Working method of efficient plate drying treatment device
Technical Field
The invention relates to the technical field of plate processing, in particular to a working method of an efficient plate drying and processing device.
Background
The plate is an essential material for human to maintain normal life, engage in production practice and develop social activities. In the traditional plate processing industry, natural airing is mainly adopted for drying plates, namely, airing for processing the plates is carried out in a spacious field in a natural environment with sufficient sunlight and dry environment; in view of the above disadvantages of natural airing, drying devices are successively appeared in modern plate processing industry.
But current drying device generally all is the stoving case, degree of automation is lower, it is usually all that the workman evenly places panel in the oven, heat through electrical heating or fuel, carry out drying process to panel, need the manual work to remove after the stoving is accomplished, work load is great, work efficiency is lower, because panel can not turn in the oven, heat transfer in the oven is inhomogeneous, can lead to the stoving effect inconsistent of panel, contain partial moisture in the panel can, the stoving effect is unsatisfactory, furthermore, present drying device is after handling panel stoving, direct with the stoving gas emission that contains impurity and waste temperature to the atmosphere, not only the resource-wasting, and can cause environmental pollution. Therefore, a working method of the high-efficiency plate drying and processing device is provided to solve the problems.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a working method of an efficient plate drying and processing device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the working method of the high-efficiency plate drying device comprises a base, wherein a feeding device, a feeding device and a drying box are sequentially arranged at the upper end of the base, feed inlets are symmetrically formed in the left side of the drying box, a material guide plate is arranged between the feed inlets and the feeding device, a third hydraulic rod is mounted at the upper end of the left side of the drying box, a baffle is connected to the lower end of the third hydraulic rod, through holes communicated with the feed inlets are symmetrically formed in the middle of the baffle, a discharge outlet is formed in the right side of the drying box, the lower end of the drying box penetrates through the base to be connected with a bottom plate, air inlet channels are symmetrically formed in two sides of the bottom plate, an electric heating net and a fan are arranged in each air inlet channel, vent communicated with the air inlet channels are symmetrically formed in the left side of the bottom end of the drying box, and a flow, the air outlet has been seted up at the upper end middle part of drying cabinet, the upper end of air outlet is connected with the exhaust pipe, the right side intercommunication of exhaust pipe has the circulating pump, the right side of circulating pump is connected with filter equipment through the connecting tube, filter equipment's right side is connected with the circulating line, just the lower extreme of circulating line is linked together with the inlet air duct that is located the right side, the inner chamber right side symmetry of drying cabinet is equipped with the diaphragm, just the diaphragm distributes in the both sides of discharge gate, two the left side of diaphragm is connected with the connecting plate respectively, two one side that the connecting plate is relative is rotated through the round pin axle respectively and is connected with the rotor plate, just be connected with the spring between the right side of rotor plate and the diaphragm, be located the below the left side of connecting plate is equipped.
Preferably, the two sides of the lower end of the base are respectively and symmetrically provided with casters.
Preferably, the feeding device comprises two material boxes stacked together, a material guiding frame is obliquely arranged in each material box, a feeding opening matched with the material guiding frame is formed in the right side of the material box, a plurality of transmission roller shafts are rotatably connected inside the material guiding frame, belt pulleys and ratchet wheels are sequentially sleeved outside the transmission roller shaft positioned at the leftmost side, belt pulleys are also sleeved outside the transmission roller shaft positioned at the rightmost side, the two belt pulleys are in transmission connection through a third belt, the left side of the lower part of the inner cavity of the feed box is rotatably connected with a solid shaft, the outer side of the solid shaft is sequentially sleeved with a gear and a pawl, a return spring is connected between the left side of the pawl and the inner wall of the material box, a fifth motor is installed on the right side of the solid shaft, and an output shaft of the fifth motor is fixedly connected with an incomplete gear meshed with the gear.
Preferably, loading attachment is including the support group with base fixed connection, the symmetry is equipped with the frame between the support group, two the inside difference symmetry of frame is equipped with first conveying roller and second transfer roller, two first conveying roller and two the conveyer belt has been cup jointed respectively in the outside of second transfer roller, one of them the one end of first conveying roller runs through the frame and is connected with first belt pulley, one of them the one end of second transfer roller runs through the frame and is connected with the second belt pulley, the second motor is installed in the upper end left side of base, first belt pulley and second belt pulley, two have been cup jointed in proper order to the output shaft of second motor be connected with first belt between the first belt pulley, two be connected with the second belt between the second belt pulley.
Preferably, the filtering device comprises a filtering box connected with the drying box, and the inner cavity of the filtering box is sequentially provided with a lime filtering layer, a PP cotton filtering layer and an activated carbon filtering layer from top to bottom.
Preferably, the turning device comprises a shelf fixedly connected with the connecting plate, a hollow cylinder is movably connected to the upper end of the shelf, a rotating shaft is connected to the inside of the hollow cylinder in a rotating mode, a first bevel gear is sleeved on the outer side of the rotating shaft, a rotating shaft is inserted into the left side of the outer wall of the hollow cylinder in a splicing mode, a second bevel gear meshed with the first bevel gear is connected to the right end of the rotating shaft, a shaft body is connected to the middle of the top end of an inner cavity of the drying box in a rotating mode, a third motor is installed at the lower end of the shaft body through a motor base, an output shaft of the third motor is fixedly connected with the rotating shaft, a fourth motor is installed in the middle of the bottom end of the inner cavity.
Preferably, fixing device is including the U type frame with axis of rotation fixed connection, bilateral symmetry is equipped with the second hydraulic stem around the inner wall of U type frame, two one side that the second hydraulic stem is relative is connected with splint respectively, the surface of splint is equipped with anti-skidding rubber pad.
Preferably, two one side in opposite directions of connecting plate is equipped with first hydraulic stem respectively, the one end of first hydraulic stem is connected with the mounting bracket, the inside of mounting bracket is rotated and is connected with driven roller, the inner chamber right side symmetry of drying cabinet is equipped with the drive roll axle, first motor, two are installed to outer wall one side symmetry of drying cabinet the output shaft of first motor runs through the drying cabinet respectively and is connected with two drive roll axles.
The working method of the high-efficiency plate drying treatment device provided by the invention has the beneficial effects that:
(1) according to the invention, a worker can put a plate to be dried into the material box at one time, the fifth motor drives the incomplete gear to rotate, the gear can be driven to rotate intermittently, so that the pawl can push the ratchet to rotate, the transmission roller shaft can carry out automatic feeding work, the second motor can drive the first belt pulley and the second belt pulley to rotate, the first conveying roller and the second conveying roller are driven to rotate, the conveying belt conveys the plate, the automatic feeding work is completed, the labor intensity of the worker can be greatly reduced, and the working efficiency is higher.
(2) According to the invention, the fourth motor drives the rotating shaft and the first bevel gear to rotate, the second bevel gear and the rotating shaft can be driven to rotate, so that the fixing device can be driven to rotate, the plate in the fixing device can be in full contact with hot air, the heat transfer is uniform, the drying effect of the plate can be ensured, the drying effect is more ideal, and after the drying is finished, the third motor can drive the hollow cylinder to rotate, so that the fixing device rotates above the driving roll shaft, the plate is in contact with the driving roll shaft, and the subsequent blanking work is facilitated.
(3) The electric heating net and the fan are matched to drive air to flow and form hot air, a part of the hot air directly enters the bottom of the drying box through the vent to be dried, a part of the hot air is blown in from the top of the drying box after passing through the flow guide channel to be dried, so that the heat distribution is more uniform, the drying quality of the plate is ensured, the hot air after drying the plate carries moisture and impurities to be discharged from the air outlet and the exhaust pipe, the impurities in the discharged hot air can be removed through the matching of the circulating pump and the filtering device and flows back to the inside of the air inlet channel, the heating time of the electric heating net can be reduced, the energy consumption is greatly reduced, and the electric heating net is more environment-friendly.
(4) The plate drying device is reasonable in structural design and convenient and fast to use, can automatically complete plate feeding and discharging, greatly reduces labor intensity of workers, improves working efficiency, is good in plate drying effect and more environment-friendly, has strong functionality and practicability, and is worthy of popularization.
Drawings
FIG. 1 is a schematic structural diagram of a working method of an efficient plate drying device according to the present invention;
FIG. 2 is a side view of a part of the structure in the working method of the high-efficiency plate drying device provided by the invention;
FIG. 3 is a schematic structural diagram of a feeding device in the working method of the high-efficiency plate drying device provided by the invention;
FIG. 4 is a schematic structural diagram of a filtering device in the working method of the high-efficiency plate drying device according to the present invention;
FIG. 5 is a schematic structural diagram of a turnover device in the working method of the high-efficiency plate drying device provided by the invention;
FIG. 6 is a schematic structural diagram of a fixing device in the working method of the high-efficiency plate drying device according to the present invention;
FIG. 7 is a schematic structural diagram of a feeding device in the working method of the high-efficiency plate drying device provided by the invention;
fig. 8 is an enlarged schematic view of a portion a of fig. 7 in a working method of the efficient board drying device according to the present invention.
In the figure: the drying device comprises a base 1, a feeding device 2, a support group 201, a rack 202, a first conveying roller 203, a conveying belt 204, a first belt pulley 205, a second belt pulley 206, a second motor 207, a first belt 208, a second belt 209, a second conveying roller 210, a drying box 3, a bottom plate 4, an air inlet channel 5, an electric heating net 6, a fan 7, a diversion channel 8, a ventilation opening 9, an air outlet 10, an exhaust pipe 11, a circulating pump 12, a filtering device 13, a filtering box 131, a lime filtering layer 132, a PP cotton filtering layer 133, an activated carbon filtering layer 134, a circulating pipeline 14, a fixing device 15, a U-shaped frame 151, a second hydraulic rod 152, a clamping plate 153, a turnover device 16, a shelf 161, a hollow cylinder 162, a rotating shaft 163, a first bevel gear 164, a rotating shaft 165, a second bevel gear 166, a shaft 167, a third motor 168, a fourth motor 169, a discharge opening 17, a transverse plate 18, a connecting plate 19, a rotating, The device comprises a driving roll shaft 22, a first motor 23, a first hydraulic rod 24, a mounting frame 25, a driven roll shaft 26, a caster 27, a feed inlet 28, a feeding device 29, a bin 30, a feed outlet 31, a guide plate 32, a driving roll shaft 33, a third belt pulley 34, a ratchet 35, a solid shaft 36, a gear 37, a fifth motor 38, an incomplete gear 39, a pawl 40, a return spring 41, a third belt 42, a third hydraulic rod 43 and a baffle 44.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-8, a working method of a high-efficiency plate drying treatment device comprises a base 1, wherein two sides of the lower end of the base 1 are respectively and symmetrically provided with casters 27, so that the device can be pushed to move integrally, the device is convenient to carry and transport, and the device is more convenient to use.
The upper end of the base is sequentially provided with a feeding device 29, a feeding device 2 and a drying box 3, the feeding device 29 comprises two stacked bins 30, a material guide frame 32 is obliquely arranged in each bin 30, the right side of each bin 30 is provided with a feeding port 31 matched with the material guide frame 32 for use, the interior of each material guide frame 32 is rotatably connected with a plurality of transmission roll shafts 33, the outer side of each transmission roll shaft 33 positioned on the leftmost side is sequentially sleeved with a belt pulley 34 and a ratchet wheel 35, the outer side of each transmission roll shaft 33 positioned on the rightmost side is also sleeved with a belt pulley 34, the two belt pulleys 34 are in transmission connection through a third belt 42, the left side of the lower part of an inner cavity of each bin 30 is rotatably connected with a real shaft 36, the outer side of each real shaft 36 is sequentially sleeved with a gear 37 and a pawl 40, a reset spring 41 is connected between the left side of the pawl 40 and the inner wall of the bin 30, the right side of each real shaft 36 is, the worker can put the plate to be dried into the bin 30 at one time, drive the incomplete gear 39 to rotate through the fifth motor 38, and can drive the gear 37 to intermittently rotate, so that the pawl 40 can push the ratchet wheel 35 to rotate, and the transmission roller shaft 33 can automatically feed.
The feeding device 2 comprises a support group 201 fixedly connected with the base 1, wherein the support group 201 is symmetrically provided with machine frames 202, the insides of the two machine frames 202 are respectively symmetrically provided with a first conveying roller 203 and a second conveying roller 210, the outer sides of the two first conveying rollers 203 and the two second conveying rollers 210 are respectively sleeved with a conveying belt 204, one end of one first conveying roller 203 penetrates through the machine frame 202 and is connected with a first belt pulley 205, one end of one second conveying roller 210 penetrates through the machine frame 202 and is connected with a second belt pulley 206, the left side of the upper end of the base 1 is provided with a second motor 207, an output shaft of the second motor 207 is sequentially sleeved with a first belt pulley 205 and a second belt pulley 206, a first belt 208 is connected between the two first belt pulleys 205, a second belt 209 is connected between the two second belt pulleys 206, a plate to be dried is placed on the conveying belt 204, and then the second motor 207 is started, the first belt pulley 205 and the second belt pulley 206 can be driven to rotate by the second motor 207, so that the first conveying roller 203 and the second conveying roller 210 are driven to rotate, the conveying belt 204 conveys the plate, and the automatic feeding work is completed.
Feed inlet 28 has been seted up to the left side symmetry of drying cabinet 3, and be equipped with the stock guide between feed inlet 28 and the loading attachment 2, third hydraulic stem 43 is installed to the left side upper end of drying cabinet 3, the lower extreme of third hydraulic stem 43 is connected with baffle 44, the through-hole that is linked together with feed inlet 28 is seted up to the middle part symmetry of baffle 44, when third hydraulic stem 43 elongates, can make feed inlet 28 expose, carry out the material loading work, third hydraulic stem 43 shortens after the material loading is accomplished, make baffle 44 seal feed inlet 28, avoid hot-air to give off.
The right side of the drying box 3 is provided with a discharge hole 17, the lower end of the drying box 3 penetrates through the base 1 and is connected with a bottom plate 4, the two sides of the bottom plate 4 are symmetrically provided with air inlet channels 5, the inside of the air inlet channels 5 is provided with an electric heating net 6 and a fan 7, the left side of the bottom end of the drying box 3 is symmetrically provided with vent holes 9 communicated with the air inlet channels 5, the inside of the left side of the drying box 3 is provided with a flow guide channel 8 communicated with the vent holes 9, the middle part of the upper end of the drying box 3 is provided with an air outlet 10, the upper end of the air outlet 10 is connected with an exhaust pipe 11, the right side of the exhaust pipe 11 is communicated with a circulating pump 12, the right side of the circulating pump 12 is connected with a filtering device 13 through a connecting pipeline, the filtering device 13 comprises a filtering box 131 connected with the drying box 3, an inner cavity of the filtering box 131 is sequentially provided with a, get into filter equipment 13's inside, behind lime filter layer 132, the cotton filter bed 133 of PP, active carbon filter bed 134, can get rid of the impurity in the exhaust hot-blast to the inside of inlet air duct 5 that flows back can reduce electric heating net 6's heating time, greatly reduced the consumption of the energy, environmental protection more.
The right side of the filtering device 13 is connected with a circulating pipeline 14, the lower end of the circulating pipeline 14 is communicated with an air inlet channel 5 positioned on the right side, the right side of the inner cavity of the drying box 3 is symmetrically provided with transverse plates 18, the transverse plates 18 are distributed on two sides of a discharge hole 17, the left sides of the two transverse plates 18 are respectively connected with connecting plates 19, one opposite sides of the two connecting plates 19 are respectively provided with a first hydraulic rod 24, one end of the first hydraulic rod 24 is connected with a mounting frame 25, the inside of the mounting frame 25 is rotatably connected with a driven roller shaft 26, the right side of the inner cavity of the drying box 3 is symmetrically provided with a driving roller shaft 22, one side of the outer wall of the drying box 3 is symmetrically provided with a first motor 23, output shafts of the two first motors 23 respectively penetrate through the drying box 3 to be connected with the two driving roller shafts 22, the driven roller shaft 26 can be, the clamping plate 153 is driven to be far away from the plate, the fixing of the fixing device 15 on the plate can be released, then the first motor 23 is started, the driving roll shaft 22 is driven to rotate, the plate can be conveyed out, the automatic blanking work is completed, the labor intensity of workers can be greatly reduced, and the working efficiency is improved.
The opposite sides of the two connecting plates 19 are respectively and rotatably connected with a rotating plate 20 through pin shafts, a spring 21 is connected between the right side of the rotating plate 20 and the transverse plate 18, a certain sealing effect can be achieved through the cooperation of the rotating plate 20 and the spring 21, and the rotating plate 20 is convenient to rotate and open, so that the subsequent blanking work is facilitated.
The left side of the connecting plate 19 positioned below is provided with a turnover device 16, the turnover device 16 comprises a shelf 161 fixedly connected with the connecting plate 19, the upper end of the shelf 161 is movably connected with a hollow cylinder 162, the inside of the hollow cylinder 162 is rotatably connected with a rotating shaft 163, the outer side of the rotating shaft 163 is sleeved with a first bevel gear 164, the left side of the outer wall of the hollow cylinder 162 is inserted with a rotating shaft 165, the right end of the rotating shaft 165 is connected with a second bevel gear 166 meshed with the first bevel gear 164, the middle part of the top end of the inner cavity of the drying box 3 is rotatably connected with a shaft body 167, the lower end of the shaft body 167 is provided with a third motor 168 through a motor base, the output shaft of the third motor 168 is fixedly connected with the rotating shaft 163, the middle part of the bottom end of the inner cavity of the drying box 3 is provided with a fourth motor 169, the output, first, the fourth motor 169 is started, the rotating shaft 163 and the first bevel gear 164 are driven to rotate by the fourth motor 169, the second bevel gear 166 and the rotating shaft 165 can be driven to rotate, the fixing device 15 can be driven to rotate, plates in the fixing device 15 can be in full contact with hot air, heat transfer is uniform, the drying effect of the plates can be guaranteed, the drying effect is more ideal, after drying is completed, the hollow cylinders 162 can be driven to rotate by the third motor 168, the fixing device 15 can be driven to rotate above the driving roller shaft 22, the plates are in contact with the driving roller shaft 22, and subsequent blanking work is facilitated.
The outside of turning device 16 is connected with fixing device 15 with feed inlet 28 cooperation use, fixing device 15 is including the U shaped frame 151 with axis of rotation 165 fixed connection, bilateral symmetry is equipped with second hydraulic stem 152 around the inner wall of U shaped frame 151, one side that two second hydraulic stem 152 are relative is connected with splint 153 respectively, splint 153's surface is equipped with anti-skidding rubber pad, extend through second hydraulic stem 152, can drive two splint 153 and be close to each other, it is fixed with panel, stability is stronger, convenient subsequent stoving work.
The working principle is as follows: when the automatic feeding device works, a worker can put a plate to be dried into the bin 30 at one time, the fifth motor 38 drives the incomplete gear 39 to rotate, the gear 37 can be driven to rotate intermittently, so that the pawl 40 can push the ratchet 35 to rotate, the transmission roller shaft 33 can carry out automatic feeding work, then the second motor 207 is started, the second motor 207 can drive the first belt pulley 205 and the second belt pulley 206 to rotate, so as to drive the first conveying roller 203 and the second conveying roller 210 to rotate, so that the conveying belt 204 conveys the plate, the automatic feeding work is completed, after the plate is conveyed into the drying bin 3 through the feeding device 2, the fourth motor 169 is started firstly, the rotating shaft 163 and the first bevel gear 164 are driven to rotate through the fourth motor 169, the second bevel gear 166 and the rotating shaft 165 can be driven to rotate, so as to drive the fixing device 15 to rotate, make panel among fixing device 15 can with the abundant contact of hot-air, make heat transfer even, can guarantee the stoving effect of panel, and the stoving effect is more ideal, after the stoving is accomplished, can drive hollow cylinder 162 through third motor 168 and rotate, make fixing device 15 rotate the top of drive roll axle 22, and make panel and drive roll axle 22 contact, through the extension of first hydraulic stem 24, can drive driven roll axle 26 and be close to the drive roll axle 22 with the panel centre gripping, then shorten through second hydraulic stem 152, drive splint 153 keep away from panel, can remove fixing device 15 and to panel, then start first motor 23, drive roll axle 22 and rotate, can accomplish and convey out panel, accomplish automatic unloading work, can greatly reduced workman's intensity of labour, work efficiency is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.