CN112811258A - Automatic winding device for long wire coil - Google Patents
Automatic winding device for long wire coil Download PDFInfo
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- CN112811258A CN112811258A CN202110229548.3A CN202110229548A CN112811258A CN 112811258 A CN112811258 A CN 112811258A CN 202110229548 A CN202110229548 A CN 202110229548A CN 112811258 A CN112811258 A CN 112811258A
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- rotating shaft
- winding
- disc
- rod
- wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Abstract
The invention discloses an automatic winding device for a long wire coil, wherein a support is sequentially provided with a swinging mechanism, a shearing mechanism, a winding mechanism and a clamping mechanism from front to back; the swinging mechanism swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the wire feeding mechanism comprises a spool driving mechanism, a wire leading assembly and a movable driven disk assembly, wherein a rotating shaft on the spool driving mechanism is parallel to the swinging direction of a swinging mechanism; the disc on the lead assembly is rotatably sleeved on a rotating shaft of the bobbin driving mechanism through a plurality of first telescopic rods; the rotating shaft is relatively statically sleeved with a spool barrel to be wound, and the spool barrel is positioned on the inner side of the disc seat; the movable driven disc assembly is detachably connected with the other end of the rotating shaft and used for being separated from the rotating shaft after the bobbin driving mechanism finishes a winding action, and the movable driven disc assembly is connected with the support through a sliding rail in a front-back sliding mode; finally, the bobbin is unloaded through the clamping mechanism; the invention can automatically complete the winding and the dismounting of the lead wire and save labor force.
Description
Technical Field
The invention belongs to the technical field of wire materials such as leads and the like, and particularly relates to an automatic winding device for a long wire coil.
Background
At the present stage, the manual winding mode of artifical is adopted in the lead wire winding more, and both work efficiency is low like this, and constructor has wasted a large amount of manpower and materials again, has consequently also appeared directly relying on the motor to rotate the device of winding lead wire on the market, nevertheless because motor speed is very fast, inhomogeneous condition still can appear in the kinking, also can influence lead wire service quality, and adopts motor drive to appear the condition of pivot reversal very easily, will make the lead wire disorderly.
Patent document 1, CN20182183203, an automatic wrapping device, 2019.5.7, the utility model discloses an automatic wrapping device, which comprises a winding disc rotating circumferentially around a wrapped wire and a linear module driving the winding disc to move linearly along the axial direction of the wrapped wire; the winding disc is of a circular ring structure, a winding tape unwinding system is arranged on the circular ring surface of the winding disc, and the winding tape is uniformly wound on the coated wire through rotation and linear motion of the winding disc. The utility model discloses an automatic wrapping device mainly used carries out the automation to cable joint department and wraps, plays important effect to the safe operation of cable joint department, the utility model discloses a reliable control mode, through to the control between band unwinding speed and the winding speed of winding produce the winding pretightning force and set up to the packet length of winding in order to realize automatic control, can separate and roll the median on the band of winding simultaneously, whole device has rational in infrastructure, convenient to use, stable performance, characteristics such as easy and simple to handle, not only can be used to the wrapping of cable joint, still is fit for different kinds of member to carry out the winding operation;
although the utility model solves the problem of uneven cable winding and has high automation degree, the utility model still ignores the condition that the motor is reversed due to misoperation when the cable is wound, and potential safety hazards are easy to exist if the motor is not stopped in time after the motor is reversed;
Although the utility model discloses a can directly take off the take-up reel from the drum surface, make things convenient for workman's dismouting take-up reel, degree of automation is high, still exists because motor speed is very fast, and the unable even winding of lead wire is to the take-up reel on, and it is perhaps still not as even as artifical winding to lead to the winding wire.
Therefore, it is urgently needed to design an automatic winding device for a long wire reel, which can wind leads uniformly and has a similar thickness, and can realize that a rotating shaft can only rotate in a single direction and prevent the rotating shaft from rotating reversely.
Disclosure of Invention
Aiming at the problems, the invention discloses an automatic winding device for a long wire coil, wherein a swinging mechanism swings left and right relatively in the working process of a winding mechanism, so that uniform paying-off is facilitated; the rotating shaft on the spool driving mechanism is parallel to the swinging direction of the swinging mechanism; the disc on the lead assembly is rotatably sleeved on a rotating shaft of the bobbin driving mechanism through a plurality of first telescopic rods; the movable driven disc assembly is used for disengaging from the rotating shaft after the spool driving mechanism finishes the winding action; finally, the bobbin is unloaded through the clamping mechanism; the invention can automatically complete the winding and the dismounting of the lead wire and save labor force.
The technical scheme adopted by the invention is as follows: a long spool winding device comprising: the device comprises a bracket, wherein a swinging mechanism, a shearing mechanism, a winding mechanism and a clamping mechanism are sequentially arranged on the bracket from front to back; the swinging mechanism swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the wire feeding mechanism comprises a spool driving mechanism, a wire leading assembly and a movable driven disc assembly, wherein a rotating shaft on the spool driving mechanism is parallel to the swinging direction of a swinging mechanism; the disc on the lead assembly is rotatably sleeved on a rotating shaft of the bobbin driving mechanism through a plurality of first telescopic rods; the rotating shaft is sleeved with a spool cylinder to be wound in a relatively static manner, and the spool cylinder is positioned on the inner side of the disc seat; the movable driven disc assembly is detachably connected with the other end of the rotating shaft and used for being separated from the rotating shaft after the spool driving mechanism finishes a winding action, and the movable driven disc assembly is connected with the support in a front-back sliding mode through the sliding rail; the clamping mechanism is used for unloading the wound spool;
when the winding machine works, firstly, a spool cylinder is taken and sleeved on a rotating shaft in a relatively static manner, then a wire to be wound passes through a swinging mechanism and is wound on the spool cylinder through a wire leading assembly, and then a spool driving mechanism drives the rotating shaft to drive the spool cylinder to rotate and finishes winding under the cooperation of the swinging mechanism; after winding is finished, the movable driven disc assembly is separated from the rotating shaft and moves forwards, the disc is pushed through the first telescopic rod, the bobbin is pushed out of the rotating shaft, and after the disc is reset, the winding-finished bobbin is detached by the clamping mechanism.
Preferably, the swing mechanism includes: the wire blocking plate comprises a wire blocking plate, a long wire coil, a first motor, a supporting seat, a base, a swinging gear, a second motor and an annular groove; swing mechanism upper end is fixed with the fender line board that is used for smoothing out long-line dish internal lead, the supporting seat symmetry is fixed on the bottom plate of fender line board lower extreme, two the supporting seat is fixed respectively on the spool section of thick bamboo of long-line dish to order about the rotation of long-line dish by first motor, the bottom plate fixed mounting of fender line board is in the upper end of ring channel and along with the relative horizontal slip of ring channel, the ring channel meshes with the swing gear mutually, the swing gear is by the reciprocal drive of second motor, makes swing mechanism along the reciprocal swing of ring channel lower extreme track, makes the winding of lead wire more even, ring channel lower extreme fixed mounting has the base.
Preferably, the spool drive mechanism further comprises: the connecting frame, the stop ring, the ratchet wheel and the connecting rod are sequentially sleeved on the rotating shaft, and the stop ring and the ratchet wheel are fixedly connected with the rotating shaft; the connecting rod is powered by a telescopic cylinder, and when the connecting rod rotates, the connecting rod drives pawls arranged on the side edges to do unidirectional intermittent motion along the ratchet wheel, so that the ratchet wheel is driven to rotate; the first cylinder is fixedly arranged at the lower end of the connecting frame, and the piston rod movably penetrates through the connecting frame to be in intermittent contact with the stop ring and is used for intermittently stopping the reverse rotation of the rotating shaft.
Preferably, a plurality of stop grooves are uniformly formed in the outer surface of the stop ring, which is in contact with the first cylinder piston rod.
Preferably, the lead assembly further includes: extrusion stem, guide bar, third motor, gear, micro-gap switch, both sides recess sliding connection in the disc is followed to the extrusion stem, the recess is all established to 270 degrees, the extrusion stem side is equipped with flexible post, flexible post tip is equipped with the guide bar, extrusion stem one side is equipped with the gear to by third motor drive, thereby drive the guide bar and rotate, micro-gap switch includes: stop switch and reversal switch drive the extrusion pole through the third motor and rotate clockwise along the disc, make the extrusion pole touch reversal switch, and then make the third motor drive extrusion pole anticlockwise rotation, finally touch big disc upper end stop switch and stop to the preliminary winding of guide bar to the lead wire has been realized.
Preferably, the extrusion stem is multilayer telescopic structure for the distance of control pivot and long guide arm makes winding thickness unified, and extrusion stem one end is through the fore-set of both sides and the recess sliding connection in the disc, is convenient for more slide along the disc steadily.
Preferably, the cutting mechanism includes: the fourth motor, the half-tooth shaft, the arc-shaped teeth, the upper tool bit, the lower tool bit, the connecting plate, the linkage plate and the supporting plate; the shearing mechanism is wrapped by the supporting plate, the half-toothed shaft is arranged on the supporting plate and driven by the fourth motor, the upper end of each arc-shaped tooth is rotatably connected with the half-toothed shaft and used for driving the arc-shaped teeth to swing left and right, the rear ends of the arc-shaped teeth are rotatably installed on the linkage plate, the arc-shaped teeth are rotatably installed at the rear end of the linkage plate through the rotating shaft, the upper tool bit is fixedly installed at the front end of the linkage plate through a bolt, the right end of the upper tool bit is clamped on the arc-shaped teeth, and the lower end of the lower tool bit is fixed on the connecting.
Preferably, the gripping mechanism includes: the front end of the second cylinder is provided with a toothed rod piece, a middle toothed part of the toothed rod piece is meshed with a gear at one end of a synchronous gear set so as to drive the other end of the synchronous gear set 503 to synchronously rotate, a gear at the other end of the synchronous gear set is meshed with a rack guide rod in the rack sleeve component 504, and the synchronous gear set is fixedly connected with the support through a support frame; a sleeve in the rack sleeve assembly is fixedly connected with the bracket; the mechanical claw is fixedly arranged at the front end of a rack guide rod in the rack sleeve assembly, and the clamping and the opening of the mechanical claw are realized through a third cylinder.
Preferably, the movable driven disc assembly includes: the sliding seat, the connecting seat, the second telescopic rod and the third telescopic rod are arranged on the sliding seat; the sliding seat is retracted inwards along the connecting seat through the second telescopic rod, so that the fixed disc on the sliding seat is rotatably sleeved on the rotating shaft, the lower end of the connecting seat is connected with the sliding rail arranged on the bottom surface of the support in a sliding mode, and the sliding seat is driven through the third telescopic rod arranged between the rear end of the connecting seat and the support.
Preferably, the inner side of the fixed disk on the sliding seat is provided with a groove corresponding to the disk, the other end of the extrusion rod is provided with an auxiliary guide rod, and after the sliding seat is inwards retracted in place along the connecting seat through the second telescopic rod, the groove on the inner side of the fixed disk on the sliding seat is in sliding connection with the auxiliary guide rod in a matching mode.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the automatic lead cutting and dismounting device, the automatic lead cutting and dismounting work is realized through the clamping mechanism and the shearing mechanism, the automation degree is high, and the labor force is saved;
2. according to the invention, the long wire disc swings back and forth along the oval track by the reciprocating engagement of the oscillating gear and the annular groove when rotating, so that the lead wire on the long wire disc at the upper end is uniformly wound around the rotating shaft; the telescopic cylinder drives the connecting rod to rotate, the connecting rod rotates to drive the pawl to do unidirectional intermittent motion along the ratchet wheel, and the pin is inserted into the conical groove of the stop ring to complete unidirectional rotation of the rotating shaft, so that the rotating shaft is prevented from reversely rotating; the extrusion rod is driven to rotate clockwise along the disc through the third motor, so that the extrusion rod touches the reversing switch, the first motor drives the extrusion rod to rotate anticlockwise, and finally the extrusion rod touches the upper end of the disc to stop the switch, and therefore the guide rod can wind the lead primarily;
3. the invention adopts the extrusion rods which can be stretched in multiple layers, ensures that the distance between each rotating shaft and the guide rod is the same, and ensures that the thickness of the wound lead is uniform.
Drawings
Fig. 1 is an overall schematic view of an automatic long-wire coil winding device according to the present invention.
Fig. 2 is a schematic structural view of a swing mechanism of the automatic long reel winding device of the present invention.
Fig. 3 is a schematic view of the lower structure of the swing mechanism of the automatic long reel winding device of the present invention.
Fig. 4 is a schematic diagram of the mechanism of the automatic winding device for the long wire coil with a ratchet driving mechanism.
FIG. 5 is an angle structure diagram of the automatic winding device for the long wire coil of the invention with a ratchet driving mechanism, a winding mechanism and a movable driven disk assembly.
Fig. 6 is a partial enlarged view of the invention at a in fig. 5.
Fig. 7 is a partial enlarged view of the invention at B in fig. 5.
Fig. 8 is a schematic view of the long reel automatic winding device with a ratchet driving mechanism, a winding mechanism and a movable driven disk assembly at another angle.
Fig. 9 is a schematic structural view of the cutting mechanism of the present invention.
Fig. 10 is a cross-sectional view of one side of the cutting mechanism of the present invention.
Fig. 11 is a cross-sectional view of the other side of the cutting mechanism of the present invention.
Fig. 12 is a schematic structural view of the gripping mechanism of the present invention.
FIG. 13 is a schematic view of the construction of the extrusion stem of the present invention.
Fig. 14 is a schematic structural view of the top pillar of the present invention.
Reference numerals: 1-a swing mechanism; 2-a spool drive mechanism; 3-a lead assembly; 4-a shearing mechanism; 5-a gripping mechanism; 6-a movable driven disc assembly; 7-a scaffold; 101-a wire blocking plate; 102-a long wire coil; 103-a first motor; 104-a support base; 105-a base; 106-oscillating gear; 107-a second motor; 108-an annular groove; 201-telescopic cylinder; 202-connecting rod; 20201-pawl; 203-a connecting frame; 204-ratchet wheel; 205-a stop ring; 206-a first cylinder; 207-a rotating shaft; 301-a squeeze bar; 30101-a top post; 302-a guide bar; 303-a third motor; 304-gear; 305-a first telescopic rod; 306-a disc; 307-disc seat; 308-a microswitch; 30801-stop switch; 30802-reverse switch; 401-a fourth electric machine; 402-half pinion; 403-arc teeth; 404-an upper cutter head; 405-a lower cutter head; 406-a connection plate; 407-linkage plate; 408-a support plate; 501-a second cylinder; 502-toothed bar; 503-synchronous gear set; 504-rack sleeve assembly; 505-gripper; 50501-a third cylinder; 601-a slide base; 602-a connecting seat; 603-a second telescoping rod; 604-a third telescoping rod; 701-sliding rail.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples with reference to the accompanying fig. 1 to 14. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in many ways other than those described herein, and it will be apparent to those skilled in the art that similar modifications can be made without departing from the spirit of the invention, and therefore the invention is not limited to the specific embodiments disclosed below.
Embodiment 1, as shown in fig. 1 to 14, a long wire reel winding device includes: the support 7 is characterized in that the support 7 is sequentially provided with a swinging mechanism 1, a shearing mechanism 4, a winding mechanism and a clamping mechanism 5 from front to back; the swinging mechanism 1 swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the wire feeding mechanism comprises a spool driving mechanism 2, a wire leading assembly 3 and a movable driven disk assembly 6, wherein a rotating shaft 207 on the spool driving mechanism 2 is parallel to the swinging direction of a swinging mechanism 1; the disc 306 on the lead assembly 3 is rotatably sleeved on the rotating shaft 207 of the bobbin driving mechanism 2 through a plurality of first telescopic rods 305; the rotating shaft 207 is relatively statically sleeved with a bobbin to be wound, and the bobbin is located inside the disc seat 307; the movable driven disc assembly 6 is detachably connected with the other end of the rotating shaft 207 and used for being separated from the rotating shaft 207 after the bobbin driving mechanism 2 finishes a winding action, and the movable driven disc assembly 6 is connected with the support 7 in a front-back sliding mode through a sliding rail 701; the clamping mechanism 5 is used for unloading the wound spool;
when the winding machine works, firstly, a spool barrel is taken and sleeved on the rotating shaft 207 in a relatively static manner, then a wire to be wound passes through the swinging mechanism 1 and is wound on the spool barrel through the lead assembly 3, and then the spool driving mechanism 2 drives the rotating shaft 207 to drive the spool barrel to rotate and finishes winding under the cooperation of the swinging mechanism 1; after winding is completed, the movable driven disc assembly 6 is separated from the rotating shaft 207 and moves forwards, the disc 306 is pushed by the first telescopic rod 305, the bobbin is pushed out of the rotating shaft 207, and after the disc 306 is reset, the winding completed bobbin is unloaded by the clamping mechanism 5;
as a preferred embodiment of the present embodiment, the swing mechanism 1 includes: the wire blocking plate comprises a wire blocking plate 101, a long wire disc 102, a first motor 103, a supporting seat 104, a base 105, a swinging gear 106, a second motor 107 and an annular groove 108; a wire blocking plate 101 for smoothing the inner lead of the long wire coil 102 is fixed at the upper end of the swinging mechanism 1, the supporting seats 104 are symmetrically fixed on a bottom plate at the lower end of the wire blocking plate 101, the two supporting seats 104 are respectively fixed on a spool barrel of the long wire coil 102 and are driven by a first motor 103 to rotate the long wire coil 102, the bottom plate of the wire blocking plate 101 is fixedly arranged at the upper end of an annular groove 108 and slides left and right relatively along the annular groove 108, the annular groove 108 is meshed with a swinging gear 106, the swinging gear 106 is driven by a second motor 107 in a reciprocating mode, the swinging mechanism 1 swings in a reciprocating mode along a track at the lower end of the annular groove 108, the leads are wound more uniformly, and a base; the benefit that sets up like this is, through the setting of swing mechanism 1, first motor 103 drives long drum 102 and rotates to put the lead wire gradually, second motor 107 drives swing gear 106 and rotates, and swing gear 106 rotates and drives annular groove 108, thereby drives the long drum of supporting seat 104 upper end along annular groove 108 lower extreme track horizontal hunting, makes the even winding of lead wire on spool section of thick bamboo 302, has avoided the lead wire to be in disorder to twine at a drum section of thick bamboo, reduces production efficiency.
As a preferred embodiment of the present embodiment, the spool drive mechanism 2 further includes: the telescopic cylinder 201, the connecting rod 202, the connecting frame 203, the ratchet 204, the stop ring 205 and the first cylinder 206, wherein the connecting frame 203, the stop ring 205, the ratchet 204 and the connecting rod 202 are sequentially sleeved on the rotating shaft 207, and the stop ring 205, the ratchet 204 and the rotating shaft 207 are fixedly connected; the connecting rod 202 is powered by the telescopic cylinder 201, and when rotating, the connecting rod 202 drives the pawl 20201 arranged on the side edge to do unidirectional intermittent motion along the ratchet 204, so as to drive the ratchet 204 to rotate; the first cylinder 206 is fixedly arranged at the lower end of the connecting frame 203, and a piston rod movably penetrates through the connecting frame 203 to be in intermittent contact with the stop ring 205 and is used for intermittently stopping the reverse rotation of the rotating shaft 207; the advantage of this arrangement is that, through the arrangement of the spool driving mechanism 2, the telescopic cylinder 201 drives the connecting rod 202 to rotate, and the rotating rod 202 drives the pawl 20201 to make unidirectional intermittent motion along the ratchet 204, and cooperates with the first cylinder 206 to push the pin 207 to insert into the tapered groove of the rotated stop ring 205, so as to complete the unidirectional rotation of the rotating shaft 305, thereby preventing the rotating shaft 305 from reversely rotating.
As a preferred embodiment of the present embodiment, the lead wire assembly 3 further includes: extrusion stem 301, guide bar 302, third motor 303, gear 304, micro-gap switch 308, extrusion stem 301 is along disc 306 in both sides recess sliding connection, the recess all establishes to 270 degrees, and extrusion stem 301 side is equipped with flexible post, and flexible post tip is equipped with guide bar 302, and extrusion stem 301 one side is equipped with gear 304 to by the drive of third motor 303, thereby drive guide bar 302 and rotate, micro-gap switch 308 includes: the stop switch 30801 and the reverse switch 30802 drive the extrusion rod 301 to rotate clockwise along the disc 306 through the third motor 303, so that the extrusion rod 301 touches the reverse switch 30802, further the third motor 303 drives the extrusion rod 301 to rotate counterclockwise, and finally touches the stop switch 30801 at the upper end of the large disc 306 to stop, thereby realizing the preliminary winding of the guide rod 302 on the lead; the arrangement has the advantages that through the arrangement of the lead assembly 3, the third motor 303 drives the top post 30101 on the extrusion rod 301 to rotate clockwise along the disc 306, so that the top post 30101 on the extrusion rod 301 touches the reverse switch 30802, the third motor 303 drives the extrusion rod 301 to rotate anticlockwise, and finally touches the stop switch 30801 at the upper end of the disc 306 to stop, and therefore the guide rod 302 can wind the lead preliminarily; the wire winding machine can also be linked with the bobbin driving mechanism 2, the bobbin driving mechanism 2 provides power for rotating the rotating shaft 207, and after the bobbin is wound, the disc 306 is pushed outwards through the plurality of first telescopic rods 305, so that the wound lead is easier to be caught by the mechanical claw 505 to be wound out of the bobbin.
As a preferred embodiment of this embodiment, the extrusion rod 301 is a multi-layer telescopic structure, and is used to control the distance between the rotating shaft 207 and the long guide rod 302, so that the winding thickness is uniform, and one end of the extrusion rod 301 is slidably connected with the groove in the disc 306 through the top posts 30101 at two sides, so as to more smoothly slide along the disc 306; the advantage of setting up like this is, through the setting of the multilayer extending structure of extrusion stem 301, the spool section of thick bamboo of being convenient for and the distance of guide bar 302 for adjacent lead wire thickness realizes unifying, and through the setting of push-up post 30101 in the extrusion stem 301, it is easier for touching stop switch 30801 and reversal switch 30802, and is difficult for droing from disc 306.
As a preferred embodiment of the present embodiment, the cutting mechanism 4 includes: a fourth motor 401, a half-toothed shaft 402, arc-shaped teeth 403, a triangular plate, an upper cutter head 404, a lower cutter head 405, a connecting plate 406, a linkage plate 407 and a supporting plate 408; the shearing mechanism 4 is wrapped by a supporting plate 408, a half-tooth shaft 402 is arranged on the supporting plate 408 and is driven by a fourth motor 401, the upper end of an arc-shaped tooth 403 is rotatably connected with the half-tooth shaft 402 and is used for driving the arc-shaped tooth 403 to swing left and right, the rear end of the arc-shaped tooth 403 is rotatably arranged on a linkage plate 407, the arc-shaped tooth 403 is rotatably arranged at the rear end of the linkage plate 407 through a rotating shaft, an upper cutter head 404 is fixedly arranged at the front end of the linkage plate 407 through a bolt, the right end of the upper cutter head 404 is clamped on the arc-shaped tooth 403, and the lower end of a lower; the advantage that sets up like this is, through the setting of cutting mechanism 4, fourth motor 401 rotates and drives half pinion 402 and rotates, because half pinion 402 only has half epaxial tooth's socket that is equipped with for half pinion 402 is one-way intermittent type nature and rotates, and half pinion 402 drives arc tooth 403 and rotates along the axis of rotation, makes the last tool bit 404 of joint in arc tooth 403 one side rotate downwards through linkage plate 407, and the lower tool bit 405 at connecting plate 406 is fixed in the cooperation, thereby accomplishes the process of cutting the lead wire.
As a preferable embodiment of the present embodiment, the gripping mechanism 5 includes: the front end of the second cylinder 501 is provided with a toothed rod piece 502, a synchronous gear set 503, a rack sleeve component 504 and a mechanical claw 505, the toothed rod piece 502 is arranged at the front end of the second cylinder 501, a toothed part in the middle of the toothed rod piece 502 is meshed with a gear at one end of the synchronous gear set 503, so that the other end of the synchronous gear set 503 is driven to synchronously rotate, the gear at the other end of the synchronous gear set 503 is meshed with a rack guide rod in the rack sleeve component 504, and the synchronous gear set 503 is fixedly connected with the support 7 through a support frame; the sleeve in the rack sleeve assembly 504 is fixedly connected with the bracket 7; the mechanical claw 505 is fixedly arranged at the front end of a rack guide rod in the rack sleeve assembly 504, and the clamping and the opening of the mechanical claw are realized through a third air cylinder 50501; the advantage of setting up like this is, through the setting of getting mechanism 5, second cylinder 501 provides propulsion power downwards, drives to take the tooth member 502 to rotate downwards, takes tooth member 502 to rotate through synchronous rotation of synchronous gear group 503, drives the rack guide arm in rack sleeve subassembly 504 and moves towards the direction of slide 601, just so successfully pulls out the spool section of thick bamboo of cover on pivot 207, has accomplished automatic dismantlement work, practices thrift the labour.
As a preferred embodiment of the present embodiment, the movable driven disc assembly 6 includes: a sliding seat 601, a connecting seat 602, a second telescopic rod 603 and a third telescopic rod 604; the sliding base 601 is retracted inwards along the connecting base 602 through the second telescopic rod 603, so that the fixed disk on the sliding base 601 is rotatably sleeved on the rotating shaft 207, the lower end of the connecting base 602 is connected in a sliding manner along the sliding rail 701 arranged on the bottom surface of the support 7, and is driven through the third telescopic rod 604 arranged between the rear end of the connecting base 602 and the support 7; the advantage that sets up like this is, through the setting of portable driven disc subassembly 6, and second telescopic link 603 drives slide 601 back-and-forth movement, and third telescopic link 604 drives connecting seat 602 and makes a round trip to slide along slide rail 701 on the support 7, has avoided the unable problem of pressing from both sides the spool section of thick bamboo of getting the winding, has provided sufficient distance for gripper 505.
As a preferred embodiment of this embodiment, in order to wind the lead wire on the bobbin 3 more neatly and smoothly, the inner side of the fixed disc on the sliding seat 601 is provided with a groove corresponding to the disc 306, and the other end of the extrusion rod 301 is provided with an auxiliary guide rod, after the sliding seat 601 is retracted inwards to a proper position along the connecting seat 602 by the second telescopic rod 603, the inner side groove of the fixed disc on the sliding seat 601 is slidably connected with the auxiliary guide rod in a matching manner.
The working principle of the invention is as follows:
when the device starts to perform initial winding, firstly, the third motor 303 drives the top post 30101 on the extrusion rod 301 to rotate clockwise along the disc 306, so that the top post 30101 touches the reversing switch 30802, further, the first motor 303 drives the extrusion rod 301 to rotate anticlockwise, and finally, the top post 30101 touches the stop switch 30801 on the upper end of the disc 306 to stop, thereby realizing the initial winding of the guide rod 302 on the lead;
when the device starts to wind wires, the first motor 103 and the telescopic cylinder 201 are started simultaneously, the first motor 103 drives the long wire disc 102 to rotate, so that the wires are gradually released, the second motor 107 drives the swing gear 106 to rotate, the swing gear 106 drives the annular groove 108 to rotate, so that the long wire disc at the upper end of the supporting seat 104 is driven to swing left and right along the track at the lower end of the annular groove 108, and the wires are uniformly wound on the wire spool; meanwhile, the telescopic cylinder 201 drives the connecting rod 202 to rotate, the rotating rod 202 drives the pawl 20201 to make unidirectional intermittent motion along the ratchet 204, and the pawl is matched with the first cylinder 206 to push the pin 207 to stop and then to be inserted into the tapered groove of the stop ring 205, so that the unidirectional rotation of the rotating shaft 207 is completed, and the reverse rotation of the rotating shaft 207 is prevented;
when the device stops winding, the fourth motor 401 rotates to drive the half-toothed shaft 402 to rotate, and as only one half-toothed shaft 402 is provided with a tooth socket, the half-toothed shaft 402 rotates intermittently in a one-way manner, and the half-toothed shaft 402 drives the arc-shaped teeth 403 to rotate along the rotating shaft, so that the upper cutter head 404 clamped on one side of the arc-shaped teeth 403 rotates downwards through the linkage plate 407 and is matched with the lower cutter head 405 fixed on the connecting plate 406, and the process of cutting the lead is completed;
when the device needs to pull out a wound bobbin, the second telescopic rod 603 drives the sliding base 601 to extend towards the direction away from the bracket 7, and the third telescopic rod 604 drives the connecting base 602 to extend towards the direction away from the bobbin, so that the movable driven disc assembly 6 does not sleeve on the rotating shaft 305 and slides forwards along the sliding rail 701; meanwhile, the disc 306 is pushed outwards by the eight first telescopic rods 305, so that the wound lead is easier to be grabbed out of the bobbin by the mechanical claw 505, then the second cylinder 501 is started, the second cylinder 501 provides downward pushing power to drive the toothed rod 502 to rotate downwards, the toothed rod 502 rotates through the synchronous rotation of the synchronous gear set 503 to drive the toothed part in the middle of the rack sleeve assembly 504 to rotate, so that the rack sleeve assembly 504 moves towards the direction of the sliding base 601, and thus the mechanical claw 505 pulls out repeatedly, and finally the bobbin sleeved on the rotating shaft 207 is pulled out, so that the automatic dismounting work is completed, the labor force is saved, and the movable driven disc assembly 6 can be reset to continue to be used.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Claims (10)
1. An automatic long reel winding device comprising: the device comprises a support (7), and is characterized in that the support (7) is sequentially provided with a swinging mechanism (1), a shearing mechanism (4), a winding mechanism and a clamping mechanism (5) from front to back; the swinging mechanism (1) swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the wire feeding mechanism comprises a spool driving mechanism (2), a lead assembly (3) and a movable driven disc assembly (6), wherein a rotating shaft (207) on the spool driving mechanism (2) is parallel to the swinging direction of a swinging mechanism (1); a disc (306) on the lead assembly (3) is rotatably sleeved on a rotating shaft (207) of the bobbin driving mechanism (2) through a plurality of first telescopic rods (305); the rotating shaft (207) is sleeved with a bobbin to be wound in a relatively static manner, and the bobbin is positioned on the inner side of the disc seat (307); the movable driven disc assembly (6) is detachably connected with the other end of the rotating shaft (207) and is used for being separated from the rotating shaft (207) after the spool driving mechanism (2) finishes a winding action, and the movable driven disc assembly (6) is connected with the support (7) in a front-back sliding mode through a sliding rail (701); the clamping mechanism (5) is used for unloading the wound bobbin;
when the winding machine works, firstly, a spool cylinder is taken and sleeved on a rotating shaft (207) in a relatively static manner, then a wire to be wound passes through a swinging mechanism (1), the wire is wound on the spool cylinder through a wire leading assembly (3), then a spool driving mechanism (2) drives the rotating shaft (207) to drive the spool cylinder to rotate, and the winding is completed under the cooperation of the swinging mechanism (1); after winding is finished, the movable driven disc assembly (6) is separated from the rotating shaft (207) and moves forwards, the disc (306) is pushed through the first telescopic rod (305) so as to push the bobbin out of the rotating shaft (207), and after the disc (306) is reset, the winding finished bobbin is dismounted through the clamping mechanism (5).
2. The automatic long reel winding device according to claim 1, characterized in that said oscillating mechanism (1) comprises: the wire blocking plate comprises a wire blocking plate (101), a long wire disc (102), a first motor (103), a supporting seat (104), a base (105), a swinging gear (106), a second motor (107) and an annular groove (108); swing mechanism (1) upper end is fixed with and is used for smoothing out line blocking board (101) of rectangular wire dish (102) internal lead, supporting seat (104) symmetry is fixed on the bottom plate of line blocking board (101) lower extreme, two supporting seat (104) are fixed respectively on the spool section of thick bamboo of rectangular wire dish (102) to order about the rotation of rectangular wire dish (102) by first motor (103), the bottom plate fixed mounting of line blocking board (101) is in the upper end of ring channel (108) and along with ring channel (108) relative side to side slip, ring channel (108) mesh mutually with swing gear (106), swing gear (106) are by second motor (107) reciprocating drive, make swing mechanism (1) along ring channel (108) lower extreme track reciprocating swing, make the winding of lead wire more even, ring channel (108) lower extreme fixed mounting has base (105).
3. The automatic long reel winding device according to claim 2, wherein said spool driving mechanism (2) further comprises: the connecting rod (203), the stop ring (205), the ratchet wheel (204) and the connecting rod (202) are sequentially sleeved on the rotating shaft (207), and the stop ring (205), the ratchet wheel (204) and the rotating shaft (207) are fixedly connected; the connecting rod (202) is powered by a telescopic cylinder (201), and the connecting rod (202) drives a pawl (20201) arranged on the side edge to do unidirectional intermittent motion along a ratchet wheel (204) when rotating, so that the ratchet wheel (204) is driven to rotate; the first air cylinder (206) is fixedly arranged at the lower end of the connecting frame (203), and the piston rod movably penetrates through the connecting frame (203) to be in intermittent contact with the stop ring (205) and is used for intermittently stopping the reverse rotation of the rotating shaft (207).
4. The automatic winding device for long wire coil as claimed in claim 3, wherein a plurality of stopping grooves are uniformly formed on the outer surface of the stopping ring (205) contacting with the piston rod of the first air cylinder (206).
5. The automatic long reel winding device according to claim 4, characterized in that said lead assembly (3) further comprises: extrusion stem (301), guide bar (302), third motor (303), gear (304), micro-gap switch (308), both sides recess sliding connection in disc (306) is followed in extrusion stem (301), the recess is all established to 270 degrees, extrusion stem (301) side is equipped with flexible post, flexible toe portion is equipped with guide bar (302), extrusion stem (301) one side is equipped with gear (304) to by the drive of third motor (303), thereby drive guide bar (302) and rotate, micro-gap switch (308) include: stop switch (30801) and reversal switch (30802), drive through third motor (303) squeeze bar (301) along disc (306) clockwise rotation, make squeeze bar (301) touch reversal switch (30802), and then make third motor (303) drive squeeze bar (301) anticlockwise rotation, touch big disc (306) upper end stop switch (30801) and stop finally, thereby realized guide bar (302) to the preliminary winding of lead wire.
6. The automatic winding device of the long wire coil as claimed in claim 5, wherein the extrusion rod (301) is of a multi-layer telescopic structure and is used for controlling the distance between the rotating shaft (207) and the long guide rod (302) so that the winding thickness is uniform, and one end of the extrusion rod (301) is in sliding connection with the groove in the disc (306) through the top pillars (30101) on two sides so as to be convenient for sliding along the disc (306) more stably.
7. An automatic long reel winding device according to claim 6, characterized in that said shearing mechanism (4) comprises: the cutter comprises a fourth motor (401), a half-tooth shaft (402), arc-shaped teeth (403), an upper cutter head (404), a lower cutter head (405), a connecting plate (406), a linkage plate (407) and a supporting plate (408); shearing mechanism (4) is wrapped up by backup pad (408), half pinion (402) set up on backup pad (408) to by fourth motor (401) drive, arc tooth (403) upper end is rotated with half pinion (402) and is connected for drive arc tooth (403) horizontal hunting, and arc tooth (403) rear end rotates and installs on linkage plate (407), arc tooth (403) rotate through the pivot and install in linkage plate (407) rear end, it passes through bolt fixed mounting at linkage plate (407) front end to go up tool bit (404) right-hand member joint on arc tooth (403), tool bit (405) lower extreme passes through the bolt fastening on connecting plate (406) down.
8. The automatic long reel winding device according to claim 7, wherein said gripping mechanism (5) comprises: the mechanical gripper comprises a second cylinder (501), a toothed rod piece (502), a synchronous gear set (503), a rack sleeve assembly (504) and a mechanical gripper (505), wherein the toothed rod piece (502) is installed at the front end of the second cylinder (501), a toothed part in the middle of the toothed rod piece (502) is meshed with a gear at one end of the synchronous gear set (503) so as to drive the other end of the synchronous gear set (503) to synchronously rotate, the gear at the other end of the synchronous gear set (503) is meshed with a rack guide rod in the rack sleeve assembly (504), and the synchronous gear set (503) is fixedly connected with a support (7) through a support frame; a sleeve in the rack sleeve assembly (504) is fixedly connected with a bracket (7); the mechanical claw (505) is fixedly arranged at the front end of a rack guide rod in the rack sleeve assembly (504), and the clamping and the opening of the mechanical claw are realized through a third air cylinder (50501).
9. An automatic long reel winding device according to claim 8, characterized in that said movable driven disc assembly (6) comprises: a sliding seat (601), a connecting seat (602), a second telescopic rod (603) and a third telescopic rod (604); slide (601) are through second telescopic link (603) along connecting seat (602) shrink inwards, make the fixed disk on slide (601) rotate the cover and establish on pivot (207), slide rail (701) sliding connection that sets up on connecting seat (602) lower extreme along support (7) bottom surface to drive through third telescopic link (604) that set up between connecting seat (602) rear end and support (7).
10. The automatic winding device for the long wire coil is characterized in that a groove is formed in the inner side of the fixed disk on the sliding seat (601) corresponding to the disk (306), an auxiliary guide rod is arranged at the other end of the extrusion rod (301), and after the sliding seat (601) is retracted inwards to a position along the connecting seat (602) through the second telescopic rod (603), the groove in the inner side of the fixed disk on the sliding seat (601) is in matched sliding connection with the auxiliary guide rod.
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| CN202110229548.3A CN112811258B (en) | 2021-03-02 | 2021-03-02 | Automatic winding device for long wire coil |
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| CN202110229548.3A CN112811258B (en) | 2021-03-02 | 2021-03-02 | Automatic winding device for long wire coil |
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| CN113306810A (en) * | 2021-05-19 | 2021-08-27 | 凤凰电力有限公司 | A hanging wall machine for flat pyrocondensation pipe |
| CN116959828A (en) * | 2023-09-08 | 2023-10-27 | 连云港庚德电子系统科技有限公司 | Winding device for manufacturing electronic components |
| CN117383245A (en) * | 2023-12-12 | 2024-01-12 | 河南科技学院 | Clamping device and method for square meat in pig carcass strip |
| CN117585523A (en) * | 2024-01-16 | 2024-02-23 | 江苏华脉新材料有限公司 | Optical fiber cable winding correcting device |
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| CN113306810A (en) * | 2021-05-19 | 2021-08-27 | 凤凰电力有限公司 | A hanging wall machine for flat pyrocondensation pipe |
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| CN117383245B (en) * | 2023-12-12 | 2024-03-08 | 河南科技学院 | Clamping device and method for square meat in pig carcass strip |
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| CN117585523B (en) * | 2024-01-16 | 2024-03-19 | 江苏华脉新材料有限公司 | Optical fiber cable winding correcting device |
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Effective date of registration: 20230410 Address after: No. 658, Meijing West Road, xiniupi village, Dalang Town, Dongguan City, Guangdong Province, 523000 Applicant after: DONGGUAN KINGSIGNAL ELECTRONICS Co.,Ltd. Address before: Room 405, Sanhua Hangzhou Science and technology building, Sanhua Industrial Park, No.12 street, Xiasha Economic Development Zone, Hangzhou, Zhejiang 310000 Applicant before: Li Xuemei |
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