CN207175915U - All-in-one is brewageed in mature vinegar intellectuality - Google Patents

All-in-one is brewageed in mature vinegar intellectuality Download PDF

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Publication number
CN207175915U
CN207175915U CN201721190994.3U CN201721190994U CN207175915U CN 207175915 U CN207175915 U CN 207175915U CN 201721190994 U CN201721190994 U CN 201721190994U CN 207175915 U CN207175915 U CN 207175915U
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tank body
vinegar
brewageed
interlayer
mature vinegar
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张旭姣
闫裕峰
武耀文
郎繁繁
梁楷
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SHANXI ZILIN VINEGAR INDUSTRY Co Ltd
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SHANXI ZILIN VINEGAR INDUSTRY Co Ltd
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Abstract

The utility model discloses a kind of mature vinegar intellectuality to brewage all-in-one, including tank body(1), the tank body(1)Side wall is provided with interlayer(28), the interlayer(28)Periphery is front and rear to be provided with two roller tracks(2), the tank body(1)Pass through roller track(2)It is supported in back-up roller wheel(6)On, the back-up roller wheel(6)It is installed on chassis(7)Go up and pass through motor(9)Driving rotation.The present apparatus realizes that Shanxi mature vinegar acetic fermentation, smoked unstrained spirits, leaching vinegar process are carried out in same equipment, realize same equipment multifunction, according to setting humiture, alcoholic strength, acidity, oxygen density value, automatically, intelligence carries out ferment control, including material transportation, mix unstrained spirits, open and close automatically associated conduit valve etc., without manual operation.

Description

All-in-one is brewageed in mature vinegar intellectuality
Technical field
The utility model belongs to vinegar solid brewing equipment, specially mature vinegar solid-state acetic fermentation, smoked unstrained spirits, the intelligence for drenching vinegar Production equipment can be changed.
Background technology
The mature vinegar brewed using solid-state fermentation process, color, body are all good, give soft, mellow, long, association The comfortable mouthfeel adjusted, its fine quality is far from reached by other techniques.Chinese tradition vinegar brewing uses solid state fermentation mode, Wherein mature vinegar is brewageed, from Feedstock treating need to through material moistening, liquefaction, saccharification, low temperature alcoholic fermentation, high-temperature solid acetic fermentation, Multiple processes such as smoked unstrained spirits, leaching vinegar, ageing, the peculiar flavour of mature vinegar " acid, silk floss, sweet tea, fresh, fragrant " can be ensured.
At present, main flow is increasingly becoming in mature vinegar solid brewing industry, the mode of production of mechanization, stainless steel saccharifying tank replaces Grain is steamed for traditional iron pan, fermentation tank substitutes traditional ceramic cylinder fermentation, mechanization overturns the traditional craft of unstrained spirits equipment replacement and turned over Unstrained spirits falls unstrained spirits, steam fumigating unstrained spirits tank with the substituting traditional ceramic cylinder smoked unstrained spirits of a heatable brick bed coal smoke fire, stainless steel storage tank alternatively pond leaching vinegar storage, shows Work improves production efficiency, reduces labor intensity and energy resource consumption and environmental pollution etc..But mature vinegar solid brewing is multiple Processing step still needs to multiple different equipment and realized, still suffers from acidic smell volatilization, equipment investment in material conveying, brewing process Greatly, conserve, overhaul the problem of link is more, high energy consumption etc..
The problem of mechanization is present is brewageed for above-mentioned Solid-State Fermented Vinegar Producion, multiple Solid-State Fermented Vinegar Producion manufacturing enterprises have carried out vinegar wine Make the exploitation of all-in-one.Chinese patent CN203855566U discloses a kind of multi-functional machine for brewing, be it is a be integrated with it is a variety of solid The comprehensive machine for brewing of state fermentation form, though the solid brewing of such as soy sauce, yellow rice wine, white wine, beer and vinegar is can apply to, But it is related to the different process of different solid brewing vinegars, connecting has larger in the integrated degree for solving its different process Difference, and the all-in-one need to control manually, automaticity deficiency.The A of Chinese patent CN 106119073 disclose a kind of intelligence Helping digestion vinegar solid brewing all-in-one, the all-in-one are to be designed using the solid brewing technique of zhenjiang vinegar as prototype, will be shallow Layer acetic fermentation and leaching vinegar integrated process, the design of each technological parameter are more suitable for the solid state fermentation of zhenjiang vinegar.
Different geographical solid brewing vinegar has half share, but brewage process has a larger difference, and the ginseng of existing all-in-one Number design is not related to high-temperature solid acetic fermentation and smoked unstrained spirits.High temperature acetify have influence in mature vinegar fermentation process microorganism species and The dissolved oxygen amount of acetic fermentation process, smoked unstrained spirits are one exclusive of technique of mature vinegar, are the keys of the formation of mature vinegar color. Therefore, existing Solid-State Fermented Vinegar Producion brewages all-in-one and is not particularly suited for mature vinegar solid brewing technique, it is impossible to the technique for meeting mature vinegar Parameter request, it is difficult to form mature vinegar special flavor, lack the various key process technology parameters that mature vinegar brewages production process Enter Mobile state, intelligentized control method brewages integration apparatus.
The content of the invention
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, there is provided one kind is applied to mature vinegar solid-state and made The intelligent all-in-one made.
To achieve the above object, the utility model adopts the following technical scheme that:
All-in-one, including tank body are brewageed in a kind of mature vinegar intellectuality, and the tank wall is provided with interlayer, the interlayer periphery Front and rear to be provided with two roller tracks, the tank body is supported in back-up roller wheel by roller track, and the back-up roller wheel is installed on Driven on chassis and by motor and rotated.
The tank body rear end is provided with out poor mouth and goes out vinegar mouth;The tank body sidepiece be provided with least one dry material charging aperture and Exhaust outlet;The tank body front end is provided with the interlayer water inlet pipe and interlayer delivery port connected with interlayer;The tank body front end be provided with The dynamic feed pipe of tank interior connection, the dynamic feed pipe connect quiet feed pipe by swivel joint;Connect on the dynamic feed pipe Interlayer water inlet pipe is connect, distiller's wort delivery pipe, blowpipe and hot water conveying pipe are connected on the quiet feed pipe.
The tank body inner bottom part is provided with leaching vinegar plate along its axis direction;Inwall in the tank body more than leaching vinegar plate inclines Tiltedly it is provided with helical form guide plate, what the end of the guide plate extended to tank body goes out poor mouth.
Pressure monitoring device, humiture monitoring device, alcoholic strength monitoring device, acidity monitoring device are provided with the tank body And oxygen concentration monitoring device.
Also include PLC control system, the PLC control system controls whole equipment automatic operating, operation associated tank body Rotate start and stop, pipeline opening and closing and pressure, temperature, oxygen concentration, alcoholic strength, acidity monitoring device.
In structure, by outside tank body both ends be circumferentially with for actuating unit roller run smooth curved surface structure(Rolling Wheel track), tank body one end connected by But rotary joint with distiller's wort, water, compressed air feeding pipe, and the other end is provided with out poor mouth With go out vinegar mouth, tank wall is provided with charging aperture and exhaust outlet.Inner tank wall is provided with the guide plate with tank body axis into angle, tank body Side wall sets interlayer, tank body inner bottom part(Using the dry material charging aperture of tank body as top)Provided with leaching vinegar plate.Installation pressure monitoring device, Device for detecting temperature, humidity detection device, alcoholic strength monitoring device, acidity monitoring device, oxygen concentration monitoring device, PLC is certainly Autocontrol system association temperature adjusting, oxygen concentration regulation and control, tank body rotation start and stop etc..
In use, rice husk, wheat bran, cavings enter tank body by dry material charging aperture, distiller's wort passes through while charging is completed The rotated joint of distiller's wort delivery pipe enters tank body, and rotating vessel mixes unstrained spirits and uniformly starts acetic fermentation afterwards, in vinegar fermented grain fermentation process, tank The body overwhelming majority time is in halted state.By embedded pressure monitoring device, humiture monitoring device, guide plate, vinegar plate is drenched, Alcoholic strength monitoring device, acidity monitoring device, oxygen concentration monitoring device, automatically controlled and supervised using PLC automatic control system Survey acetic fermentation process.
When carrying out smoked unstrained spirits process, the interlayer that is provided with by tank body, vinegar fermented grain of the interlayer into tank body provides in smoking process Thermal source, for 90 DEG C of hot water by the rotated joint of hot water conveying pipe, interlayer water inlet pipe enters interlayer, the discharge of via interlayer delivery port. PLC automatic control system is by controlling interlayer water inlet pipe, the switch of interlayer water outlet magnetic valve and its opening degree precisely to control The smoked unstrained spirits temperature of system and smoked unstrained spirits time, to ensure Shanxi mature vinegar and mature vinegar peculiar taste.
When drench vinegar process, leaching vinegar plate is fixed on tank body inner bottom part, and the space formed between tank base is easy to drench The progress of vinegar process.Go out vinegar mouth and filter screen is installed, and valve is installed, valve is manually controllable or automatically controls, and vinegar liquid can lead to Piping is directly transported to storage tank.
Compared with prior art, the beneficial effects of the utility model are as follows:
1st, it can make that material completes to mix in the device the Shanxi mature vinegar such as unstrained spirits, inoculation, smoked unstrained spirits, leaching vinegar and mature vinegar brewages work Skill, body have been provided simultaneously with acetic fermentation space, the filter chamber for drenching vinegar vinegar liquid and smoked unstrained spirits condition, acetic fermentation, smoked unstrained spirits and leaching vinegar Process is combined, and is realized the Trinity, same equipment multifunction, to greatest extent using equipment, is improved utilization rate of equipment and installations, Reduce process transition bring secondary pollution, take plant area it is excessive the problem of.
2nd, add the fermentation pattern for overturning unstrained spirits to be improved existing solid state fermentation pond opened type, deficiency is supplied oxygen for vinegar fermented grain Problem, the mode that upset is combined with compressed air is carried out to vinegar fermented grain, realizes vinegar fermented grain entirety uniform fermentation, shorten fermentation week Phase, it ensure that the quality of vinegar.
3rd, equipment seal is higher, effectively reduces alcohol and acetic acid volatilization, improves that vinegar productivity, raw material availability are low etc. to ask Topic, while realize and save manpower, improve operating environment, improve operating efficiency and product quality.
4th, the utility model is adjusted by the monitoring to temperature, oxygen concentration, alcoholic strength and acidity using PLC control system Controlling temperature, tank body rotation start and stop, smoked unstrained spirits hot-water valve opening degree, the Automated condtrol of acetic fermentation and smoked unstrained spirits is realized, effectively Avoid error and the uncertainty of manual operation.
Brief description of the drawings
Fig. 1 represents structural representation of the present utility model.
Fig. 2 represents cross-sectional view of the present utility model.
In figure:1- tank bodies, 2- roller tracks, 3- go out poor mouth, 4- vinegar grain conveyer belts, and 5- goes out vinegar mouth, 6- back-up roller wheels, 7- bottoms Frame, 8- humitures probe, 9- motors, 10- interlayer delivery ports, 11- observation ports, 12- swivel joints, 13- distiller's wort delivery pipes, 14- Blowpipe, 15- water delivery pipes, 16-PLC control systems, 17- interlayer water inlet pipes, 18- exhaust outlets, the conveying of 19- materials Band, 20- dry material charging apertures, 21- pressure monitoring devices, 22- humiture monitoring devices, 23- guide plates, 24- leaching vinegar plates, 25- wine Accuracy monitoring device, 26- acidity monitoring devices, 27- oxygen concentration monitoring devices, 28- interlayers, 29- move feed pipe, 30- it is quiet enter Expects pipe.
Embodiment
The utility model specific embodiment is described in detail below in conjunction with the accompanying drawings.
A kind of intelligent vinegar solid brewing all-in-one, mainly include tank body 1, roller track 2, discharging opening 3, go out vinegar mouth 5, Back-up roller wheel 6, chassis 7, humiture probe 8, motor 9, interlayer delivery port 10, monitoring mouth 11, swivel joint 12, distiller's wort delivery pipe 13rd, blowpipe 14, water delivery pipe 15, PLC automatic control system 16, interlayer water inlet pipe 17, exhaust outlet 18, charging aperture 20th, pressure monitoring device 21, humiture monitoring device 22, guide plate 23, leaching vinegar plate 24, alcoholic strength monitoring device 25, acidity monitoring Device 26, oxygen concentration monitoring device 27, interlayer 28.PLC automatic control system controls whole equipment automatic operating, association behaviour Make tank body rotation start and stop, pipeline opening and closing and its opening degree and pressure, temperature, oxygen concentration, alcoholic strength, acidity monitoring device Deng.The charging aperture and discharge outlet of tank body are equipped with the end cap for being capable of folding.
For specific annexation as shown in figure 1, the side wall of tank body 1 is provided with interlayer 28, interlayer 28 is externally provided with heat insulation layer.Interlayer 28 peripheries are front and rear to be provided with two roller tracks 2, and tank body 1 is supported in back-up roller wheel 6 by roller track 2, and back-up roller wheel 6 is installed In driving tank body 1 to rotate on chassis 7 and by motor 9, motor 9 can realize rotating by positive and reverse rotation control circuit, realize Tank body rotates and reverse, and reaches and mixes the uniform effect of unstrained spirits.Specifically, gear is installed on the output wheel of motor, gear and rolling Gear on wheel is meshed, roller and the curved-surface structure of the round and smooth connection in tank body side(Roller track)Mutually suit.In addition, tank body 1 Front end is provided with observation port 11 and manhole.
As shown in figure 1, the rear end of tank body 1 is provided with out poor mouth 3 and goes out vinegar mouth 5, go out vinegar mouth 5 and filter screen is installed, go out the poor peripheral hardware of mouth 3 There is vinegar grain conveyer belt 4.The sidepiece of tank body 1 is provided with two dry material charging apertures 20 and exhaust outlet 18, and the top of dry material charging aperture 20 is set There is a dry material conveyer belt 19, two charging apertures 20 of two feed openings of dry material conveyer belt 19 just face tank body 1, by tank body 1 rotation to charging aperture 20 realizes charging operation after being located at below the feed opening of dry material conveyer belt 19.
As shown in figure 1, the front end of tank body 1 is provided with the interlayer water inlet pipe 17 and interlayer delivery port 10 connected with interlayer 28;Tank body 1 Front end is provided with the dynamic feed pipe 29 connected with the inside of tank body 1, and dynamic feed pipe 29 connects quiet feed pipe 30 by swivel joint 12;It is dynamic Connection interlayer water inlet pipe 17 on feed pipe 29, distiller's wort delivery pipe 13, blowpipe 14 and heat are connected on quiet feed pipe 30 Water delivery pipe 15.So, by swivel joint 12 by distiller's wort delivery pipe 13, water delivery pipe 14, blowpipe 15 and tank Body 1 connects;Magnetic valve is mounted on each pipeline, is controlled by PLC automatic control system and is opened and close.
As shown in Fig. 2 the inner bottom part of tank body 1 is provided with leaching vinegar plate 24 along its axis direction;Leaching vinegar plate 24 is serration plate, its plate Densely covered length 3cm, width 0.3cm gap on face.
As shown in Fig. 2 the inwall in tank body 1 positioned at leaching vinegar plate more than 24 is provided tiltedly with spiral guide plate 23, spiral guide plate 23 End extend to tank body go out poor mouth 3.The width of guide plate 23 is the 1/10-1/5 of tank diameter.The angle of inclination of guide plate 23 is 10 ° -60 °, in tank body rotary course, using guide plate by material to tank body central motion, while push to poor mouth direction, pass through Vinegar grain conveyer belt 4 transports.
As shown in Fig. 2 pressure monitoring device 21, humiture monitoring device 22, alcoholic strength monitoring device are provided with tank body 1 25th, acidity monitoring device 26 and oxygen concentration monitoring device 27;PLC automatic control system controls whole equipment automatic operating, Operation associated tank body rotation start and stop, pipeline opening and closing and its opening degree and pressure, temperature, oxygen concentration, alcoholic strength, acidity monitoring Device etc..
During specific works, rice husk, wheat bran, cavings enter tank body 1 by charging aperture 20, fed through material conveyer belt 19 Into while distiller's wort tank body 1 is entered by the rotated joint 12 of distiller's wort delivery pipe 13, mix unstrained spirits and uniformly start acetic fermentation, vinegar fermented grain afterwards In fermentation process, 1 most times of tank body are in halted state.Pass through embedded pressure monitoring device 21, temperature-humidity monitoring Device 22, guide plate 23, leaching vinegar plate 24, alcoholic strength monitoring device 25, acidity monitoring device 26, oxygen concentration monitoring device 27, make Acetic fermentation process is automatically controlled and monitored with PLC automatic control system.For example, when oxygen concentration monitoring device monitors oxygen During concentration deficiency, PLC automatic control system is by controlling electromagnetic valve switch and its opening degree essence at blowpipe 15 Quasi- control control air mass flow, while control tank body 1 to rotate, increase compressed air require, adjust the flow of exhaust outlet 18(Regulation electricity Magnet valve openings of sizes), untill oxygen concentration abundance.
When carrying out smoked unstrained spirits process, the interlayer 28 that is provided with by tank body 1, the vinegar of the interlayer 28 into tank body 1 in smoking process Unstrained spirits provides thermal source, and 90 DEG C of hot water enters interlayer 28, via interlayer by the rotated joint 12 of water delivery pipe 14, interlayer water inlet pipe 17 Delivery port 10 is discharged.PLC automatic control system by controlling interlayer water inlet pipe 17, at interlayer delivery port 10 switch of magnetic valve and Its opening degree is precisely controlled smoked unstrained spirits temperature and smoked unstrained spirits time, to ensure Shanxi mature vinegar and mature vinegar peculiar taste.
When drench vinegar process, leaching vinegar plate 24 is fixed on the inner bottom part of tank body 1, the sky formed between the bottom space of tank body 1 Between be easy to drench vinegar process progress.Go out vinegar mouth 5 and filter screen be installed, valve is installed on drain pipe, valve it is manually controllable or from Dynamic control, vinegar liquid can be directly transported to storage tank by pipeline.
The present apparatus realizes that Shanxi mature vinegar acetic fermentation, smoked unstrained spirits, leaching vinegar process are carried out in same equipment, realizes same set Standby multifunction, according to setting humiture, alcoholic strength, acidity, oxygen density value, full-automatic, intelligence carries out ferment control, including Material transportation, mix unstrained spirits, open and close automatically associated conduit valve etc., without manual operation.
Though above-mentioned specific embodiment of the present utility model is described with reference to accompanying drawing, and non-limiting practicality is new Type protection domain, on the basis of the utility model, those skilled in the art still fall within without the modification and deformation of creativeness The scope of protection of the utility model.

Claims (10)

1. all-in-one is brewageed in a kind of mature vinegar intellectuality, it is characterised in that:Including tank body(1), the tank body(1)Side wall is provided with folder Layer(28), the interlayer(28)Periphery is front and rear to be provided with two roller tracks(2), the tank body(1)Pass through roller track(2)Support In back-up roller wheel(6)On, the back-up roller wheel(6)It is installed on chassis(7)Go up and pass through motor(9)Driving rotation;
The tank body(1)Rear end is provided with out poor mouth(3)With go out vinegar mouth(5);The tank body(1)Sidepiece is provided with least one dry material Charging aperture(20)And exhaust outlet(18);The tank body(1)Front end is provided with and interlayer(28)The interlayer water inlet pipe of connection(17)And folder Layer delivery port(10);The tank body(1)Front end is provided with and tank body(1)The dynamic feed pipe of inside connection(29), the dynamic feed pipe (29)Pass through swivel joint(12)Connect quiet feed pipe(30);The dynamic feed pipe(29)Upper connection interlayer water inlet pipe(17), institute State quiet feed pipe(30)Upper connection distiller's wort delivery pipe(13), blowpipe(14)And hot water conveying pipe(15);
The tank body(1)Inner bottom part is provided with leaching vinegar plate along its axis direction(24);The tank body(1)It is interior to be located at leaching vinegar plate(24)With On inwall be provided tiltedly with spiral guide plate(23), the spiral guide plate(23)End extend to tank body go out poor mouth;
The tank body(1)It is interior to be provided with pressure monitoring device(21), humiture monitoring device(22), alcoholic strength monitoring device(25)、 Acidity monitoring device(26)And oxygen concentration monitoring device(27);
Also include PLC control system, it is the PLC control system operation associated tank body rotation start and stop, pipeline opening and closing and pressure, warm and humid Degree, oxygen concentration, alcoholic strength, acidity monitoring device.
2. all-in-one is brewageed in mature vinegar intellectuality according to claim 1, it is characterised in that:The leaching vinegar plate(24)For saw Castellated plates, gather in its plate face length 3cm, width 0.3cm gap.
3. all-in-one is brewageed in mature vinegar intellectuality according to claim 1 or 2, it is characterised in that:It is described go out vinegar mouth(5)Peace Equipped with filter screen.
4. all-in-one is brewageed in mature vinegar intellectuality according to claim 3, it is characterised in that:The guide plate(23)Width is The 1/10-1/5 of tank diameter.
5. all-in-one is brewageed in mature vinegar intellectuality according to claim 4, it is characterised in that:The interlayer(28)It is externally provided with Heat insulation layer.
6. all-in-one is brewageed in mature vinegar intellectuality according to claim 5, it is characterised in that:The guide plate(23)Inclination Angle is 10 ° -60 °.
7. all-in-one is brewageed in mature vinegar intellectuality according to claim 6, it is characterised in that:The tank body(1)Front end is set There is observation port(11).
8. all-in-one is brewageed in mature vinegar intellectuality according to claim 7, it is characterised in that:The tank body(1)Front end is set There is manhole.
9. all-in-one is brewageed in mature vinegar intellectuality according to claim 1, it is characterised in that:It is described go out poor mouth(3)Peripheral hardware There is vinegar grain conveyer belt(4).
10. all-in-one is brewageed in mature vinegar intellectuality according to claim 1, it is characterised in that:The dry material charging aperture (20)Top is provided with dry material conveyer belt(19).
CN201721190994.3U 2017-09-18 2017-09-18 All-in-one is brewageed in mature vinegar intellectuality Active CN207175915U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109762715A (en) * 2019-03-23 2019-05-17 常志鹏 A kind of smoked unstrained spirits, leaching vinegar one unit equipment
CN110055152A (en) * 2019-02-02 2019-07-26 王巍 Fermentation process and system
CN111172006A (en) * 2019-12-31 2020-05-19 山西紫林醋业股份有限公司 Intelligent mouldy bran preparation machine and method for producing special multi-micro mouldy bran for mature vinegar by using same
CN111518666A (en) * 2020-05-22 2020-08-11 镇江丹和醋业有限公司 Polypeptide type vinegar accelerated clarification process
CN111690505A (en) * 2020-06-24 2020-09-22 山西尧都泉酿造有限公司 Novel vinegar is smoked to drench integrative device
CN113355205A (en) * 2021-07-26 2021-09-07 安徽口味全食品有限公司 Vinegar brewing method with high dietary fiber content

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110055152A (en) * 2019-02-02 2019-07-26 王巍 Fermentation process and system
CN109762715A (en) * 2019-03-23 2019-05-17 常志鹏 A kind of smoked unstrained spirits, leaching vinegar one unit equipment
CN111172006A (en) * 2019-12-31 2020-05-19 山西紫林醋业股份有限公司 Intelligent mouldy bran preparation machine and method for producing special multi-micro mouldy bran for mature vinegar by using same
CN111518666A (en) * 2020-05-22 2020-08-11 镇江丹和醋业有限公司 Polypeptide type vinegar accelerated clarification process
CN111690505A (en) * 2020-06-24 2020-09-22 山西尧都泉酿造有限公司 Novel vinegar is smoked to drench integrative device
CN111690505B (en) * 2020-06-24 2023-10-24 山西尧都泉酿造有限公司 Novel vinegar fumigating and spraying integrated device
CN113355205A (en) * 2021-07-26 2021-09-07 安徽口味全食品有限公司 Vinegar brewing method with high dietary fiber content

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