CN115161648B - Ultrahigh-pressure aluminum part cleaning agent and preparation method and application thereof - Google Patents
Ultrahigh-pressure aluminum part cleaning agent and preparation method and application thereof Download PDFInfo
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- CN115161648B CN115161648B CN202210848210.0A CN202210848210A CN115161648B CN 115161648 B CN115161648 B CN 115161648B CN 202210848210 A CN202210848210 A CN 202210848210A CN 115161648 B CN115161648 B CN 115161648B
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- 239000012459 cleaning agent Substances 0.000 title claims abstract description 58
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 238000002360 preparation method Methods 0.000 title abstract description 14
- 239000008367 deionised water Substances 0.000 claims abstract description 31
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- -1 alcohol amine Chemical class 0.000 claims abstract description 25
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 60
- 238000003756 stirring Methods 0.000 claims description 45
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 claims description 25
- OEOIWYCWCDBOPA-UHFFFAOYSA-N 6-methyl-heptanoic acid Chemical compound CC(C)CCCCC(O)=O OEOIWYCWCDBOPA-UHFFFAOYSA-N 0.000 claims description 24
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 23
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 23
- 229920000570 polyether Polymers 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 22
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 22
- 239000004327 boric acid Substances 0.000 claims description 22
- 150000002780 morpholines Chemical class 0.000 claims description 20
- GNVRJGIVDSQCOP-UHFFFAOYSA-N n-ethyl-n-methylethanamine Chemical compound CCN(C)CC GNVRJGIVDSQCOP-UHFFFAOYSA-N 0.000 claims description 20
- DMSMPAJRVJJAGA-UHFFFAOYSA-N benzo[d]isothiazol-3-one Chemical compound C1=CC=C2C(=O)NSC2=C1 DMSMPAJRVJJAGA-UHFFFAOYSA-N 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 19
- GIAFURWZWWWBQT-UHFFFAOYSA-N 2-(2-aminoethoxy)ethanol Chemical compound NCCOCCO GIAFURWZWWWBQT-UHFFFAOYSA-N 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 9
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 230000007797 corrosion Effects 0.000 abstract description 31
- 238000005260 corrosion Methods 0.000 abstract description 31
- 238000004140 cleaning Methods 0.000 abstract description 29
- 239000006260 foam Substances 0.000 abstract description 29
- 239000003112 inhibitor Substances 0.000 abstract description 25
- 229910052782 aluminium Inorganic materials 0.000 abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 21
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 abstract description 14
- 239000000126 substance Substances 0.000 abstract description 13
- 239000004094 surface-active agent Substances 0.000 abstract description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 abstract description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052698 phosphorus Inorganic materials 0.000 abstract description 9
- 239000011574 phosphorus Substances 0.000 abstract description 9
- 238000005507 spraying Methods 0.000 abstract description 8
- 239000004115 Sodium Silicate Substances 0.000 abstract description 4
- 235000019795 sodium metasilicate Nutrition 0.000 abstract description 4
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 abstract description 4
- 229910052911 sodium silicate Inorganic materials 0.000 abstract description 4
- 230000002401 inhibitory effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 11
- 239000003921 oil Substances 0.000 description 9
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 8
- 238000004090 dissolution Methods 0.000 description 7
- 230000005764 inhibitory process Effects 0.000 description 7
- 239000001509 sodium citrate Substances 0.000 description 6
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 6
- HXKKHQJGJAFBHI-UHFFFAOYSA-N 1-aminopropan-2-ol Chemical compound CC(O)CN HXKKHQJGJAFBHI-UHFFFAOYSA-N 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 229940102253 isopropanolamine Drugs 0.000 description 5
- 229920000056 polyoxyethylene ether Polymers 0.000 description 5
- 229940051841 polyoxyethylene ether Drugs 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 150000002191 fatty alcohols Chemical class 0.000 description 4
- 230000004927 fusion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002923 metal particle Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- YPIFGDQKSSMYHQ-UHFFFAOYSA-N 7,7-dimethyloctanoic acid Chemical compound CC(C)(C)CCCCCC(O)=O YPIFGDQKSSMYHQ-UHFFFAOYSA-N 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000010407 anodic oxide Substances 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 238000010835 comparative analysis Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000002210 silicon-based material Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 150000003852 triazoles Chemical class 0.000 description 2
- QLDQYRDCPNBPII-UHFFFAOYSA-N 1,2-benzoxazol-3-one Chemical compound C1=CC=C2C(O)=NOC2=C1 QLDQYRDCPNBPII-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 238000010669 acid-base reaction Methods 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000000022 bacteriostatic agent Substances 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 238000010301 surface-oxidation reaction Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
- C23G1/16—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions using inhibitors
- C23G1/18—Organic inhibitors
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/14—Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
- C23G1/22—Light metals
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Detergent Compositions (AREA)
Abstract
The invention relates to the technical field of aluminum alloy cleaning, in particular to an ultrahigh-pressure aluminum part cleaning agent, a preparation method and application thereof, wherein the ultrahigh-pressure aluminum part cleaning agent comprises the following components in percentage by weight: 5% -10% of organic carboxylic acid, 10% -20% of water-soluble organic alcohol amine, 2% -5% of aluminum corrosion inhibitor, 3% -8% of surfactant, 0.1% -1% of foam inhibitor, 1% -3% of bacteriostat and the balance of deionized water, can play a role in inhibiting corrosion capability between aluminum alloy cleaning procedures, has a certain rust resistance to cleaning equipment, can meet the foam requirement under the spraying pressure of 30Mpa, does not contain dangerous chemicals such as nitrite, sodium metasilicate, phosphorus-containing chemical substances and the like which are harmful to human bodies or the environment, and enables the ultra-high pressure aluminum part cleaning agent to be more environment-friendly and friendly to human bodies and the environment.
Description
Technical Field
The invention relates to the technical field of aluminum alloy cleaning, in particular to an ultrahigh-pressure aluminum part cleaning agent, and a preparation method and application thereof.
Background
The market development of the current automobile industry tends to the production of new energy engines and accessories thereof by mechanical manufacturing companies, and as an emerging industry with upward trend, the delivery requirements of customers on the engines and accessories thereof are obviously improved, in particular to the surface cleanliness and the neatness of aluminum alloy shells. In order to remove burrs on the shell and thoroughly remove surface metal particles, nonmetallic particles, fibers and the like, most manufacturers use ultrahigh pressure spraying equipment, and the requirements for cleaning agents are comprehensively as follows: 1. the product has no foam under the spray pressure of 20-30 Mpa; 2. the product has aluminum corrosion resistance and is suitable for cleaning aluminum alloy; 3. the cleanliness requirement is that the longest fiber size is less than or equal to 4000 mu m, the maximum metal particle size is less than or equal to 600 mu m, and the maximum nonmetal particle size is less than or equal to 1000 mu m; 4. the product has antibacterial property, rust resistance and corrosion resistance; 5. the surface of the workpiece has no obvious residue after cleaning;
The existing high-pressure spray cleaning agent is mixed with emulsified oil stains which are easy to foam in the previous working procedure after being used for a period of time, and the low-foam surface active foam inhibition capability of the cleaning agent is insufficient for inhibiting oil stain foam, so that the working fluid foam is increased, and the use environment is polluted. The low-foam surface activity is poor in cleaning effect due to weak emulsifying, penetrating and wetting capabilities, a certain amount of inorganic salt cleaning auxiliary agent is generally added for improving the cleaning capability, and the inorganic salt can cause obvious white residues on the surface of a workpiece after cleaning, so that the appearance cleanliness is affected.
In addition to the foam requirement and the cleaning force requirement under the spray pressure of 30Mpa, the aluminum corrosion resistance of the cleaning agent required to be simultaneously possessed by the ultra-high pressure spray cleaning agent is often easily ignored. The aluminum corrosion inhibitors added in the aluminum part cleaning agent in the current market are silicon-containing compounds (such as silane, silicate and the like) and phosphorus-containing compounds (organic phosphonic acid, phosphate and the like), and silicon elements have great influence on the uniformity of the surface oxidation film of certain aluminum alloys because silicon is not dissolved in the oxidation process, other alloy elements are dissolved in the solution, and the silicon prevents the oxidation of aluminum in the alloy, so that the surface silicon-containing cast aluminum alloy anodic oxide film is uneven and incomplete. Because of environmental protection pressure, a large part of manufacturers require that the cleaning agent cannot contain phosphorus, so that the use of the phosphorus-containing aluminum corrosion inhibitor is greatly limited.
Disclosure of Invention
The invention aims to provide an ultrahigh-pressure aluminum part cleaning agent, a preparation method and application thereof, and solves the technical problems that as aluminum corrosion inhibitors added in the existing aluminum part cleaning agent are silicon-containing compounds and phosphorus-containing compounds, cast aluminum alloy anodic oxide films with silicon on surfaces are uneven and incomplete, most cleaning agents are required to be incapable of containing phosphorus and defoaming under the pressure of 30Mp is required to be satisfied.
The invention provides an ultrahigh-pressure aluminum part cleaning agent for achieving the purpose, which comprises the following components in percentage by weight:
5 to 10 percent of organic carboxylic acid, 10 to 20 percent of water-soluble organic alcohol amine, 2 to 5 percent of aluminum corrosion inhibitor, 3 to 8 percent of surfactant, 0.1 to 1 percent of foam inhibitor, 1 to 3 percent of bacteriostat and the balance of deionized water.
Wherein the organic carboxylic acid is one or more of sebacic acid, boric acid, neodecanoic acid, isooctanoic acid, dodecandioic acid, C11-C14 ternary mixed carboxylic acid and amide carboxylic acid.
Wherein the water-soluble organic alcohol amine is one or more of monoethanolamine, diethanolamine, triethanolamine, isopropanolamine, methyldiethylamine and diglycolamine.
Wherein the surfactant is one or more of EO/PO polyether and fatty alcohol polyoxyethylene ether.
Wherein the suds suppressor is C12-C14 ethoxyl propoxylated tert-butylamine.
Wherein the bacteriostat is benzisothiazolinone and morpholine derivatives.
The invention also provides a preparation method of the high-pressure aluminum part cleaning agent, which adopts the ultrahigh-pressure aluminum part cleaning agent, and comprises the following steps:
respectively weighing organic carboxylic acid, water-soluble organic alcohol amine, aluminum corrosion inhibitor, surfactant, foam inhibitor, bacteriostat and deionized water according to the corresponding weight percentages;
Adding weighed organic carboxylic acid and water-soluble organic alcohol amine into a dissolving tank, adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve each component;
Adding the rest deionized water into a dissolution tank, adding the weighed aluminum corrosion inhibitor and bacteriostatic agent into the dissolution tank, and continuously stirring to completely dissolve each component;
And (3) uniformly stirring and mixing the weighed surfactant and the suds suppressor, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve each component to obtain the ultrahigh-pressure aluminum part cleaning agent.
The ultrahigh-pressure aluminum part cleaning agent is used for cleaning the surface of an aluminum alloy workpiece.
According to the ultrahigh-pressure aluminum part cleaning agent, the preparation method and the application thereof, through the acid-base fusion reaction of the organic carboxylic acid and the organic alcohol amine and the corrosion inhibition effect of the compound citric acid or the sodium citrate, the corrosion inhibition capability of the aluminum alloy cleaning agent in the working procedures can be achieved, and meanwhile, the ultrahigh-pressure aluminum part cleaning agent has certain rust prevention capability for cleaning equipment; the conventional polyether surfactant is used for compounding the C12-C14 ethoxyl propoxylated tertiary butylamine serving as the foam inhibitor, so that the foam requirement under the spraying pressure of 30Mpa can be met; the cleaning agent for the ultrahigh-pressure aluminum parts adopts all-organic chemical components, does not contain dangerous chemicals harmful to human bodies or the environment, such as nitrite, sodium metasilicate, phosphorus-containing chemical substances and the like, and is more environment-friendly and friendly to human bodies and the environment.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a flow chart of the steps of a first embodiment of the present invention.
Fig. 2 is a flow chart of the steps of a second embodiment of the present invention.
Fig. 3 is a flow chart of steps of a third embodiment of the present invention.
Fig. 4 is a flow chart of the steps of a fourth embodiment of the present invention.
Fig. 5 is a flowchart of the steps of a fifth embodiment of the present invention.
Fig. 6 is a flowchart of the steps of a sixth embodiment of the present invention.
Fig. 7 is a flowchart of the steps of a seventh embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the invention, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the invention.
The invention provides an ultrahigh-pressure aluminum part cleaning agent which comprises the following components in percentage by weight:
5-10% of organic carboxylic acid, 10-20% of water-soluble organic alcohol amine, 2-5% of aluminum corrosion inhibitor, 3-8% of surfactant, 0.1-1% of foam inhibitor, 1-3% of bacteriostat and the balance of deionized water; the organic carboxylic acid is one or more of sebacic acid, boric acid, neodecanoic acid, isooctanoic acid, dodecandioic acid, C11-C14 ternary mixed carboxylic acid and amide carboxylic acid; the water-soluble organic alcohol amine is one or more of monoethanolamine, diethanolamine, triethanolamine, isopropanolamine, methyldiethylamine and diglycolamine; the surfactant is one or more of EO/PO polyether and fatty alcohol polyoxyethylene ether; the foam inhibitor is C12-C14 ethoxyl propoxylated tertiary butylamine; the bacteriostat is benzisothiazolinone and morpholine derivatives.
According to the ultrahigh-pressure aluminum part cleaning agent, through the acid-base fusion reaction of the organic carboxylic acid and the organic alcohol amine and the corrosion inhibition effect of the compound citric acid or the sodium citrate, the corrosion inhibition capability of the cleaning agent for aluminum alloy between the cleaning procedures can be achieved, and meanwhile, the cleaning agent has certain rust prevention capability for cleaning equipment; the conventional polyether surfactant is used for compounding the C12-C14 ethoxyl propoxylated tertiary butylamine serving as the foam inhibitor, so that the foam requirement under the spraying pressure of 30Mpa can be met; the cleaning agent for the ultrahigh-pressure aluminum parts adopts all-organic chemical components, does not contain dangerous chemicals harmful to human bodies or the environment, such as nitrite, sodium metasilicate, phosphorus-containing chemical substances and the like, and is more environment-friendly and friendly to human bodies and the environment.
First embodiment:
Referring to fig. 1, the invention also provides a preparation method of the ultrahigh-pressure aluminum part cleaning agent, which comprises the following steps:
s1: respectively weighing C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine, diglycolamine, citric acid, EO/PO polyether, C12-C14 ethoxyl propoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine and diglycolamine into a dissolving tank, then adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve all the components;
S3: adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
s4: and (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 1 below:
table 1 shows the components of the cleaning agent in example 1
Second embodiment:
referring to fig. 2, the invention also provides a preparation method of the ultrahigh-pressure aluminum part cleaning agent, which comprises the following steps:
S1: respectively weighing C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine, diglycolamine, sodium citrate, EO/PO polyether, C12-C14 ethoxyl propoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine and diglycolamine into a dissolving tank, then adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve all the components;
S3: adding the rest deionized water into a dissolution tank, adding the weighed sodium citrate, benzisothiazolinone and morpholine derivatives into the dissolution tank, and continuously stirring to completely dissolve each component;
s4: and (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 2 below:
Table 2 shows the components of the cleaning agent in example 2
Third embodiment:
referring to fig. 3, the invention also provides a preparation method of the ultrahigh-pressure aluminum part cleaning agent, which comprises the following steps:
s1: respectively weighing C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine, diglycolamine, citric acid, fatty alcohol polyoxyethylene ether, C12-C14 ethoxyl propoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine and diglycolamine into a dissolving tank, then adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve all the components;
S3: adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
S4: and (3) uniformly stirring and mixing the weighed fatty alcohol-polyoxyethylene ether and the C12-C14 ethoxy propoxylated tertiary butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 3 below:
table 3 shows the components of the cleaning agent in example 3
Fourth embodiment:
referring to fig. 4, the invention also provides a preparation method of the ultrahigh-pressure aluminum part cleaning agent, which comprises the following steps:
S1: respectively weighing the amidocarboxylic acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine, diglycolamine, citric acid, EO/PO polyether, C12-C14 ethoxyl propoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed amide carboxylic acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine and diglycolamine into a dissolution tank, then adding 10kg of deionized water into the dissolution tank, heating the temperature in the dissolution tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve each component;
S3: adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
s4: and (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 4 below:
table 4 shows the composition of the cleaning agent in example 4
Fifth embodiment:
referring to fig. 5, the invention also provides a preparation method of the ultra-high pressure aluminum part cleaning agent, which comprises the following steps:
s1: respectively weighing C11-C14 ternary mixed acid, sebacic acid, isooctanoic acid, triethanolamine, methyl diethylamine, diglycolamine, citric acid, EO/PO polyether, C12-C14 ethoxypropoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed C11-C14 ternary mixed acid, sebacic acid, isooctanoic acid, triethanolamine, methyl diethylamine and diglycolamine into a dissolving tank, then adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve all the components;
S3: adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
s4: and (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 5 below:
Table 5 shows the components of the cleaning agent in example 5
Sixth embodiment:
referring to fig. 6, the invention also provides a preparation method of the ultra-high pressure aluminum part cleaning agent, which comprises the following steps:
S1: respectively weighing C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine, diethanolamine, citric acid, EO/PO polyether, C12-C14 ethoxyl propoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine and diethanolamine into a dissolving tank, adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve each component;
S3: adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
s4: and (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 6 below:
Table 6 is a component table of the cleaning agent in example 6
Seventh embodiment:
referring to fig. 7, the invention further provides a preparation method of the ultra-high pressure aluminum part cleaning agent, which comprises the following steps:
s1: respectively weighing C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, diethanolamine, isopropanolamine, citric acid, EO/PO polyether, C12-C14 ethoxypropoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
S2: adding weighed C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, diethanolamine and isopropanolamine into a dissolving tank, adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve all the components;
S3: adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
s4: and (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
The composition table is shown in table 7 below:
Table 7 is a composition table of the cleaning agent in example 7
The cleaning agents obtained in examples 1 to 7 were subjected to the following experimental tests:
table 8 shows a plurality of sets of example test data
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Note that: the oil stain mixed with defoaming property is an emulsified oil groove liquid obtained from a cutting machining center of an automobile engine manufacturing plant.
The data in table 8 can be analyzed: the formulation of the embodiment 1-the embodiment 7 is used for preparing uniform liquid with strong stability and weak alkalinity, and the appearance and the stability of the uniform liquid are improved mainly by the acid-base reaction of organic carboxylic acid and water-soluble organic alcohol amine and the addition of aluminum corrosion inhibitor, surfactant, foam inhibitor and bacteriostat; various indexes of the foam-removing agent are detected through a GB/T35759-2017 experimental method, compared with the foam removing performance of the embodiment 3 without the oil stain, the foam-removing agent has good foam removing performance, and the foam-removing agent can be regarded as being free of foam; after the oil stains are added, the defoaming performance of the whole case is reduced, but the descending trend of the embodiment 2 is obvious; the corrosion performance test results show that LY12 aluminum of example 2, example 4, example 6 and example 7 respectively exhibit different degrees of corrosion, and the rust inhibitive performance test results show that Z30 cast iron of example 4 and example 5 are corroded, and LY12 aluminum of example 2, example 4, example 6 and example 7 are corroded; the rinse performance and high and low temperature stability of the 7 examples were acceptable as standard.
Comparing the indexes of the examples 1 to 7, wherein each index of the example 1 is qualified, and the examples 2 to 7 have different performance defects; the cleaning effect of analysis example 3 is best, but the defoaming performance without adding greasy dirt is poor, and the analysis reason is that the surfactant is matched with the foam inhibitor C12-C14 ethoxypropoxylated tertiary butylamine, the foam inhibition effect of the C12-C14 ethoxypropoxylated tertiary butylamine on EO/PO polyether is obvious, and the foam inhibition effect on fatty alcohol polyoxyethylene ether is poorer;
Example 2 has poor defoaming property after adding oil stains, and the analysis reasons are probably that the chelating property of sodium citrate is good, the oil stains are complexly dispersed, and the foam is raised due to fatty acid and polyether type easily foaming substances in the oil stains;
LY12 aluminum of example 2, example 4, example 6 and example 7 exhibited different degrees of corrosion and rust, respectively, and sodium citrate was used as an aluminum corrosion inhibitor in comparative analysis example 2, which was weaker than citric acid; the organic carboxylic acid used in example 4 is a combination of an amide carboxylic acid, boric acid and isooctanoic acid, and compared with a combination of a C11-C14 ternary mixed acid, boric acid and isooctanoic acid, the former has deeper corrosion degree to aluminum; the triethanolamine, the methyldiethylamine and the diethanolamine used in the example 6 are compounded, the triethanolamine, the isopropanolamine and the diethanolamine are compounded in the example 7, the pH values of the two examples are higher, and the corrosion degree to aluminum is obvious;
the Z30 cast iron of example 4 and example 5 is rusted, the comparative analysis is related to the compounding selection of organic carboxylic acid, and the C11-C14 ternary mixed acid, boric acid and isooctanoic acid are compounded, so that the use effect is optimal.
By comparing the examples 1-7, the experimental effects of defoaming property, corrosiveness and rust resistance of the analysis example 1 are better, the cleaning capacity is slightly poorer than that of the example 3, but the defoaming property under the high-pressure spraying use condition is comprehensively considered, the example 1 is finally selected, the carboxylate rust inhibitor obtained in the example 1 has a certain rust-proof effect on cleaning equipment through the acid-base fusion reaction of C11-C14 ternary mixed acid, boric acid and isooctanoic acid with triethanolamine, methyl diethylamine and diglycolamine, then the citric acid is compounded to serve as an aluminum corrosion inhibitor, the triazole is a copper corrosion inhibitor, and the nonferrous metal has excellent corrosion resistance, and the conventional EO/PO polyether and the C12-14 ethoxypropoxylated tertiary butylamine are compounded, so that the product has excellent cleaning capacity and defoaming property under the high-pressure spraying condition, and the benzisoxazolinone and morpholine derivatives are used for controlling bacterial growth.
In the embodiment 1, the on-site trial of the engine manufacturer of the new energy automobile is carried out for nearly one year, the cleaning equipment is a single-spindle tool-changing type numerical control high-pressure cleaning center produced by Shanghai Hefeng precision machinery limited company, the highest spraying pressure of the equipment is 50Mpa, the using pressure is controlled by an intelligent pressure regulating system, the on-line trial pressure is 20-30Mpa, and the cleaning pressure is regulated according to different cleaning positions of workpieces; the trial results meet the following requirements: 1. the product has no foam under the spray pressure of 20-30 Mpa; 2. the product has aluminum corrosion resistance, the aluminum alloy box body has no corrosion phenomenon in the cleaning process and the placing process after cleaning, and the aluminum alloy box body is suitable for cleaning aluminum alloy; 3. the cleanliness of the workpiece meets the requirements: the longest fiber size is less than or equal to 4000 mu m, the maximum metal particle size is less than or equal to 600 mu m, and the maximum nonmetal particle size is less than or equal to 1000 mu m; 4. the product has antibacterial property, the cleaning agent has a tank replacement period of 2 months, the use temperature is 30-40 ℃, and the bacteria breeding phenomenon of the tank liquor does not occur; the product has rust resistance, and the cleaning equipment does not have corrosion phenomenon during use; 5. the surface of the workpiece has no obvious residue after cleaning;
The practical application feasibility of the scheme can be finally determined through laboratory detection and on-site application, and the scheme has a certain antirust effect on cleaning equipment through the acid-base fusion reaction of C11-C14 ternary mixed acid, boric acid and isooctanoic acid, triethanolamine, methyldiethylamine and diglycolamine, and the obtained carboxylate antirust agent has an excellent anticorrosion capacity on nonferrous metals by compounding citric acid as an aluminum corrosion inhibitor and triazole as a copper corrosion inhibitor.
In addition, in the scheme, in order to ensure the cleaning force of the cleaning agent, a conventional polyether surfactant is used, and the C12-C14 ethoxyl propoxylated tertiary butylamine serving as a foam inhibitor is compounded, so that the foam requirement under the spraying pressure of 30Mpa can be met.
In the scheme, the full organic chemical components are adopted, and dangerous chemicals harmful to human bodies or environments, such as nitrite, sodium metasilicate, phosphorus-containing chemical substances and the like, are not contained, so that the cleaning agent provided by the scheme is more environment-friendly, is friendly to human bodies and environment, and is more suitable for the environment-friendly requirement in the current chemical manufacturing environment.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application, and it is not intended to limit the scope of the claims hereof, as persons of ordinary skill in the art will understand that all or part of the processes for practicing the embodiments described herein may be practiced with equivalent variations in the claims, which are within the scope of the application.
Claims (2)
1. The ultra-high pressure aluminum part cleaning agent is characterized by comprising the following components in percentage by weight:
1 to 3 percent of C11-C14 ternary mixed acid, 3 to 5 percent of boric acid, 1 to 3 percent of isooctanoic acid, 5 to 10 percent of triethanolamine, 3 to 8 percent of methyl diethylamine, 3 to 8 percent of diglycolamine, 2 to 5 percent of citric acid, 3 to 8 percent of EO/PO polyether, 0.1 to 1 percent of C12-C14 ethoxypropoxylated tertiary butylamine, 0.5 to 1 percent of benzisothiazolinone, 1 to 2 percent of morpholine derivative and the balance of deionized water.
2. The method for preparing the high-pressure aluminum part cleaning agent as claimed in claim 1, which is characterized by comprising the following steps:
respectively weighing C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine, diglycolamine, citric acid, EO/PO polyether, C12-C14 ethoxyl propoxylated tertiary butylamine, benzisothiazolinone, morpholine derivatives and deionized water according to the corresponding weight percentages;
adding weighed C11-C14 ternary mixed acid, boric acid, isooctanoic acid, triethanolamine, methyl diethylamine and diglycolamine into a dissolving tank, then adding 10kg of deionized water into the dissolving tank, heating the temperature in the dissolving tank to 60-80 ℃, and stirring at a stirring speed of 60-80 r/min to completely dissolve all the components;
Adding the rest deionized water into a dissolving tank, adding the weighed citric acid, benzisothiazolinone and morpholine derivatives into the dissolving tank, and continuously stirring to completely dissolve the components;
And (3) uniformly stirring and mixing the weighed EO/PO polyether and the C12-C14 ethoxy propoxylated tert-butylamine, then adding the mixture into a dissolving tank, and continuously stirring to completely dissolve all the components to obtain the ultrahigh-pressure aluminum part cleaning agent.
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