CN210079937U

CN210079937U - Full-automatic oil immersion system of turbocharger

Info

Publication number: CN210079937U
Application number: CN201920548597.1U
Authority: CN
Inventors: 华宪新
Original assignee: Wuxi Guangtaicheng Machinery Manufacturing Co Ltd
Current assignee: Wuxi Guangtaicheng Machinery Manufacturing Co Ltd
Priority date: 2019-04-22
Filing date: 2019-04-22
Publication date: 2020-02-18
Anticipated expiration: 2029-04-22

Abstract

The utility model discloses a full-automatic immersion oil system of turbo charger, which comprises a frame, the inboard bottom mounting of frame sets up the oil trap, the top intermediate position of oil trap link up and sets up conical hopper, the front end left side fixed mounting driving motor of frame, the rectangular room of top fixed mounting of frame, rectangular indoor portion sets up immersion oil district and air-dry district respectively through the baffle, the top fixed mounting oil tank in immersion oil district, the left and right sides end fixed mounting circulating pump of oil tank, defeated oil pipe of bottom through connection of circulating pump, defeated oil pipe's bottom is rotated and is connected the distributor, just be close to the one end fixed mounting PLC control box of discharge gate on the right side wall of frame, the PLC control box is connected with circulating pump, first motor and driving motor electric control respectively. The utility model discloses a through connecting PLC control system, realize full-automatic immersion oil, replace traditional manual work, degree of automation is high, improves production efficiency greatly, guarantees the immersion oil quality of product.

Description

Full-automatic oil immersion system of turbocharger

Technical Field

The utility model belongs to the technical field of the turbine increases the ware, concretely relates to full-automatic immersion oil system of turbo charger.

Background

Because turbo charger need carry out processes such as immersion oil, air-dry to it at the in-process of processing to the convenience is carried out rust-resistant packing operation to it, but traditional turbo charger adopts the workman to carry out the immersion oil processing usually, and not only workman working strength is big like this, wastes time and energy, and greatly reduced work efficiency. Therefore, a fully automatic oil immersion system of a turbocharger is provided to solve the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic immersion oil system of turbo charger to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic oil immersion system of a turbocharger comprises a frame, wherein four sides of the bottom of the frame are fixedly provided with support legs, an oil sump is fixedly arranged at the bottom of the inner side of the frame, a conical funnel is arranged at the middle position above the oil sump in a penetrating manner, a driving motor is fixedly arranged at the left side of the front end of the frame, an output shaft of the driving motor penetrates through the frame to be rotatably connected with a driving roller, a conveying crawler belt is sleeved on the outer side surface of the driving roller, a driven roller is rotatably connected with the inner part of the other end of the conveying crawler belt, a rectangular chamber is fixedly arranged at the top of the frame, an oil immersion area and an air drying area are respectively arranged in the rectangular chamber through partition plates, a top fixedly arranged oil tank of the oil immersion area is fixedly arranged at the left side and the right side of the oil tank, an oil delivery pipe is fixedly, the air drying device is characterized in that three air blowing chambers are fixedly mounted on the top of the air drying area and the left side wall and the right side wall of the air drying area, a first motor is fixedly mounted inside the air blowing chambers through a support rod, air blowing fan blades are fixedly mounted on an output shaft of the first motor, the left side end and the right side end of the rectangular chamber are correspondingly provided with a discharge port and a feed port respectively, a PLC control box is fixedly mounted at one end, close to the discharge port, of the right side wall of the rack, and the PLC control box is electrically and controllably connected with a circulating pump, the first motor and a driving.

Preferably, the left side end and the right side end of the oil collecting groove are fixedly connected with sliding blocks, and the sliding blocks are arranged in sliding connection with sliding grooves formed in the inner side wall of the rack.

The sliding blocks are fixedly connected with the left side and the right side of the oil collecting groove, and the sliding blocks are in sliding connection with the sliding grooves formed in the inner side wall of the rack, so that the oil collecting groove can be disassembled and assembled.

Preferably, a supporting roller is fixedly arranged between the driving roller and the driven roller and on the inner side of the conveying crawler belt, and anti-skidding check blocks are uniformly arranged on the conveying crawler belt.

This sets up the support roll, can play the steady support effect to the conveying track, through setting up anti-skidding check fender, can prevent that the condition of turbo charger slip or collision from appearing on the conveying track to guarantee that its range is neat.

Preferably, conical hopper fixed mounting is inboard in the frame, and the inside fixed mounting first filter screen in conical hopper's top, on the blast chamber and be located the inside wall fixed mounting second filter screen in air-drying district.

This sets up first filter screen and can filter the use to the secondary oil that soaks article, through the second filter screen, can filter the indoor wind that produces of blast air, facilitates the use.

Preferably, the oil immersion zone is located the one side that is close to the feed inlet, air-dry the one side that the zone bit is located the discharge gate, equal fixed mounting has the transparent plastic baffle on feed inlet and the discharge gate.

Preferably, the top end of the distributor is rotatably connected with an output shaft of a rotary motor, and the rotary motor is fixedly installed at the top of the inner side of the oil immersion area.

The rotary motor is arranged, so that the distributor can be driven to rotate and spray in the oil immersion area, and the oil immersion is uniform.

The utility model discloses a technological effect and advantage: the full-automatic oil immersion system of the turbocharger can realize full-automatic oil immersion by electrically controlling and connecting the PLC control box with the circulating pump, the first motor and the driving motor, replaces the traditional manpower, and has high automation degree; the distributor is driven by the rotary motor to rotate and spray in the oil immersion area, so that the antirust oil can be uniformly sprayed, and the oil immersion quality of the product is effectively ensured; through the arrangement of the conical funnel and the oil collecting tank, secondary anti-rust oil can be collected, and uniform treatment is facilitated; the utility model discloses a through connecting PLC control system, can realize full-automatic immersion oil, labour saving and time saving effectively improves production efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic external structural view of the present invention;

FIG. 3 is a schematic structural view of the air-drying zone of the present invention;

fig. 4 is a left side view structure diagram of the present invention.

In the figure: 1. a frame; 2. an oil sump; 3. a slider; 4. a conical funnel; 5. a first filter screen; 6. a drive motor; 7. an active roller; 8. a conveying crawler; 9. a driven roller; 10. a rectangular chamber; 11. an oil immersion area; 12. an air drying area; 13. an oil tank; 14. a circulation pump; 15. an oil delivery pipe; 16. a distributor; 17. a rotary motor; 18. a blast chamber; 19. a first motor; 20. a second filter screen; 21. a discharge port; 22. a feed inlet; 23. a PLC control box; 24. a transparent plastic baffle.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a full-automatic immersion oil system of turbocharger as shown in figures 1-4, which comprises a frame 1, four side ends of the bottom of the frame 1 are all fixedly installed with support legs, an oil collecting tank 2 is fixedly arranged at the inner bottom of the frame 1, a conical funnel 4 is arranged at the upper middle position of the oil collecting tank 2, a driving motor 6 is fixedly installed at the left side of the front end of the frame 1, an output shaft of the driving motor 6 penetrates through the frame 1 to be rotatably connected with a driving roller 7, a conveying crawler belt 8 is sleeved on the outer side surface of the driving roller 7, a driven roller 9 is rotatably connected at the other end of the conveying crawler belt 8, a rectangular chamber 10 is fixedly installed at the top of the frame 1, an immersion oil area 11 and an air drying area 12 are respectively arranged in the rectangular chamber 10 through a partition plate, an oil tank 13 is fixedly installed at the top of the immersion oil area 11, a circulating pump 14 is fixedly installed at, defeated oil pipe 15 of bottom through connection of circulating pump 14, defeated oil pipe 15's bottom is rotated and is connected distributor 16, fixed mounting has three blast chamber 18 on the top of air-dry zone 12 and its left and right sides wall, the first motor 19 of branch fixed mounting is passed through to the inside of blast chamber 18, fixed mounting blast fan leaf on the output shaft of first motor 19, the left and right sides end of rectangle room 10 corresponds respectively and is equipped with discharge gate 21 and feed inlet 22, just be close to the one end fixed mounting PLC control box 23 of discharge gate 21 on the right side wall of frame 1, PLC control box 23 respectively with circulating pump 14, first motor 19 and driving motor 6 electric control connection.

Specifically, the left and right sides end fixed connection sliding block 3 of oil trap 2, sliding block 3 sets up with the spout sliding connection that the inside wall of frame 1 was seted up.

Specifically, a supporting roller is fixedly arranged between the driving roller 7 and the driven roller 9 and on the inner side of the conveying crawler 8, and anti-skidding barriers are uniformly arranged on the conveying crawler 8.

Specifically, the conical hopper 4 is fixedly installed inside the frame 1, the first filter screen 5 is fixedly installed inside the upper portion of the conical hopper 4, and the second filter screen 20 is fixedly installed on the blast chamber 18 and located on the inner side wall of the air drying area 12.

Specifically, the oil immersion area 11 is located on one side close to the feed port 22, the air drying area 12 is located on one side close to the discharge port 21, and transparent plastic baffles 24 are fixedly mounted on the feed port 22 and the discharge port 21.

Specifically, the top end of the distributor 16 is rotatably connected with an output shaft of a rotary motor 17, and the rotary motor 17 is fixedly installed at the top of the inner side of the oil immersion area 11.

The full-automatic oil immersion system of the turbocharger comprises a PLC control box 23, a driving motor 6, a circulating pump 14 and a first motor 19 are sequentially controlled to be switched on and off through a power switch on the PLC control box, a driving roller 7 is driven to rotate through the driving motor 6, the turbocharger needing oil immersion can be conveyed under the conveying action of a supporting roller conveying crawler 8 and a driven roller 9, inspected parts are placed on anti-slip grids of the conveying crawler 8, the parts can be placed neatly, the parts penetrate through an oil immersion area 11 through a feed inlet 22, the parts are sucked from the inside of an oil tank 13 through the circulating pump 14, rust-proof oil is uniformly sprayed into the oil immersion area 11 through a distributor 16 under the communication of an oil conveying pipe 15, so that the parts passing through the oil immersion area 11 are coated with the rust-proof oil, and then the parts in an air drying area 12 are driven to be subjected to air blast treatment through the first motor 19 in an air blast chamber 18, after air-drying treatment, the rust-preventive oil is conveyed out from a discharge port 21 of the rectangular chamber 10, and the redundant rust-preventive oil enters the oil collecting tank 2 through the conical funnel 4 in the rack 1, so that uniform treatment is facilitated.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a full-automatic immersion oil system of turbo charger, includes frame (1), its characterized in that: the all fixed mounting stabilizer blades of four sides in bottom of frame (1), the inboard bottom mounting of frame (1) sets up oil catch bowl (2), the top intermediate position of oil catch bowl (2) link up and set up toper funnel (4), front end left side fixed mounting driving motor (6) of frame (1), the output shaft of driving motor (6) runs through frame (1) and rotates and connect initiative roller (7), the outside surface cover of initiative roller (7) is equipped with conveying track (8), the other end inside rotation of conveying track (8) connects driven roller (9), the top fixed mounting rectangle room (10) of frame (1), the inside baffle that passes through of rectangle room (10) sets up immersion oil district (11) and air-dry district (12) respectively, the top fixed mounting oil tank (13) of immersion oil district (11), the left and right sides fixed mounting circulating pump (14) of oil tank (13), defeated oil pipe (15) is link up to the bottom of circulating pump (14), the bottom of defeated oil pipe (15) is rotated and is connected distributor (16), fixed mounting has three blast chamber (18) on the top of air-drying district (12) and its left and right sides wall, the inside of blast chamber (18) is through branch fixed mounting first motor (19), fixed mounting blast fan leaf on the output shaft of first motor (19), both sides end corresponds respectively about rectangular chamber (10) and is equipped with discharge gate (21) and feed inlet (22), just be close to one end fixed mounting PLC control box (23) of discharge gate (21) on the right side wall of frame (1), PLC control box (23) are connected with circulating pump (14), first motor (19) and driving motor (6) electric control respectively.

2. The full-automatic oil immersion system of the turbocharger according to claim 1, characterized in that: the left side and right side end fixed connection sliding block (3) of oil trap (2), sliding block (3) and the spout sliding connection setting that frame (1) inside wall was seted up.

3. The full-automatic oil immersion system of the turbocharger according to claim 1, characterized in that: and a supporting roller is fixedly arranged between the driving roller (7) and the driven roller (9) and positioned on the inner side of the conveying crawler belt (8), and anti-skidding check blocks are uniformly arranged on the conveying crawler belt (8).

4. The full-automatic oil immersion system of the turbocharger according to claim 1, characterized in that: conical hopper (4) fixed mounting is inboard in frame (1), and the inside fixed mounting first filter screen (5) in top of conical hopper (4), on blast chamber (18) and be located the inside wall in air-dry district (12) fixed mounting second filter screen (20).

5. The full-automatic oil immersion system of the turbocharger according to claim 1, characterized in that: the oil immersion area (11) is located on one side close to the feed port (22), the air drying area (12) is located on one side close to the discharge port (21), and transparent plastic baffles (24) are fixedly mounted on the feed port (22) and the discharge port (21).

6. The full-automatic oil immersion system of the turbocharger according to claim 1, characterized in that: the top end of the distributor (16) is rotationally connected with an output shaft of a rotary motor (17), and the rotary motor (17) is fixedly arranged at the top of the inner side of the oil immersion area (11).