CN112813440A - Water-based cleaning agent for improving coating adhesion force for coating pretreatment and preparation method thereof - Google Patents

Water-based cleaning agent for improving coating adhesion force for coating pretreatment and preparation method thereof Download PDF

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Publication number
CN112813440A
CN112813440A CN202011638868.6A CN202011638868A CN112813440A CN 112813440 A CN112813440 A CN 112813440A CN 202011638868 A CN202011638868 A CN 202011638868A CN 112813440 A CN112813440 A CN 112813440A
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Prior art keywords
water
coating
alkaline metal
improving
acid
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宋铁成
陈华东
刘彩虹
宋传军
穆世鹏
孙从振
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Shanghai Fudao New Material Technology Co ltd
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Shanghai Fudao New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/04Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
    • C23G1/06Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
    • C23G1/063Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors heterocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/04Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
    • C23G1/06Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
    • C23G1/061Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors nitrogen-containing compounds

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to a water-based alkaline metal cleaner with high cleanness and coating adhesion force improvement, which is characterized by being prepared from the following components in percentage by weight: 3-8% of a dibasic acid antirust agent; 20-35% of organic amine; 0.1-0.5% of non-ferrous metal corrosion inhibitor; 5-10% of low-foam organic isomeric short-chain acid; 1-15% of low-foam high-molecular surfactant; 0.1-1.0% of silane coupling agent; 0.1-1.0% of defoaming agent; the balance of water. The water-based alkaline metal cleaning agent provided by the invention can greatly improve the cleanliness of the metal surface, simultaneously improves the adhesive force of coatings such as water-based paint, electrophoretic paint and the like on the metal surface, and reduces the phenomena of shrinkage cavity and powder pit of a powder coating.

Description

Water-based cleaning agent for improving coating adhesion force for coating pretreatment and preparation method thereof
Technical Field
The invention relates to a cleaning agent, in particular to a water-based cleaning agent for improving coating adhesion force before coating treatment and a preparation method thereof.
Background
After metal workpieces in the automobile industry and the like are cleaned, paint spraying is required: the water-based paint is sprayed or sprayed with powder primer or electrophoretic primer. (direct water-based primer-topcoat paint for automobile engines and the like, direct powder primer spraying after wheel hubs and the like are cleaned, and electrophoretic primer for automobile bodies and the like) but the water-based paint, the powder primer and the electrophoretic paint have higher requirements on the cleanness of substrates. At present, the cleaning agent in the market generally has the problems of poor cleaning force and residue, is difficult to clean and then is directly sprayed, and water paint or powder coating can be sprayed only by further treatment.
At present, the cleaning procedures of water paint, powder or electrophoretic coating are required to be satisfied: degreasing cleaning, rinsing, clear water cleaning and dry ice cleaning; or degreasing cleaning, rinsing, clear water cleaning, acid washing, clear water cleaning, passivation, clear water cleaning or degreasing cleaning, rinsing, clear water cleaning and manual wiping.
That is, the current products have the following disadvantages:
1. the cleaning force is low, and more surface residues exist;
2. the requirement of the surface of the paint can be met only by further surface treatment, the process is complex and the cost is high;
3. after the workpiece is cleaned and before the workpiece is painted, the workpiece is easy to rust when the storage time is more than 5 days;
4. the water-based alkaline metal cleaning agent on the market generally has the defects of general cleaning capability, insufficient surface cleanliness of workpieces and serious influence on a metal coating process, so that the surface cleanliness of the workpieces is insufficient, the adhesion force of water-based paint and electrophoretic paint on the surface of the metal is poor, and the phenomena of shrinkage cavity and powder pit of powder paint occur.
Disclosure of Invention
The invention aims to overcome the defects and provide a novel high-efficiency metal cleaning agent.
The invention provides a water-based alkaline metal cleaner with high cleanness and coating adhesion force improvement, which is characterized by being prepared from the following components in percentage by weight:
Figure BDA0002877673340000021
further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the dibasic acid antirust agent is one or more selected from polybasic acids with carbon atoms not less than 8.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the dibasic acid antirust agent is one or more selected from dodecanedioic acid, undecanedioic acid and sebacic acid.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the organic amine is selected from one or more of 2-butylaminoethanol, monoethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine and triisopropanolamine.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the non-ferrous metal corrosion inhibitor is selected from one or more of 2-amino-2-methyl-1-propanol, diglycolamine and benzotriazole.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the low-foam organic isomeric short-chain acid is selected from one or more of isooctanoic acid, isononanoic acid and neodecanoic acid.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the low-foam high-molecular surfactant is selected from one or more of fatty alcohol-polyoxyethylene ether-polyoxypropylene ether block copolymers.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the silane coupling agent is one or more selected from N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, beta- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane and gamma-aminopropyltrimethoxysilane.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the defoaming agent is one or more selected from polyether defoaming agent, polyether modified siloxane defoaming agent and polysiloxane defoaming agent.
Further, the water-based alkaline metal cleaner provided by the invention is high in cleanness and capable of improving the adhesive force of a coating, and is characterized in that: the specific manufacturing method is as follows:
s1, mixing a dibasic acid antirust agent, organic amine, a non-ferrous metal corrosion inhibitor and part of water, controlling the temperature to 50 +/-5 ℃, and stirring until the mixture is uniform and transparent;
s2, adding a low-foam organic isomeric short-chain acid, a low-foam high-molecular surfactant and a silane coupling agent, and stirring until the mixture is uniform and transparent;
s3, adding a defoaming agent and the balance of water, and stirring uniformly to obtain a product;
wherein the using amount ratio of the water in the step S1 to the water in the step S3 is 1: 1-10.
The invention has the following functions and effects:
the water-based alkaline metal cleaning agent which is high in cleanness and improves the adhesive force of the coating greatly improves the cleanness of the metal surface, improves the adhesive force of coatings such as water-based paint, electrophoretic paint and the like on the metal surface, and reduces the phenomena of shrinkage and powder pits of the powder coating.
In particular, it has the following advantages:
1. the cleaning force is high, the surface has no residue, and the spraying requirements of water paint, powder coating and electrophoretic paint can be met: surface cleanliness class 2.5.
2. The antirust agent has excellent antirust property (more than 14 days of daily antirust and more than 7 days of rainy season), meets the antirust requirement among the working procedures, and does not need additional antirust treatment. It is especially suitable for carbon steel, cast iron black metal, aluminum and other black metals.
pH value is 8.5-9.0, and it is mild, has no corrosion to copper, aluminum and other non-ferrous metals, and has no discoloration.
4. The product of the invention can simplify the cleaning process (degreasing cleaning-rinsing-clear water cleaning) and does not need other treatments after cleaning. The paint is directly sprayed after cleaning without influence; especially, the water-based paint, the powder paint and the electrophoretic paint with high requirement on surface cleanliness are not influenced.
Drawings
FIG. 1 is a graph showing the comparison of the adhesion force of FD-6281 water paint after cleaning;
FIG. 2 is a graph showing a comparison of adhesion of a powder coating after cleaning;
FIG. 3 is a graph showing the comparison of the electrophoretic coating adhesion after cleaning.
Detailed Description
Example 1 Water-based alkaline Metal cleaner No. 1
The paint is prepared from the following components in parts by weight:
Figure BDA0002877673340000041
Figure BDA0002877673340000051
the specific preparation process of the embodiment is as follows:
firstly, weighing 4 parts of undecanedioic acid, 10 parts of pure water, 8 parts of isopropanolamine, 12 parts of triethanolamine, 4 parts of diglycolamine, 3 parts of 2-amino-2-methyl-1-propanol and 0.5 part of benzotriazole with specified amounts, controlling the temperature to 50 +/-5 ℃, and stirring until the mixture is uniform and transparent; secondly, weighing 75451 parts of fatty alcohol vinyl ether polyoxypropylene ether block copolymer CPG, 5 parts of isononanoic acid and 0.5 part of beta- (3, 4-epoxycyclohexyl) ethyl trimethoxy silane in specified amounts on the basis of the first step, and stirring until the mixture is uniform and transparent; and thirdly, weighing 0.5 part of polyether modified polysiloxane defoaming agent with specified amount and the rest pure water based on the second step, and stirring the mixture until the mixture is uniform to obtain a finished product.
The application method of the product comprises the following steps:
s1, cleaning agent: water 5: 95, cleaning the workpiece,
s2, cleaning agent: water 1.5: and 95, rinsing the workpiece.
S3, rinsing the workpiece with clean water
And S4, after cleaning, respectively carrying out FD-6590 water-based paint spraying, powder paint spraying and electrophoretic coating performance testing.
The experimental results are as follows:
Figure BDA0002877673340000052
Figure BDA0002877673340000061
example 2 Water-based alkaline Metal cleaner No. 2
The paint is prepared from the following components in parts by weight:
dodecanedioic acid 8.0%
Triethanolamine 5.0%
Monoisopropanolamine 5.0%
Ethanolamine 5.0%
2-butylaminoethanol 5.0%
Benzotriazole 0.1%
Neodecanoic acid 10%
Aliphatic alcohol vinyl ether polyoxypropylene ether block copolymer CPG7545 10%
Beta- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane 0.1%
Polyether defoaming agent 1%
Water (W) Balance of
The specific preparation process of the embodiment is as follows:
weighing specified amount of dodecanedioic acid, 10% pure water, monoisopropanolamine, triethanolamine, monoethanolamine, 2-butylaminoethanol and benzotriazole, controlling the temperature to be 50 +/-5 ℃, and stirring until the mixture is uniform and transparent; secondly, weighing specified amounts of fatty alcohol vinyl ether polyoxypropylene ether block copolymer CPG7545, neodecanoic acid and beta- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane on the basis of the first step, and stirring until the mixture is uniform and transparent; and thirdly, weighing the polyether defoaming agent and the residual pure water in specified amounts on the basis of the second step, and stirring the materials until the materials are uniform to obtain a finished product.
Example 3 Water-based alkaline Metal cleaner No. 3
The paint is prepared from the following components in parts by weight:
dodecanedioic acid 3.0%
Triethanolamine 15.0%
Monoisopropanolamine 15.0%
2-butylaminoethanol 5.0%
Benzotriazole 0.5%
Neodecanoic acid 5%
Fatty alcohol vinyl ether polyoxypropylene ether block copolymer 15%
Gamma-aminopropyltrimethoxysilane 1%
Polyether defoaming agent 0.1%
Water (W) Balance of
The specific preparation process of the embodiment is as follows:
firstly, weighing specified amount of dodecanedioic acid, 25% pure water, monoisopropanolamine, triethanolamine, 2-butylaminoethanol and benzotriazole, controlling the temperature to be 50 +/-5 ℃, and stirring until the mixture is uniform and transparent; secondly, weighing specified amounts of fatty alcohol vinyl ether polyoxypropylene ether block copolymer, neodecanoic acid and gamma-aminopropyltrimethoxysilane on the basis of the first step, and stirring until the mixture is uniform and transparent; and thirdly, weighing the polyether defoaming agent and the residual pure water in specified amounts on the basis of the second step, and stirring the materials until the materials are uniform to obtain a finished product.

Claims (10)

1. The water-based alkaline metal cleaner is characterized by being prepared from the following components in percentage by weight:
Figure FDA0002877673330000011
2. the water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the dibasic acid antirust agent is one or more selected from dibasic acids with the carbon atom number not less than 8.
3. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the dibasic acid antirust agent is selected from one or more of dodecanedioic acid, undecanedioic acid and sebacic acid.
4. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the organic amine is selected from one or more of 2-butylaminoethanol, monoethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine and triisopropanolamine.
5. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the non-ferrous metal corrosion inhibitor is selected from one or more of 2-amino-2-methyl-1-propanol, diglycolamine and benzotriazole.
6. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the low-foam organic isomeric short-chain acid is selected from one or more of isooctanoic acid, isononanoic acid and neodecanoic acid.
7. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the low-foam high-molecular surfactant is selected from one or more of fatty alcohol-polyoxyethylene ether-polyoxypropylene ether block copolymers.
8. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the silane coupling agent is selected from one or more of N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, beta- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane and gamma-aminopropyltrimethoxysilane.
9. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, wherein:
the defoaming agent is one or more selected from polyether defoaming agent, polyether modified siloxane defoaming agent and polysiloxane defoaming agent.
10. The water-based alkaline metal cleaner for high cleaning and improving the adhesion of a coating as claimed in claim 1, which is prepared by the following steps:
s1, mixing a dibasic acid antirust agent, organic amine, a non-ferrous metal corrosion inhibitor and part of water, controlling the temperature to 50 +/-5 ℃, and stirring until the mixture is uniform and transparent;
s2, adding a low-foam organic isomeric short-chain acid, a low-foam high-molecular surfactant and a silane coupling agent, and stirring until the mixture is uniform and transparent;
s3, adding a defoaming agent and the balance of water, and stirring uniformly to obtain a product;
wherein the using amount ratio of the water in the step S1 to the water in the step S3 is 1: 1-10.
CN202011638868.6A 2020-12-31 2020-12-31 Water-based cleaning agent for improving coating adhesion force for coating pretreatment and preparation method thereof Pending CN112813440A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115161648A (en) * 2022-07-19 2022-10-11 重庆信人科技发展有限公司 Ultrahigh-pressure aluminum part cleaning agent and preparation method and application thereof

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CN101003769A (en) * 2006-12-27 2007-07-25 江苏科技大学 Water based detergent for oil dirty
CN101240422A (en) * 2008-03-12 2008-08-13 益田润石(北京)化工有限公司 Water-base metal antirust agent composition
CN103031564A (en) * 2011-10-10 2013-04-10 洛科斯润滑油(上海)有限公司 Environment-friendly water-based cleaning agent
CN104313612A (en) * 2014-09-12 2015-01-28 湖州鑫隆镀膜科技有限公司 Water-based metal cleaning agent convenient for workpiece oil removal
CN108796528A (en) * 2017-04-28 2018-11-13 陈兴月 A kind of cleaning agent for before without phosphorus application
CN109023404A (en) * 2018-08-27 2018-12-18 合肥绿洁环保科技有限公司 A kind of antirust low foam metal cleaner
CN109536971A (en) * 2018-12-18 2019-03-29 北美防锈技术(上海)有限公司 A kind of water base metal cleaning agent
CN111041507A (en) * 2018-10-12 2020-04-21 南京明仁光电科技有限公司 Cleaning agent used before non-phosphorus coating
CN111041498A (en) * 2018-10-12 2020-04-21 南京明仁光电科技有限公司 Non-phosphorus water-based degreasing agent used before non-phosphorus coating

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101003769A (en) * 2006-12-27 2007-07-25 江苏科技大学 Water based detergent for oil dirty
CN101240422A (en) * 2008-03-12 2008-08-13 益田润石(北京)化工有限公司 Water-base metal antirust agent composition
CN103031564A (en) * 2011-10-10 2013-04-10 洛科斯润滑油(上海)有限公司 Environment-friendly water-based cleaning agent
CN104313612A (en) * 2014-09-12 2015-01-28 湖州鑫隆镀膜科技有限公司 Water-based metal cleaning agent convenient for workpiece oil removal
CN108796528A (en) * 2017-04-28 2018-11-13 陈兴月 A kind of cleaning agent for before without phosphorus application
CN109023404A (en) * 2018-08-27 2018-12-18 合肥绿洁环保科技有限公司 A kind of antirust low foam metal cleaner
CN111041507A (en) * 2018-10-12 2020-04-21 南京明仁光电科技有限公司 Cleaning agent used before non-phosphorus coating
CN111041498A (en) * 2018-10-12 2020-04-21 南京明仁光电科技有限公司 Non-phosphorus water-based degreasing agent used before non-phosphorus coating
CN109536971A (en) * 2018-12-18 2019-03-29 北美防锈技术(上海)有限公司 A kind of water base metal cleaning agent

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115161648A (en) * 2022-07-19 2022-10-11 重庆信人科技发展有限公司 Ultrahigh-pressure aluminum part cleaning agent and preparation method and application thereof
CN115161648B (en) * 2022-07-19 2024-06-14 重庆信人科技发展有限公司 Ultrahigh-pressure aluminum part cleaning agent and preparation method and application thereof

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