CN112776524A - Silver-body light-transmitting enamel and manufacturing process thereof - Google Patents
Silver-body light-transmitting enamel and manufacturing process thereof Download PDFInfo
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- CN112776524A CN112776524A CN202110152491.1A CN202110152491A CN112776524A CN 112776524 A CN112776524 A CN 112776524A CN 202110152491 A CN202110152491 A CN 202110152491A CN 112776524 A CN112776524 A CN 112776524A
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- Prior art keywords
- silver
- enamel
- glaze
- bluing
- blue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 210000003298 dental enamel Anatomy 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 108
- 229910052709 silver Inorganic materials 0.000 claims abstract description 85
- 239000004332 silver Substances 0.000 claims abstract description 85
- 238000003466 welding Methods 0.000 claims abstract description 24
- 238000000227 grinding Methods 0.000 claims description 22
- 238000005498 polishing Methods 0.000 claims description 16
- 239000004575 stone Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 13
- 239000003610 charcoal Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 238000005245 sintering Methods 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 5
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 5
- 239000011707 mineral Substances 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 4
- 244000137852 Petrea volubilis Species 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000010304 firing Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000011159 matrix material Substances 0.000 description 15
- 230000004907 flux Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 3
- 238000007598 dipping method Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 2
- 241001313857 Bletilla striata Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000010946 fine silver Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D11/00—Continuous processes; Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Tires In General (AREA)
Abstract
The invention relates to a silver-body light-transmitting enamel and a manufacturing process thereof, and the manufacturing process comprises the following steps: preparing silver body, wire inlaying, welding, bluing and demolding; the enamel glaze used for the bluing is transparent glaze; the stripping is to remove the silver body to make the enamel transparent. According to the manufacturing process of the silver-body light-transmitting enamel, the transparent glaze is selected, the whole body supporting the enamel is removed after the blue firing, the silver-body light-transmitting enamel can be manufactured, the light transmission is good, and the silver-body light-transmitting enamel has a very good transparent sense from inside to outside.
Description
Technical Field
The invention belongs to the technical field of light-transmitting enamels, and particularly relates to a silver-body light-transmitting enamel and a manufacturing process thereof.
Background
The cloisonne enamel is an appliance made of gold, silver, copper and other blanks through cloisonne, bluing and firing.
In the prior art, an invention patent with application publication number CN106240217A discloses a manufacturing method of a cloisonne enamel silverware, which comprises the following steps: (1) preparing a tire: preparing silver material into silver blank; (2) beating and wiping: polishing the silver tire prepared in the step (1) by using 240-400-mesh sand paper until the surface is smooth; (3) wire inlaying: making silver wires into patterns, and bonding the patterns on the silver base rubbed in the step (2); (4) welding: welding the filigree silver body in the step (3) by adopting a welding flux, specifically spraying water on the surface of the filigree silver body, then spraying the welding flux, heating to 800-880 ℃, and welding, wherein the thickness of the welding flux is 0.1-0.6 mm; (5) and (3) bluing: filling glaze into the patterns formed by the silver wires on the surface of the silver tire sintered in the step (4), then sintering at high temperature, firing the low-temperature glaze for 3-6min at 710-790 ℃, firing the high-temperature glaze for 2-5min at 780-830 ℃, and repeating the processes of filling and sintering the glaze for 3-4 times; (6) and (3) grinding blue: firstly, polishing the sintering glaze on the silver body after the bluing in the step (5) to be flat, and then polishing until the surface of the product is uniform and bright to obtain the silverware. The cloisonne silverware prepared by the method has the silver body in enamel and poor light transmittance.
Disclosure of Invention
The invention aims to provide a process for manufacturing silver-body light-transmitting enamel, and the silver-body light-transmitting enamel manufactured by the process has good light transmission.
Another object of the invention is to provide a silver-based translucent enamel.
In order to achieve the above purpose, the invention adopts the technical scheme that:
the manufacturing process of the silver-filled light-transmitting enamel comprises the following steps: preparing silver body, wire inlaying, welding, bluing and demolding; the enamel glaze used for the bluing is transparent glaze; the stripping is to remove the silver body to make the enamel transparent.
Further, the method for removing the silver body is to grind the silver body by using an oil stone.
Further, the silver body is removed by grinding with an oilstone until visible sintered enamel is formed, and then grinding with sandpaper.
Further, the oilstone is 600-mesh oilstone.
Further, the step of preparing the tire is to prepare silver material into a silver tire; the wire inlay is to make silver wires into patterns and bond the patterns on the silver tire; the welding is to weld the silver wire adhered on the silver base; the point blue is formed by filling glaze into a pattern formed by silver wires on the surface of the silver base after welding; and the bluing is to sinter the carcass filled with glaze.
Furthermore, the temperature of the blue firing is 750-850 ℃, and the sand-shaped glaze is fired into a liquid state by using mineral stone powder as fuel during blue firing.
Further, the steps of spot blue and blue firing are repeated for a plurality of times to fill the glaze to be level with the silver wire of the wire inlay.
Further, the step of polishing is also included after the blank is removed, and the polishing is to perform furnace sintering on the enamel after the blank is removed and then polish the enamel by using sand paper.
Furthermore, a step of grinding blue is also included between the blue burning and the tire removing, wherein the step of grinding blue is to grind the blue glaze with concave and convex parts after the blue burning to be flat by three times through coarse gravels, yellow stones and charcoal.
The silver-body light-transmitting enamel is manufactured by the manufacturing process of the silver-body light-transmitting enamel.
The invention has the beneficial effects that:
according to the manufacturing process of the silver-body light-transmitting enamel, the transparent glaze is selected, the whole body supporting the enamel is removed after the blue firing, the silver-body light-transmitting enamel can be manufactured, the light transmission is good, and the silver-body light-transmitting enamel has a very good transparent sense from inside to outside.
Detailed Description
The present invention will be further described with reference to the following examples.
Example 1
The manufacturing process of the silver-body light-transmitting enamel comprises the following steps:
1) designing a blank drawing, a silk drawing and a blue drawing point blue color draft: firstly, a designer designs a tire drawing, a silk drawing and a blueprint of the silver tire body. The silk drawing is a drawing of a pattern of the silver silk on the matrix. The blueprint is a color draft used for point blue.
2) Preparing a matrix: the silver sheet is cut into different shapes, and is beaten into silver blank by an iron hammer, then all parts are connected, and the silver blank of the vessel is formed after the welding agent is applied and welded.
3) Wire inlaying: and (3) pinching and breaking the flattened fine silver wire into patterns by using tweezers, dipping the patterns on the silver tire, and adhering bletilla striata to the silver tire to form the patterns shown on the filature drawing.
4) Welding: and (4) screening silver welding flux powder on the silver body after wire inlaying, and welding at 900 ℃ to firmly weld the silver wire patterns on the silver body.
5) And (3) bluing: the blue spot can be started after the welded tyre body is flattened and straightened. The stippling is the color according to the blueprint, and the enamel glaze is filled into the welded silver wire pattern decoration frame by a small shovel-shaped tool made of silver wire hammers one shovel after another. The enamel glaze comprises a transparent glaze and an opaque glaze, the transparent glaze is adopted as a whole, the opaque glaze is used at a small part for embellishing, and the transparent glaze accounts for 80% of the mass of the whole enamel glaze.
6) Bluing: and (3) after the whole matrix is filled with glaze, baking the whole matrix in a blast furnace with the furnace temperature of 800 ℃ by using mineral stone powder as fuel, melting the glaze into liquid from sand-shaped solid, cooling the liquid to form gorgeous colored glaze which is fixed on the matrix, wherein the colored glaze is lower than the silver wire, so that the glaze is filled once again, namely, the blue is added again, and the bluing is carried out for four times continuously until the colored glaze in the silver wire pattern frame is filled to be equal to the silver wire which is clamped.
7) And (3) grinding blue: the rough blue glaze is ground by coarse sand stone, yellow stone and charcoal for three times, uneven parts are repeatedly ground after the supplementary glaze is burnt and melted, and finally, the silver line, the bottom line and the opening line without the blue glaze are scraped and ground by the charcoal and a scraper.
8) Removing the tire: grinding with 600 mesh oilstone until the sintered enamel is visible, then grinding with 320 mesh abrasive paper, and then grinding with 600 mesh abrasive paper until the silver body is ground off.
9) Polishing: and (3) sintering the enamel product after removing the blank in the furnace again, then polishing by using 800-mesh abrasive paper, and then polishing the inside and the outside by using 1500-mesh abrasive paper.
Example 2
The manufacturing process of the silver-body light-transmitting enamel comprises the following steps:
1) designing a blank drawing, a silk drawing and a blue drawing point blue color draft: firstly, a designer designs a tire drawing, a silk drawing and a blueprint of the silver tire body. The silk drawing is a drawing of a pattern of the silver silk on the matrix. The blueprint is a color draft used for point blue.
2) Preparing a matrix: the silver sheet is cut into different shapes, and is beaten into silver body with iron hammer, and then the silver body is welded at high temperature with welding flux.
3) Wire inlaying: and (3) pinching and breaking the flattened silver wires into patterns by using tweezers, and dipping the patterns on the patterns, wherein the patterns are adhered to silver tires.
4) Welding: and (4) screening silver welding flux powder on the silver body after wire inlaying, and welding at 900 ℃ to firmly weld the silver wire patterns on the silver body.
5) And (3) bluing: the blue spot can be started after the welded tyre body is flattened and straightened. The stippling is to fill enamel glaze into the welded silver wire pattern frame one shovel by a small shovel-shaped tool made of silver wire hammers according to the color marked by the pattern. The enamel glaze comprises a transparent glaze and an opaque glaze, the transparent glaze is adopted as a whole, the opaque glaze is used at a small part for embellishing, and the transparent glaze accounts for 85% of the mass of the whole enamel glaze.
6) Bluing: and (3) after the whole matrix is filled with glaze, baking the whole matrix in a blast furnace with the furnace temperature of 750 ℃ by using mineral stone powder as fuel, melting the glaze into liquid from sand-shaped solid, cooling the liquid to form gorgeous colored glaze which is fixed on the matrix, wherein the colored glaze is lower than the silver wire height, so that the glaze is filled once again, namely, the blue is added again, and the bluing is carried out for five times continuously until the colored glaze in the silver wire pattern frame is filled to be equal to the silver wire clamped.
7) And (3) grinding blue: the rough blue glaze is ground by coarse sand stone, yellow stone and charcoal for three times, uneven parts are repeatedly ground after the supplementary glaze is burnt and melted, and finally, the silver line, the bottom line and the opening line without the blue glaze are scraped and ground by the charcoal and a scraper.
8) Removing the tire: grinding with 600 mesh oilstone until the sintered enamel is visible, then grinding with 320 mesh abrasive paper, and then grinding with 600 mesh abrasive paper until the silver body is ground off.
9) Polishing: and (3) sintering the enamel product after removing the blank in the furnace again, then polishing by using 800-mesh abrasive paper, and then polishing the inside and the outside by using 1500-mesh abrasive paper.
Example 3
The manufacturing process of the silver-body light-transmitting enamel comprises the following steps:
1) designing a blank drawing, a silk drawing and a blue drawing point blue color draft: firstly, a designer designs a tire drawing, a silk drawing and a blueprint of the silver tire body. The silk drawing is a drawing of a pattern of the silver silk on the matrix. The blueprint is a color draft used for point blue.
2) Preparing a matrix: the silver sheet is cut into different shapes, and is beaten into silver body with iron hammer, and then the silver body is welded at high temperature with welding flux.
3) Wire inlaying: and (3) pinching and breaking the flattened silver wires into patterns by using tweezers, and dipping the patterns on the patterns, wherein the patterns are adhered to silver tires.
4) Welding: and (4) screening silver soldering powder on the silver body after wire inlaying, and welding at 950 ℃ to firmly weld the silver wire patterns on the silver body.
5) And (3) bluing: the blue spot can be started after the welded tyre body is flattened and straightened. The stippling is to fill enamel glaze into the welded silver wire pattern frame one shovel by a small shovel-shaped tool made of silver wire hammers according to the color marked by the pattern. The enamel glaze comprises a transparent glaze and an opaque glaze, the transparent glaze is adopted as a whole, the opaque glaze is used at a small part for embellishing, and the transparent glaze accounts for 80% of the mass of the whole enamel glaze.
6) Bluing: and (3) after the whole matrix is filled with glaze, baking the whole matrix in a blast furnace with the furnace temperature of 850 ℃ by using mineral stone powder as fuel, melting the glaze into liquid from sand-shaped solid, cooling the liquid to form gorgeous colored glaze which is fixed on the matrix, wherein the colored glaze is lower than the silver wire, so that the glaze is filled once again, namely, the blue is added again, and the bluing is carried out for four times continuously until the colored glaze in the silver wire pattern frame is filled to be equal to the silver wire clamped.
7) And (3) grinding blue: the rough blue glaze is ground by coarse sand stone, yellow stone and charcoal for three times, uneven parts are repeatedly ground after the supplementary glaze is burnt and melted, and finally, the silver line, the bottom line and the opening line without the blue glaze are scraped and ground by the charcoal and a scraper.
8) Removing the tire: grinding with 600 mesh oilstone until the sintered enamel is visible, then grinding with 320 mesh abrasive paper, and then grinding with 600 mesh abrasive paper until the silver body is ground off.
9) Polishing: and (3) sintering the enamel product after removing the blank in the furnace again, then polishing by using 800-mesh abrasive paper, and then polishing the inside and the outside by using 1500-mesh abrasive paper.
Claims (10)
1. The manufacturing process of the silver-filled light-transmitting enamel is characterized by comprising the following steps of: preparing silver body, wire inlaying, welding, bluing and demolding; the enamel glaze used for the bluing is transparent glaze; the stripping is to remove the silver body to make the enamel transparent.
2. The process for making silver body light-transmitting enamel according to claim 1, wherein the silver body is removed by grinding the silver body with a whetstone.
3. The process for making silver body translucent enamel according to claim 2, wherein said silver body is removed by grinding with oilstone until visible sintered enamel is obtained, and then sanding with sandpaper.
4. The process for making silver-filled translucent enamel according to claim 2 or 3, wherein said oilstone is 600 mesh oilstone.
5. The process for making silver-filled light-transmitting enamel according to claim 1, wherein the making of the enamel is carried out by making silver material into a silver body; the wire inlay is to make silver wires into patterns and bond the patterns on the silver tire; the welding is to weld the silver wire adhered on the silver base; the point blue is formed by filling glaze into a pattern formed by silver wires on the surface of the silver base after welding; and the bluing is to sinter the carcass filled with glaze.
6. The process for manufacturing the silver-filled light-transmitting enamel according to claim 5, wherein the temperature of the bluing is 750 to 850 ℃, and the sand-like glaze is fired into a liquid state by using mineral stone powder as a fuel during the bluing.
7. Process for making silver-bodied light-transmitting enamel according to claim 5 or 6, characterized in that said steps of spotting and bluing are repeated several times so as to fill the glaze level with the silver wire of the filigree.
8. The process for making silver-filled translucent enamel according to claim 1, further comprising a polishing step after removing the blank, wherein the polishing step comprises sintering the enamel after removing the blank again in an oven and then sanding the enamel with sand paper.
9. The process for making silver-base translucent enamel according to claim 1, further comprising a step of grinding blue between the bluing and the depacking, wherein the blue grinding is carried out by grinding rough sand, yellow stone and charcoal three times to smooth the blue glaze with concave and convex parts after bluing.
10. The silver-filled translucent enamel manufactured by the manufacturing process of the silver-filled translucent enamel according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110152491.1A CN112776524A (en) | 2021-02-04 | 2021-02-04 | Silver-body light-transmitting enamel and manufacturing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110152491.1A CN112776524A (en) | 2021-02-04 | 2021-02-04 | Silver-body light-transmitting enamel and manufacturing process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112776524A true CN112776524A (en) | 2021-05-11 |
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ID=75760803
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110152491.1A Pending CN112776524A (en) | 2021-02-04 | 2021-02-04 | Silver-body light-transmitting enamel and manufacturing process thereof |
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| Country | Link |
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| CN (1) | CN112776524A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH627409A5 (en) * | 1978-09-29 | 1982-01-15 | Elvico Sa | Method of making decorative patterns having the appearance of cloisonné enamel |
| CN105082861A (en) * | 2014-05-22 | 2015-11-25 | 过鹏儒 | Novel silver blank enamel manufacturing process |
| CN106240217A (en) * | 2016-08-26 | 2016-12-21 | 河南梦祥纯银制品有限公司 | A kind of thread weaving enamel silverware and preparation method thereof |
| CN109177626A (en) * | 2018-08-31 | 2019-01-11 | 焦衍丽 | A kind of thread weaving enamel production technology |
| CN110450571A (en) * | 2019-08-06 | 2019-11-15 | 青海艺景传唐文化传播有限公司 | Cloisonne enamel spool Tangka manufacturing process and its wrap-up |
-
2021
- 2021-02-04 CN CN202110152491.1A patent/CN112776524A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH627409A5 (en) * | 1978-09-29 | 1982-01-15 | Elvico Sa | Method of making decorative patterns having the appearance of cloisonné enamel |
| CN105082861A (en) * | 2014-05-22 | 2015-11-25 | 过鹏儒 | Novel silver blank enamel manufacturing process |
| CN106240217A (en) * | 2016-08-26 | 2016-12-21 | 河南梦祥纯银制品有限公司 | A kind of thread weaving enamel silverware and preparation method thereof |
| CN109177626A (en) * | 2018-08-31 | 2019-01-11 | 焦衍丽 | A kind of thread weaving enamel production technology |
| CN110450571A (en) * | 2019-08-06 | 2019-11-15 | 青海艺景传唐文化传播有限公司 | Cloisonne enamel spool Tangka manufacturing process and its wrap-up |
Non-Patent Citations (2)
| Title |
|---|
| CCTV走近科学编辑部编: "《瓷器中国》", 31 August 2016, 巴蜀书社 * |
| 华梅: "《东方服饰研究》", 30 September 2018, 商务印书馆 * |
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| PB01 | Publication | ||
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Application publication date: 20210511 |