CN112811258B - Automatic winding device for long wire coil - Google Patents
Automatic winding device for long wire coil Download PDFInfo
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- CN112811258B CN112811258B CN202110229548.3A CN202110229548A CN112811258B CN 112811258 B CN112811258 B CN 112811258B CN 202110229548 A CN202110229548 A CN 202110229548A CN 112811258 B CN112811258 B CN 112811258B
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- disc
- rotating shaft
- rod
- winding
- spool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses an automatic winding device for a long wire coil, which is characterized in that a swing mechanism, a shearing mechanism, a winding mechanism and a clamping mechanism are sequentially arranged on a bracket from front to back; the swinging mechanism swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the spool driving mechanism, the lead assembly and the movable driven disc assembly are arranged in parallel with the swinging direction of the swinging mechanism; the disc on the lead assembly is rotationally sleeved on the rotating shaft of the spool driving mechanism through a plurality of first telescopic rods; a spool cylinder to be wound is sleeved on the rotating shaft in a relatively static manner, and is positioned at the inner side of the disc seat; the movable driven disc assembly is detachably connected with the other end of the rotating shaft and is used for being separated from the rotating shaft after the spool driving mechanism finishes the winding action, and the movable driven disc assembly is in front-back sliding connection with the bracket through the sliding rail; finally, the spool cylinder is dismounted through a clamping mechanism; the utility model can automatically complete winding and dismounting of the lead wires, and saves labor force.
Description
Technical Field
The utility model belongs to the technical field of wires such as leads, and particularly relates to an automatic winding device for a long wire reel.
Background
At present, the lead winding adopts manual winding mode, so that the working efficiency is low, constructors waste a large amount of manpower and material resources, and therefore, a device for winding the lead directly by rotating a motor also appears on the market, but the use quality of the lead can be influenced due to the fact that the rotating speed of the motor is relatively fast and the winding is uneven, and the situation that a rotating shaft is easy to rotate reversely by adopting motor driving can lead disorder.
Patent document 1.Cn20182183203, an automatic wrapping device, 2019.5.7 the utility model discloses an automatic wrapping device comprising a winding disc rotating circumferentially around a wrapped wire and a linear module driving the winding disc to move linearly along the axial direction of the wrapped wire; the winding disc is of a circular ring structure, a wrapping tape unreeling system is arranged on the circular ring surface of the winding disc, and the wrapping tape is uniformly wound on the wrapped wire through rotation and linear motion of the winding disc. The automatic wrapping device is mainly used for automatically wrapping a cable joint, plays an important role in safe operation of the cable joint, adopts a reliable control mode, generates a wrapping pretightening force through controlling the unreeling speed and the wrapping speed of the wrapping belt and sets the wrapping length to realize automatic control, and meanwhile, can separate and roll the isolation belt on the wrapping belt;
although the utility model solves the problem of uneven cable winding and has high automation degree, the utility model still ignores the situation that the motor is reversed due to misoperation during cable winding, and potential safety hazards are very easy to exist if the motor is not stopped in time after the motor is reversed;
patent document 2.CN201721076730, a coil winding device convenient for taking out a take-up reel, 2018.5.4 the utility model discloses a coil winding device convenient for taking out a take-up reel, which comprises a bottom plate, wherein the upper surface of the bottom plate is fixedly connected with the lower surface of a bracket, the left side surface of the bracket is fixedly connected with the right side surface of a first supporting plate through an electric push rod, the lower surface of the first supporting plate is fixedly connected with the upper surface of a sliding block, and the sliding block is arranged in a sliding groove formed in the upper surface of the bottom plate. This coil winding device who conveniently takes out take-up reel through setting up motor, transmission, pivot, first bearing, first stripper plate and round bar to make the surface of round bar and the internal surface overlap joint of drum, and the surface of fixture block and the inner wall overlap joint of recess, thereby it is fixed to take-up reel to need not the workman to use bolt or other instrument, thereby made things convenient for the workman to install the take-up reel, and workman control electric putter shortens after the coil winding finishes, can separate drum and round bar, makes the workman can take-up reel off the surface of drum, thereby made things convenient for workman dismouting take-up reel.
Although the utility model can directly take down the take-up reel from the outer surface of the cylinder, is convenient for workers to disassemble and assemble the take-up reel, has high automation degree, the lead wire can not be uniformly wound on the take-up reel due to the higher rotating speed of the motor, and the wound lead wire may not be uniformly wound as that of manual winding.
Therefore, the design of the automatic winding device for the long wire disc, which can wind the lead wires uniformly and has similar thickness, can realize that the rotating shaft can only rotate unidirectionally and prevent the rotating shaft from rotating reversely, is urgently needed.
Disclosure of Invention
Aiming at the problems, the utility model discloses an automatic winding device for a long wire coil, wherein a swinging mechanism swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the rotating shaft on the spool driving mechanism is parallel to the swinging direction of the swinging mechanism; the disc on the lead assembly is rotationally sleeved on the rotating shaft of the spool driving mechanism through a plurality of first telescopic rods; the movable driven disc assembly is used for being separated from the rotating shaft after the spool driving mechanism completes the winding action; finally, the spool cylinder is dismounted through a clamping mechanism; the utility model can automatically complete winding and dismounting of the lead wires, and saves labor force.
The utility model adopts the technical scheme that: a long wire coil winding apparatus comprising: the support is provided with a swinging mechanism, a shearing mechanism, a winding mechanism and a clamping mechanism in sequence from front to back; the swinging mechanism swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the device comprises a spool driving mechanism, a lead assembly and a movable driven disc assembly, wherein a rotating shaft on the spool driving mechanism is parallel to the swinging direction of the swinging mechanism; the disc on the lead assembly is rotatably sleeved on the rotating shaft of the spool driving mechanism through a plurality of first telescopic rods; a spool cylinder to be wound is sleeved on the rotating shaft in a relatively static manner, and is positioned at the inner side of the disc seat; the movable driven disc assembly is detachably connected with the other end of the rotating shaft and is used for being separated from the rotating shaft after the spool driving mechanism finishes the winding action, and the movable driven disc assembly is in front-back sliding connection with the bracket through the sliding rail; the clamping mechanism is used for detaching the wound bobbin;
when the device works, firstly, a spool barrel is sleeved on a rotating shaft in a relatively static manner, then a wire to be wound passes through a swinging mechanism, the wire is wound on the spool barrel through a wire leading assembly, and then the spool driving mechanism drives the rotating shaft to drive the spool barrel to rotate, and the winding is completed under the cooperation of the swinging mechanism; after winding is completed, the movable driven disc assembly is separated from the rotating shaft and moves forwards, the disc is pushed by the first telescopic rod to push the spool cylinder out of the rotating shaft, and after the disc is reset, the spool cylinder after winding is completed is dismounted by the clamping mechanism.
Preferably, the swing mechanism includes: the wire baffle plate, the long wire disc, the first motor, the supporting seat, the base, the swing gear, the second motor and the annular groove; the upper end of the swinging mechanism is fixedly provided with a wire baffle plate for stroking down the inner lead of the long wire coil, the supporting seats are symmetrically fixed on a bottom plate at the lower end of the wire baffle plate, the two supporting seats are respectively fixed on a spool barrel of the long wire coil and driven by a first motor to rotate the long wire coil, the bottom plate of the wire baffle plate is fixedly arranged at the upper end of an annular groove and slides relative to left and right along with the annular groove, the annular groove is meshed with the swinging gear, the swinging gear is driven by a second motor in a reciprocating manner, so that the swinging mechanism swings back and forth along a track at the lower end of the annular groove, the lead is wound more uniformly, and the lower end of the annular groove is fixedly provided with a base.
Preferably, the spool driving mechanism further comprises: the telescopic cylinder, the connecting rod, the connecting frame, the ratchet wheel, the stop ring and the first cylinder are sequentially sleeved on the rotating shaft, and the stop ring and the ratchet wheel are fixedly connected with the rotating shaft; the connecting rod is powered by the telescopic cylinder, and the connecting rod drives pawls arranged on the side edges to do unidirectional intermittent motion along the ratchet wheel when rotating, so that the ratchet wheel is driven to rotate; the first cylinder is fixedly arranged at the lower end of the connecting frame, and the piston rod movably penetrates through the connecting frame to intermittently contact with the stop ring, so that the stop ring is used for intermittently stopping the rotating shaft to reversely rotate.
Preferably, a plurality of stop grooves are uniformly formed in the outer surface of the stop ring, which is in contact with the piston rod of the first cylinder.
Preferably, the lead assembly further comprises: extrusion pole, guide bar, third motor, gear, micro-gap switch, both sides recess sliding connection in the disc is followed to the extrusion pole, the recess all is established to 270 degrees, the extrusion pole side is equipped with flexible post, flexible post tip is equipped with the guide bar, extrusion pole one side is equipped with the gear to by third motor drive, thereby drive the guide bar and rotate, micro-gap switch includes: stop switch and reversing switch drive the extrusion pole through the third motor and rotate clockwise along the disc, make the extrusion pole touch reversing switch, and then make the third motor drive the extrusion pole anticlockwise rotation, finally touch the disc upper end stop switch stop to the preliminary winding of guide bar to the lead wire has been realized.
Preferably, the extrusion rod is of a multi-layer telescopic structure and is used for controlling the distance between the rotating shaft and the guide rod, so that the winding thickness is uniform, and one end of the extrusion rod is in sliding connection with the grooves in the disc through the jacking columns on the two sides, so that the extrusion rod can slide along the disc more stably.
Preferably, the cutting mechanism includes: the device comprises a fourth motor, a half-tooth shaft, arc-shaped teeth, an upper cutter head, a lower cutter head, a connecting plate, a linkage plate and a supporting plate; the cutting mechanism is wrapped by a supporting plate, a half-tooth shaft is arranged on the supporting plate and driven by a fourth motor, the upper end of each arc-shaped tooth is rotationally connected with the half-tooth shaft and used for driving the corresponding arc-shaped tooth to swing left and right, the rear end of each arc-shaped tooth is rotationally arranged on a linkage plate, the arc-shaped tooth is rotationally arranged at the rear end of the linkage plate through a rotating shaft, the upper cutter head is fixedly arranged at the front end of the linkage plate through a bolt, the right end of the upper cutter head is clamped on the arc-shaped tooth, and the lower end of the lower cutter head is fixedly arranged on a connecting plate through a bolt.
Preferably, the gripping mechanism comprises: the device comprises a second cylinder, a toothed rod piece, a synchronous gear set, a rack sleeve assembly and a mechanical claw, wherein the toothed rod piece is arranged at the front end of the second cylinder, the middle toothed part of the toothed rod piece is meshed with a gear at one end of the synchronous gear set, so that the other end of the synchronous gear set is driven to synchronously rotate, the gear at the other end of the synchronous gear set is meshed with a rack guide rod in the rack sleeve assembly, and the synchronous gear set is fixedly connected with a bracket through a support frame; the sleeve in the rack sleeve assembly is fixedly connected with the bracket; the mechanical claw is fixedly arranged at the front end of the rack guide rod in the rack sleeve assembly, and the mechanical claw is clamped and opened through a third cylinder.
Preferably, the movable driven disc assembly comprises: the sliding seat, the connecting seat, the second telescopic rod and the third telescopic rod; the slide passes through the second telescopic link and inwards contracts along the connecting seat, makes the fixed disk rotation cover on the slide establish in the pivot, the slide rail sliding connection that sets up on the support bottom surface is followed to the connecting seat lower extreme to drive through setting up the third telescopic link between connecting seat rear end and support.
Preferably, the inner side of the fixed disc on the sliding seat is provided with a groove corresponding to the disc, the other end of the extrusion rod is provided with an auxiliary guide rod, and the sliding seat is retracted inwards to be in place along the connecting seat through the second telescopic rod, and the inner side groove of the fixed disc on the sliding seat is in matched sliding connection with the auxiliary guide rod.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, through the clamping mechanism and the cutting mechanism, automatic cutting and disassembling of the lead are realized, the automation degree is high, and the labor force is saved;
2. according to the utility model, the long wire coil is reciprocally swung along the elliptical track through the reciprocal meshing of the oscillating gear and the annular groove when the oscillating gear rotates, so that the lead on the long wire coil at the upper end is uniformly wound around the rotating shaft; the telescopic cylinder drives the connecting rod to rotate, the connecting rod rotates to drive the pawl to do unidirectional intermittent motion along the ratchet wheel, and the pin is inserted into the conical groove of the stop ring, so that unidirectional rotation of the rotating shaft is completed, and the rotating shaft is prevented from reversely rotating; the third motor drives the extrusion rod to rotate clockwise along the disc, so that the extrusion rod touches the reversing switch, the first motor drives the extrusion rod to rotate anticlockwise, and finally the extrusion rod touches the upper end stop switch of the disc to stop, and the guide rod is preliminarily wound on the lead;
3. the utility model adopts the extrusion rod which can stretch and retract in multiple layers, ensures that the distance between each rotating shaft and the guide rod is the same, and ensures that the thickness of the wound lead wire is uniform.
Drawings
Fig. 1 is an overall schematic diagram of an automatic filament coil winding apparatus according to the present utility model.
Fig. 2 is a schematic structural view of a swing mechanism of the automatic long wire reel winding device of the present utility model.
Fig. 3 is a schematic view of the lower structure of the swing mechanism of the automatic long wire reel winding device of the utility model.
Fig. 4 is a schematic diagram of a mechanism of the automatic winding device for long wire reels with a ratchet driving mechanism.
Fig. 5 is a schematic view of an automatic winding device for a long wire coil, which is provided with a ratchet driving mechanism, a winding mechanism and a movable driven disc assembly at an angle.
Fig. 6 is an enlarged view of a portion of fig. 5 a in accordance with the present utility model.
Fig. 7 is a partial enlarged view of the present utility model at B in fig. 5.
Fig. 8 is a schematic view of an automatic winding device for long wire coils with a ratchet drive mechanism, a winding mechanism and another angle of a movable driven disc assembly.
FIG. 9 is a schematic view of the shearing mechanism of the present utility model.
FIG. 10 is a cross-sectional view of one side of the shear mechanism of the present utility model.
FIG. 11 is a cross-sectional view of the other side of the shear mechanism of the present utility model.
Fig. 12 is a schematic structural view of the gripping mechanism of the present utility model.
Fig. 13 is a schematic view showing the structure of the extrusion rod of the present utility model.
Fig. 14 is a schematic structural view of a column according to the present utility model.
Reference numerals: 1-a swinging mechanism; 2-a spool drive mechanism; a 3-lead assembly; 4-a cutting mechanism; 5-a clamping mechanism; 6-a movable driven disc assembly; 7-a bracket; 101-a wire baffle plate; 102-a long wire coil; 103-a first motor; 104-a supporting seat; 105-base; 106-swinging gears; 107-a second motor; 108-an annular groove; 201-a telescopic cylinder; 202-a connecting rod; 20201-pawl; 203-a connection rack; 204-ratchet wheel; 205-stop ring; 206-a first cylinder; 207-rotating shaft; 301-extruding a rod; 30101-a top column; 302-a guide bar; 303-a third motor; 304-a gear; 305-a first telescopic rod; 306-a disc; 307-disc seats; 308-a microswitch; 30801-stop switch; 30802-reversing switch; 401-fourth motor; 402-half tooth shaft; 403-arcuate teeth; 404-upper tool bit; 405-lower tool bit; 406-connecting plates; 407-linkage plate; 408-a support plate; 501-a second cylinder; 502-toothed bar; 503-synchronizing the gear sets; 504-a rack sleeve assembly; 505-gripper; 50501-third cylinder; 601-a slide; 602-connecting seats; 603-a second telescopic rod; 604-a third telescopic rod; 701-slide rail.
Description of the embodiments
The technical scheme of the present utility model is further specifically described below by way of examples and with reference to fig. 1 to 14. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be embodied in many other forms than described herein, and persons skilled in the art will be able to make similar modifications without departing from the spirit of the utility model, so that the utility model is not limited to the specific embodiments disclosed below.
Embodiment 1 as shown in fig. 1 to 14, a long wire coil winding apparatus includes: the bracket 7 is characterized in that the bracket 7 is provided with a swinging mechanism 1, a cutting mechanism 4, a winding mechanism and a clamping mechanism 5 in sequence from front to back; the swinging mechanism 1 swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: a spool driving mechanism 2, a wire leading assembly 3 and a movable driven disc assembly 6, wherein a rotating shaft 207 on the spool driving mechanism 2 is parallel to the swinging direction of the swinging mechanism 1; the disc 306 on the lead assembly 3 is rotatably sleeved on the rotating shaft 207 of the spool driving mechanism 2 through a plurality of first telescopic rods 305; a spool to be wound is sleeved on the rotating shaft 207 relatively and statically, and is positioned on the inner side of the disc seat 307; the movable driven disc assembly 6 is detachably connected with the other end of the rotating shaft 207 and is used for being separated from the rotating shaft 207 after the spool driving mechanism 2 completes the winding action, and the movable driven disc assembly 6 is connected with the bracket 7 in a front-back sliding way through the sliding rail 701; the clamping mechanism 5 is used for detaching the wound bobbin;
when the device works, firstly, a spool barrel is sleeved on a rotating shaft 207 in a relatively static manner, then a wire to be wound passes through a swinging mechanism 1, the wire is wound on the spool barrel through a wire leading assembly 3, and then a spool driving mechanism 2 drives the rotating shaft 207 to drive the spool barrel to rotate, and the winding is completed under the cooperation of the swinging mechanism 1; after the winding is completed, the movable driven disc assembly 6 is separated from the rotating shaft 207 and moves forwards, the disc 306 is pushed by the first telescopic rod 305 so as to push the spool barrel out of the rotating shaft 207, and after the disc 306 is reset, the clamping mechanism 5 removes the spool barrel after the winding is completed;
as a preferred embodiment of the present embodiment, the swing mechanism 1 includes: the wire baffle 101, the long wire disc 102, the first motor 103, the supporting seat 104, the base 105, the swing gear 106, the second motor 107 and the annular groove 108; the upper end of the swinging mechanism 1 is fixedly provided with a wire baffle plate 101 for smoothening the lead wires in the long wire tray 102, supporting seats 104 are symmetrically fixed on a bottom plate at the lower end of the wire baffle plate 101, two supporting seats 104 are respectively fixed on a spool barrel of the long wire tray 102 and driven by a first motor 103 to rotate the long wire tray 102, the bottom plate of the wire baffle plate 101 is fixedly arranged at the upper end of an annular groove 108 and slides relative to left and right along with the annular groove 108, the annular groove 108 is meshed with a swinging gear 106, the swinging gear 106 is driven by a second motor 107 in a reciprocating manner, so that the swinging mechanism 1 swings reciprocally along the track at the lower end of the annular groove 108 to ensure that the lead wires are wound more uniformly, and the lower end of the annular groove 108 is fixedly provided with a base 105; the advantage of setting like this is, through the setting of swing mechanism 1, first motor 103 drives long wire reel 102 and rotates to put the lead wire gradually, second motor 107 drives swing gear 106 and rotates, and swing gear 106 rotates and drives ring channel 108, thereby drives long wire reel 102 of supporting seat 104 upper end along ring channel 108 lower extreme track horizontal hunting, makes the even winding of lead wire on a spool section of thick bamboo, has avoided the lead wire to twine in disorder on a spool section of thick bamboo, reduces production efficiency.
As a preferred implementation of the present embodiment, the spool driving mechanism 2 further includes: the telescopic cylinder 201, the connecting rod 202, the connecting frame 203, the ratchet 204, the stop ring 205 and the first cylinder 206 are sequentially sleeved on the rotating shaft 207, and the stop ring 205, the ratchet 204 and the rotating shaft 207 are fixedly connected; the connecting rod 202 is powered by the telescopic cylinder 201, and when the connecting rod 202 rotates, the pawl 20201 arranged on the side edge is driven to do unidirectional intermittent motion along the ratchet 204, so that the ratchet 204 is driven to rotate; the first cylinder 206 is fixedly arranged at the lower end of the connecting frame 203, and a piston rod passes through the connecting frame 203 to intermittently contact with the stop ring 205 for intermittently stopping the reverse rotation of the rotating shaft 207; the advantage of this arrangement is that through the arrangement of the spool driving mechanism 2, the telescopic cylinder 201 drives the connecting rod 202 to rotate, the rotating rod 202 drives the pawl 20201 to do unidirectional intermittent motion along the ratchet 204, and the first cylinder 206 is matched to push the pin to be inserted into the conical groove of the rotating rear stop ring 205, so that unidirectional rotation of the rotating shaft 207 is completed, and reverse rotation of the rotating shaft 207 is prevented.
As a preferred implementation of the present embodiment, the lead assembly 3 further includes: extrusion rod 301, guide bar 302, third motor 303, gear 304, micro-gap switch 308, extrusion rod 301 is along the interior both sides recess sliding connection of disc 306, and the recess all is set to 270 degrees, and extrusion rod 301 side is equipped with flexible post, and flexible post tip is equipped with guide bar 302, and extrusion rod 301 one side is equipped with gear 304 to by the drive of third motor 303, thereby drive guide bar 302 rotation, micro-gap switch 308 includes: the stop switch 30801 and the reversing switch 30802 drive the extrusion rod 301 to rotate clockwise along the disc 306 through the third motor 303, so that the extrusion rod 301 touches the reversing switch 30802, and then the third motor 303 drives the extrusion rod 301 to rotate anticlockwise, and finally touches the stop switch 30801 at the upper end of the disc 306 to stop, and the guide rod 302 is used for preliminarily winding the lead wire; the advantage of the arrangement is that through the arrangement of the lead assembly 3, the third motor 303 drives the top post 30101 on the extrusion rod 301 to rotate clockwise along the disc 306, so that the top post 30101 on the extrusion rod 301 touches the reversing switch 30802, and the third motor 303 drives the extrusion rod 301 to rotate anticlockwise, and finally touches the stop switch 30801 at the upper end of the disc 306 to stop, thereby realizing the primary winding of the lead by the guide rod 302; and the winding device can be also linked with the spool driving mechanism 2, the spool driving mechanism 2 is used for providing power for rotating the rotating shaft 207, and after the spool is wound, the disc 306 is pushed outwards through the plurality of first telescopic rods 305, so that the wound lead is more easily grasped by the mechanical claws 505.
As a preferred implementation manner of this embodiment, the extrusion rod 301 is of a multi-layer telescopic structure, and is used for controlling the distance between the rotating shaft 207 and the guide rod 302, so that the winding thickness is uniform, and one end of the extrusion rod 301 is slidably connected with the groove in the disc 306 through the top posts 30101 on both sides, so as to facilitate the smooth sliding along the disc 306; the advantage of setting like this is, through the setting of extrusion pole 301 multilayer extending structure, the spool section of thick bamboo of being convenient for is with the distance of guide bar 302 for adjacent lead wire thickness realizes unifying, through the setting of extrusion pole 301 interior jack-up post 30101, makes touch stop switch 30801 and reversing switch 30802 easier, and is difficult for coming off from disc 306.
As a preferred embodiment of the present embodiment, the cutting mechanism 4 includes: the fourth motor 401, a half gear shaft 402, arc teeth 403, a triangle, an upper cutter head 404, a lower cutter head 405, a connecting plate 406, a linkage plate 407 and a supporting plate 408; the cutting mechanism 4 is wrapped by a supporting plate 408, a half-tooth shaft 402 is arranged on the supporting plate 408 and driven by a fourth motor 401, the upper ends of arc-shaped teeth 403 are rotationally connected with the half-tooth shaft 402 and used for driving the arc-shaped teeth 403 to swing left and right, the rear ends of the arc-shaped teeth 403 are rotationally arranged on a linkage plate 407, the arc-shaped teeth 403 are rotationally arranged at the rear ends of the linkage plate 407 through rotating shafts, an upper cutter bit 404 is fixedly arranged at the front end of the linkage plate 407 through bolts, the right ends of the upper cutter bit 404 are clamped on the arc-shaped teeth 403, and the lower ends of the lower cutter bit 405 are fixedly arranged on a connecting plate 406 through bolts; the advantage of this setting is that, through the setting of mechanism 4 cuts, fourth motor 401 rotates and drives half tooth axle 402 rotation, because half tooth axle 402 only has the tooth's socket that is equipped with on the semi-axis for half tooth axle 402 is single-direction intermittent type nature rotation, and half tooth axle 402 drives arc tooth 403 and rotates along the axis of rotation, makes the joint go up tool bit 404 on one side of arc tooth 403 through link plate 407 rotation down, cooperates the lower tool bit 405 of fixing at connecting plate 406, thereby accomplishes the process of cutting the lead wire.
As a preferred embodiment of the present embodiment, the gripping mechanism 5 includes: the front end of the second cylinder 501 is provided with the toothed rod piece 502, a synchronous gear set 503, a rack sleeve assembly 504 and a mechanical claw 505, the toothed part in the middle of the toothed rod piece 502 is meshed with a gear at one end of the synchronous gear set 503, so that the other end of the synchronous gear set 503 is driven to synchronously rotate, the gear at the other end of the synchronous gear set 503 is meshed with a rack guide rod in the rack sleeve assembly 504, and the synchronous gear set 503 is fixedly connected with a bracket 7 through a support frame; the sleeve in the rack sleeve assembly 504 is fixedly connected with the bracket 7; the mechanical claw 505 is fixedly arranged at the front end of the rack guide rod in the rack sleeve assembly 504, and the clamping and the opening of the mechanical claw are realized through the third cylinder 50501; the advantage of this setting is that through the setting of the mechanism 5 is got to the clamp, and the second cylinder 501 provides the downward propulsion power, drives toothed bar spare 502 and rotates downwards, and toothed bar spare 502 rotates the synchronous rotation through synchronous gear train 503, drives the rack guide arm in the rack sleeve subassembly 504 and removes towards the direction of slide 601, just so successfully pulls out the spool section of thick bamboo that overlaps on pivot 207, has accomplished automatic dismantlement work, practices thrift the labour.
As a preferred implementation of the present embodiment, the movable driven disc assembly 6 includes: the sliding seat 601, the connecting seat 602, the second telescopic rod 603 and the third telescopic rod 604; the slide seat 601 is contracted inwards along the connecting seat 602 through the second telescopic rod 603, so that a fixed disc on the slide seat 601 is rotationally sleeved on the rotating shaft 207, the lower end of the connecting seat 602 is connected in a sliding way along the sliding rail 701 arranged on the bottom surface of the bracket 7, and the slide seat is driven through the third telescopic rod 604 arranged between the rear end of the connecting seat 602 and the bracket 7; the advantage of setting like this is, through the setting of movable driven disc subassembly 6, and the second telescopic link 603 drives slide 601 back and forth movement, and the third telescopic link 604 drives connecting seat 602 and makes a round trip to slide along slide rail 701 on the support 7, has avoided the unable problem of getting the spool section of thick bamboo of winding of getting, provides sufficient distance for gripper 505.
As a preferred implementation manner of this embodiment, in order to enable the lead wire to be wound on the spool more neatly and flatly, the inner side of the fixed disc on the slide 601 is provided with a groove corresponding to the disc 306, the other end of the extrusion rod 301 is provided with an auxiliary guide rod, and after the slide 601 is retracted inwards along the connecting seat 602 by the second telescopic rod 603, the inner side groove of the fixed disc on the slide 601 is in sliding connection with the auxiliary guide rod.
The working principle of the utility model is as follows:
when the device starts preliminary winding, first, the third motor 303 drives the top post 30101 on the extrusion rod 301 to rotate clockwise along the disc 306, so that the top post 30101 touches the reversing switch 30802, and then the third motor 303 drives the extrusion rod 301 to rotate anticlockwise, and finally the top post 30101 touches the stop switch 30801 at the upper end of the disc 306 to stop, thereby realizing preliminary winding of the lead by the guide rod 302;
when the device starts winding, the first motor 103 and the telescopic cylinder 201 are started simultaneously, the first motor 103 drives the long wire coil 102 to rotate so as to gradually discharge the wire, the second motor 107 drives the swing gear 106 to rotate, and the swing gear 106 rotates to drive the annular groove 108 so as to drive the long wire coil at the upper end of the supporting seat 104 to swing left and right along the track at the lower end of the annular groove 108, so that the wire is uniformly wound on the spool; meanwhile, the telescopic cylinder 201 drives the connecting rod 202 to rotate, the connecting rod 202 drives the pawl 20201 to do unidirectional intermittent motion along the ratchet 204, and the pawl is inserted into the conical groove of the stop ring 205 after being matched with the first cylinder 206 to push the pin to stop, so that unidirectional rotation of the rotating shaft 207 is completed, and the rotating shaft 207 is prevented from reversely rotating;
when the device stops winding, the fourth motor 401 rotates to drive the half-tooth shaft 402 to rotate, and as the half-tooth shaft 402 is provided with tooth grooves on only one half shaft, the half-tooth shaft 402 rotates unidirectionally and intermittently, the half-tooth shaft 402 drives the arc-shaped teeth 403 to rotate along the rotating shaft, so that the upper cutter head 404 clamped on one side of the arc-shaped teeth 403 rotates downwards through the linkage plate 407 and is matched with the lower cutter head 405 fixed on the connecting plate 406, and the process of cutting the lead wire is completed;
when the device needs to pull out the wound spool, the second telescopic rod 603 drives the sliding seat 601 to extend away from the bracket 7, and the third telescopic rod 604 drives the connecting seat 602 to extend away from the spool, so that the movable driven disc assembly 6 is not sleeved on the rotating shaft 207 any more and slides forwards along the sliding rail 701; meanwhile, the disc 306 is pushed outwards through the eight first telescopic rods 305, the wound lead is more easily pulled out of the spool by the mechanical claws 505, then the second air cylinder 501 is started, the second air cylinder 501 provides downward pushing power to drive the toothed rod piece 502 to rotate downwards, the toothed rod piece 502 rotates to synchronously rotate through the synchronous gear set 503 to drive the middle toothed part of the rack sleeve assembly 504 to rotate, the rack sleeve assembly 504 moves towards the direction of the sliding seat 601, the spool sleeved on the rotating shaft 207 is pulled out through the mechanical claws 505, automatic disassembly work is completed, labor force is saved, and the movable driven disc assembly 6 can be reset and used continuously.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc., are based on directions or positional relationships shown in the drawings, or directions or positional relationships in which the inventive product is conventionally put in use, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model.
Claims (1)
1. An automatic winding device for a long wire reel, comprising: the device comprises a bracket (7) and is characterized in that a swinging mechanism (1), a shearing mechanism (4), a winding mechanism and a clamping mechanism (5) are sequentially arranged on the bracket (7) from front to back; the swinging mechanism (1) swings left and right relatively in the working process of the winding mechanism, so that uniform paying-off is facilitated; the winding mechanism includes: the wire guide device comprises a wire shaft driving mechanism (2), a wire guide assembly (3) and a movable driven disc assembly (6), wherein a rotating shaft (207) on the wire shaft driving mechanism (2) is parallel to the swinging direction of the swinging mechanism (1); a disc (306) on the lead assembly (3) is rotatably sleeved on a rotating shaft (207) of the spool driving mechanism (2) through a plurality of first telescopic rods (305); a spool to be wound is sleeved on the rotating shaft (207) in a relatively static manner, and the spool is positioned at the inner side of the disc seat (307); the movable driven disc assembly (6) is detachably connected with the other end of the rotating shaft (207) and is used for being separated from the rotating shaft (207) after the spool driving mechanism (2) completes a winding action, and the movable driven disc assembly (6) is connected with the bracket (7) in a front-back sliding way through the sliding rail (701); the clamping mechanism (5) is used for detaching the wound bobbin;
when the device works, firstly, a spool barrel is sleeved on a rotating shaft (207) relatively and statically, then a wire to be wound passes through a swinging mechanism (1), the wire is wound on the spool barrel through a wire leading assembly (3), and then the spool driving mechanism (2) drives the rotating shaft (207) to drive the spool barrel to rotate, and the winding is completed under the cooperation of the swinging mechanism (1); after winding is completed, the movable driven disc assembly (6) is separated from the rotating shaft (207) and moves forwards, the disc (306) is pushed by the first telescopic rod (305) to push the spool cylinder out of the rotating shaft (207), and after the disc (306) is reset, the clamping mechanism (5) removes the spool cylinder after winding is completed;
the swing mechanism (1) includes: the wire baffle plate (101), the long wire disc (102), the first motor (103), the supporting seat (104), the base (105), the swing gear (106), the second motor (107) and the annular groove (108); the upper end of the swinging mechanism (1) is fixedly provided with a wire baffle plate (101) for stroking down the inner lead of the long wire tray (102), the supporting seats (104) are symmetrically fixed on a bottom plate at the lower end of the wire baffle plate (101), the two supporting seats (104) are respectively fixed on a spool barrel of the long wire tray (102) and driven by a first motor (103) to rotate the long wire tray (102), the bottom plate of the wire baffle plate (101) is fixedly arranged at the upper end of an annular groove (108) and slides relative to left and right along with the annular groove (108), the annular groove (108) is meshed with a swinging gear (106), the swinging gear (106) is driven by a second motor (107) to reciprocate, so that the swinging mechanism (1) swings reciprocally along the track at the lower end of the annular groove (108) to enable the lead to wind more uniformly, and the lower end of the annular groove (108) is fixedly provided with a base (105);
the spool driving mechanism (2) further includes: the telescopic cylinder (201), the connecting rod (202), the connecting frame (203), the ratchet wheel (204), the stop ring (205) and the first cylinder (206), wherein the connecting frame (203), the stop ring (205), the ratchet wheel (204) and the connecting rod (202) are sequentially sleeved on the rotating shaft (207), and the stop ring (205), the ratchet wheel (204) and the rotating shaft (207) are fixedly connected; the connecting rod (202) is powered by the telescopic cylinder (201), and the connecting rod (202) drives a pawl (20201) arranged on the side edge to do unidirectional intermittent motion along the ratchet wheel (204) when rotating, so as to drive the ratchet wheel (204) to rotate; the first cylinder (206) is fixedly arranged at the lower end of the connecting frame (203), and a piston rod movably penetrates through the connecting frame (203) to intermittently contact with the stop ring (205) for intermittently stopping the reverse rotation of the rotating shaft (207);
a plurality of stop grooves are uniformly formed in the outer surface of the stop ring (205) contacted with the piston rod of the first cylinder (206);
the lead assembly (3) further comprises: extrusion pole (301), guide bar (302), third motor (303), gear (304), micro-gap switch (308), both sides recess sliding connection in disc (306) are followed to extrusion pole (301), the recess is all established to 270 degrees, extrusion pole (301) side is equipped with flexible post, flexible post tip is equipped with guide bar (302), extrusion pole (301) one side is equipped with gear (304) to by third motor (303) drive, thereby drive guide bar (302) rotation, micro-gap switch (308) include: the stop switch (30801) and the reversing switch (30802) drive the extrusion rod (301) to rotate clockwise along the disc (306) through the third motor (303), so that the extrusion rod (301) touches the reversing switch (30802), and then the third motor (303) drives the extrusion rod (301) to rotate anticlockwise, and finally the stop switch (30801) at the upper end of the disc (306) is touched to stop, so that the guide rod (302) is used for preliminarily winding the lead;
the extrusion rod (301) is of a multi-layer telescopic structure and is used for controlling the distance between the rotating shaft (207) and the guide rod (302) to ensure that the winding thickness is uniform, and one end of the extrusion rod (301) is in sliding connection with a groove in the disc (306) through the jacking posts (30101) at two sides so as to be convenient for sliding along the disc (306) more stably;
the cutting mechanism (4) comprises: the device comprises a fourth motor (401), a half gear shaft (402), arc teeth (403), an upper cutter head (404), a lower cutter head (405), a connecting plate (406), a linkage plate (407) and a supporting plate (408); the cutting mechanism (4) is wrapped by a supporting plate (408), the half-tooth shaft (402) is arranged on the supporting plate (408) and driven by a fourth motor (401), the upper end of each arc-shaped tooth (403) is rotationally connected with the half-tooth shaft (402) and used for driving the corresponding arc-shaped tooth (403) to swing left and right, the rear end of each arc-shaped tooth (403) is rotationally arranged on the corresponding linkage plate (407), the corresponding arc-shaped tooth (403) is rotationally arranged at the rear end of the corresponding linkage plate (407) through a rotating shaft, the upper cutter head (404) is fixedly arranged at the front end of the corresponding linkage plate (407) through a bolt, the right end of the upper cutter head (404) is clamped on the corresponding arc-shaped tooth (403), and the lower end of the corresponding lower cutter head (405) is fixedly arranged on the corresponding connecting plate (406) through a bolt;
the gripping mechanism (5) comprises: the device comprises a second cylinder (501), a toothed rod piece (502), a synchronous gear set (503), a rack sleeve assembly (504) and a mechanical claw (505), wherein the toothed rod piece (502) is installed at the front end of the second cylinder (501), a toothed part in the middle of the toothed rod piece (502) is meshed with a gear at one end of the synchronous gear set (503), so that the other end of the synchronous gear set (503) is driven to synchronously rotate, a gear at the other end of the synchronous gear set (503) is meshed with a rack guide rod in the rack sleeve assembly (504), and the synchronous gear set (503) is fixedly connected with a bracket (7) through a supporting frame; the sleeve in the rack sleeve assembly (504) is fixedly connected with the bracket (7); the mechanical claw (505) is fixedly arranged at the front end of a rack guide rod in the rack sleeve assembly (504), and the clamping and the opening of the mechanical claw are realized through a third cylinder (50501);
the movable driven disc assembly (6) comprises: the sliding seat (601), the connecting seat (602), the second telescopic rod (603) and the third telescopic rod (604); the sliding seat (601) is contracted inwards along the connecting seat (602) through a second telescopic rod (603), a fixed disc on the sliding seat (601) is rotationally sleeved on the rotating shaft (207), the lower end of the connecting seat (602) is connected in a sliding mode along a sliding rail (701) arranged on the bottom surface of the bracket (7), and the sliding seat is driven through a third telescopic rod (604) arranged between the rear end of the connecting seat (602) and the bracket (7);
the inner side of the fixed disc on the sliding seat (601) is provided with a groove corresponding to the disc (306), the other end of the extrusion rod (301) is provided with an auxiliary guide rod, and after the sliding seat (601) is contracted inwards to a proper position along the connecting seat (602) through the second telescopic rod (603), the inner side groove of the fixed disc on the sliding seat (601) is matched and connected with the auxiliary guide rod in a sliding manner;
when the device starts preliminary winding, firstly, the third motor (303) drives the top column (30101) on the extrusion rod (301) to rotate clockwise along the disc (306), so that the top column (30101) touches the reversing switch (30802), the third motor (303) drives the extrusion rod (301) to rotate anticlockwise, and finally the top column (30101) touches the stop switch (30801) at the upper end of the disc (306) to stop, and the preliminary winding of the guide rod (302) on the lead is realized;
when the device starts winding, the first motor (103) and the telescopic cylinder (201) are started simultaneously, the first motor (103) drives the long wire disc (102) to rotate so as to gradually put a wire, the second motor (107) drives the swing gear (106) to rotate, the swing gear (106) drives the annular groove (108) to rotate, and accordingly the long wire disc at the upper end of the supporting seat (104) is driven to swing left and right along the lower end track of the annular groove (108), and the wire is uniformly wound on the spool; meanwhile, the telescopic cylinder (201) drives the connecting rod (202) to rotate, the connecting rod (202) drives the pawl (20201) to do unidirectional intermittent motion along the ratchet wheel (204), and the pawl is inserted into the conical groove of the stop ring (205) after being pushed by the first cylinder (206) to stop, so that unidirectional rotation of the rotating shaft (207) is completed, and the rotating shaft (207) is prevented from reversely rotating;
when the device stops winding, the fourth motor (401) rotates to drive the half-tooth shaft (402) to rotate, and as the half-tooth shaft (402) is provided with tooth grooves on only one half shaft, the half-tooth shaft (402) rotates unidirectionally and intermittently, the half-tooth shaft (402) drives the arc-shaped teeth (403) to rotate along the rotating shaft, so that the upper cutter head (404) clamped on one side of the arc-shaped teeth (403) rotates downwards through the linkage plate (407) and is matched with the lower cutter head (405) fixed on the connecting plate (406), and the process of cutting leads is completed;
when the device needs to pull out the wound spool, the second telescopic rod (603) drives the sliding seat (601) to stretch in the direction away from the bracket (7), and the third telescopic rod (604) drives the connecting seat (602) to stretch in the direction away from the spool, so that the movable driven disc assembly (6) is not sleeved on the rotating shaft (207) any more and slides forwards along the sliding rail (701); meanwhile, the disc (306) is pushed outwards through eight first telescopic rods (305), the wound lead is more easily pulled out of the spool by the mechanical claw (505), then the second air cylinder (501) is started, the second air cylinder (501) provides downward propelling power to drive the toothed rod piece (502) to rotate downwards, the toothed rod piece (502) rotates to synchronously rotate through the synchronous gear set (503), the toothed part in the middle of the rack sleeve assembly (504) is driven to rotate, the rack sleeve assembly (504) moves towards the direction of the sliding seat (601), and therefore the spool sleeved on the rotating shaft (207) is pulled out through repeated pulling of the mechanical claw (505), automatic detachment work is completed, labor force is saved, and the movable driven disc assembly (6) can be reset and used continuously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110229548.3A CN112811258B (en) | 2021-03-02 | 2021-03-02 | Automatic winding device for long wire coil |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110229548.3A CN112811258B (en) | 2021-03-02 | 2021-03-02 | Automatic winding device for long wire coil |
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| CN112811258A CN112811258A (en) | 2021-05-18 |
| CN112811258B true CN112811258B (en) | 2023-04-28 |
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| CN113306810B (en) * | 2021-05-19 | 2022-05-20 | 凤凰电力有限公司 | A hanging wall machine for flat pyrocondensation pipe |
| CN116959828B (en) * | 2023-09-08 | 2023-11-24 | 连云港庚德电子系统科技有限公司 | Winding device for manufacturing electronic components |
| CN117383245B (en) * | 2023-12-12 | 2024-03-08 | 河南科技学院 | Clamping device and method for square meat in pig carcass strip |
| CN117585523B (en) * | 2024-01-16 | 2024-03-19 | 江苏华脉新材料有限公司 | Optical fiber cable winding correcting device |
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Effective date of registration: 20230410 Address after: No. 658, Meijing West Road, xiniupi village, Dalang Town, Dongguan City, Guangdong Province, 523000 Applicant after: DONGGUAN KINGSIGNAL ELECTRONICS Co.,Ltd. Address before: Room 405, Sanhua Hangzhou Science and technology building, Sanhua Industrial Park, No.12 street, Xiasha Economic Development Zone, Hangzhou, Zhejiang 310000 Applicant before: Li Xuemei |
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