CN112827613A - Tunnel lining broken aggregate recovery device and method based on microwave technology - Google Patents
Tunnel lining broken aggregate recovery device and method based on microwave technology Download PDFInfo
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- CN112827613A CN112827613A CN202110197661.8A CN202110197661A CN112827613A CN 112827613 A CN112827613 A CN 112827613A CN 202110197661 A CN202110197661 A CN 202110197661A CN 112827613 A CN112827613 A CN 112827613A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 238000011084 recovery Methods 0.000 title claims abstract description 6
- 239000002699 waste material Substances 0.000 claims abstract description 78
- 238000011282 treatment Methods 0.000 claims abstract description 44
- 239000000084 colloidal system Substances 0.000 claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 230000001678 irradiating effect Effects 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000012216 screening Methods 0.000 claims abstract description 6
- 238000004064 recycling Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 238000007873 sieving Methods 0.000 claims description 2
- 230000003247 decreasing effect Effects 0.000 claims 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/22—Crushing mills with screw-shaped crushing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/26—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by impact tools, e.g. by chisels or other tools having a cutting edge
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/026—Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Health & Medical Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Toxicology (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a tunnel lining breaking aggregate recovery device and method based on microwave technology, the device comprises an aggregate processing device and a protection box, the protection box is provided with a rotatable lining breaking device, a microwave irradiation device and a control device; the aggregate treatment device is provided with a liftable waste shovel, a spiral colloid knife and a multi-stage aggregate sieve; irradiating the cross section of the tunnel lining by a microwave irradiation lamp; breaking the tunnel lining by a chisel head; a liftable waste material shovel collects and pours the crushed waste materials into an aggregate treatment device; crushing the waste material by a spiral colloid cutter; the multistage aggregate sieve screens the crushed materials step by step and discharges the crushed materials in a grading way. The bottom of the aggregate treatment device is supported on the traveling wheels by pillars. The device is convenient and fast to operate in the processes of microwave irradiation, chisel head breaking, waste material pouring into the aggregate treatment device, waste material cutting and vibration screening collection, high in automation degree and separation efficiency, and meets the requirement of tunnel dismantling of various graded concrete lining projects.
Description
Technical Field
The invention relates to the technical field of tunnel construction, in particular to a device and a method for recovering aggregate broken by tunnel lining based on microwave technology.
Background
At present, in China, due to the influence of natural geological conditions, phenomena such as cracking, peeling, surface corrosion and the like occur in tunnel lining every year, the lining has to be dismantled, and the traditional dismantling technology has the defects of long time consumption, low efficiency, large energy consumption, large risk and the like; and the demolished waste is discarded in tons.
In order to cope with the problems of economic efficiency, environmental protection, shortage of renewable resources, and the like, development of a new lining demolition technology and a technology for recycling aggregates in waste materials is urgent. And re-mixing the old aggregate, the new aggregate, the cement mortar and the additive to form the recycled aggregate concrete. The method has the environmental protection characteristics of saving resources and manufacturing cost and protecting the ecological environment while creating economic benefits.
The existing method for removing the tunnel lining comprises the following steps: manual chiseling, mechanical dismantling, blasting dismantling and automatic dismantling machine. The manual chiseling has high requirements on the physique of workers, long time consumption and very low efficiency; the mechanical dismantling energy consumption is large, the noise is large, and the dust pollution is caused; the blasting demolition risk is large, the safety threat to the existing structure is large, and the difficulty coefficient is high; the automatic dismantling machine has large limitation and is suitable for whole-section dismantling.
The method solves the technical problems and has practical significance for the development of a novel technology for demolishing the lining and a technology for recycling the aggregate in the waste material.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to improve the efficiency, reduce the pollution, reduce the energy consumption and improve the economic benefit in the lining demolition, and extract aggregates from demolished wastes, thereby solving the problem of recycling the aggregates in engineering wastes and promoting the economic sustainable development, and provides a device and a method for recovering the aggregates in the tunnel lining demolition based on the microwave technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a tunnel lining breaks aggregate recovery unit based on microwave technique includes:
the aggregate treatment device is provided with a liftable waste shovel, a spiral colloid knife and at least three stages of aggregate sieves;
the protection box is arranged above the aggregate treatment device, and is provided with a rotatable lining breaking device, a microwave irradiation device and a control device for controlling the lifting of the waste shovel and controlling the lining breaking device and the microwave irradiation device;
wherein:
the microwave irradiation device is provided with a rotatable microwave irradiation lamp and is used for irradiating the cross section of the tunnel lining;
the lining breaking device is provided with a rotatable chisel head and is used for breaking the tunnel lining;
the liftable waste material shovel is provided with a telescopic elastic plug and a turnover baffle plate and is used for collecting and pouring broken waste materials into the aggregate treatment device;
the spiral colloid cutter is arranged above the aggregate treatment device and corresponds to the aggregate inlet and is used for crushing the waste materials;
and the multi-stage aggregate sieve is arranged below the spiral colloid cutter, and each stage of aggregate sieve plate corresponds to the aggregate outlet and is used for screening the crushed materials step by step and discharging the crushed materials from the aggregate outlet of the aggregate processing device in a grading manner.
Preferably, the liftable waste shovel is supported by a connecting plate of a lifter connecting structure arranged on the side wall of the aggregate treatment device.
Preferably, a pair of spiral colloid blades are butted with each other to rotate oppositely to crush the waste material.
Preferably, the multistage aggregate sieves are respectively provided with sieve pores, and the pore diameters of the sieve pores on the aggregate sieves at all stages are gradually reduced from top to bottom.
Preferably, the multistage aggregate sieve is obliquely arranged relative to the aggregate processing device, the inclination directions are opposite from top to bottom, and the inclination angles are consistent.
Preferably, the upper end and the lower end of the multi-stage aggregate screen are connected to the inner wall of the aggregate treatment device through hooks.
Preferably, the multistage aggregate screen is provided with a vibrator.
Preferably, the side wall of the aggregate treatment device is provided with an aggregate outlet, and all levels of aggregate outlets respectively correspond to the inclined surfaces of the multi-level aggregate sieves.
Preferably, the aggregate treatment device is arranged on the travelling wheel through the support column, and the protection box is arranged on the aggregate treatment device.
The invention also provides a tunnel lining demolishing aggregate recycling method based on the microwave technology, which comprises the following steps:
setting the microwave power and the working time of a microwave irradiation lamp, and setting the working surface of the lining breaking device and the telescopic grade of the waste shovel;
irradiating the tunnel lining by a microwave irradiation lamp, operating the irradiated tunnel lining section by a chisel head of a lining breaking device, and dropping waste materials into a waste material shovel;
when the waste material in the waste material shovel reaches a threshold value, controlling the baffle plate to turn over to close the waste material inlet, lifting the waste material shovel through the lifter, and rotating the waste material shovel to pour the waste material into the aggregate treatment device;
simultaneously starting the spiral colloid cutter to rotate and the aggregate sieve to vibrate, cutting the waste into fine materials, and collecting the waste falling onto the aggregate sieves of different grades from different aggregate outlets after vibrating and sieving;
after the tunnel lining working face is broken, the travelling wheels drive the aggregate treatment device and the protection box to repeatedly perform microwave irradiation, chisel head breaking, waste material pouring into the aggregate treatment device, waste material cutting and vibration screening and collecting processes.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the device applies microwave heating technology to uniformly irradiate the lining, and the lining can be dismantled by slightly chiseling through a rotatable chisel head; the dropped waste materials are collected by a waste material shovel and poured into an aggregate treatment device, crushing treatment is carried out through a spiral colloid cutter, and aggregates with different particle sizes are separated out through a multi-stage aggregate sieve, so that the old aggregates are recycled, and the requirement of saving resources is met. The chisel head, the microwave irradiation lamp, the aggregate sieve and the spiral colloid cutter can be detached, and regular cleaning and replacement operations are convenient to carry out. The power supply device and the lifter can also be detached for maintenance and other operations. The aggregate screen can also replace different screen holes according to the aggregate grading of the concrete used for lining, and the requirement of breaking the concrete lining with various grading is met. The device has the advantages of flexible and simple structural design, convenient and quick operation, high automation degree and high separation efficiency, is convenient for disassembling parts, and can provide convenience for dismantling the tunnel lining for engineering.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention:
FIG. 1 is a schematic structural diagram of a tunnel lining demolishing and aggregate recovering device based on microwave technology;
FIG. 2 is a left side semi-sectional view of FIG. 1;
FIG. 3 is a schematic cross-sectional view taken at A-A in FIG. 1;
in the figure: 1-aggregate treatment device, 2-protective box, 3-traveling wheel, 4-lining breaking device, 5-microwave irradiation device, 6-waste shovel, 7-control device, 8-heat dissipation hole, 9-first structure connecting plate, 10-first bolt, 11-first U-shaped structure connecting plate, 12-second structure connecting plate, 13-second bolt, 14-second U-shaped structure connecting plate, 15-support, 16-spiral colloid knife, 17-aggregate sieve, 18-groove, 19-first rotating device, 20-chisel head, 21-first lead, 22-second lead, 23-second rotating device, 24-microwave irradiation lamp, 25-third lead, 26-fourth lead, 27-lifter, 28-aggregate outlet, 29-elastic plug, 30-baffle, 31-rotating shaft, 32-hook, 33-sieve hole, 34-protective shell and 35-soft protective shell.
Detailed Description
The present invention will now be described in detail with reference to the drawings and specific embodiments, wherein the exemplary embodiments and descriptions of the present invention are provided to explain the present invention without limiting the invention thereto.
As shown in fig. 1-3, the tunnel lining demolishing aggregate recycling device based on the microwave technology of the present invention includes an aggregate processing device 1 and a protection box 2, the protection box 2 is disposed on the aggregate processing device 1, the aggregate processing device 1 is supported on a road wheel 3 through a pillar 15, and a protective shell 34 is covered on the road wheel 3.
An aggregate inlet is formed in the side face of the aggregate treatment device 1, two spiral colloid cutters 16 with circular cross sections are arranged in an inner cavity of the upper portion of the aggregate treatment device 1 corresponding to the aggregate inlet, the two spiral colloid cutters 16 are arranged in parallel, cutter edges are mutually occluded, waste materials are subjected to primary treatment, mortar is crushed into fine powder, and the aggregate is not damaged; the lower part of the spiral colloid knife 16 is sequentially provided with three stages of aggregate sieves 17 from top to bottom, the three stages of aggregate sieves 17 are provided with sieve pores 33 with different pore diameters, and the pore diameters of the sieve pores are selected according to the particle sizes of the aggregates; the three-stage aggregate screen 17 is obliquely hung relative to the aggregate treatment device 1 through a hook 32 arranged on the inner wall of the aggregate treatment device 1, four pairs of aggregate outlets 28 are respectively arranged on the upper part and the lower part of the side wall of the aggregate treatment device 1 corresponding to the three-stage aggregate screen 17, each pair of aggregate outlets 28 are respectively arranged on two sides of the side wall of the aggregate treatment device 1, the aperture of each aggregate outlet 28 is selected according to the particle size of aggregate, and the aggregate outlet 28 at the bottommost part of the aggregate treatment device 1 is a fine grinding mortar outlet. The three-stage aggregate sieve 17 has the same inclination angle and different inclination directions, and is beneficial to naturally sliding aggregates with different particle sizes to respective outlets under the action of gravity. Two lifters 27 are arranged on the side wall of the aggregate processing device 1 opposite to the aggregate outlet, the upper parts of the lifters 27 are connected with two second structure connecting plates 12, and the two second structure connecting plates 12 are connected with a second U-shaped structure connecting plate 14 on the waste shovel 6 through a cylindrical threaded second bolt 13; the two second structure connecting plates 12 can be inclined at a certain angle at the upper part of the lifter 27, and the angle is large enough to enable the waste shovel 6 to be flush with the ground; the elevation of the waste shovel 6 is indirectly controlled by the control device 7, and the waste is dumped into the aggregate treatment device 1 by the waste shovel 6. Waste shovel 6's outer end can carry out tertiary flexible, is favorable to the lining cutting sediment to drop in waste shovel 6, is equipped with between waste shovel 6's the flexible elastic plug 29 of cleaing away the flexible section of shovel wall and remaining the concrete, and waste shovel 6's lower extreme is provided with the baffle 30 of connecting through cylindrical pivot 31, and the baffle of being convenient for is rotatory to be made waste shovel 6 at the rotatory in-process that goes up and down, and the waste does not leak outward. The bottom of aggregate processing apparatus 1 is supported by 8 cylindrical pillars 15 of being connected with protective housing 34, is 4 walking wheels 3 below the protective housing 34, makes things convenient for this large-scale device to remove the breakage at the course of the work.
The protection box 2 is arranged above the aggregate treatment device 1, and the control device 7 with the heat dissipation holes 8 is arranged in the protection box 2, so that the crushing work can be normally carried out. A lining breaking device 4 and a microwave irradiation device 5 are hinged to the side wall of a protection box 2 in the same direction as a waste material shovel 6 of an aggregate processing device 1, and the lining breaking device 4 and the microwave irradiation device 5 are respectively connected to the outer side wall of the protection box 2 through two first structure connecting plates 9 hinged to a first U-shaped structure connecting plate 11. The lining breaking device 4 is provided with a chisel head 20 connected with a first rotating device 19; the microwave irradiation device 5 is provided with a microwave irradiation lamp 24 on the second rotating device 23.
The control device 7 is connected with a first lead 21 and a second lead 22, and the rotation of the chisel head 20 of the lining removing device 4 and the three-stage expansion of the main body supporting part are respectively controlled by the control device 7; the third wire 25 and the fourth wire 26 are connected to the lower left portion of the control device 7, the control device 7 controls the operating time and the operating power (operating temperature) of the microwave irradiation lamp 24 of the microwave irradiation device 5 connected to the third wire 25, and the fourth wire 26 connected to the control device 7 is connected to the microwave irradiation device 5 to control the three-stage expansion and contraction of the main body support portion of the microwave irradiation device 5. The wires are not interfered with each other, and the working efficiency is improved.
The lining removing device 4 and the microwave irradiation device 5 are hinged with a first U-shaped structure connecting plate 11 through a first structure connecting plate 9 and rotate up and down along the outer wall of the protection box 2. The outer wall of the protective box 2 is provided with two grooves 18, and two first structure connecting plates 9 are fixed in the grooves and can rotate in the grooves 18, so that the irradiation range of the microwave irradiation device 5 and the chiseling range of the lining removing device 4 can be enlarged. Two first structure link plates 9 are connected with a first U-shaped structure link plate 11 at the bottom of the lining removing device 4 and the microwave irradiation device 5 through cylindrical threaded first bolts 10, so that the lining removing device 4 and the microwave irradiation device 5 can flexibly rotate and can be periodically disassembled and repaired. The top end of the main body supporting part of the lining demolishing device 4 is fixed with a first rotating device 19, the upper end of the first rotating device 19 is connected with a chisel head 20, and the first rotating device 19 is internally provided with threads for facilitating the disassembly of the chisel head 20. The second rotating device 23 is fixed on the top of the main body supporting part of the microwave irradiation device 5, the microwave irradiation lamp 24 is arranged in the second rotating device 23, and the microwave irradiation lamp 24 can be detached and replaced. A soft protective shell 35 made of soft material which does not transmit microwave is distributed around the microwave irradiation lamp 24, and the soft protective shell 35 has the function of protecting the microwave irradiation lamp 24 and preventing microwave leakage.
In the device, the chisel head 20, the microwave irradiation lamp 24, the aggregate screen 17 and the spiral colloid cutter 16 can be detached, so that the regular cleaning and replacing operation is convenient. The protective box 2 can be opened in order to inspect the line. The control device 7 and the lifter 27 may be removed for maintenance or the like. The aggregate screen 17 can also replace different screen holes 33 according to aggregate grading of concrete used for lining, and meet the requirement of breaking concrete lining of various grading. The aggregate sieves at all levels are provided with vibrators, and the aggregate sieves 17 and the spiral colloid knives 16 are started and stopped simultaneously. The aggregate treatment device 1, the lining breaking device 4, the microwave irradiation device 5 and the waste shovel 6 do not interfere with each other in operation, can operate independently and are controlled by intelligent information.
Because the broken concrete lining is composed of aggregate and cement paste, in order to enable the recycled aggregate to be reused, the spiral colloid cutter 16 is made of rubber materials with the strength which is larger than that of mortar and much smaller than that of the aggregate, and therefore, the broken concrete lining can remove a small amount of paste attached to the aggregate while the aggregate is not damaged.
The working principle of the invention is as follows:
and (3) performing microwave irradiation and slight chiseling on the lining to be removed in the tunnel, and discharging aggregates with different particle sizes in the waste from respective outlets to realize the lining removal and aggregate separation and collection processes.
The device carries out crushing work aiming at the lining to be dismantled. Firstly, slowly irradiating the surface of the lining by microwaves, separating aggregate and mortar in lining concrete, slightly knocking the aggregate and mortar by a chisel head to fall into a waste shovel, pouring the aggregate into an aggregate treatment device, and after separating the aggregate and mortar again, respectively discharging the aggregates with different particle sizes from respective outlets.
The invention provides a method for tunnel lining demolishing and aggregate recovery, which comprises the following steps:
and moving the large-scale device into the tunnel to be de-lined, and starting the power supply device. The microwave power and the working time of the microwave irradiation lamp are set according to the thickness of the lining, and the lining breaking device, the microwave irradiation device main body supporting part and the expansion grade of the waste shovel are set according to the distance from the large device to the lining. Firstly, a microwave irradiation lamp is started to irradiate the lining, the soft protective shell is tightly attached to the lining, so that the microwave is fully utilized to prevent leakage, and after the working time is up, the whole microwave irradiation device rotates in the groove for adjusting the angle to irradiate the next section; at the moment, the chisel head of the lining breaking device starts to operate, the lining section which is just irradiated can be dropped into a waste shovel by slightly knocking the lining section, and the slag dropping in the irradiation process can also be dropped into the shovel. When the waste material reaches the threshold value in the shovel, the rotatory antetheca that makes the baffle press close to the shovel of control pivot, through the riser with waste material shovel lift to take the altitude, control U type structure even two rotations of board make the waste material pour into from aggregate processing apparatus's entry. And starting the spiral colloid cutter to rotate quickly to press the mortar in the waste into fine powder, and separating the fine powder from the aggregate. Aggregates are screened according to the particle size by shaking of the three inclined aggregate screens, and are separated from respective outlets under the action of gravity. The mortar fine grinding falls to the bottom of the aggregate treatment device, and the aggregate is collected at the bottom aggregate outlet.
After the tunnel lining working face is broken, the travelling wheels drive the aggregate treatment device and the protection box to repeat the operations, and the processes of microwave irradiation, chisel head breaking, waste material pouring into the aggregate treatment device, waste material cutting and vibration screening collection are carried out until the lining to be removed is completely broken and aggregates with different particle sizes are collected.
The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (10)
1. The utility model provides a tunnel lining abolishes aggregate recovery unit based on microwave technique which characterized in that includes:
the aggregate treatment device is provided with a liftable waste shovel, a spiral colloid knife and at least three stages of aggregate sieves;
the protection box is arranged above the aggregate treatment device, and is provided with a rotatable lining breaking device, a microwave irradiation device and a control device for controlling the lifting of the waste shovel and controlling the lining breaking device and the microwave irradiation device;
wherein:
the microwave irradiation device is provided with a rotatable microwave irradiation lamp and is used for irradiating the cross section of the tunnel lining;
the lining breaking device is provided with a rotatable chisel head and is used for breaking the tunnel lining;
the liftable waste material shovel is provided with a telescopic elastic plug and a turnover baffle plate and is used for collecting and pouring broken waste materials into the aggregate treatment device;
the spiral colloid cutter is arranged above the aggregate treatment device and corresponds to the aggregate inlet and is used for crushing the waste materials;
and the multi-stage aggregate sieve is arranged below the spiral colloid cutter, and each stage of aggregate sieve plate corresponds to the aggregate outlet and is used for screening the crushed materials step by step and discharging the crushed materials from the aggregate outlet of the aggregate processing device in a grading manner.
2. The apparatus of claim 1, wherein the liftable waste shovel is supported by a riser connection structure connecting plate provided on a side wall of the aggregate treatment apparatus.
3. The apparatus of claim 1 wherein a pair of spiral colloid knife edges are engaged to rotate the comminuted waste material in opposite directions.
4. The apparatus as claimed in claim 1, wherein the aggregate sieves in the plurality of stages are respectively provided with sieve holes, and the diameters of the sieve holes in the aggregate sieves in the plurality of stages are gradually decreased from top to bottom.
5. The apparatus of claim 1, wherein the multi-stage aggregate screen is inclined relative to the aggregate handling apparatus from top to bottom in opposite directions at a consistent angle.
6. The apparatus of claim 5, wherein each screen end of the multi-stage aggregate screen is connected to the inner wall of the aggregate handling apparatus through a hook.
7. The apparatus of claim 5, wherein the multistage aggregate screen is provided with a vibrator.
8. The apparatus of claim 1, wherein the side wall of the aggregate treatment device is provided with aggregate outlets, and each grade of aggregate outlet corresponds to the inclined surface of the multistage aggregate screen.
9. The device of claim 1, wherein the aggregate treatment device is arranged on the travelling wheels through support columns, and the protection box is arranged on the aggregate treatment device.
10. A tunnel lining demolishing aggregate recycling method based on the microwave technology of the device of any one of claims 1 to 9, comprising:
setting the microwave power and the working time of a microwave irradiation lamp, and setting the working surface of the lining breaking device and the telescopic grade of the waste shovel;
irradiating the tunnel lining by a microwave irradiation lamp, operating the irradiated tunnel lining section by a chisel head of a lining breaking device, and dropping waste materials into a waste material shovel;
when the waste material in the waste material shovel reaches a threshold value, controlling the baffle plate to turn over to close the waste material inlet, lifting the waste material shovel through the lifter, and rotating the waste material shovel to pour the waste material into the aggregate treatment device;
simultaneously starting the spiral colloid cutter to rotate and the aggregate sieve to vibrate, cutting the waste into fine materials, and collecting the waste falling onto the aggregate sieves of different grades from different aggregate outlets after vibrating and sieving;
after the tunnel lining working face is broken, the travelling wheels drive the aggregate treatment device and the protection box to repeatedly perform microwave irradiation, chisel head breaking, waste material pouring into the aggregate treatment device, waste material cutting and vibration screening and collecting processes.
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| CN202110197661.8A CN112827613A (en) | 2021-02-22 | 2021-02-22 | Tunnel lining broken aggregate recovery device and method based on microwave technology |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113484910A (en) * | 2021-06-28 | 2021-10-08 | 西安建筑科技大学 | Tunnel advanced geological prediction method and system based on seismic interference method |
| CN115075609A (en) * | 2022-06-14 | 2022-09-20 | 西安建筑科技大学 | Device and method for realizing concrete self-cracking crushing and aggregate recovery by utilizing microwave heating |
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2021
- 2021-02-22 CN CN202110197661.8A patent/CN112827613A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113484910A (en) * | 2021-06-28 | 2021-10-08 | 西安建筑科技大学 | Tunnel advanced geological prediction method and system based on seismic interference method |
| CN113484910B (en) * | 2021-06-28 | 2024-03-01 | 西安建筑科技大学 | Tunnel advanced geological prediction method and system based on seismic interferometry |
| CN115075609A (en) * | 2022-06-14 | 2022-09-20 | 西安建筑科技大学 | Device and method for realizing concrete self-cracking crushing and aggregate recovery by utilizing microwave heating |
| CN115075609B (en) * | 2022-06-14 | 2024-03-01 | 西安建筑科技大学 | Device and method for realizing self-cracking and crushing of concrete and recovery of aggregate by utilizing microwave heating |
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Application publication date: 20210525 |