CN112812916A - Primary steaming equipment and primary steaming method for white spirit raw materials - Google Patents
Primary steaming equipment and primary steaming method for white spirit raw materials Download PDFInfo
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- 238000010025 steaming Methods 0.000 title claims abstract description 215
- 239000002994 raw material Substances 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 238000004821 distillation Methods 0.000 claims abstract description 37
- 238000011084 recovery Methods 0.000 claims description 52
- 238000004140 cleaning Methods 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 239000007921 spray Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000005611 electricity Effects 0.000 claims description 3
- 230000001954 sterilising effect Effects 0.000 claims description 3
- 238000004659 sterilization and disinfection Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 28
- 238000005516 engineering process Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 15
- 239000000463 material Substances 0.000 description 7
- 230000032258 transport Effects 0.000 description 7
- 238000010411 cooking Methods 0.000 description 4
- 239000000796 flavoring agent Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000011514 vinification Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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Abstract
The invention provides primary distillation equipment and a primary distillation method for white spirit raw materials, wherein the primary distillation equipment for the white spirit raw materials comprises the following steps: the primary steaming cylinder is provided with a closed primary steaming cavity; the feeding assembly is positioned at one end of the primary steaming barrel, the primary steaming barrel is provided with a feeding hole communicated with the primary steaming cavity, and the feeding assembly is communicated with the feeding hole; the discharging assembly is positioned at the other end of the primary steaming barrel, the primary steaming barrel is provided with a discharging port communicated with the primary steaming cavity, and the discharging assembly is communicated with the discharging port; the conveying assembly is positioned in the primary steaming cavity and comprises a conveying part, and the conveying part extends along the length direction of the primary steaming barrel body so as to convey the white spirit raw materials from the feeding hole to the discharging hole; and the primary steaming cylinder body is provided with a steam inlet communicated with the primary steaming cavity, and the steam assembly is communicated with the steam inlet. Through the technical scheme provided by the application, the problems of complex operation and low production efficiency in the related technology can be solved.
Description
Technical Field
The invention relates to the technical field of liquor brewing, in particular to primary steaming equipment and a primary steaming method for liquor raw materials.
Background
Fen-flavor liquor is a member of a large family of liquor and is popular with many liquor consumers, but the mechanical automation process of brewing production is slow. The traditional primary steaming process of the raw grain for producing and brewing the fen-flavor liquor is a set of traditional combined process with multi-station and multi-personnel cooperative operation, the operation is complex, the dependence on experience is large, the quality or the capability of personnel is high or low, and the quality of finished liquor is unstable. Because the participation of personnel is high in the whole brewing process, the labor intensity of personnel is high, the production efficiency is low, and the capacity amplification is greatly limited. In addition, the primary steaming process of the raw grains for traditional production and brewing of the fen-flavor liquor is intermittent production, the steaming time is long, the water and steam resources are large in consumption, and the cyclic utilization of the resources is not facilitated.
Therefore, the related art has problems of complicated operation and low production efficiency.
Disclosure of Invention
The invention provides primary distillation equipment and a primary distillation method for white spirit raw materials, and aims to solve the problems of complex operation and low production efficiency in the related art.
According to one aspect of the invention, the primary distillation equipment for the white spirit raw materials is provided, and comprises: the primary steaming cylinder is provided with a closed primary steaming cavity; the feeding assembly is positioned at one end of the primary steaming barrel, the primary steaming barrel is provided with a feeding hole communicated with the primary steaming cavity, and the feeding assembly is communicated with the feeding hole; the discharging assembly is positioned at the other end of the primary steaming barrel, the primary steaming barrel is provided with a discharging port communicated with the primary steaming cavity, and the discharging assembly is communicated with the discharging port; the conveying assembly is positioned in the primary steaming cavity and comprises a conveying part, and the conveying part extends along the length direction of the primary steaming barrel body so as to convey the white spirit raw materials from the feeding hole to the discharging hole; and the primary steaming cylinder body is provided with a steam inlet communicated with the primary steaming cavity, and the steam assembly is communicated with the steam inlet.
Further, the primary steaming equipment for the white spirit raw materials further comprises a steam recovery assembly, and the steam recovery assembly is communicated with the primary steaming cavity.
Further, the steam recovery assembly comprises a steam recovery pipeline and a steam recovery valve, the steam recovery pipeline is communicated with the feeding assembly, and the steam recovery valve is arranged on the steam recovery pipeline.
Further, the primary distillation equipment of white spirit raw materials still includes: the cleaning assembly comprises a cleaning pipeline and a spray head, the spray head is positioned in the primary steaming cavity, the cleaning pipeline is communicated with the spray head, and at least part of the spray head is positioned above the conveying part; and/or the bottom of the primary steaming cylinder body is provided with a hot water recovery port communicated with the primary steaming cavity, and the hot water recovery assembly is communicated with the hot water recovery port.
Further, the primary distillation equipment of white spirit raw materials still includes: the feeding assembly is provided with a feeding cavity, the feeding cavity is communicated with the primary steaming cavity through a feeding hole, one end of the balancing pipeline is communicated with the primary steaming cavity, and the other end of the balancing pipeline is communicated with the feeding cavity; and/or, the pressure release subassembly, including pressure release pipeline and relief valve, the primary steaming barrel has the pressure release mouth that is linked together with the primary steaming chamber, and the pressure release pipeline is linked together with the pressure release mouth, and the relief valve setting is on the pressure release pipeline.
Further, the primary distillation equipment of white spirit raw materials still includes: the driving component comprises a driving part and a transmission part, the driving part is positioned on the outer side of the primary steaming cylinder, the transmission part is respectively connected with the driving part and the conveying part, and the transmission part is hermetically connected with the primary steaming cylinder; and/or, the control assembly, including control part and sensing assembly, the control part is connected with the sensing assembly electricity, and sensing assembly includes temperature sensor, pressure sensor, speedtransmitter and position sensor, and temperature sensor sets up in feed inlet and/or discharge gate, and pressure sensor sets up in the primary steaming intracavity, and speedtransmitter is used for detecting the removal speed who transports the portion, and position sensor is used for detecting the thickness size of the white spirit raw materials that transports on the portion.
Further, the conveying assembly further comprises baffle plates, the baffle plates are arranged on two sides of the conveying portion, and the baffle plates and the conveying portion enclose into an accommodating cavity.
Further, the primary steaming barrel comprises a barrel body and a barrel door, and the barrel door can be arranged on the barrel body in an opening and closing mode.
According to another aspect of the present invention, there is provided a primary distillation method for raw white spirit material, the primary distillation method for raw white spirit material uses the primary distillation apparatus for raw white spirit material provided above to perform primary distillation on raw white spirit material, the primary distillation method for raw white spirit material includes: firstly, introducing steam into a primary steaming cavity of a primary steaming cylinder by using a steam assembly so as to preheat the primary steaming cavity; after the primary steaming cavity reaches the preheating temperature, putting the white spirit raw materials into the primary steaming cavity by using the feeding assembly, steaming the white spirit raw materials under pressure by using steam, and discharging the steamed white spirit raw materials to the discharging assembly by using the conveying assembly; step three, after all white spirit raw materials are cooked under pressure, stopping introducing steam into the primary steaming cavity, and opening a pressure release valve to reduce the temperature of the primary steaming cavity; cleaning the interior of the primary steaming cavity by using a cleaning assembly; and fifthly, introducing steam into the primary steaming cavity again by using the steam assembly so as to perform sterilization treatment and dry moisture in the primary steaming cavity.
Further, in the first step, preheating the primary steaming cavity, wherein the preheating time is 2-3 min, and the preheating temperature reaches 120 ℃; in the second step, the white spirit raw material is steamed under pressure by using steam, wherein the steam pressure is 0.1MPa, and the steaming time is 25-30 min; in the third step, opening the pressure release valve to reduce the temperature of the primary steaming cavity, wherein the steam discharging time is 4-6 min, and the temperature of the primary steaming cavity is reduced to 70 ℃; in the fourth step, the interior of the primary steaming cavity is cleaned by using the cleaning assembly, wherein the cleaning pressure is 30kg, and the cleaning time is 14-16 min.
By applying the technical scheme of the invention, the primary steaming equipment for the white spirit raw materials comprises a primary steaming barrel, a feeding assembly, a discharging assembly, a conveying assembly and a steam assembly. Wherein, the primary steaming barrel has inclosed primary steaming chamber, and the feeding subassembly is located the one end of primary steaming barrel, and ejection of compact subassembly is located the other end of primary steaming barrel, transports the subassembly and is located the primary steaming chamber, and the portion of transporting that utilizes the subassembly can transport the white spirit raw materials to the discharge gate from the feed inlet. Because the steam subassembly is linked together with the steam inlet on the primary steaming barrel, utilize the steam subassembly can let in the primary steaming intracavity with steam, transport the in-process to the discharge gate at the white spirit raw materials from the feed inlet, can utilize steam to carry out the primary steaming to the white spirit raw materials. Adopt above-mentioned structure, can promote the mechanical degree of automation who makes production, the simplified operation promotes into wine quality when promoting production efficiency.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of primary distillation equipment for white spirit raw materials provided by the embodiment of the invention;
fig. 2 is a schematic structural diagram of another view angle of the primary distillation equipment for white spirit raw materials provided by the embodiment of the invention.
Wherein the figures include the following reference numerals:
10. primary steaming the barrel; 11. a primary steaming cavity; 12. a cylinder body; 13. a barrel door; 20. a feed assembly; 30. a discharge assembly; 40. a transport assembly; 41. a conveying section; 50. a steam component; 60. a vapor recovery assembly; 70. cleaning the assembly; 71. cleaning a pipeline; 72. a spray head; 80. a hot water recovery assembly; 90. a balance pipeline; 100. a drive assembly; 101. a drive section; 102. a transmission member; 110. and (4) a bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, the embodiment of the invention provides a primary steaming device for white spirit raw materials, which comprises a primary steaming barrel 10, a feeding assembly 20, a discharging assembly 30, a conveying assembly 40 and a steaming assembly 50. Wherein, the primary steaming barrel 10 has inclosed primary steaming chamber 11, and the white spirit raw materials can be evaporated in primary steaming chamber 11, and primary steaming barrel 10 has feed inlet and the discharge gate that is linked together with primary steaming chamber 11, and feeding component 20 is located the one end of primary steaming barrel 10, and feeding component 20 is linked together with the feed inlet, and discharge component 30 is located the other end of primary steaming barrel 10, and discharge component 30 is linked together with the discharge gate. The conveying assembly 40 is positioned in the primary steaming cavity 11, the conveying assembly 40 comprises a conveying part 41, the conveying part 41 extends along the length direction of the primary steaming cylinder 10, and white spirit raw materials can be conveyed from the feeding hole to the discharging hole by the conveying part 41. The primary steaming barrel body 10 is provided with a steam inlet communicated with the primary steaming cavity 11, the steam assembly 50 is communicated with the steam inlet, and the primary steaming can be carried out on the white spirit raw materials in the primary steaming cavity 11 by using steam.
By using the primary steaming equipment for the white spirit raw materials provided by the embodiment, the white spirit raw materials enter the primary steaming cavity 11 through the feeding assembly 20 and the feeding hole, and are conveyed to the discharging hole from the feeding hole and discharged to the discharging assembly 30 by the conveying part 41. The steam component 50 is utilized to introduce steam into the primary steaming cavity 11, and primary steaming of the white spirit raw materials can be completed in the process that the white spirit raw materials are conveyed on the conveying part 41. Adopt above-mentioned structure, can promote the mechanical degree of automation of white spirit brewing production, the simplified operation promotes into wine quality when promoting production efficiency.
In this embodiment, the primary steaming cylinder 10 has a plurality of steam inlets, and the plurality of steam inlets are arranged at intervals along the length direction of the primary steaming cylinder 10. The steam is simultaneously fed by utilizing the plurality of steam inlets, so that the steam feeding amount can be ensured, and the uniformity of steam distribution can also be ensured. Wherein, the steam inlet is not less than 4.
Wherein, feeding subassembly 20 is the tubular structure, and feeding subassembly 20 is inside to be provided with the feeding control piece, utilizes the feeding control piece can realize the even unloading of white spirit raw materials. Specifically, the feeding control part is a fan-blade-shaped rotating part, and the opening degree of the feeding hole can be controlled by rotating the feeding control part relative to the feeding hole. Similarly, ejection of compact subassembly 30 is the tubular structure, and ejection of compact control piece is provided with to ejection of compact subassembly 30 inside, utilizes ejection of compact control piece can realize the even ejection of compact of white spirit raw materials. Specifically, the discharging control part is a fan-blade-shaped rotating part, and the opening degree of the discharging hole can be controlled by rotating the discharging control part relative to the discharging hole.
As shown in figure 1, the primary steaming equipment for the white spirit raw materials further comprises a steam recovery assembly 60, and the steam recovery assembly 60 is communicated with the primary steaming cavity 11. The steam in the primary steaming cavity 11 can be recovered by using the steam recovery assembly 60, so that the consumption of the steam is saved, and the effects of energy conservation and emission reduction are achieved.
In the working process of the primary steaming equipment, part of steam can enter the feeding assembly 20, the steam recovery assembly 60 is communicated with the feeding assembly 20, and the steam entering the feeding assembly 20 can be recovered by the steam recovery assembly 60. Specifically, the vapor recovery assembly 60 includes a vapor recovery line in communication with the feed assembly 20 and a vapor recovery valve disposed on the vapor recovery line. The vapor recovery valve is opened and the vapor entering the feed assembly 20 is recovered through the vapor recovery line.
As shown in fig. 1, the primary steaming equipment for white spirit raw materials further comprises a cleaning assembly 70, and the cleaning assembly 70 can be used for cleaning the components in the primary steaming cylinder 10. The cleaning assembly 70 comprises a cleaning pipeline 71 and a spray head 72, the spray head 72 is positioned in the primary steaming chamber 11, the cleaning pipeline 71 is communicated with the spray head 72, at least part of the spray head 72 is positioned above the conveying part 41, and the liquid in the cleaning pipeline 71 can be sprayed into the primary steaming chamber 11 through the spray head 72. Wherein, the spray head 72 is not less than 4 positions.
Wherein, at least part of the spray head 72 is located above the conveying part 41, and comprises the following two structures:
first, all the heads 72 are positioned above the conveying section 41;
secondly, a part of the nozzles 72 is positioned above the transport section 41, and the remaining nozzles 72 are provided corresponding to other components in the primary steam drum 10.
As shown in fig. 1, the primary steaming device for raw materials of white spirit further comprises a hot water recovery assembly 80, the bottom of the primary steaming barrel 10 is provided with a hot water recovery port communicated with the primary steaming cavity 11, and the hot water recovery assembly 80 is communicated with the hot water recovery port. Can form hot water after the steam liquefaction, hot water can gather in the bottom of the just steaming barrel 10, utilizes hot water recovery subassembly 80 can retrieve the hot water of just steaming barrel 10 bottom to promote resource utilization.
In this embodiment, the bottom interval of the primary steaming barrel 10 is provided with a plurality of hot water recovery ports, and a plurality of hot water recovery ports are utilized for simultaneous drainage, so that the drainage speed can be increased, and the bottom of the primary steaming barrel 10 can be ensured not to have hot water residue. Specifically, the plurality of hot water recovery ports are provided at intervals along the length direction of the primary steam drum 10. Wherein the hot water recovery port is not less than 5.
Wherein, hot water recovery subassembly 80 includes hot water recovery pipeline and hot water recovery jar, and the one end and the hot water recovery mouth of hot water recovery pipeline are linked together, and the other end and the hot water recovery jar of hot water recovery pipeline are linked together, and the hot water can be stored in the hot water recovery jar.
As shown in fig. 1, in this embodiment, the primary steaming device for white spirit raw materials further includes a balance pipeline 90, the feeding component 20 has a feeding cavity, the feeding cavity is communicated with the primary steaming cavity 11 through a feeding hole, one end of the balance pipeline 90 is communicated with the primary steaming cavity 11, and the other end of the balance pipeline 90 is communicated with the feeding cavity. Utilize balance pipeline 90 can balance the pressure between feeding chamber and the primary steaming chamber 11, guarantee that the white spirit raw materials of feeding intracavity get into the primary steaming chamber 11 smoothly.
In this embodiment, this primary distillation equipment of white spirit raw materials still includes the pressure release subassembly, and the pressure release subassembly includes pressure release pipeline and relief valve, and primary distillation barrel 10 has the pressure release mouth that is linked together with primary distillation chamber 11, and the pressure release pipeline is linked together with the pressure release mouth, and the relief valve setting is on the pressure release pipeline. Through opening the relief valve, can make the preliminary steaming chamber 11 pass through pressure release pipeline and external intercommunication, make the interior steam of preliminary steaming chamber 11 discharge to external world fast to reduce the temperature in the preliminary steaming chamber 11, be convenient for follow-up smooth implementation of step.
As shown in fig. 1, the primary steaming device for white spirit raw materials further comprises a driving assembly 100, the driving assembly 100 comprises a driving part 101 and a transmission part 102, the driving part 101 can drive the conveying part 41 to work by using the transmission part 102, so as to convey the white spirit raw materials by using the conveying part 41. Specifically, the driving part 101 is located outside the primary steaming cylinder 10, the transmission member 102 is connected to the driving part 101 and the conveying part 41, respectively, and the transmission member 102 is connected to the primary steaming cylinder 10 in a sealing manner. Moreover, the transmission member 102 is connected with the primary steaming barrel 10 in a sealing manner, so that the sealing performance of the primary steaming cavity 11 can be ensured, the phenomenon of air leakage can be avoided, and the primary steaming effect can be improved.
Specifically, the transmission member 102 includes a transmission shaft and a chain, and the transmission shaft is hermetically connected to the primary steaming cylinder 10.
In the present embodiment, the driving assembly 100 is located above the discharging assembly 30, so that the driving assembly 100 is conveniently installed, and the conveying portion 41 is conveniently driven to work by the driving assembly 100.
In this embodiment, the primary distillation equipment of white spirit raw materials still includes control assembly, and control assembly includes control part and sensing assembly, and the control part is connected with sensing assembly electricity, and sensing assembly includes temperature sensor, pressure sensor, speedtransmitter and position sensor. The temperature sensors are arranged at the feed inlet and the discharge outlet, and can detect the temperature at the feed inlet and the discharge outlet, so that the primary steaming process is within a preset temperature range. Pressure sensor sets up in the primary steaming chamber 11, utilizes pressure sensor to detect the pressure in the primary steaming chamber 11, guarantees that the pressure in the primary steaming chamber 11 is in reasonable within range. The speed sensor is used for detecting the moving speed of the conveying part 41, so that the time for moving the white spirit raw materials from the feeding hole to the discharging hole, namely the primary steaming time of the white spirit raw materials, is controlled. The position sensor is used for detecting the thickness dimension of the white spirit raw materials on the conveying part 41, ensures the uniformity of the thickness of the white spirit raw materials, and ensures that the white spirit raw materials on the conveying part 41 can be steamed in advance within the preset steaming time.
In this embodiment, the conveying assembly 40 further includes a baffle plate disposed on both sides of the conveying portion 41, and the baffle plate and the conveying portion 41 together enclose an accommodating cavity. The white spirit raw material on the conveying portion 41 is shielded by the baffle plate, and the white spirit raw material is prevented from falling from both sides of the conveying portion 41. The conveying portion 41 includes a plate link chain, and has advantages of simple structure and high reliability.
As shown in fig. 1, in this embodiment, the primary steaming device for white spirit raw materials further includes a support 110, the primary steaming barrel 10 is disposed on the support 110, and the primary steaming barrel 10 is supported by the support 110.
Specifically, the primary steaming barrel 10 comprises a barrel body 12 and a barrel door 13, the barrel door 13 can be arranged on the barrel body 12 in an opening and closing mode, and equipment maintenance and production are facilitated by the barrel door 13. In this embodiment, both ends of the cylinder body 12 are provided with the cylinder doors 13, so that the use flexibility can be improved.
The primary steaming equipment utilizing the white spirit raw materials can meet the requirements of food safety and sanitation, meet the requirements of mechanical full automation and intelligent production, and effectively solve the problems of discontinuity, low degree of mechanization, more manual demands, high labor intensity of personnel, low production efficiency and the like in wine making production. The primary steaming equipment meets the operation of a remote central control room, is provided with an automatic cleaning system, and realizes unmanned operation on a production site.
Another embodiment of the present invention provides a primary distillation method for a white spirit raw material, wherein the primary distillation method for a white spirit raw material uses the provided primary distillation apparatus for a white spirit raw material to perform primary distillation on the white spirit raw material, and the primary distillation method for a white spirit raw material includes:
before feeding production, opening a steam control button of primary steaming equipment, and introducing steam into a primary steaming cavity 11 of a primary steaming cylinder 10 by using a steam assembly 50 so as to preheat the primary steaming cavity 11;
step two, after the primary steaming cavity 11 reaches the preheating temperature, starting primary steaming equipment to normally operate, putting the white spirit raw materials into the primary steaming cavity 11 by using the feeding assembly 20, steaming the white spirit raw materials under pressure by using steam, and discharging the steamed white spirit raw materials to the discharging assembly 30 by using the conveying assembly 40;
step three, after all white spirit raw materials are cooked under pressure, closing a steam button, stopping introducing steam into the primary steaming cavity 11, and opening a pressure release valve to reduce the temperature of the primary steaming cavity 11;
cleaning the parts in the primary steaming cavity 11, which are contacted with the white spirit raw materials, by using a cleaning assembly 70;
and step five, introducing steam into the primary steaming cavity 11 again by using the steam assembly 50 so as to perform sterilization treatment and dry the water remained in the primary steaming cavity 11 due to cleaning.
And after the steps are completed, closing the steam control button and closing the primary steaming equipment.
In the first step, the primary steaming chamber 11 is preheated, specifically, the preheating time is 2 to 3min, and the preheating temperature reaches 120 ℃. When it is inconvenient to measure the temperature in the preliminary steaming chamber 11, the temperature in the preliminary steaming chamber 11 can be judged according to the preheating time.
And in the second step, the white spirit raw material is steamed and boiled under pressure by using steam, wherein the steam pressure is 0.1MPa, and the steaming and boiling time is 25-30 min.
In the third step, the pressure release valve is opened to reduce the temperature of the primary steaming cavity 11, and specifically, the steam discharging time is 4 to 6min, and the temperature of the primary steaming cavity 11 is reduced to 70 ℃. In this embodiment, the steam exhaust time is 5 min.
In the fourth step, the cleaning assembly 70 is used for cleaning the parts inside the primary steaming chamber 11, which are in contact with the white spirit raw material, specifically, the cleaning pressure is 30kg, and the cleaning time is 14-16 min. In this example, the washing time was 15 min.
The primary steaming method of the white spirit raw materials realizes seamless connection of all functions in the whole process from feeding to discharging in production, and continuous production is carried out, so that the process period is effectively shortened, and large-scale production is favorably realized. In the primary steaming method, the equipment meets the automatic control or adjustment of process parameters such as feeding, steam and the like, the collection, storage and processing of process data are realized, the production management is convenient, the repeated recycling of steam and water resources is realized, and the energy consumption and the cost are reduced.
Through the primary steaming equipment and the primary steaming method provided by the embodiment, the continuous brewing of the fen-flavor liquor can be realized, the food safety and sanitation are met on the basis of meeting the liquor brewing capacity requirement, and the mechanical full-automatic and intelligent production is met. The primary steaming equipment and the primary steaming method provided by the embodiment have the following beneficial effects:
(1) the capacity of the primary steaming equipment can be automatically adjusted according to a production plan, and the capacity ratio can reach 5: 1.
(2) The plate link chain and the baffles on the two sides form a whole and move simultaneously, so that the liquor raw materials are prevented from leaking from the side edges. The feeding component 20 uniformly spreads the white spirit raw materials on the plate chain, and the thickness of the disposable cooking material layer can reach 200mm (can be adjusted).
(3) The primary steaming barrel body 10 and the steam assembly 50 are used for steaming under pressure, and the time from the feeding to the steaming, cooking, thorough discharging is 25-30min (adjustable).
(4) The steam pressure for cooking the raw grains (white spirit raw materials) is 0.1MPa, the temperature is 120 ℃, and under the condition of keeping the temperature stable, the steam inlet pressure can be automatically adjusted according to the temperature detected in the primary steaming cavity 11.
(5) The primary steaming equipment is provided with an automatic cleaning assembly, parts in contact with white spirit raw materials in the equipment are cleaned, manual cleaning strength is reduced, cleaning pressure is 30kg (adjustable), and cleaning is actually carried out for about 15min (adjustable).
(6) The functions of feeding, white spirit raw material conveying, cooking, discharging, equipment cleaning, steam pressure adjusting, steam waste heat and hot water recycling and the like are mechanically and automatically completed, and manual participation is not needed in the whole process. In addition, because the mechanized full-automatic production is realized, the production efficiency is improved, and the method is suitable for large-scale production of wine brewing.
(7) The whole primary steaming process is carried out in a closed container, so that the material leakage and water seepage are avoided, and the production workshop is clean and sanitary on site. The white spirit raw materials are not sticky to the ground in the whole process and are not contacted with people, so that the hygienic production is realized, and the hygienic requirements of food production are met.
(8) In the method, the waste heat in the production process and the hot water condensed by steam are recycled, so that the energy consumption is reduced, and the cost is saved.
(9) In the method, all parameters in the production process are collected, so that effective data support can be provided for later process adjustment or improvement.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a primary distillation equipment of white spirit raw materials which characterized in that, primary distillation equipment of white spirit raw materials includes:
a primary steaming cylinder (10) with a closed primary steaming cavity (11);
the feeding assembly (20) is positioned at one end of the primary steaming barrel body (10), the primary steaming barrel body (10) is provided with a feeding hole communicated with the primary steaming cavity (11), and the feeding assembly (20) is communicated with the feeding hole;
the discharging assembly (30) is positioned at the other end of the primary steaming cylinder body (10), the primary steaming cylinder body (10) is provided with a discharging hole communicated with the primary steaming cavity (11), and the discharging assembly (30) is communicated with the discharging hole;
the conveying assembly (40) is positioned in the primary steaming cavity (11), the conveying assembly (40) comprises a conveying part (41), and the conveying part (41) extends along the length direction of the primary steaming barrel body (10) so as to convey white spirit raw materials from the feeding hole to the discharging hole;
the primary steaming cylinder (10) is provided with a steam inlet communicated with the primary steaming cavity (11), and the steam assembly (50) is communicated with the steam inlet.
2. The primary distillation apparatus for raw white spirit according to claim 1, further comprising a steam recovery assembly (60), wherein said steam recovery assembly (60) is in communication with said primary distillation chamber (11).
3. The primary steaming equipment for white spirit raw materials according to claim 2, wherein the steam recovery assembly (60) comprises a steam recovery pipeline and a steam recovery valve, the steam recovery pipeline is communicated with the feeding assembly (20), and the steam recovery valve is arranged on the steam recovery pipeline.
4. The primary distillation apparatus for white spirit raw materials according to claim 1, further comprising:
a cleaning assembly (70) comprising a cleaning pipeline (71) and a spray head (72), wherein the spray head (72) is positioned in the primary steaming chamber (11), the cleaning pipeline (71) is communicated with the spray head (72), and at least part of the spray head (72) is positioned above the conveying part (41); and/or the presence of a gas in the gas,
the bottom of the primary steaming barrel body (10) is provided with a hot water recovery opening communicated with the primary steaming cavity (11), and the hot water recovery assembly (80) is communicated with the hot water recovery opening.
5. The primary distillation apparatus for white spirit raw materials according to claim 1, further comprising:
the feed assembly (20) is provided with a feed cavity, the feed cavity is communicated with the primary steaming cavity (11) through the feed inlet, one end of the balance pipeline (90) is communicated with the primary steaming cavity (11), and the other end of the balance pipeline (90) is communicated with the feed cavity; and/or the presence of a gas in the gas,
the pressure relief assembly comprises a pressure relief pipeline and a pressure relief valve, the primary steaming cylinder body (10) is provided with a pressure relief opening communicated with the primary steaming cavity (11), the pressure relief pipeline is communicated with the pressure relief opening, and the pressure relief valve is arranged on the pressure relief pipeline.
6. The primary distillation apparatus for white spirit raw materials according to claim 1, further comprising:
the driving assembly (100) comprises a driving part (101) and a transmission part (102), the driving part (101) is positioned on the outer side of the primary steaming cylinder body (10), the transmission part (102) is respectively connected with the driving part (101) and the conveying part (41), and the transmission part (102) is hermetically connected with the primary steaming cylinder body (10); and/or the presence of a gas in the gas,
control assembly, including control part and sensing assembly, the control part with the sensing assembly electricity is connected, sensing assembly includes temperature sensor, pressure sensor, speedtransmitter and position sensor, temperature sensor set up in the feed inlet and/or the discharge gate, pressure sensor sets up in primary steaming chamber (11), speedtransmitter is used for detecting the removal rate of portion of transporting (41), position sensor is used for detecting the thickness dimension of the white spirit raw materials on the portion of transporting (41).
7. The primary steaming equipment for white spirit raw materials according to claim 1, wherein the conveying assembly (40) further comprises baffle plates which are arranged on two sides of the conveying portion (41), and the baffle plates and the conveying portion (41) jointly enclose a containing cavity.
8. The primary steaming device for white spirit raw materials according to claim 1, wherein the primary steaming barrel (10) comprises a barrel body (12) and a barrel door (13), and the barrel door (13) is openably and closably provided on the barrel body (12).
9. A primary distillation method for white spirit raw materials, which is characterized in that the primary distillation method for white spirit raw materials is used for primary distillation of the white spirit raw materials by using the primary distillation equipment for the white spirit raw materials as claimed in any one of claims 1 to 8, and the primary distillation method for the white spirit raw materials comprises the following steps:
firstly, introducing steam into a primary steaming cavity (11) of a primary steaming cylinder body (10) by using a steam assembly (50) so as to preheat the primary steaming cavity (11);
step two, after the primary steaming cavity (11) reaches the preheating temperature, putting white spirit raw materials into the primary steaming cavity (11) by using a feeding assembly (20), steaming the white spirit raw materials under pressure by using steam, and discharging the steamed white spirit raw materials to a discharging assembly (30) by using a conveying assembly (40);
after all white spirit raw materials are cooked under pressure, stopping introducing steam into the primary steaming cavity (11), and opening a pressure release valve to reduce the temperature of the primary steaming cavity (11);
cleaning the interior of the primary steaming cavity (11) by using a cleaning component (70);
and fifthly, introducing steam into the primary steaming cavity (11) again by using the steam assembly (50) so as to perform sterilization treatment and dry the moisture in the primary steaming cavity (11).
10. The primary steaming method of white spirit raw material according to claim 9,
in the first step, preheating the primary steaming cavity (11), wherein the preheating time is 2-3 min, and the preheating temperature reaches 120 ℃;
in the second step, the white spirit raw material is steamed under pressure by using steam, wherein the steam pressure is 0.1MPa, and the steaming time is 25-30 min;
in the third step, opening the pressure release valve to reduce the temperature of the primary steaming cavity (11), wherein the steam discharging time is 4-6 min, and the temperature of the primary steaming cavity (11) is reduced to 70 ℃;
in the fourth step, the interior of the primary steaming cavity (11) is cleaned by a cleaning component (70), specifically, the cleaning pressure is 30kg, and the cleaning time is 14-16 min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011633188.5A CN112812916A (en) | 2020-12-31 | 2020-12-31 | Primary steaming equipment and primary steaming method for white spirit raw materials |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011633188.5A CN112812916A (en) | 2020-12-31 | 2020-12-31 | Primary steaming equipment and primary steaming method for white spirit raw materials |
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| CN112812916A true CN112812916A (en) | 2021-05-18 |
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| CN202011633188.5A Pending CN112812916A (en) | 2020-12-31 | 2020-12-31 | Primary steaming equipment and primary steaming method for white spirit raw materials |
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| CN107446746A (en) * | 2017-09-19 | 2017-12-08 | 泸州老窖集团有限责任公司 | Continuously stewing water dispenser, grain continuously cooking System and method for |
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| CN111304033A (en) * | 2018-12-12 | 2020-06-19 | 烟台良荣机械精业有限公司 | Solid-state white spirit continuous grain steaming production line and grain steaming process |
| CN214400427U (en) * | 2020-12-31 | 2021-10-15 | 烟台良荣机械精业有限公司 | Primary steaming equipment for white spirit raw materials |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107446746A (en) * | 2017-09-19 | 2017-12-08 | 泸州老窖集团有限责任公司 | Continuously stewing water dispenser, grain continuously cooking System and method for |
| CN108477466A (en) * | 2018-04-11 | 2018-09-04 | 烟台良荣机械精业有限公司 | Precooker |
| CN111304033A (en) * | 2018-12-12 | 2020-06-19 | 烟台良荣机械精业有限公司 | Solid-state white spirit continuous grain steaming production line and grain steaming process |
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Application publication date: 20210518 |
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