and a wall breaking cutter assembly (9), and the inner side of the material collecting box (15) is provided with a stirring mechanism (11);
the cleaning mechanism (5) comprises a water tank (501), a water pump (502), a water flow pipe (503) and a spray head (504), the water tank (501) is fixedly connected to the inner side of the partition plate (12), the water pump (502) is fixedly connected to the upper end of the water tank (501), the water flow pipe (503) is fixedly connected to the outer side of the water pump (502), one end of the water flow pipe (503) extends into the inner side of the water tank (501), the pressure head mechanism (6) is fixedly connected to the upper end of the other end of the water flow pipe (503) penetrating through the stainless steel casing (1), the spray head (504) is fixedly connected to the other end of the water flow pipe (503) penetrating through the pressure head mechanism (6), and the spray head (504) is fixedly connected with the;
the pressure head mechanism (6) comprises a pipe head clamping block (601), a positioning plate (602), a fixing ferrule (603) and a notched pipe seat (604), the upper end of the stainless steel casing (1) is fixedly connected with the notched pipe seat (604), the inner side of the notched pipe seat (604) is fixedly connected with the positioning plate (602), the lower end of the positioning plate (602) is fixedly connected with the fixing ferrule (603), the inner side of the fixing ferrule (603) is fixedly connected with a water flow pipe (503), the upper end of the positioning plate (602) is fixedly connected with the pipe head clamping block (601), and the other end of the water flow pipe (503) penetrates through the pipe head clamping block (601);
the adjusting mechanism (8) comprises a first sleeve (801), a telescopic push block (802), a second sleeve (803), a spring (804) and a pipe wall cutter (805), a fixing assembly (7) is arranged between the adjusting mechanism (8) and the pipe wall cutter (805), the outer side of the material collecting box (15) is fixedly connected with the second sleeve (803), the outer side of the fixing assembly (7) is fixedly connected with the first sleeve (801), the inner part of the second sleeve (803) is fixedly connected with the spring (804), the other end of the spring (804) is fixedly connected with the telescopic push block (802), and the other end of the telescopic push block (802) is movably connected with the first sleeve (801);
the fixing assembly (7) comprises a nut (701), a placing groove (702), a tool rest (704) and a fastening bolt (703), the tool rest (704) is fixedly connected to the outer side of the first sleeve (801), the placing groove (702) is arranged on the inner side of the tool rest (704), the fastening bolt (703) is connected to the outer side of the tool rest (704) in a threaded mode, the other end of the fastening bolt (703) penetrates through the placing groove (702) and the pipe wall cutting knife (805), and the nut (701) is connected to the other end of the fastening bolt (703) in a threaded mode through the placing groove (702);
rabbling mechanism (11) are including spiral leaf circle (111), stirring rod (112), first gear (113) and second gear (114), the inboard rotation of stainless steel casing (1) is connected with stirring rod (112), the inboard fixedly connected with spiral leaf circle (111) of collection magazine (15) are stretched into to the other end of stirring rod (112), the outside fixedly connected with first gear (113) of stirring rod (112), the outside fixedly connected with second gear (114) of driving shaft (14), first gear (113) are connected for the meshing with second gear (114).
2. The intelligent robot for removing the blockage of the sewage pipeline in the chemical production according to claim 1, which is characterized in that: the shaft moving mechanism (2) comprises first tapered teeth (202), second tapered teeth (203), a wheel shaft (201) and a first motor (204), the first motor (204) is fixedly connected to the bottom of the inner side of the stainless steel casing (1), second tapered teeth (203) are fixedly connected to the output end of the first motor (204), the wheel shaft (201) is connected to the inner portion of the stainless steel casing (1) in a rotating mode, the wheel shaft (201) is fixedly connected with an inner hub (304), the first tapered teeth (202) are fixedly connected to the outer side of the wheel shaft (201), and the first tapered teeth (202) are connected with the second tapered teeth (203) in a meshing mode.
3. The intelligent robot for removing the blockage of the sewage pipeline in the chemical production according to claim 1, which is characterized in that: mechanism (4) are shot in spying includes base (401), mounting bracket (402), LED lamp (403) and probe (404), lower extreme fixedly connected with base (401) of stainless steel casing (1), outside fixedly connected with mounting bracket (402) of base (401), outside fixedly connected with LED lamp (403) of mounting bracket (402), the inboard rotation of mounting bracket (402) is connected with probe (404).
4. The intelligent robot for removing the blockage of the sewage pipeline in the chemical production according to claim 1, which is characterized in that: broken wall cutter subassembly (9) are including threaded rod (901), locking cushion (902), blade holder (903) and sawtooth edge of a knife (904), the outside threaded connection of collection magazine (15) has threaded rod (901), the outside fixedly connected with blade holder (903) of threaded rod (901), the other end fixedly connected with sawtooth edge of a knife (904) of blade holder (903), be equipped with locking cushion (902) between threaded rod (901) and blade holder (903).
5. The intelligent robot for removing the blockage of the sewage pipeline in the chemical production according to claim 1, which is characterized in that: the rotary cutter component (10) comprises a rotary cutter cutting edge (101), a waste output cavity (102) and a cutter inner cavity (103), the outer side of the material collecting box (15) is fixedly connected with the cutter inner cavity (103), the outer side of the cutter inner cavity (103) is fixedly connected with the rotary cutter cutting edge (101), and the waste output cavity (102) is arranged between the rotary cutter cutting edge (101) and the cutter inner cavity (103).
6. The intelligent robot for removing the blockage of the sewage pipeline in the chemical production according to claim 1, which is characterized in that: tube wheel mechanism (3) are including anti-skidding sand grip (301), outsourcing rubber ring (302), outer hub (303) and interior hub (304), hub (304) in the outside fixedly connected with of axle actuating mechanism (2), outer hub (303) of the outside fixedly connected with of interior hub (304), the outside of outer hub (303) is covered by outsourcing rubber ring (302), the outside fixedly connected with anti-skidding sand grip (301) of outsourcing rubber ring (302).
7. A chemical production sewage pipeline blockage removing method is characterized by comprising the following steps: the intelligent robot for removing the blockage of the chemical production sewage pipeline is used according to any one of claims 1 to 6.
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| CN202011483932.8A CN112827960A (en) | 2020-12-16 | 2020-12-16 | Intelligent robot for removing blockage of chemical production sewage pipeline and blockage removing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011483932.8A CN112827960A (en) | 2020-12-16 | 2020-12-16 | Intelligent robot for removing blockage of chemical production sewage pipeline and blockage removing method thereof |
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| CN112827960A true CN112827960A (en) | 2021-05-25 |
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| CN202011483932.8A Pending CN112827960A (en) | 2020-12-16 | 2020-12-16 | Intelligent robot for removing blockage of chemical production sewage pipeline and blockage removing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11433701B1 (en) * | 2021-08-06 | 2022-09-06 | Cdp Diamond Products, Inc. | Wheel |
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