CN112734059A - Water plant equipment point inspection information management system, method and storage medium - Google Patents
Water plant equipment point inspection information management system, method and storage medium Download PDFInfo
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Abstract
The invention relates to a point inspection information management system, a method and a storage medium for equipment of a water plant, wherein the system comprises a system platform part and a field point inspection part, wherein: the system platform part comprises a data server, an application server and a client, wherein the data server is used as a data import and export tool to perform data storage and interactive processing on water plant data, the application server is used for performing data interaction and data processing with the data server, and the client is used for displaying the point inspection data result of the water plant equipment; the field spot inspection part comprises spot inspection in-place identification cards arranged on different water plant equipment and handheld spot inspection terminals for communicating with the spot inspection in-place identification cards to perform data interaction, and the handheld spot inspection terminals are in communication connection with the client through data connection terminals. Based on the system, the system is also matched with a water plant equipment point inspection method and a storage medium, and compared with the prior art, the system has the advantages of substantially improving the informatization level of the water plant and the like.
Description
Technical Field
The invention relates to the technical field of water plant operation and maintenance, in particular to a system and a method for managing point inspection information of water plant equipment and a storage medium.
Background
The equipment point inspection information management system is a subsystem of a water plant informatization platform, is an independent professional module, is dedicated to point inspection and maintenance management of water plant equipment, is a functional support of a whole plant overall information platform, and constructs a Taida water plant informatization complete solution together with other modules, so that the equipment point inspection management system is upgraded and modified, and the informatization level of the water plant is substantially improved.
Disclosure of Invention
The present invention is directed to a system, a method and a storage medium for managing point inspection information of water plant equipment, which overcome the above-mentioned drawbacks of the prior art.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a water plant equipment point inspection information management system, includes system platform part and on-the-spot point inspection part, wherein:
the system platform part comprises a data server, an application server and a client, wherein the data server is used as a data import and export tool to perform data storage and interactive processing on water plant data, the application server is used for performing data interaction and data processing with the data server, and the client is used for displaying the point inspection data result of the water plant equipment;
the field spot inspection part comprises spot inspection in-place identification cards arranged on different water plant equipment and handheld spot inspection terminals for communicating with the spot inspection in-place identification cards to perform data interaction, and the handheld spot inspection terminals are in communication connection with the client through data connection terminals.
Further, the client comprises a reference management module, a standard management module, a patrol inspection management module, a state management module, an overhaul management module, a material management module, a special equipment module, a metering equipment module and a fixed asset module, wherein:
the benchmark management module is used for enabling a user to manage a data dictionary, an equipment standing book, an equipment file, a document, an organization, a user, a role and authority;
the standard management module is used for enabling a user to manage a maintenance standard project, a maintenance quota, a patrol inspection standard and a grease supply standard;
the inspection tour management module is used for enabling a user to manage a route, a period, an ID position, an inspection tour plan, data communication, actual performance query, in-place statistics, missed inspection statistics, working hour statistics and data analysis;
the state management module is used for enabling a user to manage equipment state monitoring, a fault code library, alarming, defects and statistical analysis;
the maintenance management module is used for enabling a user to manage the annual repair model base, the annual repair plan base, maintenance plan compilation, maintenance plan audit, maintenance plan query, to-be-repaired items, establishment items and work orders;
the material management module is used for enabling a user to manage material coding, inventory positions, warehouses, demand plans, machine side warehouses, circulating products, spare part repair, quality objections and statistical analysis;
the special equipment module is used for enabling a user to carry out special equipment planning and machine account management;
the metering equipment module is used for enabling a user to manage a metering equipment plan and a standing book;
the fixed asset module is used for enabling a user to carry out fixed asset sealing, idling, leasing, scrapping, transferring, account entering and account standing management.
Furthermore, a temperature sensor for detecting temperature information of different water plant equipment is arranged in the handheld point detection terminal.
Furthermore, a vibration sensor for detecting vibration information of different water plant equipment is arranged in the handheld point inspection terminal.
Further, the framework of the client adopts an SOA technical architecture.
The invention also provides a water plant equipment point inspection method based on the water plant equipment point inspection information management system, which comprises the following steps:
step 1: designing a route plan to be checked in the client, generating a task work order, and downloading the task work order from the client to the handheld checking terminal by a checking person by using the data connection terminal;
step 2: the spot inspection personnel execute corresponding spot inspection tasks based on the related specific information of the task work order, and communicate with the spot inspection in-place identification cards arranged on different water plant equipment by using the handheld spot inspection terminal to obtain spot inspection data;
and step 3: after identity authentication and other related confirmation processes are carried out in the client, reporting data to the client through the data connection terminal based on the handheld point inspection terminal after point inspection data are obtained;
and 4, step 4: in the client, the data server and the application server are matched to perform data statistics, storage and other processing operations on the reported data, and then standard exceeding abnormal data and various related management reports are generated;
and 5: and performing fault analysis according to the standard exceeding abnormal data and the database stored in the client, and tracing the source of the corresponding water plant equipment to perform defect processing maintenance management.
Further, the framework of the client in the step 1 adopts an SOA technical architecture.
Further, the client in step 1 includes a reference management module, a standard management module, a patrol inspection management module, a state management module, an overhaul management module, a material management module, a special equipment module, a metering equipment module and a fixed asset module, wherein:
the benchmark management module is used for enabling a user to manage a data dictionary, an equipment standing book, an equipment file, a document, an organization, a user, a role and authority;
the standard management module is used for enabling a user to manage a maintenance standard project, a maintenance quota, a patrol inspection standard and a grease supply standard;
the inspection tour management module is used for enabling a user to manage a route, a period, an ID position, an inspection tour plan, data communication, actual performance query, in-place statistics, missed inspection statistics, working hour statistics and data analysis;
the state management module is used for enabling a user to manage equipment state monitoring, a fault code library, alarming, defects and statistical analysis;
the maintenance management module is used for enabling a user to manage the annual repair model base, the annual repair plan base, maintenance plan compilation, maintenance plan audit, maintenance plan query, to-be-repaired items, establishment items and work orders;
the material management module is used for enabling a user to manage material coding, inventory positions, warehouses, demand plans, machine side warehouses, circulating products, spare part repair, quality objections and statistical analysis;
the special equipment module is used for enabling a user to carry out special equipment planning and machine account management;
the metering equipment module is used for enabling a user to manage a metering equipment plan and a standing book;
the fixed asset module is used for enabling a user to carry out fixed asset sealing, idling, leasing, scrapping, transferring, account entering and account standing management.
Furthermore, a vibration sensor and a temperature sensor for detecting vibration information and temperature information of different water plant equipment are arranged in the handheld point inspection terminal in the step 2.
The invention also provides a computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to realize the steps of the water plant equipment point inspection method based on the water plant equipment point inspection information management system.
Compared with the prior art, the invention has the following advantages:
(1) the equipment point inspection management system of the invention adopts advanced software and hardware technologies such as database, network, infrared temperature measurement, vibration measurement, rotating speed measurement, identity identification and the like, effectively integrates the point inspection management, state management, maintenance management, data analysis and processing, health file management, field workflow management and the like of the equipment into a management platform, and has high intelligent degree.
(2) The equipment point inspection information system of the invention takes the equipment operation and maintenance as the center, takes the point inspection work order as the main line, comprises the functions of dynamic equipment account, equipment point inspection management, equipment maintenance management, spare part inventory management, preventive maintenance plan management, work joint order management, outsourced maintenance project management, personnel authority management and the like, and has wide, reliable and strong functions.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic diagram of the overall structure of a point inspection information management system for water plant equipment according to the present invention;
FIG. 2 is a functional layout diagram of the point inspection information management system of water plant equipment according to the present invention;
FIG. 3 is a schematic view of the functional concept of the point inspection terminal in the point inspection information management system of water plant equipment according to the present invention;
FIG. 4 is a flow chart of the on-site spot inspection operation of the system for managing the spot inspection information of the water plant equipment according to the present invention;
FIG. 5 is a schematic diagram illustrating the results of on-site spot inspection parameters of the spot inspection information management system for water plant equipment according to the present invention;
FIG. 6 is a flow chart of point inspection management of the point inspection information management system of water plant equipment according to the present invention;
FIG. 7 is a schematic interface diagram of a point inspection route management operation in the point inspection information management system of water plant equipment according to the present invention;
FIG. 8 is a schematic diagram of an interface for setting standard requirement operations for equipment point inspection in the system for managing point inspection information of water plant equipment according to the present invention;
FIG. 9 is a schematic view of an interface of a point inspection statistical operation in the point inspection information management system of water plant equipment according to the present invention;
FIG. 10 is a schematic view of an interface of a missing inspection statistical operation in the point inspection information management system of water plant equipment according to the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Equipment point inspection management system
1.1 System architecture
As shown in fig. 1, the equipment point inspection management system adopts advanced software and hardware technologies such as database, network, infrared temperature measurement, vibration measurement, rotation speed measurement, identity identification, and the like, and effectively integrates point inspection management, state management, maintenance management, data analysis and processing, health archive management, field workflow management, and the like of equipment into a management platform.
1.2, technical characteristics of the system
The integrated platform can flexibly configure related service modules according to needs;
the advanced SOA technical architecture has good openness, safety and expansibility;
the powerful workflow engine supports the user-defined related business process;
and the method supports graphical editing operation and is easy to use on site.
1.3 System functional layout
The functional layout of the equipment point inspection information management system is shown in fig. 2.
Second, on-site spot inspection operation
2.1 Point inspection terminal
According to the demand of a water plant on a point inspection system, the scheme recommends the point inspection terminal which integrates the detection functions of vibration detection, temperature measurement and the like and has various data transmission functions.
2.2, the functional concept of the point inspection terminal is shown in figure 3.
2.3, spot inspection on site, wherein the flow is shown in FIG. 4.
Through USB connection or bluetooth connection, can realize alternately with the management host computer, accept the task, upload data to but the equipment machine account of linkage management host computer reads equipment health status record and reply scheme at any time.
Through the all-round support of RFID, GPS, two-dimensional code for the point inspection personnel can be at the convenient inspection point of patrolling of factory scene and examine, including contact or non-contact test, characters and pronunciation record, photo video shooting etc..
The point inspection personnel firstly download the point inspection work order from the management host computer through the USB interface or the Bluetooth interface, then point inspection equipment one by one according to the inspection path and the sequence specified by the work order, and input the terminal, for the data detected by the sensors such as vibration, temperature and the like, the terminal automatically stores the detected data into the data table, manual intervention is not needed, and the point inspection personnel can select the form of characters, pictures or videos to record the field condition. After the inspection is finished, the point inspection personnel return to the management host computer to upload the data to the database, and the path and point inspection in place are automatically uploaded and stored.
And the point inspection terminal is used for carrying out field input mode and viewing mode.
And the point inspection terminal provides a point inspection result query function. And the point inspection personnel inquire the inspection state and the point inspection result.
A schematic diagram of the detection parameter results is shown in fig. 5, and the point inspection terminal can meet the following functional requirements of the tada water plant: 1) accurate positioning and tracking; 2) receiving a point inspection task list; 3) filling in the point-check content, including all the equipment point-check content and data (option input, manual input and the like); 4) generating a spot inspection report; 5) missing point reminding, and missing point content reminding; 6) a photographing uploading function; 7) after people arrive at the field and scan codes, the completion time can be set, and a reminding function is provided; 8) a convenient query function; 9) the functions of temperature measurement and vibration measurement are integrated.
Third, equipment point inspection management
And the equipment point inspection management platform undertakes the tasks of point inspection plan management, point inspection dispatch management, point inspection data collection and storage, equipment point inspection ledger and the like.
3.1 Point inspection management flow
The flow of point inspection management is shown in fig. 6.
3.2 Point inspection route management
The specific interface schematic is shown in fig. 7.
And managing and planning personnel to carry out point inspection under the path by the point inspection route, wherein the point inspection path comprises an area, planning a periodic strategy of a point inspection plan, and specifying a standard description of point inspection result entry.
Secondly, the route management sets the rules of shift and overtime, specifies the standard description of the equipment state, and provides the instruction requirements (such as special weather, special day, special environment and the like) for strengthening the routing inspection under the specific conditions for special points.
3.3 setting standard requirements of equipment point inspection
The device checkup management platform defines corresponding checkup items and operation programs for different devices, so as to standardize the quality and effectiveness of the checkup operation, as shown in fig. 8.
3.4 Point inspection plan and issue
And (4) planning and compiling by referring to point inspection standards, and defining attributes such as inspection positions, inspection contents, periods, data types, judgment standards, upper and lower limit ranges and the like, wherein the data types comprise records, observations, vibration measurement, temperature measurement, noises, rotating speed and the like. Adjustment and new creation of the planning sequence are provided.
The platform supports data import and export operation, carries out data interaction through automatic butt joint of USB interface or bluetooth interface, need not artificial intervention, makes things convenient for the operation of point inspection personnel.
After the point inspection plan is finished, the point inspection terminal is downloaded through data connection, and point inspection personnel can carry out point inspection operation according to the plan.
3.5 other management functions
3.5.1 Point inspection statistics
The number and the proportion of the stereotype and quantitative plans under the spot inspection path are counted, as shown in fig. 9.
3.5.2, missing inspection statistics
Whether the tasks are missed and the occupied proportion are counted according to the dimensions of departments, employees, groups and the like, as shown in fig. 10.
3.5.3 statistics of in-place
And according to the identity recognition technology and the time of touching the point signboard on the spot, counting whether the point inspection personnel performs point inspection operation on the spot.
3.5.4, plan disablement
And setting a plan that the spot inspection is not needed when the machine is stopped so as to avoid unnecessary missed inspection. The system automatically disables tasks and enables tasks according to set conditions.
3.5.5 Point inspection Log
Through system software, the checking personnel do not need to fill in the checking work of every day by hand, and the system can automatically arrange and file to form a checking log for query.
3.5.6 alarm recording
And the system automatically arranges abnormal items or alarm items in the point inspection result and automatically submits and reports the abnormal items or alarm items.
3.5.7 customized functionality
The system reserves a development interface. Customized programming can be performed to provide the following operational functions:
1) input and output of standardized point inspection data;
2) all PDA data are collected into a database, reports are collected, and PDF output can be performed;
3) personnel positioning, track recording and the like;
4) the point inspection maintenance work order function can send and return PDA work order tasks, can define flow and nodes by user and freely adjust the sequence of the workflow;
5) initiating a temporary point inspection task;
6) the convenient inquiry function, all the field contents can be inquired freely;
7) integrating various data interfaces such as SCADA, GIS and the like;
8) complete function, simple operation and less manual intervention.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides a water plant equipment point inspection information management system which characterized in that, includes system platform part and on-the-spot point inspection part, wherein:
the system platform part comprises a data server, an application server and a client, wherein the data server is used as a data import and export tool to perform data storage and interactive processing on water plant data, the application server is used for performing data interaction and data processing with the data server, and the client is used for displaying the point inspection data result of the water plant equipment;
the field spot inspection part comprises spot inspection in-place identification cards arranged on different water plant equipment and handheld spot inspection terminals for communicating with the spot inspection in-place identification cards to perform data interaction, and the handheld spot inspection terminals are in communication connection with the client through data connection terminals.
2. The system according to claim 1, wherein the client comprises a benchmark management module, a standard management module, a patrol management module, a state management module, an overhaul management module, a material management module, a special equipment module, a metering equipment module and a fixed asset module, wherein:
the benchmark management module is used for enabling a user to manage a data dictionary, an equipment standing book, an equipment file, a document, an organization, a user, a role and authority;
the standard management module is used for enabling a user to manage a maintenance standard project, a maintenance quota, a patrol inspection standard and a grease supply standard;
the inspection tour management module is used for enabling a user to manage a route, a period, an ID position, an inspection tour plan, data communication, actual performance query, in-place statistics, missed inspection statistics, working hour statistics and data analysis;
the state management module is used for enabling a user to manage equipment state monitoring, a fault code library, alarming, defects and statistical analysis;
the maintenance management module is used for enabling a user to manage the annual repair model base, the annual repair plan base, maintenance plan compilation, maintenance plan audit, maintenance plan query, to-be-repaired items, establishment items and work orders;
the material management module is used for enabling a user to manage material coding, inventory positions, warehouses, demand plans, machine side warehouses, circulating products, spare part repair, quality objections and statistical analysis;
the special equipment module is used for enabling a user to carry out special equipment planning and machine account management;
the metering equipment module is used for enabling a user to manage a metering equipment plan and a standing book;
the fixed asset module is used for enabling a user to carry out fixed asset sealing, idling, leasing, scrapping, transferring, account entering and account standing management.
3. The system for managing the check information of water plant equipment according to claim 1, wherein a temperature sensor for detecting temperature information of different water plant equipment is built in the handheld check terminal.
4. The system for managing the check information of water plant equipment according to claim 1, wherein a vibration sensor for detecting vibration information of different water plant equipment is built in the handheld check terminal.
5. The system for point inspection information management of water plant equipment according to claim 1, wherein the framework of the client is constructed using SOA technology.
6. A water plant equipment spot inspection method based on the water plant equipment spot inspection information management system according to claim 1, characterized by comprising the steps of:
step 1: designing a route plan to be checked in the client, generating a task work order, and downloading the task work order from the client to the handheld checking terminal by a checking person by using the data connection terminal;
step 2: the spot inspection personnel execute corresponding spot inspection tasks based on the related specific information of the task work order, and communicate with the spot inspection in-place identification cards arranged on different water plant equipment by using the handheld spot inspection terminal to obtain spot inspection data;
and step 3: after identity authentication and other related confirmation processes are carried out in the client, reporting data to the client through the data connection terminal based on the handheld point inspection terminal after point inspection data are obtained;
and 4, step 4: in the client, the data server and the application server are matched to perform data statistics, storage and other processing operations on the reported data, and then standard exceeding abnormal data and various related management reports are generated;
and 5: and performing fault analysis according to the standard exceeding abnormal data and the database stored in the client, and tracing the source of the corresponding water plant equipment to perform defect processing maintenance management.
7. The water plant equipment spot inspection method based on the water plant equipment spot inspection information management system according to claim 6, wherein the framework of the client in the step 1 adopts an SOA technical architecture.
8. The water plant equipment spot inspection method based on the water plant equipment spot inspection information management system according to claim 6, wherein the client in the step 1 comprises a reference management module, a standard management module, a patrol spot inspection management module, a state management module, a maintenance management module, a material management module, a special equipment module, a metering equipment module and a fixed asset module, wherein:
the benchmark management module is used for enabling a user to manage a data dictionary, an equipment standing book, an equipment file, a document, an organization, a user, a role and authority;
the standard management module is used for enabling a user to manage a maintenance standard project, a maintenance quota, a patrol inspection standard and a grease supply standard;
the inspection tour management module is used for enabling a user to manage a route, a period, an ID position, an inspection tour plan, data communication, actual performance query, in-place statistics, missed inspection statistics, working hour statistics and data analysis;
the state management module is used for enabling a user to manage equipment state monitoring, a fault code library, alarming, defects and statistical analysis;
the maintenance management module is used for enabling a user to manage the annual repair model base, the annual repair plan base, maintenance plan compilation, maintenance plan audit, maintenance plan query, to-be-repaired items, establishment items and work orders;
the material management module is used for enabling a user to manage material coding, inventory positions, warehouses, demand plans, machine side warehouses, circulating products, spare part repair, quality objections and statistical analysis;
the special equipment module is used for enabling a user to carry out special equipment planning and machine account management;
the metering equipment module is used for enabling a user to manage a metering equipment plan and a standing book;
the fixed asset module is used for enabling a user to carry out fixed asset sealing, idling, leasing, scrapping, transferring, account entering and account standing management.
9. The water plant equipment spot inspection method based on the water plant equipment spot inspection information management system according to claim 6, wherein a vibration sensor and a temperature sensor for detecting vibration information and temperature information of different water plant equipment are arranged in the handheld spot inspection terminal in the step 2.
10. A computer-readable storage medium storing a computer program, wherein the computer program is executed by a processor to implement the steps of the check method of water plant equipment based on the check information management system of water plant equipment according to any one of claims 6 to 9.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113593070A (en) * | 2021-07-05 | 2021-11-02 | 华能(浙江)能源开发有限公司玉环分公司 | Intelligent inspection method and system for power plant |
CN117134488A (en) * | 2023-07-27 | 2023-11-28 | 中国长江电力股份有限公司 | Equipment point inspection management method based on intelligent wearable equipment |
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CN102903019A (en) * | 2011-07-25 | 2013-01-30 | 焦作市维鑫环保科技有限公司 | Method and system for managing routing inspection of production equipment points |
CN110276225A (en) * | 2018-03-16 | 2019-09-24 | 上海远动科技有限公司 | A kind of water factory's equipment routing inspection data system |
CN111553494A (en) * | 2020-04-28 | 2020-08-18 | 内蒙古京能双欣发电有限公司 | Wireless transmission's intelligent point is examined system |
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CN102903019A (en) * | 2011-07-25 | 2013-01-30 | 焦作市维鑫环保科技有限公司 | Method and system for managing routing inspection of production equipment points |
CN110276225A (en) * | 2018-03-16 | 2019-09-24 | 上海远动科技有限公司 | A kind of water factory's equipment routing inspection data system |
CN111553494A (en) * | 2020-04-28 | 2020-08-18 | 内蒙古京能双欣发电有限公司 | Wireless transmission's intelligent point is examined system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113593070A (en) * | 2021-07-05 | 2021-11-02 | 华能(浙江)能源开发有限公司玉环分公司 | Intelligent inspection method and system for power plant |
CN117134488A (en) * | 2023-07-27 | 2023-11-28 | 中国长江电力股份有限公司 | Equipment point inspection management method based on intelligent wearable equipment |
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