CN115445741A - A method for producing machine-made sand with high yield from rock waste - Google Patents

A method for producing machine-made sand with high yield from rock waste Download PDF

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CN115445741A
CN115445741A CN202210990328.7A CN202210990328A CN115445741A CN 115445741 A CN115445741 A CN 115445741A CN 202210990328 A CN202210990328 A CN 202210990328A CN 115445741 A CN115445741 A CN 115445741A
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sand
machine
belt conveyor
sieve
feeding
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翁仁贵
王发楠
李小阳
张惠新
苏涛
李明发
林友峰
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Fujian Hongsheng Construction Group Co ltd
Fujian Mesto Machinery Equipment Co ltd
Fujian Zhuochang Construction Co ltd
Fujian University of Technology
China Construction Fourth Engineering Division Corp Ltd
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Fujian Hongsheng Construction Group Co ltd
Fujian Mesto Machinery Equipment Co ltd
Fujian Zhuochang Construction Co ltd
Fujian University of Technology
China Construction Fourth Engineering Division Corp Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/14Stamping mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • B03B5/62Washing granular, powdered or lumpy materials; Wet separating by hydraulic classifiers, e.g. of launder, tank, spiral or helical chute concentrator type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B7/00Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/06Quartz; Sand
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

本发明公开了一种利用岩石废料高收率制备机制砂的方法。以岩石废料为主要原料,提出“可调节除土流程‑多级分段破碎筛分‑全产品整形再筛分‑湿式轮斗洗砂细砂回收”的干湿结合复合工艺流程,以优化机制砂成品品质,并提高过程生产效率。本发明通过立式冲击破与研磨机结合的联合制砂工艺,可使得成品砂级配更合理,细度模数更低,采用新型洗砂细砂回收一体机作为洗砂细砂回收装置,可以更高收率地获得低细度模数的成品骨料,此外,过程需水量小,用水可循环使用,同时生成泥饼可作为制砖厂的原料。

Figure 202210990328

The invention discloses a method for preparing machine-made sand with high yield of rock waste. Using rock waste as the main raw material, a dry-wet combined process flow of "adjustable soil removal process-multi-stage segmental crushing and screening-full product shaping and re-screening-wet wheel bucket washing and fine sand recovery" is proposed to optimize the mechanism Improve the quality of sand products and improve process production efficiency. The present invention combines a vertical impact breaker with a grinding machine to make the finished sand more reasonable in gradation and lower in fineness modulus. The new sand washing and fine sand recovery integrated machine is used as the sand washing and fine sand recovery device, which can The finished aggregate with low fineness modulus can be obtained in a higher yield. In addition, the process requires less water, and the water can be recycled. At the same time, the mud cake can be used as a raw material for the brick factory.

Figure 202210990328

Description

一种利用岩石废料高收率制备机制砂的方法A method for producing machine-made sand with high yield from rock waste

技术领域technical field

本发明涉及制砂领域,具体涉及一种利用岩石废料高收率制备机制砂的方法。The invention relates to the field of sand making, in particular to a method for preparing machine-made sand with high yield by using rock waste.

背景技术Background technique

近年来,我国对建筑用砂的需求迅速增长,而天然河砂作为短时间内不可再生的地材资源日渐匮乏。随着天然河砂市场供应量不足和价格不断上涨,机制砂作为细集料的推广和应用已成为混疑土工程发展的主要方向。机制砂是指经除土开采、机械破碎、筛分制成的,粒径在4.75 mm以下的岩石颗粒,但不包括软质岩、风化岩石的颗粒。岩石废料是采矿企业在一定技术经济条件下排出的废弃物,但同时又是潜在的二次资源,可作为机制砂的生产原料。In recent years, my country's demand for construction sand has grown rapidly, and natural river sand, as a non-renewable ground material resource in a short period of time, is increasingly scarce. With the shortage of natural river sand market supply and rising prices, the promotion and application of machine-made sand as fine aggregate has become the main direction of the development of mixed soil engineering. Manufactured sand refers to rock particles with a particle size of less than 4.75 mm, which are produced through soil removal, mining, mechanical crushing, and screening, but does not include particles of soft rocks and weathered rocks. Rock waste is the waste discharged by mining enterprises under certain technical and economic conditions, but at the same time it is a potential secondary resource and can be used as a raw material for the production of machine-made sand.

生产优质机制砂对矿石、设备及生产管理都有着较高的要求。传统生产工艺主要有干法制砂、湿法制砂和半干法制砂。湿法工艺破碎作业采用水淋预湿抑尘,筛分作业加水冲洗,耗水量大,泥质物量大,污水处理和泥质物堆存占地面积大,但砂石表面清洁,观感好。干法工艺破碎筛分作业均需密闭采用袋式除尘器解决粉尘问题,石粉综合利用程度高,但原料需严格控制泥土、有机物含量和砂石骨料表面有裹粉的情况。半干法工艺与湿法工艺类似,破碎筛分作业不加水,但预筛分作业和最终产品均加水冲洗,减少了全湿法生产工艺的用水量。The production of high-quality machine-made sand has high requirements for ore, equipment and production management. Traditional production processes mainly include dry sand making, wet sand making and semi-dry sand making. The wet process crushing operation adopts water shower pre-wetting to suppress dust, and the screening operation is washed with water, which consumes a lot of water and muddy matter, and the sewage treatment and muddy matter storage occupy a large area, but the surface of the sand and gravel is clean and the appearance is good. The crushing and screening operations of the dry process need to be sealed and the bag filter is used to solve the dust problem. The comprehensive utilization of stone powder is high, but the raw materials need to strictly control the content of soil and organic matter and the surface of sand and gravel aggregates. The semi-dry process is similar to the wet process. No water is added to the crushing and screening operation, but the pre-screening operation and the final product are washed with water, which reduces the water consumption of the full wet process.

在具体的生产环节上,以花岗岩等硬质岩石原料制备机制砂,通常需要经过除土、破碎、整形、筛分等过程。在骨料矿山的前期剥离阶段,开采原材料中可能带有较多的泥土;有些骨料矿山的矿山岩层中也会夹杂有较多的泥土,在进入生产系统时需进行除土,可采用筛分(干法)或水淋(湿法)等方式。由于花岗岩等岩石硬度大,磨蚀性较强,原石粒径跨度大,因此破碎过程通常采用粗、中、细多级破碎方式,主要的破碎设备有:鄂式破碎机、圆锥破碎机、立轴冲击破碎机、球磨机、双转子制砂机、立磨制砂机等。经过破碎后的颗粒往往粒型较差,其针片状颗粒过多,因此需要往往整形处理。其中立轴冲击破碎机具有独特的“石打石”原理,可同时实现物料的破碎、粉碎和整形,是最常用的整形设备。为了更好地减少破碎不完全和过度粉碎,以及对不同尺寸物料进行充分利用,在生产过程中应多设立筛分系统对进入下一步处理工艺中的物料进行有效筛选。常用的筛分设备有:圆振筛、三轴椭圆水平振动筛、空气筛分机等。此外,对于产品中的石粉含量的控制,干法制砂工艺可采取筛分方式,而湿法制砂工艺可采取洗砂工艺。在洗砂工艺中应避免细砂的过度流失,并要辅以脱水处理。In the specific production process, the preparation of machine-made sand from hard rock materials such as granite usually requires processes such as soil removal, crushing, shaping, and screening. In the early stripping stage of aggregate mines, there may be more soil in the raw materials mined; some aggregate mines may also contain more soil in the mine rock stratum, and soil removal is required when entering the production system, and sieves can be used points (dry method) or water drench (wet method). Due to the hardness of rocks such as granite, strong abrasiveness, and the large particle size span of the original stone, the crushing process usually adopts coarse, medium, and fine multi-stage crushing methods. The main crushing equipment includes: jaw crusher, cone crusher, vertical shaft impact Crusher, ball mill, double rotor sand making machine, vertical mill sand making machine, etc. After crushing, the particle shape is often poor, and there are too many needle-like particles, so it needs to be shaped frequently. Among them, the vertical shaft impact crusher has a unique "rock-on-rock" principle, which can simultaneously crush, pulverize and shape materials, and is the most commonly used shaping equipment. In order to better reduce incomplete crushing and excessive crushing, and make full use of materials of different sizes, more screening systems should be set up in the production process to effectively screen the materials entering the next treatment process. Commonly used screening equipment includes: circular vibrating screen, three-axis elliptical horizontal vibrating screen, air screening machine, etc. In addition, for the control of the stone powder content in the product, the dry sand making process can adopt the screening method, while the wet sand making process can adopt the sand washing process. In the sand washing process, excessive loss of fine sand should be avoided, and dehydration treatment should be supplemented.

目前,大多数生产线由于工艺流程存在缺陷,导致成品机制砂产品的性能指标与国家及行业标准的要求相差甚远,主要体现在骨料含泥量大,其对外加剂的适应性差;粒型圆润度差,其混凝和易性差;级配不合理,细度模数、石粉含量不达标等。例如,部分企业生产水洗机制砂细颗粒缺乏、颗粒级配不良、颗粒形状较差,往往需要搭配天然中砂或细砂来调整混凝土配合比,才能获得较好的工作性能,导致机制砂替代率不高。此外,部分生产线设备配置不合理,其出料口颗粒尺寸分布“两头多、中间少”,一方面粗料破碎不完全,流程中循环量大,而另一方面细料过度研磨,石粉产生量大、细砂回收率低,导致成品砂生产效率低下而尾料量大。中国专利CN112439530A公开了名称为:一种精品花岗岩机制砂石骨料生产线及其工艺流程。该技术提出“多筛少破”理念,设置多级筛分工序,可保证成品骨料的高品质,并全线配置高精度称量及智能输送系统,实现了生产线运行的自动化控制。该技术的不足之处在于在细碎和整形单元中采用单一的立式冲击破碎机,导致流程中循环量大,且石粉产量大,生产效率低。中国专利CN112452502A公开了名称为:一种精品玄武岩机制砂石骨料生产线及其工艺流程,该技术采用干湿结合工艺以实现对粉尘的回收。尽管该技术流程中加增污水循环系统,但过程中多处采用水洗筛分方式,导致需水量大,污水处理压力大;此外其设置的洗砂回收单元不够合理,细砂回收率低且装置占地较大。At present, due to defects in the process of most production lines, the performance indicators of the finished machine-made sand products are far from the requirements of the national and industry standards, mainly reflected in the large clay content of the aggregate and its poor adaptability to external additives; Poor roundness, poor coagulation workability; unreasonable gradation, fineness modulus, stone powder content is not up to standard, etc. For example, some enterprises produce washed machine-made sand with a lack of fine particles, poor particle gradation, and poor particle shape. It is often necessary to adjust the concrete mix ratio with natural medium sand or fine sand to obtain better working performance, resulting in a replacement rate of machine-made sand. not tall. In addition, the equipment configuration of some production lines is unreasonable, and the particle size distribution of the discharge port is "more at both ends and less in the middle". On the one hand, the crushing of coarse materials is not complete, and the circulation in the process is large; The recovery rate of large and fine sand is low, resulting in low production efficiency of finished sand and large amount of tailings. Chinese patent CN112439530A discloses the name: a production line of high-quality granite machine-made sandstone aggregate and its technological process. This technology puts forward the concept of "more screening and less breaking" and sets up multi-stage screening process to ensure the high quality of finished aggregates. The whole line is equipped with high-precision weighing and intelligent conveying system to realize the automatic control of the production line operation. The disadvantage of this technology is that a single vertical impact crusher is used in the crushing and shaping unit, resulting in a large amount of circulation in the process, a large output of stone powder, and low production efficiency. Chinese patent CN112452502A discloses the name: a fine-quality basalt machine-made sandstone aggregate production line and its technological process. This technology adopts a dry-wet combination process to realize the recovery of dust. Although the sewage circulation system is added to the technical process, water washing and screening methods are used in many places in the process, resulting in large water demand and high pressure for sewage treatment; in addition, the sand washing recovery unit is not reasonable enough, the recovery rate of fine sand is low and the installation Occupies a large area.

发明内容Contents of the invention

本发明的目的在于克服传统技术存在的不足,提供一种利用岩石废料高收率制备机制砂的方法。The purpose of the present invention is to overcome the shortcomings of the traditional technology and provide a method for preparing machine-made sand with high yield from rock waste.

本发明以岩石废料为主要原料,提出“可调节除土流程-多级分段破碎筛分-全产品整形再筛分-湿式轮斗洗砂细砂回收”的干湿结合复合工艺流程,以优化机制砂成品品质,并提高过程生产效率。The present invention uses rock waste as the main raw material, and proposes a dry-wet combined process flow of "adjustable soil removal process-multi-stage segmental crushing and screening-full product shaping and re-screening-wet wheel bucket washing and fine sand recovery", with Optimize the quality of finished machine-made sand and improve process production efficiency.

本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:

一种利用岩石废料高收率制备机制砂的方法,包括以下步骤:A method for preparing machine-made sand with a high yield of rock waste, comprising the following steps:

1)给料机接收矿石,将矿石按照粒径不同,分选成给料机筛上物和给料机筛下物,给料机筛上物通过单向胶带输送机进入粗碎机进行粗碎,给料机筛下物通过单向胶带输送机进入除土筛;1) The feeder receives the ore, sorts the ore according to the different particle sizes into the oversize of the feeder and the undersize of the feeder, and the oversize of the feeder enters the coarse crusher through the one-way belt conveyor for coarse crushing. Crushed, the sieved material of the feeder enters the soil removal sieve through the one-way belt conveyor;

其中,所述给料机筛上物的粒径大于200mm(150mm),所述给料机筛下物的粒径小于200mm(150mm);Wherein, the particle size of the oversize of the feeder is greater than 200mm (150mm), and the particle size of the undersize of the feeder is less than 200mm (150mm);

2)除土筛将给料机筛下物按照粒径不同,分选成除土筛筛上物和除土筛筛下物,除土筛筛上物通过单向胶带输送机进入预先筛,除土筛筛下物作为弃土运至矿山排土场堆存;2) The soil removal sieve sorts the material under the sieve of the feeder into the upper material of the soil removal sieve and the lower material of the soil removal sieve according to different particle sizes, and the upper material of the soil removal sieve enters the pre-screen through the one-way belt conveyor, The sieve under the soil removal sieve is transported as spoil to the mine dump for stockpiling;

粗碎机将给料机筛上物粗碎后通过单向胶带输送机进入预先筛;The coarse crusher coarsely crushes the material on the sieve of the feeder and enters the pre-screen through the one-way belt conveyor;

其中,除土筛筛上物的粒径大于10mm,除土筛筛下物的粒径小于10mm;Wherein, the particle size of the material on the soil removal sieve is greater than 10 mm, and the particle size of the material under the soil removal sieve is less than 10 mm;

3)进入预先筛的物料,按照粒径不同,被分选成一层筛筛上料、二层筛上料筛和二层筛筛下料,一层筛筛上料通过单向胶带输送机进入中碎缓冲料仓,二层筛上料筛通过单向皮带输送机进入细碎整形用缓冲料仓,二层筛筛下料通过单向胶带输送机进入整形制砂用缓冲料仓;3) The materials entering the pre-sieve are sorted into one-layer sieve feeding, second-layer sieve feeding and second-layer sieve discharge according to different particle sizes, and the first-layer sieve feeding enters through a one-way belt conveyor Secondary crushing buffer silo, the upper material sieve of the second-layer sieve enters the buffer silo for fine crushing and shaping through the one-way belt conveyor, and the unloading material of the second-layer sieve enters the buffer silo for shaping sand making through the one-way belt conveyor;

预先筛向外输送物料的各单向胶带输送机上均安装有悬吊式除铁器,生产线所有中转缓冲料仓底部均安装有吊装式电振动给料机。Suspended iron removers are installed on each one-way belt conveyor that pre-screens and transports materials outward, and hoisted electric vibrating feeders are installed at the bottom of all transfer buffer silos in the production line.

4)中碎缓冲料仓通过电振动给料机出料并通过单向胶带输送机向中碎机给料,中碎机出料通过单向胶带输送机进入分级筛,分级筛将物料分选成分级筛筛上料和分级筛筛下料,分级筛筛上料通过单向胶带输送机返回中碎机,分级筛筛下料通过单向胶带输送机进入细碎整形用缓冲料仓;4) The secondary crushing buffer silo is discharged through the electric vibrating feeder and fed to the secondary crusher through the one-way belt conveyor. The output of the secondary crushing machine enters the classifying screen through the one-way belt conveyor, and the classifying screen sorts the materials It is divided into grading sieve loading and grading sieve discharging. The grading sieve feeding is returned to the secondary crusher through the one-way belt conveyor, and the grading sieve discharge is sent to the buffer silo for fine crushing and shaping through the one-way belt conveyor;

5)细碎整形用缓冲料仓通过电振动给料机出料并通过单向胶带输送机向细碎整形机给料,细碎整形机出料通过单向胶带输送机进入粗骨料成品筛;粗骨料成品筛将物料按照粒径不同,分选成一层筛筛上料、二层筛筛上料、三层筛筛上料和三层筛筛下料,一层筛筛上料进入20-31.5mm成品骨料仓、二层筛筛上料进入10-20mm成品骨料仓,三层筛筛上料进入4.75-10mm成品骨料仓,三层筛筛下料通过单向胶带输送机进入整形制砂用缓冲料仓;5) The buffer bin for fine crushing and shaping is discharged through the electric vibrating feeder and fed to the fine crushing and shaping machine through the one-way belt conveyor. The output of the fine crushing and shaping machine enters the finished coarse aggregate screen through the one-way belt conveyor; The finished product sieve sorts the materials into one layer of sieve, two layers of sieve, three layers of sieve and three layers of sieve according to different particle sizes. The first layer of sieve enters the 20-31.5 mm finished aggregate silo, the second layer sieve feeds into the 10-20mm finished aggregate bin, the third layer sieve feeds into the 4.75-10mm finished aggregate bin, and the third layer sieve discharges into the shaping through the one-way belt conveyor Buffer silo for sand making;

其中,一层筛筛上料、二层筛筛上料、三层筛筛上料出料斗与双向胶带输送机连通,一端分别与20-31.5mm成品骨料、10-20mm成品骨料、4.75-10mm成品骨料仓相接,另一端均与细碎整形用缓冲料仓进料端相接,三条双向胶带输送机在20-31.5mm成品骨料仓、10-20mm成品骨料仓及4.75-10mm成品骨料仓方向均安装胶带秤,20-31.5mm成品骨料仓、10-20mm成品骨料仓及4.75-10mm成品骨料仓出料口与转运货车货箱进料口正对,转运货车底部安装着汽车电子衡;Among them, the hoppers of the first layer of sieve feeding, the second layer of sieve feeding, and the third layer of sieve feeding are connected with the two-way belt conveyor, and one end is respectively connected with 20-31.5mm finished aggregate, 10-20mm finished aggregate, 4.75 -10mm finished aggregate silo is connected, and the other end is connected with the feed end of the buffer silo for fine crushing and shaping. Tape scales are installed in the direction of the 10mm finished aggregate silo, the outlets of the 20-31.5mm finished aggregate silo, the 10-20mm finished aggregate silo, and the 4.75-10mm finished aggregate silo are opposite to the inlet of the transshipment truck. The car electronic scale is installed at the bottom of the truck;

6)整形制砂用缓冲料仓通过电振动给料机出料并通过单向胶带输送机向整形制砂机给料,整形制砂机出料通过单向胶带输送机进入细骨料成品筛,细骨料成品筛将物料按照粒径不同,分选成一层筛筛上料、二层筛筛上料、二层筛筛下料;一层筛筛上料通过单向胶带输送机返回整形制砂用缓冲料仓,二层筛筛上料进入高细度模数0-4.75mm成品骨料仓或研磨机,研磨机将物料研磨后进入洗砂细砂回收一体机,二层筛筛下料通过单向胶带输送机进入洗砂细砂回收一体机;6) The buffer bin for shaping sand making is discharged through the electric vibration feeder and fed to the shaping sand making machine through the one-way belt conveyor, and the output of the shaping sand making machine enters the finished fine aggregate screen through the one-way belt conveyor , the fine aggregate finished sieve sorts the materials according to different particle sizes into one-layer sieve feeding, second-layer sieve feeding, and second-layer sieve discharging; the first-layer sieve feeding is returned to shaping by a one-way belt conveyor Buffer silo for sand making, the second-layer sieve feeds the material into the high-fineness modulus 0-4.75mm finished aggregate bin or grinder, the grinder grinds the material and then enters the integrated sand washing and fine sand recovery machine, the second-layer sieve The material enters the integrated sand washing and fine sand recycling machine through the one-way belt conveyor;

7)洗砂细砂回收一体机中物料经过洗砂及细砂回收,获得细度模数0-4.75mm成品骨料,具体如下:洗砂细砂回收一体机由轮斗洗砂机、专用细砂回收旋流器、高频振动脱水筛以及给料泵组成,进入洗砂细砂回收一体机的物料经水淋洗,形成的含砂料浆自流进入轮斗洗砂机擦洗,轮斗洗砂机溢流进入脱水筛筛下泵池,经过渣浆泵泵送至专用细砂回收旋流器,比重较大的砂沿分选空间外圈离心向下运动,经沉砂口排出;比重较小的泥从上部溢流管排出;沉砂产物与轮斗洗砂机所捞粗砂共同进入高频振动脱水筛脱水,最终含一定水分湿砂采用单向胶带输送机堆存在低细度模数0-4.75mm成品骨料仓,溢流产物经絮凝浓缩沉淀后用压滤机过滤,浓缩机溢流液和压滤机滤液进入厂区循环水池,泥饼采用单向胶带输送机堆存在临时堆场。7) The materials in the sand washing and fine sand recovery integrated machine are washed and fine sand recycled to obtain finished aggregates with a fineness modulus of 0-4.75mm. The details are as follows: The sand washing and fine sand recovery integrated machine consists of wheel bucket sand washing machine, The fine sand recovery cyclone, high-frequency vibrating dewatering screen and feed pump are composed. The material entering the sand washing and fine sand recovery integrated machine is rinsed with water, and the sand-containing slurry formed flows into the wheel bucket sand washing machine for scrubbing, and the wheel bucket The overflow of the sand washing machine enters the pump pool under the dewatering screen, and is pumped by the slurry pump to the special fine sand recovery cyclone. The sand with a larger specific gravity moves downward centrifugally along the outer ring of the sorting space, and is discharged through the sand outlet; The mud with a small specific gravity is discharged from the upper overflow pipe; the sand settling products and the coarse sand scooped up by the wheel bucket sand washing machine enter the high-frequency vibrating dewatering screen for dehydration, and finally the wet sand with a certain amount of water is piled up by a one-way belt conveyor and stored in low fineness. Degree modulus 0-4.75mm finished aggregate silo, the overflow product is flocculated, concentrated and precipitated and then filtered with a filter press, the overflow from the thickener and the filtrate from the filter press enter the circulating pool of the factory area, and the mud cake is stacked by a one-way belt conveyor Temporary stockpiles exist.

本发明的有益效果:Beneficial effects of the present invention:

1、制砂工艺中,采用立式冲击破与研磨机结合的联合制砂工艺。立式冲击破制砂为主,辅以棒磨机、立磨机等研磨制砂作为调节,两者互相补充。立轴冲击式破碎机具有比研磨机体积小、基础简单、效率较高的优点,但其制砂不完全,流程中循环量较大,成品砂的细度模数较大、颗粒较粗,容易产生粗砂与石粉较多,中间级别颗粒偏少的缺点;研磨机制砂,虽容易调节、质量稳定,但具有产量低、投资大、能耗高的缺点。经实验测试和应用证明,成品砂由立式冲击破碎砂,研磨机碎砂和部分<3mm检查筛下除粉砂三部分掺和而成,级配最合理,细度模数更合适。1. In the sand making process, the combined sand making process of vertical impact breaking and grinding machine is adopted. The vertical impact crusher is mainly used for sand making, supplemented by grinding sand making such as rod mills and vertical mills as adjustments, and the two complement each other. Compared with the grinding machine, the vertical shaft impact crusher has the advantages of smaller volume, simpler foundation and higher efficiency, but its sand making is not complete, the circulation volume in the process is large, the fineness modulus of the finished sand is larger, and the particles are thicker, which is easy to The disadvantages of producing more coarse sand and stone powder, and less intermediate-grade particles; although the grinding machine-made sand is easy to adjust and stable in quality, it has the disadvantages of low output, large investment, and high energy consumption. The experimental test and application prove that the finished sand is blended from vertical impact crushed sand, grinder crushed sand and some <3mm silt removal under the inspection sieve. The gradation is the most reasonable and the fineness modulus is more suitable.

2、采用新型洗砂细砂回收一体机作为洗砂细砂回收装置。细骨料成品筛筛余料以及经过研磨的高细度模数0-4.75mm成品骨料中含有大量石粉,经过洗砂及细砂回收,可以更高收率地获得低细度模数的成品骨料。机制砂含砂料浆自流进入轮斗洗砂机擦洗,洗砂机溢流进入脱水筛筛下泵池,经过渣浆泵泵送至旋流器,在一定给料压力下,流体在旋流器内部做离心运动。由于离心力场的作用,流体中细砂颗粒加速沉降,强化了分离过程。比重较大的砂沿分选空间外圈离心向下运动,经沉砂口排出;比重较小的泥从上部溢流管排出。沉砂产物与轮斗洗砂机所捞粗砂共同进入高频振动脱水筛脱水,形成混砂产品。溢流产物经过浓缩罐浓缩后泵送至压滤机,浓缩机溢流液和压滤机滤液进入厂区循环水池,重复利用不外排。过程需水量小,用水可循环使用,同时生成泥饼可作为制砖厂的原料。2. The new sand washing and fine sand recovery integrated machine is used as the sand washing and fine sand recovery device. The fine aggregate finished sieve residue and the ground high-fineness modulus 0-4.75mm finished aggregate contain a lot of stone powder. After sand washing and fine sand recovery, the low-fineness modulus can be obtained in a higher yield. Finished aggregate. The sand-containing slurry of the machine-made sand flows into the wheel bucket sand washing machine for scrubbing. The overflow of the sand washing machine enters the pump pool under the dewatering screen, and is pumped to the cyclone by the slurry pump. Under a certain feeding pressure, the fluid in the swirling flow Centrifugal movement inside the device. Due to the action of the centrifugal force field, the fine sand particles in the fluid accelerate the sedimentation, which strengthens the separation process. The sand with a larger specific gravity moves downward centrifugally along the outer ring of the sorting space, and is discharged through the grit chamber; the mud with a smaller specific gravity is discharged from the upper overflow pipe. The sand settling product and the coarse sand picked up by the wheel bucket sand washing machine enter the high-frequency vibrating dewatering screen for dehydration to form a mixed sand product. The overflow product is concentrated by the concentration tank and then pumped to the filter press. The overflow from the concentrator and the filter press filtrate enter the circulating pool of the factory area, and are reused without being discharged. The process requires little water, and the water can be recycled, and at the same time, the mud cake can be used as raw material for the brick factory.

附图说明Description of drawings

图1为本发明的生产工艺流程图。Fig. 1 is the production process flowchart of the present invention.

具体实施方式detailed description

以下结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

本发明包括一种由岩石废料高收率制备机制砂的生产线,所述生产线包括原料仓、给料机、粗破机、除泥筛、泥料堆、预先筛、中碎机、分级筛、细碎整形机、成品筛、成品骨料仓、整形制砂机、分级筛、研磨机、洗砂细砂回收一体机、污水浓缩机、压缩机以及各类输送机和集尘气管等设备和配件。The invention includes a production line for producing machine-made sand with high yield from rock waste, the production line includes a raw material bin, a feeder, a rough breaker, a desilting screen, a mud pile, a pre-screen, a secondary crusher, a classifying screen, Fine crushing and shaping machine, finished product sieve, finished aggregate bin, shaping sand making machine, grading screen, grinding machine, sand washing and fine sand recovery integrated machine, sewage thickener, compressor, various conveyors and dust collecting air pipes and other equipment and accessories .

一种利用岩石废料高收率制备机制砂的方法,采用上述生产线,包括以下步骤:A method for preparing machine-made sand with a high yield of rock waste, using the above-mentioned production line, comprising the following steps:

1)粗碎及除土(泥)1) Coarse crushing and soil removal (mud)

开采的矿石经自卸车运至原料仓,然后采用给料机将矿石给入粗碎机或除土筛。其中给料机优选棒条振动给料机,其下部溜槽安装翻板阀,根据原矿开采含土量灵活调节是否进入除土作业;棒条间距在150mm-200mm间调整。大于棒条间距的物料通过单向胶带输送机进入粗碎机进行粗碎,小于棒条间距的筛下物料通过带翻板阀的溜槽进入单向胶带输送机给入除土筛。粗碎机优选鄂式破碎机。除土筛优选振动筛,筛网孔10mm,大于10mm的筛上物料通过单向胶带输送机给入预先筛,小于10mm的物料作为弃土运至矿山排土场堆存。如无需除土作业,棒条振动给料机小于棒条间距的物料直接与颚式破碎机排矿合并进入预先筛。The mined ore is transported to the raw material warehouse by a dump truck, and then the ore is fed into the coarse crusher or the soil removal screen by a feeder. Among them, the feeder is preferably a bar vibrating feeder, and a flap valve is installed in the lower chute to flexibly adjust whether to enter the soil removal operation according to the soil content of the raw ore mining; the bar spacing is adjusted between 150mm-200mm. Materials that are larger than the distance between the rods enter the coarse crusher through the one-way belt conveyor for coarse crushing, and materials that are smaller than the distance between the rods enter the one-way belt conveyor through the chute with a flap valve and are sent to the soil removal screen. The primary crusher is preferably a jaw crusher. The soil removal screen is preferably a vibrating screen, with a screen hole of 10mm. The material on the screen larger than 10mm is fed into the pre-screen by a one-way belt conveyor, and the material smaller than 10mm is transported as spoil to the mine dump for storage. If there is no need to remove soil, the material whose bar vibrating feeder is smaller than the bar spacing is directly discharged and merged with the jaw crusher and enters the pre-screen.

2)预筛分2) Pre-screening

物料经粗碎机出料口通过单向胶带输送机进入预先筛。预先筛优选双层圆振预先筛,其一层筛筛上料出料通过单向胶带输送机进入中碎缓冲料仓,二层筛上料筛出料通过单向皮带输送机进入细碎整形用缓冲料仓,二层筛筛余料通过单向胶带输送机进入整形制砂用缓冲料仓。另外,从圆振预先筛向外输送物料的各单向胶带输送机上均安装着悬吊式除铁器,生产线所有中转缓冲料仓底部均安装着吊装式电振动给料机。The material enters the pre-screen through the discharge port of the coarse crusher through the one-way belt conveyor. The pre-screening is preferably double-layer circular vibrating pre-screening. The material on the first layer of the sieve enters the medium crushing buffer silo through the one-way belt conveyor, and the material on the second layer of the sieve enters the fine crushing and shaping through the one-way belt conveyor. In the buffer silo, the remaining material of the second-layer sieve enters the buffer silo for sand making through the one-way belt conveyor. In addition, suspended iron removers are installed on each one-way belt conveyor that conveys materials from the circular vibrating pre-screen, and suspended electric vibrating feeders are installed at the bottom of all transfer buffer bins in the production line.

3)中碎3) medium crushing

中碎缓冲料仓通过电振动给料机出料并通过单向胶带输送机向中碎机给料。中碎机优选单/多缸液压圆锥破碎机。中碎机出料通过单向胶带输送机进入分级筛。分级筛优选圆振分级筛。分级筛筛上料通过单向胶带输送机返回中碎机,筛下料通过单向胶带输送机进入细碎整形用缓冲料仓。The secondary crushing buffer silo is discharged through the electric vibrating feeder and fed to the secondary crushing machine through the one-way belt conveyor. The secondary crusher is preferably a single/multi-cylinder hydraulic cone crusher. The output of the secondary crusher enters the classifying screen through the one-way belt conveyor. The grading sieve is preferably a circular vibrating grading sieve. The material on the grading sieve returns to the secondary crusher through the one-way belt conveyor, and the under-screen material enters the buffer bin for fine crushing and shaping through the one-way belt conveyor.

4)细碎整形4) Finely crushed and shaped

细碎整形用缓冲料仓通过电振动给料机出料并通过单向胶带输送机向细碎整形机给料。细碎整形机优选立轴冲击破整形机。整形机出料通过单向胶带输送机进入粗骨料成品筛。The buffer bin for fine crushing and shaping is discharged through the electric vibrating feeder and fed to the fine crushing and shaping machine through the one-way belt conveyor. The fine crushing and shaping machine is preferably a vertical shaft impact crushing and shaping machine. The output of the shaping machine enters the finished coarse aggregate screen through the one-way belt conveyor.

5)粗骨料筛分5) Coarse aggregate screening

细碎整形机出料通过单向胶带输送机进入粗骨料成品筛。成品筛优选三层三轴椭圆水平振动筛,其一至三层筛筛上料出料斗与双向胶带输送机连通,一端分别与20-31.5mm、10-20mm、4.75-10mm成品骨料仓相接,另一端均与细碎整形用缓冲料仓进料端相接,三层筛筛余出料斗通过单向胶带输送机的连通与整形制砂用缓冲料仓相接。另外,三条双向胶带输送机在20-31.5mm成品骨料仓、10-20mm成品骨料仓及4.75-10mm成品骨料仓方向均安装胶带秤,20-31.5mm成品骨料仓、10-20mm成品骨料仓及4.75-10mm成品骨料仓出料口与转运货车货箱进料口正对,转运货车底部安装着汽车电子衡。The output of the fine crushing and shaping machine enters the finished coarse aggregate screen through the one-way belt conveyor. The finished screen is preferably a three-layer three-axis elliptical horizontal vibrating screen. The first to third layer sieve feeding and discharging hoppers are connected to the two-way belt conveyor, and one end is respectively connected to the 20-31.5mm, 10-20mm, and 4.75-10mm finished aggregate bins. , the other end is connected with the feed end of the buffer silo for fine crushing and shaping, and the three-layer sieve sieve surplus hopper is connected with the buffer silo for sand making through the connection of the one-way belt conveyor. In addition, the three two-way belt conveyors are equipped with belt scales in the direction of 20-31.5mm finished aggregate bin, 10-20mm finished aggregate bin and 4.75-10mm finished aggregate bin, 20-31.5mm finished aggregate bin, 10-20mm The finished aggregate silo and the outlet of the 4.75-10mm finished aggregate silo are directly opposite to the inlet of the container of the transfer truck, and the bottom of the transfer truck is equipped with a car electronic scale.

6)整形制砂6) Shaping sand making

整形制砂工艺主要在制砂楼内完成。制砂楼内包括整形制砂用缓冲料仓、整形制砂机、细骨料成品筛、研磨机和洗砂细砂回收一体机以及传动装置。整形制砂用缓冲料仓通过电振动给料机出料并通过单向胶带输送机向整形制砂机给料。整形制砂机优选立轴冲击破制砂机。制砂机出料通过单向胶带输送机进入细骨料成品筛。细骨料成品筛优选双层三轴椭圆水平振动筛,其一层筛筛上料通过单向胶带输送机返回整形制砂用缓冲料仓,二层筛筛上料出料斗与双向胶带输送机连通,一端与高细度模数0-4.75mm成品骨料仓相接,另一端与研磨机进料端相接,二层筛筛余出料通过单向胶带输送机进入洗砂细砂回收一体机。研磨机出料斗通过单向胶带输送机与洗砂细砂回收一体机连接。研磨机优选棒磨机或立磨机。另外,制砂楼内输送成品的胶带输送机上均安装胶带秤,高细度模数0-4.75mm成品骨料仓与转运货车货箱进料口正对,转运货车底部安装着汽车电子衡。The shaping sand making process is mainly completed in the sand making building. The sand making building includes a buffer silo for shaping sand making, a shaping sand making machine, a finished fine aggregate screen, a grinder, a sand washing and fine sand recovery integrated machine, and a transmission device. The buffer bin for shaping sand making is discharged through the electric vibrating feeder and fed to the shaping sand making machine through the one-way belt conveyor. Shaping sand making machine is preferably vertical shaft impact crusher. The output of the sand making machine enters the finished fine aggregate screen through the one-way belt conveyor. The fine aggregate finished screen is preferably a double-layer three-axis elliptical horizontal vibrating screen. The material on the first layer of the sieve is returned to the buffer silo for sand making through the one-way belt conveyor, and the material on the second layer of the sieve is fed by the hopper and the two-way belt conveyor. Connected, one end is connected to the high-fineness modulus 0-4.75mm finished aggregate bin, the other end is connected to the feed end of the grinder, and the remaining material from the second-layer sieve enters the sand washing and fine sand recovery through the one-way belt conveyor One machine. The discharge hopper of the grinder is connected with the all-in-one sand washing and fine sand recycling machine through a one-way belt conveyor. The mill is preferably a rod mill or a vertical mill. In addition, tape scales are installed on the belt conveyors that transport finished products in the sand making building. The high-fineness modulus 0-4.75mm finished aggregate bin is directly opposite to the feed port of the transfer truck. The bottom of the transfer truck is equipped with a car electronic scale.

7)洗砂细砂回收7) Sand washing fine sand recovery

洗砂细砂回收机优选新型洗砂细砂回收一体机,由轮斗洗砂机、专用细砂回收旋流器、高频振动脱水筛以及给料泵组成。机制砂经水淋洗,形成的含砂料浆自流进入轮斗洗砂机擦洗,洗砂机溢流进入脱水筛筛下泵池,经过渣浆泵泵送至旋流器。比重较大的砂沿分选空间外圈离心向下运动,经沉砂口排出;比重较小的泥从上部溢流管排出。沉砂产物与轮斗洗砂机所捞粗砂共同进入高频振动脱水筛脱水,最终含一定水分湿砂采用单向胶带输送机堆存在低细度模数0-4.75mm成品骨料仓。溢流产物经絮凝浓缩沉淀后用压滤机过滤,浓缩机溢流液和压滤机滤液进入厂区循环水池。泥饼采用单向胶带输送机堆存在临时堆场。The sand washing and fine sand recovery machine is a new type of sand washing and fine sand recovery integrated machine, which is composed of a wheel bucket sand washing machine, a special fine sand recovery cyclone, a high-frequency vibrating dewatering screen and a feeding pump. The machine-made sand is rinsed with water, and the sand-containing slurry formed flows into the wheel bucket sand washing machine for scrubbing. The overflow of the sand washing machine enters the pump pool under the dewatering screen, and is pumped to the cyclone by the slurry pump. The sand with a larger specific gravity moves downward centrifugally along the outer ring of the sorting space, and is discharged through the grit chamber; the mud with a smaller specific gravity is discharged from the upper overflow pipe. The sand settling products and the coarse sand picked up by the wheel bucket sand washing machine enter the high-frequency vibrating dewatering screen for dehydration, and finally the wet sand with a certain amount of water is piled up by the one-way belt conveyor and stored in the finished aggregate bin with a low fineness modulus of 0-4.75mm. After the overflow product is flocculated, concentrated and precipitated, it is filtered with a filter press, and the overflow from the thickener and the filter press filtrate enter the circulating pool of the plant. The mud cake is stored in a temporary storage yard by a one-way belt conveyor.

Claims (8)

1. A method for preparing sand by utilizing a rock waste high-yield preparation machine is characterized by comprising the following steps:
1) The feeding machine receives the ore, the ore is separated into feeding machine oversize products and feeding machine undersize products according to different particle sizes, the feeding machine oversize products enter the coarse crusher through the one-way rubber belt conveyor to be coarsely crushed, and the feeding machine undersize products enter the soil removal sieve through the one-way rubber belt conveyor;
2) The soil removing screen separates undersize of the feeding machine into oversize and undersize of the soil removing screen according to different particle sizes, the oversize of the soil removing screen enters a pre-screen through a one-way rubber belt conveyor, and the undersize of the soil removing screen is transported to a mine waste dump for storage as waste soil;
coarse crushing the oversize products of the feeder by a coarse crusher, and then feeding the crushed products into a pre-screening machine through a one-way rubber belt conveyor;
3) Materials entering a pre-screening device are sorted into a first-layer screen feeding material, a second-layer screen feeding material and a second-layer screen discharging material according to different particle sizes, the first-layer screen feeding material enters a middle-crushing buffer bin through a one-way rubber belt conveyor, the second-layer screen feeding material enters a buffer bin for fine crushing and shaping through a one-way belt conveyor, and the second-layer screen discharging material enters a buffer bin for shaping and sand making through a one-way rubber belt conveyor;
4) The medium crushing buffer bin discharges materials through an electric vibration feeder and feeds the materials to a medium crusher through a one-way rubber belt conveyor, the discharged materials of the medium crusher enter a grading sieve through the one-way rubber belt conveyor, the grading sieve separates the materials into oversize materials of the grading sieve and undersize materials of the grading sieve, the oversize materials of the grading sieve return to the medium crusher through the one-way rubber belt conveyor, and the undersize materials of the grading sieve enter the buffer bin for fine crushing and shaping through the one-way rubber belt conveyor;
5) The fine crushing and shaping buffer bin discharges materials through an electric vibration feeder and feeds the materials to a fine crushing and shaping machine through a one-way rubber belt conveyor, the fine crushing and shaping machine discharges materials through the one-way rubber belt conveyor and enters a coarse aggregate finished product sieve, the coarse aggregate finished product sieve separates the materials into a first-layer sieve material, a second-layer sieve material, a third-layer sieve material and a third-layer sieve material according to different particle sizes, the first-layer sieve material enters a 20-31.5mm finished product aggregate bin, the second-layer sieve material enters a 10-20mm finished product aggregate bin, the third-layer sieve material enters a 4.75-10mm finished product aggregate bin, and the third-layer sieve material enters a shaping sand making buffer bin through the one-way rubber belt conveyor;
6) The buffer bin for shaping and sand making discharges through an electric vibration feeder and feeds the materials to a shaping and sand making machine through a one-way rubber belt conveyor, the discharged materials of the shaping and sand making machine enter a fine aggregate finished product sieve through the one-way rubber belt conveyor, and the fine aggregate finished product sieve sorts the materials into a first-layer sieve material, a second-layer sieve material and a second-layer sieve material according to different particle sizes;
feeding the material on the first-layer sieve back to a buffer bin for shaping and sand making through a one-way rubber belt conveyor, feeding the material on the second-layer sieve into a finished aggregate bin or a grinding machine with the high fineness modulus of 0-4.75mm, grinding the material by the grinding machine, feeding the ground material into a sand washing and fine sand recycling integrated machine, and feeding the material on the second-layer sieve into the sand washing and fine sand recycling integrated machine through the one-way rubber belt conveyor; 7) And (3) washing sand and recovering fine sand from the materials in the sand washing and fine sand recovering integrated machine to obtain finished aggregate with the fineness modulus of 0-4.75 mm.
2. The method for preparing the sand by the rock waste high-yield preparation machine according to the claim 1, wherein in the step 1), the particle size of the oversize material of the feeding machine is more than 200mm, and the particle size of the undersize material of the feeding machine is less than 200mm.
3. The method for preparing sand by using rock wastes in a high-yield machine according to claim 1, characterized in that in the step 1), the particle size of oversize products of the feeding machine is more than 150mm, and the particle size of undersize products of the feeding machine is less than 150mm.
4. The method for preparing sand by using rock waste in a high-yield preparation machine as claimed in claim 1, wherein in the step 2), the particle size of the oversize of the earth removing sieve is more than 10mm, and the particle size of the undersize of the earth removing sieve is less than 10mm.
5. The method as claimed in claim 1, wherein in step 3), each unidirectional tape conveyor that is used to transport materials in advance and sieve outwards is equipped with a suspended iron remover, and the bottoms of all the transfer buffer bins of the production line are equipped with a suspended electric vibration feeder.
6. The method as claimed in claim 1, wherein in step 5), the hopper for feeding the first layer screen, the second layer screen and the third layer screen is connected to a bidirectional belt conveyor, one end of the hopper is connected to the 20-31.5mm finished aggregate bin, the 10-20mm finished aggregate bin and the 4.75-10mm finished aggregate bin, and the other end of the hopper is connected to the feeding end of the buffer bin for fine crushing and shaping.
7. The method as claimed in claim 6, wherein the three bi-directional belt conveyors are respectively provided with a belt scale in the directions of the 20-31.5mm finished product silo, the 10-20mm finished product silo and the 4.75-10mm finished product silo, the 20-31.5mm finished product silo, the 10-20mm finished product silo and the 4.75-10mm finished product silo are opposite to the feeding port of the container of the transfer truck, and the bottom of the transfer truck is provided with an electronic scale.
8. The method for preparing sand by utilizing rock wastes in a high-yield manner according to claim 1, wherein the step 7) comprises the following steps: the sand washing and fine sand recycling integrated machine consists of a bucket wheel sand washing machine, a special fine sand recycling cyclone, a high-frequency vibration dewatering screen and a feeding pump, wherein materials entering the sand washing and fine sand recycling integrated machine are subjected to water leaching, formed sand-containing slurry automatically flows into the bucket wheel sand washing machine to be scrubbed, the bucket wheel sand washing machine overflows into a pump pond below a screen of the dewatering screen, and is pumped to the special fine sand recycling cyclone through a slurry pump, and sand with high specific gravity centrifugally moves downwards along the outer ring of the sorting space and is discharged through a sand setting port; discharging the mud with lower specific gravity from an upper overflow pipe; the settled sand product and coarse sand fished by a wheel bucket sand washer enter a high-frequency vibration dewatering screen together for dewatering, finally, wet sand containing certain moisture is stacked in a finished aggregate bin with a low fineness modulus of 0-4.75mm by adopting a one-way rubber belt conveyor, an overflow product is filtered by a filter press after being flocculated, concentrated and precipitated, overflow liquid of the concentrator and filtrate of the filter press enter a plant circulating water pool, and mud cakes are stacked in a temporary storage yard by adopting the one-way rubber belt conveyor.
CN202210990328.7A 2022-05-31 2022-08-18 A method for producing machine-made sand with high yield from rock waste Pending CN115445741A (en)

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Application publication date: 20221209