CN206025091U - Water bath formula does not have basket indigo plant pot that disinfects in succession - Google Patents
Water bath formula does not have basket indigo plant pot that disinfects in succession Download PDFInfo
- Publication number
- CN206025091U CN206025091U CN201620595746.6U CN201620595746U CN206025091U CN 206025091 U CN206025091 U CN 206025091U CN 201620595746 U CN201620595746 U CN 201620595746U CN 206025091 U CN206025091 U CN 206025091U
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- Prior art keywords
- retorts
- water
- door
- valve
- cylinder
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
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- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Abstract
Water bath formula does not have basket indigo plant pot that disinfects in succession is an energy -efficient food sterilizing device. The problem of the tradition disinfect that the production efficiency that the pot exists is low, the cost of labor is high, the extravagant energy and water resource etc is solved, full -automatic continuous production has been realized. Water bath formula does not have basket indigo plant pot that disinfects in succession adopts water bath formula sterilization mode, and vertical structure is equipped with going up the pot door and cooking the door of ability automatic switch, the pot that disinfects is inside to have foraminiferous inner bag, and there are inner bag discharge door and automatic switch door gear in the inner bag bottom, be equipped with warm water circulating system, temperature, pressure and detection of water level controlling means and relevant valve. Under control system's control, will wait that water bath formula does not have basket indigo plant pot that disinfects in succession is carried to the foodstuff ration of disinfecting in disinfect and accomplish the flow of disinfecting automatically in the pot, then the food after will disinfecting is automatic discharges secondary cooling device, through secondary cooling, carry and give next process. Adopt the utility model discloses having saved the blue all swivel links of basket, having realized production automation, production efficiency is high, and energy -conservation is showing.
Description
Technical field
This utility model belongs to a kind of food degerming device, and more particularly to a kind of water-bath type is continuously without basket indigo plant retorts.
Background technology
Heat sterilization is carried out to food uses vertical or horizontal sterilizer at present.Need first to divide food to be sterilized
It is mounted in sterilization basket basket, the basket indigo plant that then will be equipped with food puts into vertical retorts by traveling crane, or is advanced by dolly
In horizontal sterilizer.After the completion of sterilization will also by same mode, then equipped with food basket indigo plant hang out from retorts or
Released by dolly.Whole cargo handling process labor intensive, needs many people to assist cooperation to complete, inefficiency, and it is hidden to there is safety
The possibility suffered from and be secondary polluted.This retorts cannot realize full-automatic continuous production.
Retorts are a kind of closed pressure vessels.The retorts for using at present are because bearing the requirement of pressure by cylinder section
It is designed as circle.Because for square, the inner space utilization rate of horizontal sterilizer is low for sterilization basket, water and steam is increased
Consumption, while also increasing the time risen needed for gentle cooling, causes significant wastage and the consumption of time of water resource and the energy.
There is the high advantage of space availability ratio in the vertical retorts of this point, but the blue turnover retorts of sterilization basket of vertical retorts need to hang
Dress, wastes time and energy, have impact on its promotion and application..
The content of the invention
The technical problems to be solved in the utility model is：This utility model is to provide a kind of water-bath type continuously to kill without basket indigo plant
Bacterium pot, solves the shortcoming of current retorts, realizes automatic continuous production, saves labour force, and improve production efficiency saves energy
Source.
The technical scheme adopted by this utility model is：A kind of water-bath type continuously without basket indigo plant retorts, specifically includes employing
Water-bath type sterilization mode, vertical retorts tube structure, the fast therapy of waking up the patient from unconsciousness orchid of the reliable upper pot door in top realize the upper pot of automatic open-close
Door, automatic open-close of the bottom by the blue door of realizing cooking of the fast therapy of waking up the patient from unconsciousness of door of cooking；Retorts inner barrel has inner bag with holes, inner bag
Same automatic switch door gear with holes is arranged at bottom；Equipped with hot water cyclesystem, dispensing vapors pipe, temperature, pressure and water level
The valve pipe of detection control apparatus and correlation.
Composition of this utility model water-bath type continuously without basket indigo plant retorts includes：
Retorts cylinder, Shang Guomen, door of cooking, the fast therapy of waking up the patient from unconsciousness of upper pot door are blue, and the fast therapy of waking up the patient from unconsciousness of door of cooking is blue, inner bag, inner bag discharging
Door, dispensing vapors pipe enter hot-water line, enter cold water pipe, and overflow pipe, backheat water pipe, drain pipe, exhaustor enter compressed air hose, with
And enter steam valve, and enter hot water valve, enter cold valves, overflow valve, backheat water valve, drain valve, air bleeding valve, compressed air valve, circulating valve,
Circulating pump, relief valve, pot door safety interlocking, pot door drive, temperature, pressure-detecting device, water-level probe are controlled automatically
System processed etc..
This utility model water-bath type continuously adopts water-bath type method for disinfection without basket indigo plant retorts, under control of the control system
Order completes the flow process that sterilizes as follows.
Enter the hot water stage：Upper pot door and a closing of cooking, inner bag discharge door are closed, and air bleeding valve is opened, and enters hot water valve opening,
Hot water is entered in the retorts cylinder by entering hot water valve；Retorts cylinder interior-heat is waterborne be raised to designated water level after complete into
Hot water.
Charging stage：Upper pot door is opened, and feed hopper door is opened, and food to be sterilized sends into the retorts by upper pot door
In inner bag, while unnecessary hot water is discharged by overflow valve；After installing quantitative food, feed hopper door is closed, and upper pot door is closed, and is overflow
Stream valve cuts out.
Temperature rise period：Circulating pump is opened, and circulating valve is opened, and hot water is sprayed, constantly followed by the pot bottom extraction that sterilizes, top
Ring；Enter steam valve opening, start to warm up heating, air bleeding valve and compressed air valve are used for control pressure to setting value, and temperature is raised to
After design temperature, steam off valve.
The constant temperature stage：Start the constant temperature stage after being warmed up to design temperature, and record constant temperature time；Circulating pump and circulating valve after
It is continuous to stay open；Sterilizing time closes circulating pump and circulating valve to after setting value, and sterilization stage is completed.
Cooling stage：Enter cold valves opening, backheat water valve is opened, automatic control system controlling water level and pressure are to setting
Value, hot water are expelled back into hot-water cylinder by backheat water valve, and the cold water in cold water tank is constantly entered in the retorts, makes disinfecting food
Progressively cool down；After temperature is less than design temperature, control system is closed into cold valves and backheat water valve, completes cooling.
Discharging stage：After the completion of cooling, control system opens inner bag discharge door and door of cooking, under gravity, complete
Into the food for sterilizing by a discharge of cooking, in the cold water of cooling twice tank；Remaining cold water is by circulating pump through draining
Valve is transmitted back to cold water tank.
The food that sterilization is completed in cooling twice tank, under the cushioning effect of water, slowly falls on the conveyor belt, carries out two
Secondary cooling and cleaning, then subsequent processing is transferred to by conveyer belt.
This utility model according to technological requirement, is automatically performed secondary cold from being transported under the control of automatic control system
But whole flow processs, including the product counting to being cooked sterilization, in cooking disinfection technique, temperature, pressure, time and water level enter
Row precise control, and complete detection and control to feed systems such as attached water, electricity, steam and compressed airs.Whole steaming and decocting
Disinfection system realizes full-automatic operation, meets the demand of modern industrialization production.
Compared to the prior art the beneficial effects of the utility model are：Through measuring and calculating, under equal conditions, due to retorts
The raising of interior space availability ratio, using this utility model than existing retorts using water wisely and steam saving more than 20%, together
When shorten the time for rising gentle cooling down, saved the energy, improve production efficiency.
After using this utility model, due to the reduction of sterilization water, under same flow, the cycle of internal water circulation is made to contract
Short, heat distribution is more uniform, and bactericidal effect is more preferable.The volume of hot water storage tank is decreased in addition, saves cost and institute's duty
Between.Process parameter control high precision, it is ensured that the safety of food.
Description of the drawings
This utility model is described further in conjunction with accompanying drawing：
Fig. 1 is application system composition schematic diagram of the present utility model；
Fig. 2 is structural representation of this utility model water-bath type continuously without basket indigo plant retorts；
Fig. 3 is to enter hot water stage fundamental diagram in this utility model embodiment；
Fig. 4 is charging stage fundamental diagram in this utility model embodiment；
Fig. 5 is temperature rise period fundamental diagram in this utility model embodiment；
Fig. 6 is constant temperature stage fundamental diagram in this utility model embodiment；
Fig. 7 is cooling stage fundamental diagram in this utility model embodiment；
Fig. 8 is discharging stage fundamental diagram in this utility model embodiment；
In figure：1- conveyers；2- feed hoppers；3- water-bath types are continuously without basket indigo plant retorts；4- secondary cooling apparatus；
5- conveyer belts；6- level sensors；The upper pot doors of 7-；The fast therapy of waking up the patient from unconsciousness of the upper pot doors of 8- is blue；9- retorts cylinders；10- inner bags；
11- cooks door；The 12- fast therapy of waking up the patient from unconsciousness of door of cooking is blue；13- inner bag discharge doors；14- dispensing vapors pipes；15- dispensing vapors hole；
16- circulating pumps；17- air bleeding valves；18- compressed air valves；19- backheat water valves；20- overflow valves；21- enters cold valves；
22- enters hot water valve；23- enters steam valve；24- circulating valves；25- drain valves；26- feed hopper doors.
Specific embodiment
This utility model is described further with reference to specific embodiments and the drawings.
In a specific embodiment of the present utility model, Fig. 1 is system composition schematic diagram.
As shown in figure 1, conveyer 1 is by food to be sterilized, feed hopper 2 is conveyed to, distributing to needs the water-bath type of charging to connect
Continue without basket indigo plant retorts 3, and complete quantitative counting function；After the completion of charging, the flow process that sterilizes is completed by the retorts 3；Through
The food of sterilization, is discharged to secondary cooling apparatus 4, carries out cooling twice and cleaning, is finally transported to next work by conveyer belt 5
Sequence.Sterilization cycles are completed under control of the control system.
Detailed construction and the course of work of the water-bath type continuously without basket indigo plant retorts are illustrated below in conjunction with specific embodiment.Fig. 2
It is the structural representation of the retorts.Each cycle of operation includes six stages, is respectively：Enter the hot water stage, the charging stage,
Temperature rise period, constant temperature stage, cooling stage and discharging stage.
Enter the hot water stage as shown in figure 3, under control of the control system, upper pot door 7 and door 11 of cooking are closed, inner bag discharging
Door 13 is closed, and air bleeding valve 17 is opened, enters hot water valve 22 and open, and the hot water of hot-water cylinder supply is entered in retorts cylinder 9；Control
In system control hot-water cylinder, hot water temperature is to setting value；The water level of the setting of level sensor 6 is entered etc. hot water in retorts cylinder 9
Afterwards, enter hot water valve 22 to close, entering the hot water stage completes.
Charging stage, feed hopper door 26 was opened, what conveyer was sent as shown in figure 4, the upper pot door of control system control 7 is opened
Food to be sterilized is sent in the inner bag 10 of the retorts, while unnecessary hot water is expelled back into hot-water cylinder by overflow valve 20.Inner bag
10 are made up of the perforated corrosion resistant plate of band, and the inner bag discharge door 13 same with holes of automatic shutter, 10 He of inner bag are arranged at bottom
Gap between retorts cylinder 9 can preferably increase the mobility of superheated water, accelerate to rise gentle cooling rate, make heat distribution more
Plus it is uniform.After retorts fill quantitative food to be sterilized, feed hopper door 26 is closed, and upper pot door 7 is closed, and the charging stage completes.
Temperature rise period is opened as shown in figure 5, entering steam valve 23, steam pass through dispensing vapors pipe 14 and with dispensing vapors hole 15
Into in the retorts, heating is started to warm up；Dispensing vapors pipe 14 is distributed in retorts base circle, is evenly equipped with steam above
Hole 15 is spread, on the one hand makes steam injection uniform, while and playing a part of steam immersion；Air bleeding valve 17 and compressed air valve 18
For controlling sterilization pot inner pressure to setting value；Circulating pump 16 is opened simultaneously, and circulating valve 24 is opened, and hot water is from the retorts bottom
Portion extracts out, is sprayed by top, carries out high-speed circulating, make temperature uniformity, and accelerate programming rate；Temperature reaches design temperature
Afterwards, steam off valve 23；Temperature rise period completes.
The constant temperature stage is as shown in fig. 6, start constant temperature stage, and start recording constant temperature time after being warmed up to design temperature；Follow
Ring valve and circulating pump still keep it turned on, and hot water is continued cycling through；Air bleeding valve 17 and compressed air valve 18 are used for controlling retorts
Interior pressure stability is in setting value；If observed temperature is less than design temperature in thermostatic process, steam valve 23 is automatically opened up, and is supplemented and is steamed
Vapour；Sterilizing time closes circulating pump 16 and circulating valve 24 to after setting value, and the constant temperature stage completes.
Require that control system can be risen gentle thermostatic control again according to the difference of Product Process, realize that multistage heats up
With the technological process of constant temperature.
Cooling stage is opened as shown in fig. 7, entering cold valves 21, and backheat water valve 19 is opened, automatic control system controlling water level
To setting value, air bleeding valve 17 and the control sterilization pot inner pressure of compressed air valve 18 are in setting value；Backheat water valve of the hot water by top
19 return to hot-water cylinder, at the same the cold water supplied in cold water tank from bottom constantly enter the retorts in, make disinfecting food by
Step cooling.After in retorts, observed temperature is less than the backheat coolant-temperature gage for setting, control system closes backheat water valve 19, while beating
Begin to rehearse water valve 25, and Water Sproading to cold water tank is recycled after cooling.After cooling end temp of the observed temperature less than setting,
Control system is closed into cold valves 21 and drain valve 25, and cooling stage is completed.
As disinfecting food is submerged in water all the time in cooling procedure, in the presence of buoyancy, will not produce each other
Crimp, it is ensured that container dimensions are perfect.
Discharging stage as shown in figure 8, control system opens inner bag discharge door 13 and door 11 of cooking, under gravity,
The food for completing to sterilize is discharged in the cold water of cooling twice tank 4 by door 11 of cooking.Cold water in tank 4 is to the food that falls
Play cushioning effect.In retorts, remaining cold water is transmitted back to cold water tank by circulating pump 16 through drain valve 25, can be again after cooling
Secondary reuse.
As described above, using water-bath type described in the utility model continuously without basket indigo plant retorts, be capable of achieving food it is continuous from
Dynamicization sterilizes, and is a kind of energy-efficient sterilizing unit.It is a specific embodiment of the present utility model above, does not therefore limit
Make protection domain of the present utility model.For other are using the sterilization of the packaged food of traditional water bath formula cooking disinfection method, this
Utility model is equally applicable.
Claims (2)
1. a kind of water-bath type is continuously without basket indigo plant retorts, it is characterised in that：Using water-bath type sterilization mode, vertical retorts knot
Structure, its composition include：
One vertical retorts cylinder for being used for pressure-bearing；
One Shang Guomen being arranged at the top of the retorts cylinder, it is blue equipped with the fast therapy of waking up the patient from unconsciousness of upper pot door on the upper pot door, it is used for
The switch of upper pot door；
One door of cooking for being arranged on the retorts cylinder body bottom, it is blue equipped with the fast therapy of waking up the patient from unconsciousness of door of cooking on the door of cooking, it is used for
Cook the switch of door；
One inner bag with holes for being arranged on the retorts inner barrel, for carrying the food being sterilized, improves heat exchange effect
Rate；The bottom of inner bag equipped with it is same it is with holes can automatic switch inner bag discharge door；
Hot water circulation loop is housed on the retorts cylinder, including a circulating pump and a circulating valve and corresponding pipeline, is used
In making heat distribution more uniform；
Water-level probe is housed, for detecting retorts water level inside on the retorts cylinder.
2. continuously without basket indigo plant retorts, its composition also includes water-bath type according to claim 1：
The dispensing vapors pipe for being provided with dispensing vapors hole of one annular being located in the retorts cylinder body bottom；
The retorts cylinder top is equipped with an air bleeding valve and a compressed air valve, for retorts internal pressurization and row
Gas；
Be connected with the dispensing vapors pipe steam valve for control enter retorts steam, further control retorts
Interior temperature；
The retorts cylinder body bottom is connected with one and enters hot water valve, enters hot water for control into retorts；
The retorts cylinder body bottom is connected with one and enters cold valves, enters cold water for control into retorts；
The retorts cylinder top is connected with an overflow valve, for controlling the water level in retorts less than peak level；
The retorts cylinder top is connected with a backheat water valve, for controlling Recovery of the hot water to hot-water cylinder, the heat of recovery
Water is recycled by next sterilization cycles, so as to energy saving；
The circulating pump outlet is connected with a drain valve, for reclaiming cooling water recycling, saving water resource.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620595746.6U CN206025091U (en) | 2016-06-19 | 2016-06-19 | Water bath formula does not have basket indigo plant pot that disinfects in succession |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620595746.6U CN206025091U (en) | 2016-06-19 | 2016-06-19 | Water bath formula does not have basket indigo plant pot that disinfects in succession |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206025091U true CN206025091U (en) | 2017-03-22 |
Family
ID=58313453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620595746.6U Expired - Fee Related CN206025091U (en) | 2016-06-19 | 2016-06-19 | Water bath formula does not have basket indigo plant pot that disinfects in succession |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206025091U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107348309A (en) * | 2017-08-28 | 2017-11-17 | 罗国球 | A kind of energy-conserving and environment-protective retort |
| CN113952477A (en) * | 2021-11-26 | 2022-01-21 | 山东中泰医疗器械有限公司 | Vertical basket-free continuous sterilization system |
-
2016
- 2016-06-19 CN CN201620595746.6U patent/CN206025091U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107348309A (en) * | 2017-08-28 | 2017-11-17 | 罗国球 | A kind of energy-conserving and environment-protective retort |
| CN113952477A (en) * | 2021-11-26 | 2022-01-21 | 山东中泰医疗器械有限公司 | Vertical basket-free continuous sterilization system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170322 Termination date: 20210619 |