CN112738242A - High-performance fiber production process real-time monitoring system - Google Patents
High-performance fiber production process real-time monitoring system Download PDFInfo
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- CN112738242A CN112738242A CN202011602481.5A CN202011602481A CN112738242A CN 112738242 A CN112738242 A CN 112738242A CN 202011602481 A CN202011602481 A CN 202011602481A CN 112738242 A CN112738242 A CN 112738242A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 35
- 238000007380 fibre production Methods 0.000 title claims abstract description 24
- 229920006253 high performance fiber Polymers 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004891 communication Methods 0.000 claims abstract description 29
- 230000001105 regulatory effect Effects 0.000 claims abstract description 21
- 230000001276 controlling effect Effects 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 claims description 38
- 239000000835 fiber Substances 0.000 claims description 33
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000010485 coping Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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Abstract
The invention discloses a high-performance fiber production process real-time monitoring system which comprises a client, a cloud platform, monitoring equipment and a regulating and controlling mechanism, wherein the client is connected with the cloud platform and the regulating and controlling mechanism through a wireless communication module, and the cloud platform is connected with the monitoring equipment through a wireless communication module.
Description
Technical Field
The invention relates to the technical field of fiber production monitoring systems, in particular to a high-performance fiber production process real-time monitoring system.
Background
Fiber refers to a substance consisting of continuous or discontinuous filaments. In the animal and plant body, fibers play an important role in maintaining tissues. The fiber has wide application, can be woven into fine lines, thread ends and hemp ropes, and can also be woven into a fiber layer when making paper or weaving felts; it is also commonly used to make other materials and to form composite materials with other materials.
In the process of the fiber production process, the real-time monitoring system for the fibers can effectively observe the real-time production condition of the fibers, and is convenient to manage.
Disclosure of Invention
The invention aims to provide a high-performance fiber production process real-time monitoring system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a high performance fiber production flow real time monitoring system, includes customer end, high in the clouds platform, supervisory equipment and regulation and control mechanism, be connected through wireless communication module between customer end and high in the clouds platform and the regulation and control mechanism, be connected through wireless communication module between high in the clouds platform and the supervisory equipment.
Preferably, the client may be a mobile APP developed based on an IOS or android platform, or a desktop application developed based on a Windows or Linux platform; the wireless communication module comprises a baseband processor, a wireless transceiver, a sound meter filter, an amplifier and the like, wherein the baseband processor is used for processing digital signals of data to be processed, the wireless transceiver is used for converting sine wave analog signals and radio frequency signals, the sound meter filter is used for filtering clutter, the amplifier is used for amplifying signals, data transmission at a long distance and a low power consumption is realized, the convenience of wireless communication is improved, and the communication cost is reduced.
Preferably, the monitoring equipment comprises an image input module, an equipment information input module, a fiber monitoring module and an alarm module, the image input module carries out real-time image monitoring on the whole production line of the high-performance fiber production flow, and image information is transmitted to a cloud platform through a wireless communication module for backup storage and is transmitted to a client side for real-time viewing.
Preferably, the equipment information input module can collect the equipment working data information on the high-performance fiber production line through various sensors and signal collectors, and transmits the collected information to the cloud platform through the wireless communication module; the fiber monitoring module monitors the produced and processed fiber finished products, and the obtained product information is transmitted to the cloud platform through the wireless communication module.
Preferably, the cloud platform comprises a data record base, an intelligent data processing module and an intelligent alarm module, and the acquired equipment working data information, the product information of the fiber finished product, the real-time image information and the like are stored through the data record base and are convenient to call; the intelligent data processing module has the functions of intelligently identifying, comparing and intelligently analyzing the collected equipment working data information, the product information of the fiber finished product and the real-time image information, and judging the process state of fiber production.
Preferably, when the intelligent data processing module judges that the production process state of the fiber is deviated from the set state, the intelligent alarm module sends an alarm signal and calls the alarm module to alarm.
Preferably, the regulating mechanism comprises a production line regulating module, an equipment regulating module and an emergency stop module, wherein the production line regulating module is used for regulating a production flow path of the fiber, switching to another production line and generally applying to the problems of equipment failure and the like; the emergency stop module is used for remotely regulating and controlling the production equipment when the client receives the alarm information, so that emergency stop is carried out, and larger loss is avoided.
Preferably, the equipment adjusting module is used for solving the problem of fiber quality caused by numerical errors or numerical deviations of production equipment, the fiber production quality is changed by adjusting parameters of the equipment, and the equipment adjusting module can be connected to the intelligent data processing module through the wireless communication module for intelligent regulation and control.
Compared with the prior art, the invention has the beneficial effects that: the production line, the production equipment information and the fiber quality information of the fibers are input through the monitoring equipment, so that a client can conveniently check the real-time production line, intelligent comparison is carried out through the cloud platform, and an alarm is given when the production is in a problem; the automation degree is high, and the alarm is timely; meanwhile, the regulation and control mechanism is convenient for manual remote production regulation and control. The invention relates to a high-performance fiber production flow real-time monitoring system, which achieves the effects of improving management and control strength, coping with various production conditions, improving fiber processing quality and the like by arranging an equipment information input module, an alarm module, an emergency stop module and the like.
Drawings
Fig. 1 is a schematic structural diagram of a high-performance fiber production process real-time monitoring system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: the utility model provides a high performance fiber production flow real time monitoring system, includes customer end, high in the clouds platform, supervisory equipment and regulation and control mechanism, be connected through wireless communication module between customer end and high in the clouds platform and the regulation and control mechanism, be connected through wireless communication module between high in the clouds platform and the supervisory equipment.
The client can be a mobile APP developed based on an IOS or android platform, and can also be a desktop application developed based on a Windows or Linux platform; the wireless communication module comprises a baseband processor, a wireless transceiver, a sound meter filter, an amplifier and the like, wherein the baseband processor is used for processing digital signals of data to be processed, the wireless transceiver is used for converting sine wave analog signals and radio frequency signals, the sound meter filter is used for filtering clutter, the amplifier is used for amplifying signals, data transmission at a long distance and a low power consumption is realized, the convenience of wireless communication is improved, and the communication cost is reduced.
The monitoring equipment comprises an image input module, an equipment information input module, a fiber monitoring module and an alarm module, wherein the image input module is used for monitoring the whole production line of the high-performance fiber production flow in real time, and image information is transmitted to a cloud platform through a wireless communication module for backup storage and is transmitted to a client side for real-time viewing.
The equipment information input module can acquire equipment working data information on the high-performance fiber production line through various sensors and signal collectors and transmit the acquired information to the cloud platform through the wireless communication module; the fiber monitoring module monitors the produced and processed fiber finished products, and the obtained product information is transmitted to the cloud platform through the wireless communication module.
The cloud platform comprises a data recording base, an intelligent data processing module and an intelligent alarm module, and the acquired equipment working data information, the product information of the fiber finished product, the real-time image information and the like are stored through the data recording base and are convenient to call; the intelligent data processing module has the functions of intelligently identifying, comparing and intelligently analyzing the collected equipment working data information, the product information of the fiber finished product and the real-time image information, and judging the process state of fiber production.
When the intelligent data processing module judges that the production flow state of the fiber is deviated from the set state, the intelligent data processing module sends out an alarm signal and calls the alarm module to give an alarm.
The regulating mechanism comprises a production line regulating module, an equipment regulating module and an emergency stop module, wherein the production line regulating module is used for regulating a production flow path of the fiber, switching to another production line and generally applying to the problems of equipment failure and the like; the emergency stop module is used for remotely regulating and controlling the production equipment when the client receives the alarm information, so that emergency stop is carried out, and larger loss is avoided.
The equipment adjusting module is used for solving the problem of fiber quality caused by numerical errors or numerical deviation of production equipment, the fiber production quality is changed by adjusting parameters of the equipment, and the equipment adjusting module can be connected to the intelligent data processing module through the wireless communication module for intelligent regulation and control.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a high performance fiber production flow real time monitoring system, includes customer end, high in the clouds platform, supervisory equipment and regulation and control mechanism, its characterized in that: the client side is connected with the cloud platform and the regulating mechanism through the wireless communication module, and the cloud platform is connected with the monitoring equipment through the wireless communication module.
2. The real-time monitoring system for the production process of high-performance fibers according to claim 1, wherein: the client can be a mobile APP developed based on an IOS or android platform, and can also be a desktop application developed based on a Windows or Linux platform; the wireless communication module comprises a baseband processor, a wireless transceiver, a sound meter filter, an amplifier and the like, wherein the baseband processor is used for processing digital signals of data to be processed, the wireless transceiver is used for converting sine wave analog signals and radio frequency signals, the sound meter filter is used for filtering clutter, the amplifier is used for amplifying signals, data transmission at a long distance and a low power consumption is realized, the convenience of wireless communication is improved, and the communication cost is reduced.
3. The real-time monitoring system for the production process of high-performance fibers according to claim 2, wherein: the monitoring equipment comprises an image input module, an equipment information input module, a fiber monitoring module and an alarm module, wherein the image input module is used for monitoring the whole production line of the high-performance fiber production flow in real time, and image information is transmitted to a cloud platform through a wireless communication module for backup storage and is transmitted to a client side for real-time viewing.
4. The real-time monitoring system for the production process of high-performance fibers according to claim 3, wherein: the equipment information input module can acquire equipment working data information on the high-performance fiber production line through various sensors and signal collectors and transmit the acquired information to the cloud platform through the wireless communication module; the fiber monitoring module monitors the produced and processed fiber finished products, and the obtained product information is transmitted to the cloud platform through the wireless communication module.
5. The real-time monitoring system for the production process of high-performance fibers according to claim 4, wherein: the cloud platform comprises a data recording base, an intelligent data processing module and an intelligent alarm module, and the acquired equipment working data information, the product information of the fiber finished product, the real-time image information and the like are stored through the data recording base and are convenient to call; the intelligent data processing module has the functions of intelligently identifying, comparing and intelligently analyzing the collected equipment working data information, the product information of the fiber finished product and the real-time image information, and judging the process state of fiber production.
6. The real-time monitoring system for the production process of high-performance fibers according to claim 5, wherein: when the intelligent data processing module judges that the production flow state of the fiber is deviated from the set state, the intelligent data processing module sends out an alarm signal and calls the alarm module to give an alarm.
7. The real-time monitoring system for the production process of high-performance fibers according to claim 6, wherein: the regulating mechanism comprises a production line regulating module, an equipment regulating module and an emergency stop module, wherein the production line regulating module is used for regulating a production flow path of the fiber, switching to another production line and generally applying to the problems of equipment failure and the like; the emergency stop module is used for remotely regulating and controlling the production equipment when the client receives the alarm information, so that emergency stop is carried out, and larger loss is avoided.
8. The real-time monitoring system for the production process of high-performance fibers according to claim 7, wherein: the equipment adjusting module is used for solving the problem of fiber quality caused by numerical errors or numerical deviation of production equipment, the fiber production quality is changed by adjusting parameters of the equipment, and the equipment adjusting module can be connected to the intelligent data processing module through the wireless communication module for intelligent regulation and control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011602481.5A CN112738242A (en) | 2020-12-29 | 2020-12-29 | High-performance fiber production process real-time monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011602481.5A CN112738242A (en) | 2020-12-29 | 2020-12-29 | High-performance fiber production process real-time monitoring system |
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| CN112738242A true CN112738242A (en) | 2021-04-30 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150032886A1 (en) * | 2011-11-23 | 2015-01-29 | Shen Wang | Remote Real-Time Monitoring System based on cloud computing |
| CN110018662A (en) * | 2018-01-08 | 2019-07-16 | 东莞市科源自动化系统有限公司 | A kind of remote supervisory and control(ling) equipment and method of tin soldering machine |
| CN110968029A (en) * | 2019-12-16 | 2020-04-07 | 山东进化者新材料有限公司 | Centralized data acquisition and monitoring management system of aluminum piston casting cloud platform |
| CN111200663A (en) * | 2020-02-20 | 2020-05-26 | 南京理工大学 | Converter steelmaking on-line monitoring and early warning system and method based on cloud platform |
| CN111649778A (en) * | 2020-05-26 | 2020-09-11 | 国网上海市电力公司 | Quality monitoring system for power cable production and manufacturing |
-
2020
- 2020-12-29 CN CN202011602481.5A patent/CN112738242A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150032886A1 (en) * | 2011-11-23 | 2015-01-29 | Shen Wang | Remote Real-Time Monitoring System based on cloud computing |
| CN110018662A (en) * | 2018-01-08 | 2019-07-16 | 东莞市科源自动化系统有限公司 | A kind of remote supervisory and control(ling) equipment and method of tin soldering machine |
| CN110968029A (en) * | 2019-12-16 | 2020-04-07 | 山东进化者新材料有限公司 | Centralized data acquisition and monitoring management system of aluminum piston casting cloud platform |
| CN111200663A (en) * | 2020-02-20 | 2020-05-26 | 南京理工大学 | Converter steelmaking on-line monitoring and early warning system and method based on cloud platform |
| CN111649778A (en) * | 2020-05-26 | 2020-09-11 | 国网上海市电力公司 | Quality monitoring system for power cable production and manufacturing |
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Application publication date: 20210430 |