CN112763694B - Two-dimensional similarity simulation test device and method for dynamic disturbance of mine exploitation - Google Patents
Two-dimensional similarity simulation test device and method for dynamic disturbance of mine exploitation Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及一种矿井开采动态扰动的二维相似模拟试验装置和方法,属于矿井开采模拟实验技术领域。The invention relates to a two-dimensional similarity simulation test device and method for dynamic disturbance in mine mining, and belongs to the technical field of mine mining simulation experiments.
背景技术Background technique
随着浅部矿产资源的逐渐减少和甚至枯竭,煤炭资源井工开采深度逐步增加,我国千米级的矿井日益增多,由于深部岩体所处环境的特殊性和应力场的复杂性,特别是处于“三高一扰动”环境下的高地应力深部岩体,极易受掘进或开采扰动而破坏失稳,原有的相似模拟系统只能模拟静态的岩层变形与应力演化规律,不符合实际的工程背景,模拟系统中岩层的应力与实际相差甚远,无法满足深部煤层开采的相似模拟需求,亟需一种可以施加扰动的二维相似模拟系统。With the gradual reduction or even depletion of shallow mineral resources, the depth of underground mining of coal resources has gradually increased, and the number of thousand-meter-level mines in our country has increased. Due to the particularity of the environment of deep rock masses and the complexity of the stress field, especially Deep rock masses with high geostress in an environment of "three highs and one disturbance" are extremely susceptible to damage and instability due to disturbances from excavation or mining. The original similar simulation system can only simulate static rock deformation and stress evolution laws, which is not consistent with reality. Engineering background: The stress of the rock formations in the simulation system is far from the actual one, and it cannot meet the similar simulation needs of deep coal seam mining. There is an urgent need for a two-dimensional similar simulation system that can apply disturbances.
此外,我国许多矿井遗弃煤炭资源储量可观,尤其以整层遗弃煤炭资源复采意义最大,而整层遗煤赋存条件复杂,受多重采动的叠加影响,开采时的矿业显现和控制技术等与传统的常规开采相比都具有明显的差异性,因此传统的常规二维相似模拟试验系统只能模拟静态的岩层变形和应力演化规律过于简单,已经无法满足相关试验要求,亟需一种可以模拟残煤复采的相似模拟试验,可以在实验室模拟上煤层遗煤复采扰动对围岩和采空区煤柱稳定性的影响。In addition, many mines in China have considerable reserves of abandoned coal resources. In particular, the recovery of abandoned coal resources in the entire layer is of greatest significance. However, the conditions for the occurrence of abandoned coal in the entire layer are complex and are affected by the superposition of multiple mining. Mining manifestation and control technology during mining, etc. Compared with traditional conventional mining, there are obvious differences. Therefore, the traditional conventional two-dimensional similar simulation test system can only simulate static rock formation deformation and stress evolution laws. It is too simple and cannot meet the relevant test requirements. There is an urgent need for a system that can Similar simulation tests simulating the re-mining of residual coal can simulate the impact of re-mining disturbance of upper coal seams on the stability of surrounding rocks and coal pillars in goaf areas in the laboratory.
发明内容Contents of the invention
本发明旨在提供一种矿井开采动态扰动的二维相似模拟试验装置和方法,用于对矿井掘进的动态扰动影响进行相似模拟,以研究地下采掘过程的动态扰动对围岩地层的损伤破坏规律。The present invention aims to provide a two-dimensional similarity simulation test device and method for dynamic disturbance in mine mining, which is used to simulate the influence of dynamic disturbance in mine excavation in order to study the damage and destruction rules of surrounding rock strata caused by dynamic disturbance in the underground mining process. .
本发明提供了一种矿井开采动态扰动的二维相似模拟试验装置,包括物理模型框架、液压加载与扰动装置、控制系统、试验测试系统;The invention provides a two-dimensional similar simulation test device for dynamic disturbance in mine mining, including a physical model framework, a hydraulic loading and disturbance device, a control system, and an experimental testing system;
物理模型框架包括底座、钢板、立柱、顶梁、顶板、槽钢、固定螺栓以及左右挡板,实验时从底座开始向上均匀铺设与模拟矿井地层条件相对应的不同配比相似材料,相似材料的左右两侧设有立柱,立柱外侧设有侧向加载装置;最上层相似材料的顶部设有顶梁,顶梁上设有顶板,顶梁与顶板之间安装有轴向加载装置;干燥后取下左右挡板和一侧槽钢进行需要模拟的开挖作业。The physical model frame includes a base, steel plates, columns, top beams, roof plates, channel steel, fixing bolts, and left and right baffles. During the experiment, similar materials with different proportions corresponding to the simulated mine stratigraphic conditions were evenly laid upward from the base. There are columns on the left and right sides, and lateral loading devices are installed on the outside of the columns; there is a roof beam on the top of the uppermost layer of similar material, and there is a roof plate on the roof beam, and an axial loading device is installed between the roof beam and the roof plate; after drying, take it out Lower the left and right baffles and one side of the channel steel to perform excavation operations that need to be simulated.
槽钢用来模拟岩层的充填,每一层的槽钢分前和后,左右是用挡板固定,挡板与槽钢关系为垂直相交,对模拟岩层紧密包围,用来充填和固定模拟岩层,如图一所示,本图纸是假定每层的模拟地层高度一样,其中槽钢由固定螺栓,可以固定在侧边立柱上,加以稳定,立柱上设有螺纹孔,既固定顶梁,也固定槽钢,保护模拟平台,防止坍塌散架。Channel steel is used to simulate the filling of rock formations. The channel steel of each layer is divided into front and back, and the left and right sides are fixed with baffles. The relationship between the baffles and the channel steel is vertical intersecting, tightly surrounding the simulated rock formation, and used to fill and fix the simulated rock formation. , as shown in Figure 1, this drawing assumes that the simulated stratum height of each layer is the same. The channel steel can be fixed on the side columns with fixing bolts to stabilize it. The columns are provided with threaded holes to fix the top beam and also Fix the channel steel to protect the simulation platform and prevent it from collapsing.
液压加载与扰动装置包括轴向加载装置、侧向加载装置、液压供油系统;其中顶部轴向加载组件通过滑动凹槽嵌在顶梁中,上下固定的同时也能左右滑动,侧向加载组件固定在左右立柱上,实验时通过加载装置施加轴向和侧向加载,模拟垂直和水平方向的地应力和扰动力;液压供油系统包括液压泵、液压油、液压缸、安全阀、动态阀、供油管路、油箱和密封圈。The hydraulic loading and disturbance device includes an axial loading device, a lateral loading device, and a hydraulic oil supply system; the top axial loading component is embedded in the roof beam through a sliding groove. It can be fixed up and down and can also slide left and right. The lateral loading component It is fixed on the left and right columns. During the experiment, axial and lateral loading is applied through the loading device to simulate the vertical and horizontal ground stress and disturbance force; the hydraulic oil supply system includes a hydraulic pump, hydraulic oil, hydraulic cylinder, safety valve, and dynamic valve. , oil supply pipeline, oil tank and sealing ring.
特别地该设备所有的液压缸采用双套缸设计,在外部施加静态力的主油缸内部嵌入一套可以通过动态阀控制泵油的扰动油缸,扰动油缸的注油口与主油缸同侧,回油口在液压缸侧后方,由输油管连接油箱,可以施加频率为0~20HZ、幅值为0~10MPa的正余弦波、矩形波形的动态扰动加载;In particular, all the hydraulic cylinders of this equipment adopt a double-cylinder design. A set of disturbance cylinders that can control the pump oil through a dynamic valve are embedded inside the main cylinder that exerts static force from the outside. The oil filling port of the disturbance cylinder is on the same side as the main cylinder, and the oil returns The port is at the rear of the hydraulic cylinder side and is connected to the oil tank by an oil pipeline. It can apply dynamic disturbance loading of sine, cosine and rectangular waveforms with a frequency of 0~20HZ and an amplitude of 0~10MPa;
特别地,所述加载系统各动态阀可独立作用进行控制,施加不同属性的扰动波,也可以根据需要通过控制系统联合协同作用加载。In particular, each dynamic valve of the loading system can be controlled independently to apply disturbance waves with different properties, or can be loaded through a joint and coordinated action of the control system as needed.
控制系统包括控制柜、电脑和电子控制器;电子控制器分别连接电脑和控制柜用来控制扰动波形的输入和液压缸动态阀的工作,电脑安装图像采集卡,与实验测试系统中的高速相机相连控制DIC测试分析系统的图像输出,电脑又与实验测试系统中的动态应变仪相连控制图像的输出。The control system includes a control cabinet, computer and electronic controller; the electronic controller is connected to the computer and the control cabinet respectively to control the input of the disturbance waveform and the operation of the dynamic valve of the hydraulic cylinder. The computer is equipped with an image acquisition card and a high-speed camera in the experimental test system. It is connected to control the image output of the DIC test and analysis system, and the computer is connected to the dynamic strain gauge in the experimental test system to control the image output.
试验测试系统包括钢化玻璃板、瞬变电磁仪、动态应变仪、压力盒、声发射探头,DIC测试分析系统、高速相机和计算机;在相似物理模拟材料铺料过程中按设计埋设压力盒和拉力、应力传感器,连接动态应变仪检测内部应力变化;在相似物理模拟材料表面布置散斑(由喷漆方法制备),运用DIC测试分析系统分析位移变化规律;在检测位置布置声发射探头,检测相似模拟岩层断裂位置。The experimental testing system includes tempered glass plates, transient electromagnetic meters, dynamic strain gauges, pressure cells, acoustic emission probes, DIC test analysis systems, high-speed cameras and computers; during the paving process of similar physical simulation materials, the pressure cells and tensile forces are buried as designed , stress sensor, connected to a dynamic strain gauge to detect internal stress changes; arrange speckles (prepared by spray painting method) on the surface of similar physical simulation materials, and use the DIC test analysis system to analyze the displacement change rules; arrange acoustic emission probes at the detection position to detect similar simulations Location of rock formation fractures.
上述装置中,所述轴向加载组件由顶板与顶梁上下固定,顶板与顶梁开设有凹槽实现轴向加载组件的上下固定、左右移动;所述顶梁其上开有螺纹孔,通过螺栓与立柱固定;所述液压缸活塞底部设计为矩形板,增加了施力面积,避免模拟岩层受力过于集中从而增大了测量误差。In the above device, the axial loading component is fixed up and down by the top plate and the top beam, and the top plate and the top beam are provided with grooves to realize the up and down fixation and left and right movement of the axial loading component; the top beam has a threaded hole on it, through which The bolts are fixed to the columns; the bottom of the hydraulic cylinder piston is designed as a rectangular plate, which increases the force application area and avoids excessive concentration of stress on the simulated rock formation, thereby increasing measurement errors.
上述装置中,所述槽钢,由钢板制成,为便于拆卸,两端分别设计有两个螺纹孔,相距一定距离对称排列,可以由螺栓固定,因为槽钢较高,用一对螺栓加强稳定。In the above device, the channel steel is made of steel plate. In order to facilitate disassembly, two threaded holes are designed at both ends. They are arranged symmetrically at a certain distance and can be fixed by bolts. Because the channel steel is taller, it is reinforced with a pair of bolts. Stablize.
上述装置中,所述加载组件,侧向加载组件与轴向加载组件分别连接供油管路与控制系统,为了方便施加扰动,可单独控制,也可协调作用。In the above device, the loading assembly, the lateral loading assembly and the axial loading assembly are respectively connected to the oil supply pipeline and the control system. In order to facilitate the application of disturbance, they can be controlled individually or coordinately.
上述装置中,所述液压缸采用双套缸设计,分别可施加静态压力和输入指定频率的动态扰动,更好的满足模拟实验需求。In the above device, the hydraulic cylinder adopts a double-cylinder design, which can apply static pressure and input dynamic disturbance of a specified frequency respectively, which can better meet the needs of simulation experiments.
上述装置中,所述顶板与顶梁的凹槽为贯通状,便于轴向加载组件的安装、移动与拆卸。In the above device, the grooves of the top plate and the top beam are through-shaped, which facilitates the installation, movement and disassembly of the axial loading assembly.
本发明提供了一种矿井开采动态扰动的二维相似模拟试验方法,包括以下步骤:The invention provides a two-dimensional similarity simulation test method for dynamic disturbance in mine mining, which includes the following steps:
步骤一:根据收集到的矿井地质水文资料、开采技术条件,选择合适的相似物理模拟地层材料,设计不同地层的相似物理模拟材料的配比。Step 1: Based on the collected mine geological and hydrological data and mining technical conditions, select appropriate similar physical simulation formation materials, and design the ratio of similar physical simulation materials in different formations.
步骤二:按照相似模拟材料配比制作模拟地层材料,在相似物理模型框架底板两侧分别安装第一层槽钢,在相似物理模型框架内铺设模拟地层材料并压实;之后安装第二层槽钢,继续铺设模拟地层材料,并压实;以此进行其他模拟地层的铺设,在模型顶部铺设一层钢板,在需要检测地层按预先设计在相应位置埋设压力盒和拉力、应力传感器。Step 2: Make simulated stratum materials according to the ratio of similar simulated materials, install the first layer of channel steel on both sides of the bottom plate of the similar physical model frame, lay the simulated stratum material in the similar physical model frame and compact it; then install the second layer of channels Steel, continue to lay simulated formation materials and compact them; use this to lay other simulated formations, lay a layer of steel plates on the top of the model, and bury pressure boxes and tension and stress sensors at corresponding locations in the strata that need to be detected according to pre-designed design.
步骤三:相似模拟材料晾干达到设计要求,拆除左右挡板与一侧槽钢,清理整理相似模拟材料表面,布设DIC检测散斑。Step 3: After drying similar simulated materials to meet the design requirements, remove the left and right baffles and one side of the channel steel, clean and tidy the surface of similar simulated materials, and arrange DIC to detect speckles.
步骤四:所有的相似模拟材料以及监测传感器在相似物理模型框架铺设以及安装完毕后,调试DIC、高速相机、应变仪、瞬变电磁仪和计算机并检测设备。Step 4: After all similar simulation materials and monitoring sensors are laid and installed in the similar physical model framework, debug the DIC, high-speed camera, strain gauge, transient electromagnetic meter and computer and test the equipment.
步骤五:将上部轴向加载系统安装进顶梁凹槽并滑动到相应位置,调试加载与扰动加载系统,顶部加载系统运行加压,施加轴向应力补充。Step 5: Install the upper axial loading system into the top beam groove and slide it to the corresponding position, debug the loading and disturbance loading systems, run and pressurize the top loading system, and apply axial stress supplement.
步骤六:按照设计开采,开挖的同时施加轴向和侧向的动态扰动,模拟井下开采爆破、机械振动、放顶煤等动态扰动对围岩破断和岩层变形垮落的影响。Step 6: Mining according to the design, applying axial and lateral dynamic disturbances while excavation, simulating the impact of underground mining blasting, mechanical vibration, top coal caving and other dynamic disturbances on surrounding rock fracture and rock layer deformation and collapse.
步骤七:开采进行的同时,检测系统对岩层变形、岩层应力以及内部破断进行检测。Step 7: While mining is in progress, the detection system detects rock formation deformation, rock formation stress and internal fractures.
本发明的有益效果:Beneficial effects of the present invention:
(1)该装置能简单有效模拟深部开采围岩所处的“三高一扰动”的环境,更符合现场情况,对我国逐步加深的矿井开采而言,有更好的发展前景。(1) This device can simply and effectively simulate the "three highs and one disturbance" environment of deep mining surrounding rock, which is more in line with the on-site conditions and has better development prospects for my country's gradually deepening mine mining.
(2)煤炭等不可再生资源的日益短缺,对于遗弃煤炭资源的上行开采、充填开采等工业现场试验成本较高的情况,该相似模拟系统可以进行附加上行开采扰动的模拟试验,以试验结果作为参考。(2) With the increasing shortage of non-renewable resources such as coal, for industrial field tests such as upward mining and backfill mining of abandoned coal resources, the cost of industrial field tests is high. This similar simulation system can conduct simulation tests with additional upward mining disturbances, and use the test results as refer to.
附图说明Description of the drawings
图1为本发明二维相似模拟试验装置示意图;Figure 1 is a schematic diagram of the two-dimensional similarity simulation test device of the present invention;
图2为受高地应力和动态扰动协同影响开采的相似物理模拟试验装置示意图;Figure 2 is a schematic diagram of a similar physical simulation test device for mining under the collaborative influence of high ground stress and dynamic disturbance;
图3为上层遗煤上行开采扰动研究的相似物理模拟试验装置示意图;Figure 3 is a schematic diagram of a similar physical simulation test device for the study of upward mining disturbance of upper layer left coal;
图4为轴向液压加载组件俯视图;Figure 4 is a top view of the axial hydraulic loading assembly;
图5为图2中A-A剖视图;Figure 5 is a cross-sectional view of A-A in Figure 2;
图6为图5右侧斜视图;Figure 6 is a perspective view of the right side of Figure 5;
图7为液压油缸活塞末端矩形板的示意图。Figure 7 is a schematic diagram of the rectangular plate at the end of the hydraulic cylinder piston.
图中:1-轴向加载组件,2-顶梁固定螺栓,3-顶梁,4-槽钢,5-立柱,6-侧向加载组件,7-底座,8-钢板,9-待开采煤层,10-回采工作面,11-液压油泵,12-控制柜,13-电脑,14-供油管路,15-螺栓,16-采空区,17-回采巷道,18-遗留煤柱,19-模拟底层,20-顶板,21-液压缸,22-矩形板,23-模拟地层。In the picture: 1-axial loading component, 2-top beam fixing bolt, 3-top beam, 4-channel steel, 5-column, 6-lateral loading component, 7-base, 8-steel plate, 9-to be mined Coal seam, 10-mining working face, 11-hydraulic oil pump, 12-control cabinet, 13-computer, 14-oil supply pipeline, 15-bolt, 16-goaf area, 17-mining tunnel, 18-left coal pillar, 19-Simulated bottom layer, 20-Roof plate, 21-Hydraulic cylinder, 22-Rectangular plate, 23-Simulated formation.
具体实施方式Detailed ways
下面通过实施例来进一步说明本发明,但不局限于以下实施例。The present invention is further described below through examples, but is not limited to the following examples.
实施例1:Example 1:
如图1~7所示,一种矿井开采动态扰动的二维相似模拟试验装置,包括物理模型框架、液压加载与扰动装置、控制系统、试验测试系统;As shown in Figures 1 to 7, a two-dimensional similar simulation test device for dynamic disturbance in mine mining includes a physical model framework, a hydraulic loading and disturbance device, a control system, and an experimental test system;
物理模型框架包括底座7、钢板8、立柱5、顶梁3、顶板20、槽钢4、螺栓15以及左右挡板,实验时从底座7开始向上均匀铺设与模拟矿井地层条件相对应的不同配比相似材料,相似材料的左右两侧设有立柱5,立柱5外侧设有侧向加载组件6;最上层相似材料的顶部设有顶梁3,顶梁3上设有顶板20,顶梁3与顶板20之间安装有轴向加载组件1;干燥后取下左右挡板和一侧槽钢进行需要模拟的开挖作业。The physical model frame includes base 7, steel plate 8, column 5, top beam 3, top plate 20, channel steel 4, bolts 15 and left and right baffles. During the experiment, different configurations corresponding to the simulated mine stratigraphic conditions were evenly laid upward starting from base 7. Compared with similar materials, there are columns 5 on the left and right sides of the similar materials, and lateral loading components 6 are provided on the outside of the columns 5; the top of the uppermost layer of similar materials is provided with a top beam 3, and the top beam 3 is provided with a top plate 20, and the top beam 3 An axial loading assembly 1 is installed between the top plate 20 and the left and right baffles and one side of the channel steel after drying to perform excavation operations that need to be simulated.
槽钢4用来模拟岩层的充填,每一层的槽钢4分前和后,左右是用挡板固定,挡板与槽钢4为垂直相交,对模拟岩层紧密包围,用来充填和固定模拟岩层,如图一所示,本图纸是假定每层的模拟地层23高度一样,其中槽钢由固定螺栓,可以固定在侧边立柱上,加以稳定,立柱上设有螺纹孔,既固定顶梁,也固定槽钢,保护模拟平台,防止坍塌散架。Channel steel 4 is used to simulate the filling of rock formations. The channel steel 4 of each layer is divided into front and back. The left and right sides are fixed with baffles. The baffles and channel steel 4 are perpendicular to each other and closely surround the simulated rock formation for filling and fixing. Simulate the rock formation, as shown in Figure 1. This drawing assumes that the height of the simulated stratum 23 of each layer is the same. The channel steel can be fixed on the side columns with fixing bolts to stabilize it. The columns are provided with threaded holes to fix the top. The beams also fix the channel steel to protect the simulation platform from collapsing and falling apart.
顶梁3由螺栓15固定在立柱5上,槽钢4根据需要也可由螺栓15固定在立柱5上。The top beam 3 is fixed on the upright column 5 by bolts 15, and the channel steel 4 can also be fixed on the upright column 5 by bolts 15 as needed.
液压加载与扰动装置包括轴向加载组件1、侧向加载组件6、液压供油系统;其中顶部轴向加载组件通过滑动凹槽嵌在顶梁3中,上下固定的同时也能左右滑动,侧向加载组件6固定在左右立柱5上,实验时通过加载装置施加轴向和侧向加载,模拟垂直和水平方向的地应力和扰动力;液压供油系统包括液压泵、液压油、液压缸、安全阀、供油管路、油箱和密封圈。The hydraulic loading and disturbance device includes an axial loading component 1, a lateral loading component 6, and a hydraulic oil supply system; the top axial loading component is embedded in the roof beam 3 through a sliding groove. It can be fixed up and down and can slide left and right at the same time. The loading assembly 6 is fixed on the left and right columns 5. During the experiment, axial and lateral loading are applied through the loading device to simulate the vertical and horizontal ground stress and disturbance force; the hydraulic oil supply system includes a hydraulic pump, hydraulic oil, hydraulic cylinder, Safety valve, oil supply line, oil tank and sealing ring.
特别地,该设备所有的液压缸采用双套缸设计,在外部施加静态力的主油缸内部嵌入一套可以通过动态阀控制泵油的扰动油缸,扰动油缸的注油口与主油缸同侧,回油口在液压缸侧后方,由输油管连接油箱,可以施加频率为0~20HZ、幅值为0~10MPa的正余弦波、矩形波形的动态扰动加载;In particular, all hydraulic cylinders of this equipment adopt a double-cylinder design. A set of disturbance cylinders that can control pump oil through dynamic valves are embedded inside the main cylinder that exerts static force from the outside. The oil filling port of the disturbance cylinder is on the same side as the main cylinder, and the return port is on the same side as the main cylinder. The oil port is at the rear of the hydraulic cylinder and is connected to the oil tank by an oil pipeline. It can apply dynamic disturbance loading of sine, cosine and rectangular waveforms with a frequency of 0~20HZ and an amplitude of 0~10MPa;
特别地,所述加载系统各加载动态阀可独立作用进行控制,施加不同属性的扰动波,也可以根据需要通过控制系统联合协同作用加载。In particular, each loading dynamic valve of the loading system can be controlled independently to apply disturbance waves with different properties, or can be loaded through joint synergy through the control system as needed.
控制系统包括控制柜12、电脑13和电子控制器(安装在控制柜中);电子控制器分别连接电脑13和控制柜12用来控制扰动波形的输入和液压缸动态阀的工作,电脑安装图像采集卡,与实验测试系统中的高速相机相连控制DIC测试分析系统的图像输出,电脑又与实验测试系统中的动态应变仪相连控制图像的输出。The control system includes a control cabinet 12, a computer 13 and an electronic controller (installed in the control cabinet); the electronic controller is connected to the computer 13 and the control cabinet 12 respectively to control the input of the disturbance waveform and the operation of the hydraulic cylinder dynamic valve. Computer installation image The capture card is connected to the high-speed camera in the experimental test system to control the image output of the DIC test and analysis system, and the computer is connected to the dynamic strain gauge in the experimental test system to control the image output.
试验测试系统包括钢化玻璃板、瞬变电磁仪、动态应变仪、压力盒、压力表、声发射探头,DIC测试分析系统、高速相机、计算机、图像采集卡和拉力、压力传感器;在相似物理模拟材料铺料过程中按设计埋设压力盒和拉力、压力传感器,其中压力盒与压力表相连,拉力、压力传感器与动态应变仪相连检测内部应力变化;在相似物理模拟材料表面布置散斑(由喷漆方法制备),运用DIC测试分析系统分析位移变化规律;在检测位置布置声发射探头,检测相似模拟岩层断裂位置。The experimental test system includes tempered glass plates, transient electromagnetic meters, dynamic strain gauges, pressure cells, pressure gauges, acoustic emission probes, DIC test analysis systems, high-speed cameras, computers, image acquisition cards and tension and pressure sensors; in similar physical simulations During the material paving process, pressure boxes and tension and pressure sensors are buried according to the design. The pressure box is connected to the pressure gauge, and the tension and pressure sensors are connected to the dynamic strain gauge to detect internal stress changes; speckles (made by spray paint) are arranged on the surface of similar physical simulation materials. Preparation method), use the DIC test analysis system to analyze the displacement change rules; arrange the acoustic emission probe at the detection position to detect the fracture position of similar simulated rock formations.
上述装置中,所述轴向加载组件1由顶板20与顶梁3上下固定,顶板20与顶梁3开设有凹槽实现轴向加载组件1的上下固定、左右移动;所述顶梁3其上开有螺纹孔,通过螺栓15与立柱5固定;所述液压缸活塞底部设计为矩形板22,如图7所示,增加了施力面积,避免模拟岩层受力过于集中从而增大了测量误差。In the above device, the axial loading assembly 1 is fixed up and down by the top plate 20 and the top beam 3. The top plate 20 and the top beam 3 are provided with grooves to realize the up and down fixation and left and right movement of the axial loading assembly 1; the top beam 3 has other parts. There is a threaded hole on the top, which is fixed to the column 5 through bolts 15; the bottom of the hydraulic cylinder piston is designed as a rectangular plate 22, as shown in Figure 7, which increases the force application area and avoids excessive concentration of stress on the simulated rock formation, thereby increasing the measurement time. error.
上述装置中,所述槽钢4,由钢板制成,为便于拆卸,其上开设有螺纹孔,由螺栓连接固定,所述槽钢,每层的两端设计有上下两个螺纹孔,相距一定距离对称排列,因为槽钢较高,用一对螺栓加强稳定。In the above device, the channel steel 4 is made of a steel plate. In order to facilitate disassembly, it is provided with threaded holes and is fixed by bolts. The two ends of each layer of the channel steel are designed with two upper and lower threaded holes spaced apart. Arrange symmetrically at a certain distance, because the channel steel is higher, and a pair of bolts are used to strengthen the stability.
上述装置中,所述加载组件,侧向加载组件6与轴向加载组件1分别连接供油管路14与控制系统,为了方便施加扰动,可单独控制,也可协调作用。In the above device, the loading assembly, the lateral loading assembly 6 and the axial loading assembly 1 are respectively connected to the oil supply pipeline 14 and the control system. In order to facilitate the application of disturbance, they can be controlled individually or in coordination.
上述装置中,所述液压缸21采用双套缸设计如图4所示,分别可施加静态压力和输入指定频率的动态扰动(由动态阀来完成),更好的满足模拟实验需求。In the above device, the hydraulic cylinder 21 adopts a double-cylinder design as shown in Figure 4, which can respectively apply static pressure and input dynamic disturbance of a specified frequency (completed by a dynamic valve) to better meet the needs of simulation experiments.
上述装置中,所述顶板20与顶梁3的凹槽为贯通状,如图6所示,便于轴向加载组件的安装、移动与拆卸。In the above device, the grooves of the top plate 20 and the top beam 3 are through-shaped, as shown in Figure 6, which facilitates the installation, movement and disassembly of the axial loading assembly.
下面通过具体实施例来说明采用上述装置进行矿井开采动态扰动的二维相似模拟试验方法。The following uses specific examples to illustrate the two-dimensional similar simulation test method of dynamic disturbance in mine mining using the above device.
实施例1:Example 1:
本实施例提供一种可以施加扰动的二维相似物理模拟系统,在模拟高地应力和动态扰动协同作用下覆岩破断与变形规律研究中的应用:This embodiment provides a two-dimensional similar physical simulation system that can apply disturbance, and is used in the study of overlying rock fracture and deformation laws under the synergistic effect of simulated high ground stress and dynamic disturbance:
① 根据收集到的矿井地质水文资料、开采技术条件等选择合适的相似物理模拟材料,设计不同地层的相似物理模拟材料的配比。① Select appropriate similar physical simulation materials based on the collected mine geological and hydrological data, mining technical conditions, etc., and design the ratio of similar physical simulation materials for different strata.
② 根据①中设计的相似模拟材料配比制作模拟地层23的材料,在相似物理模型框架两侧立柱5分别安装第一层槽钢4(物理模型框架安装在模拟底层19上),在相似物理模型框架内铺设模拟地层材料并压实;之后安装第二层槽钢,继续铺设模拟地层材料,并压实;以此进行其他模拟地层23的铺设,在模型顶部铺设一层钢板8(用于最后对模拟岩层的压实),在需要待开采煤层9以及顶底板等需要监测模拟地层23按预先设计在相应位置埋设压力盒和拉力、应力传感器。② Make materials for the simulated stratum 23 based on the similar simulated material ratio designed in ①, and install the first layer of channel steel 4 on the columns 5 on both sides of the similar physical model frame (the physical model frame is installed on the simulated bottom layer 19). Lay the simulated stratum material in the model frame and compact it; then install the second layer of channel steel, continue to lay the simulated stratum material, and compact it; use this to lay other simulated stratum 23, and lay a layer of steel plate 8 on the top of the model (for Finally, for the compaction of the simulated rock formation), when the coal seam 9 to be mined and the roof and floor plates need to be monitored, the simulated stratum 23 is buried according to pre-designed pressure boxes and tension and stress sensors at corresponding positions.
③ 相似模拟材料晾干达到设计要求,拆除左右钢板和一侧槽钢,清理整理相似模拟材料表面,点涂DIC检测散斑。③ After the similar simulated materials are dried to meet the design requirements, remove the left and right steel plates and one side of the channel steel, clean and tidy the surface of the similar simulated materials, and apply DIC to detect speckles.
④ 所有的相似模拟材料以及监测传感器在相似物理模型框架内铺设以及安装完毕后,调试DIC、高速相机、应变仪、瞬变电磁仪、电脑并检测设备。④ After all similar simulation materials and monitoring sensors are laid and installed within the framework of a similar physical model, debug DIC, high-speed cameras, strain gauges, transient electromagnetic meters, computers and testing equipment.
⑤ 将上部轴向加载组件1安装进顶梁3凹槽并滑动到相应位置,由顶梁固定螺栓2固定后调试轴向加载组件与侧向加载组件,顶部轴向加载组件1运行加压至待开采煤层应力值至20MPa,施加轴向应力补充,模拟埋深较大煤层的高地应条件,相应的侧向加载组件6运行施加静载至设计值。⑤ Install the upper axial loading component 1 into the groove of the top beam 3 and slide it to the corresponding position. After fixing it with the top beam fixing bolt 2, debug the axial loading component and the lateral loading component. The top axial loading component 1 is operated and pressurized to When the stress value of the coal seam to be mined reaches 20MPa, axial stress is applied to supplement the highland response conditions of the coal seam with a larger burial depth. The corresponding lateral loading component 6 operates to apply static load to the design value.
⑥ 按照设计开采,开挖的同时轴向和侧向加载组件动态加载组件启动,顶部轴向加载组件1随回采工作面10的向前推进,依次交替施加动态扰动,回采工作面越过上一个矩形板22的影响范围时关闭该液压缸的动态阀,动态扰动停止,下一个液压缸接替开始施加动态扰动,所加动态扰动按试验方案设计的频率和幅值施加正弦扰动,模拟井下开采爆破、机械振动、放顶煤等动态扰动对回采工作面10推进过程中围岩破断和岩层变形跨落的影响。⑥ Mining is carried out according to the design. During excavation, the axial and lateral loading components and the dynamic loading component are started. The top axial loading component 1 advances along with the mining working face 10 and applies dynamic disturbances alternately in sequence. The mining working face crosses the previous rectangle. The dynamic valve of the hydraulic cylinder is closed when the plate 22 reaches the influence range, the dynamic disturbance stops, and the next hydraulic cylinder takes over and begins to apply dynamic disturbance. The added dynamic disturbance applies sinusoidal disturbance according to the frequency and amplitude designed in the test plan, simulating underground mining blasting, The impact of dynamic disturbances such as mechanical vibration and top coal caving on the surrounding rock breakage and rock layer deformation during the advancement of the mining face 10.
⑦ 开采进行的同时,检测系统对岩层变形、岩层应力以及内部破断等进行检测。⑦ While mining is in progress, the detection system detects rock formation deformation, rock formation stress, and internal fractures.
实施例2Example 2
本实施例提供一种可以施加扰动的二维相似物理模拟系统,在模拟上层遗煤复采时的采掘扰动对覆岩破断与变形影响以及下伏采空区煤柱稳定性研究中的应用:This embodiment provides a two-dimensional similar physical simulation system that can apply disturbance. It is used in simulating the impact of mining disturbance on overlying rock fracture and deformation during re-mining of upper layer left coal and in studying the stability of coal pillars in the underlying goaf area:
① 根据收集到的矿井地质水文资料、开采技术条件等选择合适的相似物理模拟材料,设计不同地层的相似物理模拟材料的配比。① Select appropriate similar physical simulation materials based on the collected mine geological and hydrological data, mining technical conditions, etc., and design the ratio of similar physical simulation materials for different strata.
② 根据①中设计的相似模拟材料配比制作模拟地层23的材料,在相似物理模型框架两侧立柱5分别安装第一层槽钢4,在相似物理模型框架内铺设模拟地层23材料并压实;之后安装第二层槽钢,继续铺设模拟地层材料,并压实;以此进行其他模拟地层23的铺设,在模型顶部铺设一层钢板8,在需要待开采煤层9以及顶底板等需要监测模拟地层23按预先设计在相应位置埋设压力盒和压力、拉力传感器。② Make the material of simulated stratum 23 according to the similar simulated material ratio designed in ①. Install the first layer of channel steel 4 on the columns 5 on both sides of the similar physical model frame. Lay the simulated stratum 23 material in the similar physical model frame and compact it. ; Then install the second layer of channel steel, continue to lay simulated stratum materials, and compact them; use this to lay other simulated strata 23, lay a layer of steel plates 8 on the top of the model, and monitor the coal seams 9 to be mined and the roof and floor plates. The simulated formation 23 buries pressure cells and pressure and tension sensors at corresponding positions according to pre-designed designs.
③ 相似模拟材料晾干达到设计要求,拆除左右钢板和一侧槽钢4,清理整理相似模拟材料表面,之后点涂DIC检测散斑。③ After the similar simulated materials are dried to meet the design requirements, remove the left and right steel plates and one side of the channel steel 4, clean and tidy the surface of the similar simulated materials, and then apply DIC to detect speckles.
④ 将上部轴向加载组件1安装进顶梁3凹槽并滑动到相应位置,由顶梁固定螺栓2固定后调试加载与扰动加载组件。④ Install the upper axial loading component 1 into the groove of the top beam 3 and slide it to the corresponding position. After fixing it with the top beam fixing bolt 2, debug the loading and disturbance loading components.
⑤ 所有的监测设备以及传感器等安装完毕后,调试DIC、高速相机、应变仪、瞬变电磁仪和电脑并检测设备。⑤ After all monitoring equipment and sensors are installed, debug DIC, high-speed cameras, strain gauges, transient electromagnetic meters and computers and test the equipment.
⑥ 顶部轴向加载组件1运行加压至待开采煤层应力值至设计值,施加轴向应力补充,相应的侧向加载组件6运行施加静载至设计值。⑥ The top axial loading component 1 is operated and pressurized until the stress value of the coal seam to be mined reaches the design value, axial stress is applied to supplement, and the corresponding lateral loading component 6 is operated to apply static load to the design value.
⑦ 进行待开采煤层9下覆已开采煤层的采掘,按设计图纸进开挖,在采空区16中余下遗留煤柱18,之后在待开采煤层9中按设计尺寸开挖回采巷道17。⑦ Excavate the mined coal seam under the coal seam 9 to be mined, and excavate according to the design drawings, leaving a coal pillar 18 in the goaf 16, and then excavate the mining roadway 17 in the coal seam 9 to be mined according to the designed size.
⑧ 按照预先的试验方案,顶部的侧向加载组件6按试验方案设计的频率和幅值施加正弦扰动,同时顶部的轴向加载组件1施加相应频率和幅值的正弦扰动,模拟上层遗煤开采推进过程中的动态扰动对围岩破断和岩层变形跨落以及下覆采空区煤柱的影响。⑧ According to the pre-test plan, the lateral loading component 6 on the top applies sinusoidal perturbation according to the frequency and amplitude designed in the test plan, while the axial loading component 1 on the top applies sinusoidal perturbation of the corresponding frequency and amplitude to simulate the mining of upper layer left coal. The impact of dynamic disturbance during the advancement process on surrounding rock breakage, rock layer deformation and straddle fall, as well as the coal pillar in the underlying goaf area.
⑨ 开采进行的同时,检测系统对岩层变形、预埋压力盒岩层应力以及内部破断等进行检测,在下覆采空区煤柱位置布置声发射探头检测内部微破坏。⑨ While mining is in progress, the detection system detects rock formation deformation, embedded pressure box rock formation stress, and internal fractures. Acoustic emission probes are arranged at the coal pillars in the underlying goaf area to detect internal micro-damage.
应该说明的是,以上实施例仅用于说明本发明设计的技术方案而非限制,尽管参照较佳实施例对本发明设计进行了详细说明,本领域的普通技术人员应当理解,可以对本发明设计的技术方案进行修改或者等同替换,而不脱离本发明设计技术方案的精神和范围,其均应涵盖在本发明设计的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the design of the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art will understand that the designs of the present invention can be modified. If the technical solution is modified or equivalently substituted without departing from the spirit and scope of the technical solution of the present invention, they shall be covered by the claims of the present invention.
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