CN112757470A - Brick-making recycling method for shield muck - Google Patents

Brick-making recycling method for shield muck Download PDF

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Publication number
CN112757470A
CN112757470A CN202011643723.5A CN202011643723A CN112757470A CN 112757470 A CN112757470 A CN 112757470A CN 202011643723 A CN202011643723 A CN 202011643723A CN 112757470 A CN112757470 A CN 112757470A
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China
Prior art keywords
sand
shield muck
washing
slurry
muck
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CN202011643723.5A
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Chinese (zh)
Inventor
李恒
任阳
刁鹏
刘光鑫
杨登慧
王可强
焦俊奇
李才洪
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China Railway Engineering Service Co Ltd
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China Railway Engineering Service Co Ltd
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Priority to CN202011643723.5A priority Critical patent/CN112757470A/en
Publication of CN112757470A publication Critical patent/CN112757470A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • B28B17/026Conditioning ceramic materials

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Sludge (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention discloses a recycling method of shield muck, which belongs to the technical field of shield construction and solves the problem of unsatisfactory recycling effect of shield muck treatment in the prior art, and sequentially screens, washes sand, swirls, washes sand again, flocculates, presses and flocculates the shield muck to obtain coarse sand, fine sand, mud cakes and water, thereby meeting the requirements of material recycling and outward transportation, realizing the reduction transportation, environmental protection treatment and resource utilization of the shield muck, and having the characteristics of integrated arrangement, modular installation, industrial production and intelligent control; the invention has strong adaptability, the system has multi-stage configuration, multi-stage fittings and various arrangement forms, and can meet the requirements of different projects on the treatment capacity, the site arrangement and the geological conditions.

Description

Brick-making recycling method for shield muck
Technical Field
The invention belongs to the technical field of shield construction, and particularly belongs to a brick-making recycling method for shield muck.
Background
Along with the vigorous construction of cities, the development of urban and rural integration, the construction of urban tunnels and subways, a large amount of shield muck, construction waste and shield muck are formed in the construction process, and the yield is greatly increased. The number and the storage capacity of the existing treatment facilities can not meet the requirements of shield muck, construction waste and shield muck disposal at the present stage, and the phenomenon of illegal waste remains. In order to solve the problems that the output of the urban shield muck is increased sharply, the number and the storage capacity of the existing treatment facilities are insufficient, and in order to carry out comprehensive scientific development, the disposal of the urban shield muck becomes a current stage difficult problem.
At present, the shield muck is treated in a yard by direct outward transportation, the transportation efficiency of the method is low due to the high water content of the shield muck, the road is easily exposed and polluted in the transportation process, a large amount of national soil resources are wasted by stacking the high water content muck in a large amount of subway construction, large-scale cultivated land is occupied, the water content muck is unstable in stacking, disasters such as landslide and collapse occur, and the water content muck is also one of main pollution sources of sand dust pollution, and the liquid leaching of the muck can cause serious pollution to water resources near the yard.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a method for recycling brick-making by using shield muck, which aims to: the shield muck is subjected to integrated treatment, and is classified and separated into coarse sand, fine sand, mud and water, so that various indexes of the product meet national or local regulations.
The technical scheme adopted by the invention is as follows:
a method for recycling brick making from shield muck comprises the following steps:
step A: screening the shield muck after the shield muck is discharged out of the well;
and B: screening to obtain coarse sand and screening slurry, storing the coarse sand, and washing the screening slurry;
and C: washing sand to obtain fine sand and sand washing slurry, storing the fine sand, and performing rotational flow on the sand washing slurry;
step D: swirling to obtain sand-containing underflow and swirling slurry, washing sand from the sand-containing underflow again, and flocculating the swirling slurry;
step E: flocculating to obtain supernatant and lower thick mud, precipitating the supernatant, and press-filtering the thick mud;
step F: precipitating to obtain clear water and precipitate, discharging the clear water, flocculating the precipitate again, performing filter pressing to obtain mud cakes, and crushing the mud cakes;
step G: and crushing to obtain pug, conveying the pug to a baking-free rotary machine for block forming, forming blocks to obtain baking-free rotary blocks, and stacking and curing the baking-free rotary blocks to obtain the finished products of the baking-free brick blocks.
By adopting the scheme, the shield muck is sequentially screened, washed with sand, swirled, washed with sand again, flocculated, filter-pressed, flocculated, brickmaking and the like to obtain coarse sand, fine sand, mud cakes, baking-free brick building blocks and water, so that the requirements of material recycling and outward transportation are met, the reduction transportation, the environmental protection treatment and the resource utilization of the shield muck are realized, and the shield muck has the characteristics of integrated arrangement, modular installation, industrial production and intelligent control; the invention has strong adaptability, the system has multi-stage configuration, multi-stage accessories and various arrangement forms, and can meet the requirements of different projects on the treatment capacity, the site arrangement and the geological conditions; the invention sets a self-circulation system aiming at the shield muck characteristic, carries out targeted design on sand washing and rotational flow circulation, coarse sand equipment and the like, ensures the screening effect, ensures the cleanliness of coarse sand and fine sand, and improves the processing capacity of the equipment.
Preferably, the step a specifically includes:
a1: storing the shield muck discharged out of the well in an adjusting muck pit, and distributing the shield muck to a plurality of feeders by using a feeding device and a distributing hopper;
a2: and loosening and homogenizing the shield muck by using a feeder, and distributing the treated shield muck to a plurality of coarse screening devices.
By adopting the preferred scheme, the invention carries out a pretreatment link on the shield muck, and configures the feeder, so that the feeding quantity is uniform, the feeding characteristic is loose, and the post-stage treatment efficiency and effect are improved;
preferably, the step a1 specifically includes: and storing the shield muck discharged out of the well in an adjusting slag pit, and distributing the muck to two feeders by using a bucket-wheel reclaimer, an inclination-angle belt conveyor, a horizontal belt conveyor and a distributing hopper.
By adopting the preferred scheme, the automatic feeding and discharging functions are realized, the system process is matched with equipment such as a bucket-wheel reclaimer, a belt conveyor and the like, and the automatic feeding of the shield muck and the automatic discharging of the separated products can be realized.
Preferably, the step B specifically includes: coarse screening is carried out on the shield muck by using coarse screening equipment, after the coarse screening is finished, oversize coarse sand is collected and stored, and undersize screening mud sequentially enters a plurality of sand washers through undersize chutes;
preferably, the step C specifically includes: and (2) washing the screened mud by using a plurality of sand washing machines in sequence, collecting and storing fine sand obtained by washing the sand after the sand washing is finished, distributing the sand washing mud generated by the sand washing to a plurality of cyclones, and performing cyclone flow on the sand washing mud by using the cyclones.
By adopting the preferred scheme, the undersize of the coarse screen is directly fed into the sand washer, sand is removed by the main force of the sand washer, and sand is removed by the aid of the cyclone, so that the influence of unstable work of the cyclone on sand washing is avoided.
Preferably, the step D specifically includes: and (3) carrying out rotational flow by using a cyclone, after the rotational flow is finished, sending rotational flow slurry obtained by the rotational flow to the liquid separation box through an overflow port of the cyclone, and feeding sand-containing underflow obtained by the rotational flow into a sand washer again for sand washing.
By adopting the preferred scheme, the sand-containing underflow obtained by the cyclone enters a sand washer for circular treatment, so that the sand production quality of fine sand is improved.
Preferably, the step E specifically includes: and (3) delivering the slurry in the liquid separating box to a plurality of flocculation tanks for flocculation, delivering the supernatant to a clear water tank after flocculation is finished, and delivering the lower-layer thick slurry to a filter press.
By adopting the preferred scheme, the rotational flow overflow liquid directly enters the flocculation tank, unnecessary links are eliminated, and silting and foam are reduced.
Preferably, the step F specifically includes: and (3) carrying out filter pressing treatment on the thick mud by using a filter press, storing the dried mud cake after the filter pressing is finished, sending the filter pressing liquid to a clear water tank for precipitation, discharging clear water obtained after precipitation, and sending the precipitate to a flocculation tank for treatment.
By adopting the preferred scheme, the dense slurry is subjected to filter pressing treatment by using a filter press to obtain a dried mud cake, the filter pressing solution is precipitated to obtain clear water, and the precipitate is recycled and flocculated again, so that the treatment quality of the residue soil is improved.
Preferably, the clear water obtained by precipitation in step F is used in any one of steps A-E. By adopting the preferable scheme, the waste water used in the shield muck treatment process is treated to obtain clear water which is circularly used for shield muck treatment.
Preferably, the step C further comprises the step of enabling the sand washing slurry to enter a sand washing overflow tank, arranging a stirring device in the sand washing overflow tank, and pumping the sand washing slurry out of the sand washing overflow tank through a pump body to carry out rotational flow. Adopt this preferred scheme, set up sand washer overflow tank and collect the sand washing mud, set up agitating unit, prevent that sand washing overflow tank from binding up the silt.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. screening, sand washing, rotational flow, secondary sand washing, flocculation, filter pressing, brick making, flocculation and the like are sequentially carried out on the shield muck to obtain coarse sand, fine sand, mud cakes, baking-free transfer finished products and water, the requirements of material recycling and outward transportation are met, the reduction transportation, the environmental protection treatment and the resource utilization of the shield muck are realized, and the shield muck has the characteristics of integrated arrangement, modular installation, industrial production and intelligent control; the invention has strong adaptability, the system has multi-stage configuration, multi-stage accessories and various arrangement forms, and can meet the requirements of different projects on the treatment capacity, the site arrangement and the geological conditions; the invention sets a self-circulation system aiming at the shield muck characteristic, carries out targeted design on sand washing and rotational flow circulation, coarse sand equipment and the like, ensures the screening effect, ensures the cleanliness of coarse sand and fine sand, and improves the processing capacity of the equipment.
2. The shield muck pretreatment link is carried out, and the feeder is configured, so that the feeding quantity is uniform, the feeding characteristic is loose, and the post-stage treatment efficiency and effect are improved; the automatic feeding and discharging device realizes the automatic feeding and discharging functions, the system process is matched with equipment such as a bucket-wheel reclaimer, a belt conveyor and the like, and the automatic feeding of shield muck and the automatic discharging of separated products can be realized; in the invention, the undersize material of the coarse screen is directly fed into the sand washer, sand is removed by the main force of the sand washer, and sand is removed by the aid of the cyclone, so that the influence of unstable work of the cyclone on sand washing is avoided; the sand-containing bottom flow obtained by the cyclone enters a sand washer for circular treatment, so that the sand production quality of fine sand is improved.
3. In the invention, the rotational flow overflow liquid directly enters the flocculation tank, so unnecessary links are eliminated, and siltation and foam are reduced; according to the invention, a filter press is used for carrying out filter pressing treatment on thick mud to obtain a dried mud cake, the filter pressing liquid is precipitated to obtain clear water, and the precipitate is circulated and flocculated again, so that the treatment quality of the residue soil is improved; the method comprises the following steps of treating waste water used in the shield muck treatment process to obtain clear water, and circularly using the clear water for shield muck treatment; according to the invention, the overflow tank of the sand washing machine is arranged for collecting sand washing slurry, and the stirring device is arranged for preventing the sand washing overflow tank from silting up.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a schematic diagram of: a flow diagram of one embodiment of the present invention.
FIG. 2 is a diagram of: a perspective view of one embodiment of the present invention.
Reference numerals: 1-adjusting a slag pit; 2-distributing hopper; 3-feeding machine; 4-coarse screening equipment; 5-a downsize chute; 6-impeller sand washer; 7-dewatering screen; 8-a swirler; 9-a flocculation tank; 10-overflow tank of sand washer; 11-a liquid separation box; 12-a dosing device; 13-a clean water tank; 14-a filter press; 15-a mud storage bin; 16-a mud cake crusher; 17-baking-free rotary machine.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
The present invention will be described in detail with reference to fig. 1 and 2.
A method for recycling brick making from shield muck comprises the following steps:
step A: screening the shield muck after the shield muck is discharged out of the well;
and B: screening to obtain coarse sand and screening slurry, storing the coarse sand, and washing the screening slurry;
and C: washing sand to obtain fine sand and sand washing slurry, storing the fine sand, and performing rotational flow on the sand washing slurry;
step D: swirling to obtain sand-containing underflow and swirling slurry, washing sand from the sand-containing underflow again, and flocculating the swirling slurry;
step E: flocculating to obtain supernatant and lower thick mud, precipitating the supernatant, and press-filtering the thick mud;
step F: precipitating to obtain clear water and precipitate, discharging the clear water, flocculating the precipitate again, performing filter pressing to obtain mud cakes, and crushing the mud cakes;
step G: and crushing to obtain pug, conveying the pug to a baking-free rotary machine for block forming, forming blocks to obtain baking-free rotary blocks, and stacking and curing the baking-free rotary blocks to obtain the finished products of the baking-free brick blocks.
The step A specifically comprises the following steps:
a1: storing the shield muck discharged out of the well in an adjusting muck pit, and distributing the shield muck to a plurality of feeders by using a feeding device and a distributing hopper;
a2: and loosening and homogenizing the shield muck by using a feeder, and distributing the treated shield muck to a plurality of coarse screening devices.
The step a1 specifically includes: and storing the shield muck discharged out of the well in an adjusting slag pit, and distributing the muck to two feeders by using a bucket-wheel reclaimer, an inclination-angle belt conveyor, a horizontal belt conveyor and a distributing hopper.
The step B specifically comprises the following steps: coarse screening is carried out on the shield muck by using coarse screening equipment, after the coarse screening is finished, oversize coarse sand is collected and stored, and undersize screening mud sequentially enters a plurality of sand washers through undersize chutes;
the step C specifically comprises the following steps: and (2) washing the screened mud by using a plurality of sand washing machines in sequence, collecting and storing fine sand obtained by washing the sand after the sand washing is finished, distributing the sand washing mud generated by the sand washing to a plurality of cyclones, and performing cyclone flow on the sand washing mud by using the cyclones.
The step D specifically comprises the following steps: and (3) carrying out rotational flow by using a cyclone, after the rotational flow is finished, sending rotational flow slurry obtained by the rotational flow to the liquid separation box through an overflow port of the cyclone, and feeding sand-containing underflow obtained by the rotational flow into a sand washer again for sand washing.
The step E specifically comprises the following steps: and (3) delivering the slurry in the liquid separating box to a plurality of flocculation tanks for flocculation, delivering the supernatant to a clear water tank after flocculation is finished, and delivering the lower-layer thick slurry to a filter press.
The step F specifically comprises the following steps: and (3) carrying out filter pressing treatment on the thick mud by using a filter press, storing the dried mud cake after the filter pressing is finished, sending the filter pressing liquid to a clear water tank for precipitation, discharging clear water obtained after precipitation, and sending the precipitate to a flocculation tank for treatment.
And in the step F, clear water obtained by precipitation is used in any step of the steps A to E.
And C, enabling the sand washing slurry to enter a sand washing overflow tank, arranging a stirring device in the sand washing overflow tank, and pumping the sand washing slurry out of the sand washing overflow tank through a pump body to carry out rotational flow.
The process flow of the invention is as follows:
after the shield is discharged from the well, the shield residue soil is firstly stored in an adjusting residue pit 1, then is distributed to two feeder 3 devices through a feeding device (a bucket wheel reclaimer, a large-inclination-angle belt conveyor and a horizontal belt conveyor) and a distribution hopper 2, and after being processed by the feeders 3, the loose and uniform residue soil is respectively conveyed to two coarse screening devices 4, wherein the coarse screening devices 4 are linear vibrating screens.
After coarse screening treatment, oversize coarse sand is discharged out of the system, and undersize materials enter an impeller sand washer 6 through an undersize chute 5; the coarse screen is provided with 4 high-pressure spraying devices, so that sand and stones can be effectively cleaned, and the mud content of discharged coarse sand is reduced.
After the slurry discharged into the impeller sand washer 6 is sequentially subjected to two-stage impeller sand washing, cyclone separation and vibration dehydration treatment, fine sand is discharged out of the system through a dewatering screen 7, and the slurry is discharged into six flocculation tanks 9 after being discharged to a liquid separation tank through an overflow port of a cyclone 8; the impeller sand washer 6 can effectively clean and separate most of fine sand, a small amount of fine sand enters a sand washing overflow tank 10 along with overflow liquid of the sand washer, and is treated by a swirler 8 together with undersize of a dewatering screen; the cyclones 8 are treated to obtain clean overflow slurry and sand-containing underflow, and four cyclones 8 are discharged to a second-stage impeller sand washer 6 and a dewatering screen 7 in two paths for circular treatment; the overflow tank 10 of the sand washer is provided with an anti-silting device, so silting can be effectively avoided; in order to ensure the sand washing effect, the impeller sand washing machine 6 is provided with a water adding and flushing device, so that the cleanliness of the sand and stone can be effectively ensured.
The overflow slurry of the cyclone 8 is discharged into a flocculation tank 9 through a liquid separating box 11 for flocculation treatment, the flocculation efficiency can be effectively improved by adding the chemicals through a chemical adding device 12, the supernatant of the flocculation tank 9 overflows into a clear water tank 13, the bottom concentrated slurry is treated by a filter press 14 to obtain dried mud cakes and filter pressing liquid, the dried mud cakes are intensively sent into a mud storage bin 15 for storage, the mud cakes in the mud storage bin are conveyed into a mud cake crusher 16 for crushing to obtain brick making raw material mud, the mud materials are sent into a non-fired rotary machine 17 for building block molding manufacture, the manufactured non-fired rotary building blocks are intensively conveyed to a rotary building block stacking production place through a belt conveyor for curing, and the filter pressing liquid is discharged into the clear water tank 13; after the overflow liquid of the flocculation tank 9 and the pressure filtrate of the pressure filter 14 are discharged into a clean water tank 13, clean water obtained after three-stage sedimentation is used as coarse screen spray, sand washer water supply or construction cleaning water, and can also be discharged; and (3) pumping the sediments in the primary clean water tank 13 and the secondary clean water tank into the flocculation tank 9 through a mud pump for flocculation and filter pressing treatment.
Therefore, the shield muck is separated into coarse sand, washed sand, mud cakes and clear water, and the requirements of outward transportation, discharge or recycling are met.
The working principle of the part of the device related in the invention is the prior art, and the part of the device is not specifically explained in the application, and the model of the part of the device is given as an example, wherein the material feeder 3 is GZG200-200Z, the coarse screening device 4 is 3CSS2160, the impeller sand washer 6 is XSD3624, the dewatering screen 7 is ZSD2442, the swirler 8 is FX500, and the filter press 14 is 250m2 (model 1250).
The above-mentioned embodiments only express the specific embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for those skilled in the art, without departing from the technical idea of the present application, several changes and modifications can be made, which are all within the protection scope of the present application.

Claims (10)

1. A method for recycling brick-making from shield muck is characterized by comprising the following steps:
step A: screening the shield muck after the shield muck is discharged out of the well;
and B: screening to obtain coarse sand and screening slurry, storing the coarse sand, and washing the screening slurry;
and C: washing sand to obtain fine sand and sand washing slurry, storing the fine sand, and performing rotational flow on the sand washing slurry;
step D: swirling to obtain sand-containing underflow and swirling slurry, washing sand from the sand-containing underflow again, and flocculating the swirling slurry;
step E: flocculating to obtain supernatant and lower thick mud, precipitating the supernatant, and press-filtering the thick mud;
step F: precipitating to obtain clear water and precipitate, discharging the clear water, flocculating the precipitate again, performing filter pressing to obtain mud cakes, and crushing the mud cakes;
step G: and crushing to obtain pug, conveying the pug to a baking-free rotary machine for block forming, forming blocks to obtain baking-free rotary blocks, and stacking and curing the baking-free rotary blocks to obtain the finished products of the baking-free brick blocks.
2. The recycling method of brick making by using shield muck as claimed in claim 1, which is characterized in that: the step A specifically comprises the following steps:
a1: storing the shield muck discharged out of the well in an adjusting muck pit, and distributing the shield muck to a plurality of feeders by using a feeding device and a distributing hopper;
a2: and loosening and homogenizing the shield muck by using a feeder, and distributing the treated shield muck to a plurality of coarse screening devices.
3. The recycling method of brick making by using shield muck as claimed in claim 2, which is characterized in that: the step a1 specifically includes: and storing the shield muck discharged out of the well in an adjusting slag pit, and distributing the muck to two feeders by using a bucket-wheel reclaimer, an inclination-angle belt conveyor, a horizontal belt conveyor and a distributing hopper.
4. The method for recycling the bricks by using the shield muck as claimed in claim 1, wherein the step B specifically comprises the following steps: and (3) roughly screening the shield residual soil by using rough screening equipment, collecting and storing oversize coarse sand after the rough screening is finished, and sequentially feeding undersize screened mud into a plurality of sand washers through undersize chutes.
5. The recycling method of brick making by using shield muck as claimed in claim 1, which is characterized in that: the step C specifically comprises the following steps: and (2) washing the screened mud by using a plurality of sand washing machines in sequence, collecting and storing fine sand obtained by washing the sand after the sand washing is finished, distributing the sand washing mud generated by the sand washing to a plurality of cyclones, and performing cyclone flow on the sand washing mud by using the cyclones.
6. The recycling method of brick making by using shield muck as claimed in claim 1, which is characterized in that: the step D specifically comprises the following steps: and (3) carrying out rotational flow by using a cyclone, after the rotational flow is finished, sending rotational flow slurry obtained by the rotational flow to the liquid separation box through an overflow port of the cyclone, and feeding sand-containing underflow obtained by the rotational flow into a sand washer again for sand washing.
7. The recycling method of brick making from shield muck according to claim 5, characterized in that: the step E specifically comprises the following steps: and (3) delivering the slurry in the liquid separating box to a plurality of flocculation tanks for flocculation, delivering the supernatant to a clear water tank after flocculation is finished, and delivering the lower-layer thick slurry to a filter press.
8. The recycling method of brick making by using shield muck as claimed in claim 1, which is characterized in that: the step F specifically comprises the following steps: and (3) carrying out filter pressing treatment on the thick mud by using a filter press, storing the dried mud cake after the filter pressing is finished, sending the filter pressing liquid to a clear water tank for precipitation, discharging clear water obtained after precipitation, and sending the precipitate to a flocculation tank for treatment.
9. The recycling method of brick making by using shield muck as claimed in claim 1, which is characterized in that: and in the step F, clear water obtained by precipitation is used in any step of the steps A to E.
10. The recycling method of brick making by using shield muck as claimed in claim 1, which is characterized in that: and C, enabling the sand washing slurry to enter a sand washing overflow tank, arranging a stirring device in the sand washing overflow tank, and pumping the sand washing slurry out of the sand washing overflow tank through a pump body to carry out rotational flow.
CN202011643723.5A 2020-12-31 2020-12-31 Brick-making recycling method for shield muck Pending CN112757470A (en)

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