CN117134488A - Equipment point inspection management method based on intelligent wearable equipment - Google Patents
Equipment point inspection management method based on intelligent wearable equipment Download PDFInfo
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Abstract
An equipment point inspection management method based on intelligent wearable equipment comprises the following steps: setting a first code of each power station device based on the location parameter, the device type and the device digital asset data of the power station device; transmitting the first code to intelligent wearing equipment through a wireless channel, identifying the first code information by the intelligent wearing equipment, and performing equipment spot inspection according to a preset spot inspection plan or/and user requirements; and acquiring the equipment spot inspection result, classifying and storing spot inspection reports, and performing problem processing based on the spot inspection reports to realize equipment management. Through setting up first code, examine the management according to the task demand of difference to the equipment, the practicality is strong and the code is convenient for develop and expand, and easy maintenance has further improved the management efficiency of equipment.
Description
Technical Field
The application relates to the technical field of equipment asset detection management, in particular to an equipment spot detection management method based on intelligent wearable equipment.
Background
In recent years, the development of new scientific technologies such as big data and artificial intelligence gradually reflects the dependence on data assets, and the construction requirements of the data assets become vigorous along with the development of the technologies. How to comprehensively inventory data assets, continuously improve data quality, realize data interconnection and intercommunication, improve data acquisition efficiency, ensure data safety compliance, continuously release data value and the like is necessarily the direction of continuous exploration and research of enterprises.
The intelligent continuous development on the inspection equipment in the areas such as power platform or power plant, operation, control, look over etc. can go on through corresponding APP, and APP needs to be updated constantly to increase new function, satisfy more demands of the user. In many cases, an administrator can download, install or update the APP in different modes, and the APP cannot be normally installed due to unstable network environments in certain places. And sometimes under the limited condition of network condition, install complete APP time longer, influence intelligent inspection equipment work efficiency. In addition, the memory of the intelligent inspection equipment is limited, and APP which is unnecessary for equipment inspection or interaction in the inspection range of too many places is installed, so that a large amount of memory space is occupied, and meanwhile, the normal operation of the APP is also influenced.
Disclosure of Invention
The application aims to solve the technical problem of providing a point inspection management method for equipment based on intelligent wearable equipment, which solves the problems that the conventional intelligent equipment inspection is easily affected by the environment and the equipment management efficiency is low.
In order to solve the technical problems, the application adopts the following technical scheme:
the equipment point inspection management method based on the intelligent wearable equipment is characterized in that the management method depends on an equipment point inspection management system, and the equipment point inspection management system comprises a code setting module, an intelligent identification point inspection module and an equipment management module;
the code setting module is used for setting a first code of each power station device based on the position parameter, the device type and the device digital asset data of the power station device;
the intelligent identification spot inspection module is used for transmitting the first code to intelligent wearable equipment through a wireless channel, and the intelligent wearable equipment identifies the first code information and performs equipment spot inspection according to a preset spot inspection plan or/and user requirements;
the equipment management module is used for acquiring the equipment spot inspection result, classifying and storing spot inspection reports, and performing problem processing based on the spot inspection reports to realize equipment management; the device management module comprises a computing device, wherein a memory and a processor are arranged in the computing device, the memory is used for storing computer executable instructions, and the processor is used for executing the computer executable instructions;
the equipment spot inspection management method comprises the following steps:
setting a first code of each power station device based on the location parameter, the device type and the device digital asset data of the power station device;
transmitting the first code to intelligent wearing equipment through a wireless channel, identifying the first code information by the intelligent wearing equipment, and performing equipment spot inspection according to a preset spot inspection plan or/and user requirements;
and acquiring the equipment spot inspection result, classifying and storing spot inspection reports, and performing problem processing based on the spot inspection reports to realize equipment management.
The first code comprises a functional position code, a physical equipment code, a material code and a fixed asset code;
the intelligent wearable device is provided with an identification module, a detection module and a 4G/5G communication module.
The intelligent wearable device identifies the first code information, performs device spot inspection according to a preset spot inspection plan or/and user requirements, and comprises:
if the user has the spot inspection requirement, carrying out integral spot inspection on the equipment; the whole spot inspection excludes the area detected on the same day, and carries out detection treatment on other areas;
if the user does not have the spot inspection requirement, performing common periodic spot inspection and abnormal spot inspection on the equipment; the common periodic spot inspection divides the equipment domain into different spot inspection areas, takes a fixed area, divides the area into a first area, a second area and a third area … n-th area, and detects the area equipment every five hours as a period according to the area sequence.
When the user detects the first area by using the intelligent wearable device, if the second area device has a fault, the fault information is transmitted to the terminal through the communication module of the intelligent wearable device;
if the equipment fault repair is completed, the fixed position is secondarily detected;
if the equipment failure can not be repaired, the first area and the second area are detected simultaneously in the current period.
The integral spot inspection comprises the following steps:
when the whole spot inspection is carried out on the equipment, if the user can identify the first codes of the other area equipment through the intelligent wearable equipment, the first detection is finished and the second detection is carried out;
according to the second detection method, the artificial experience is combined, when the intelligent wearing equipment reads the first code, the intelligent wearing equipment automatically recognizes the first code information to perform information matching, if the equipment is judged to be damaged at the first stage or/and damaged at the second stage manually, the first code information is judged to be not matched manually in a mode of clicking the signal of the intelligent wearing equipment, and fault information is transmitted to the terminal through the intelligent wearing equipment;
if the user can not identify the first codes of the other area equipment through the intelligent wearing equipment, detection is stopped, the equipment is judged to be damaged in three levels at the moment, the intelligent wearing equipment automatically transmits fault information to the terminal, and if three levels of damage are repaired, detection is continued.
The abnormal spot inspection includes:
when the equipment has faults, a user sends a fault instruction to the intelligent wearing equipment, the intelligent wearing equipment identifies the fault instruction and sends an alarm signal to the terminal, and patrol staff patrol the appointed position point according to the alarm signal.
The above device management includes: generating corresponding spot inspection information when the intelligent wearable equipment performs area detection, wherein the spot inspection information comprises fault time, state information and processing information, and collecting spot inspection information of each area and storing the spot inspection information to a server;
the user obtains server information through the terminal, records the damage of which the damage frequency is higher than a first threshold value, and marks the equipment with high damage rate for user management.
According to the equipment spot inspection management method based on the intelligent wearable equipment, the first codes are set, spot inspection management is carried out on the equipment according to different task demands, the practicability is high, the codes are convenient to develop and expand, the maintenance is easy, and the management efficiency of the equipment is further improved.
Drawings
The application is further illustrated by the following examples in conjunction with the accompanying drawings:
fig. 1 is a flowchart of a method for managing device point inspection based on an intelligent wearable device and a system thereof in an embodiment of the application;
fig. 2 is an internal structure diagram of a computer device of the device point inspection management system in an embodiment of the present application.
Detailed Description
The technical scheme of the application is described in detail below with reference to the accompanying drawings and examples.
Example 1
1-2, for one embodiment of the present application, a device point inspection management method based on an intelligent wearable device is provided, including:
s102, setting a first code of the power station equipment based on the position parameter, the equipment type and the equipment digital asset data of each power station equipment;
further, the first code includes a functional location code, a physical device code, a material code, and a fixed asset code;
in particular, functional position coding is used to describe the function of the equipment in the production system; the physical device code is used for coding the entity device; the material codes are used for describing the conditions of stock materials and spare parts; fixed asset codes are used to describe assets held by a plant for the purpose of managing equipment.
Furthermore, the intelligent wearable device is at least provided with an identification module, a detection module and a 4G/5G communication module.
S104, transmitting the first code to intelligent wearable equipment through a wireless channel, and identifying the first code information by the intelligent wearable equipment and performing equipment spot inspection according to a preset spot inspection plan or/and user requirements;
furthermore, the intelligent wearable device identifies the first encoded information, performs device spot inspection according to a preset spot inspection plan or/and user requirements, and includes:
if the user has the spot inspection requirement, carrying out integral spot inspection on the equipment; the whole spot inspection excludes the detected area on the same day, and carries out detection treatment on other areas;
if the user does not have the spot inspection requirement, performing common periodic spot inspection and abnormal spot inspection on the equipment; the common periodic spot inspection divides the equipment domain into different spot inspection areas, takes a fixed area, divides the area into a first area, a second area and a third area … n-th area, and detects the area equipment every five hours as one period according to the area sequence.
It should be noted that, when the user performs the region spot check in one period, the spot check process includes at least one region, and may include two regions and three regions.
In an optional embodiment, when the user periodically checks and detects only one area, the user identifies the device from top to bottom in a left-to-right manner through an identification module of the intelligent wearable device, and when the current start-up data or the current production data of the device are successfully matched, obtains a first code of the device corresponding to the successfully matched device, and generates a start-up signal or a production signal carrying a unique device identifier and a device state of the device, so as to determine that the device is normally started up or normally produced, and can execute a corresponding point-check task on the device needing to perform point check.
When the current starting-up data or the current production data of the equipment are not successfully matched, a first code corresponding to the equipment which is not successfully matched is obtained, the number of the abnormal equipment is accumulated once based on the current starting-up data or the current production data of the abnormal equipment, and the number of the abnormal equipment is generated after the current spot inspection period is finished, so that the number of the abnormal equipment is counted.
When the equipment is judged to be abnormal equipment, alarming the abnormal equipment based on the equipment first code of the abnormal equipment to prompt a user that a certain equipment has abnormal starting-up or abnormal production, and timely taking treatment measures; meanwhile, the abnormal starting-up data or abnormal production data is uploaded to the terminal so as to process and analyze the abnormal starting-up data and the abnormal production data and formulate a coping strategy
Preferably, the method further comprises:
when a user detects a first area by using the intelligent wearable device, if the second area device has a fault, transmitting fault information to the terminal through the intelligent wearable device communication module;
if the equipment fault repair is completed, the fixed position is secondarily detected;
if the equipment failure can not be repaired, the first area and the second area are detected simultaneously in the current period.
Further, the integral spot inspection includes:
when the whole point inspection is carried out on the equipment, if the user can identify the first codes of other area equipment through the intelligent wearable equipment, the first detection is finished and the second detection is carried out;
the second detection combines with the manual experience, when the intelligent wearing equipment reads the first code, the intelligent wearing equipment automatically identifies the first code information to carry out information matching, if the manual judgment equipment is first-level damage or/and second-level damage, the first code information is judged to be not matched in a mode of manually clicking the signal of the intelligent wearing equipment, and fault information is transmitted to the terminal through the intelligent wearing equipment;
if the user can not identify the first codes of other area equipment through the intelligent wearing equipment, detection is stopped, the equipment is judged to be three-level damaged at the moment, the intelligent wearing equipment automatically transmits fault information to the terminal, and if three-level damage repair is completed, detection is continued.
It should be noted that the equipment faults are first-level damage, second-level damage and third-level damage in turn from large to small according to the damage degree.
Further, the abnormal spot inspection includes:
when the equipment has faults, a user sends a fault instruction to the intelligent wearing equipment, the intelligent wearing equipment identifies the fault instruction and sends an alarm signal to the terminal, and patrol staff patrol the appointed position point according to the alarm signal.
S106, acquiring a point inspection result of the equipment, classifying and storing point inspection reports, and performing problem processing based on the point inspection reports to realize equipment management.
Specifically, implementing device management includes: generating corresponding spot inspection information when the intelligent wearable equipment detects the areas, wherein the spot inspection information comprises fault time, state information and processing information, and collecting spot inspection information of each area and storing the spot inspection information to a server;
the user obtains server information through the terminal, records the damage of which the damage frequency is higher than a first threshold value, and marks the equipment with high damage rate for user management.
The above is a schematic scheme of the device point inspection management method based on the intelligent wearable device in this embodiment; it should be noted that, the technical solution of the device point inspection management system based on the intelligent wearable device and the technical solution of the device point inspection management method based on the intelligent wearable device belong to the same concept, and in this embodiment, details of the technical solution of the device point inspection management system based on the intelligent wearable device are not described in detail, and all reference may be made to the description of the technical solution of the device point inspection management method based on the intelligent wearable device.
In this embodiment, an equipment point inspection management system based on intelligent wearable equipment includes:
the code setting module is used for setting a first code of the power station equipment based on the position parameter, the equipment type and the equipment digital asset data of each power station equipment;
the intelligent identification spot inspection module is used for transmitting the first code to the intelligent wearable equipment through the wireless channel, and the intelligent wearable equipment identifies the first code information and performs equipment spot inspection according to a preset spot inspection plan or/and user requirements;
the equipment management module is used for acquiring the equipment spot inspection result, classifying and storing spot inspection reports, and performing problem processing based on the spot inspection reports to realize equipment management.
The embodiment also provides a computing device, which is applicable to the situation of the device point detection management method based on the intelligent wearable device, and comprises the following steps:
a memory and a processor; the memory is used for storing computer executable instructions, and the processor is used for executing the computer executable instructions to realize the device point inspection management method based on the intelligent wearable device, which is provided by the embodiment.
The computer device may be a terminal, the computer device comprising a processor, a memory, a communication interface, a display screen and an input means connected by a system bus; wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The communication interface of the computer device is used for carrying out wired or wireless communication with an external terminal, and the wireless mode can be realized through WIFI, an operator network, NFC (near field communication) or other technologies. The display screen of the computer equipment can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer equipment can be a touch layer covered on the display screen, can also be keys, a track ball or a touch pad arranged on the shell of the computer equipment, and can also be an external keyboard, a touch pad or a mouse and the like.
The present embodiment also provides a storage medium, on which a computer program is stored, which when executed by a processor, implements the device point detection management method based on the intelligent wearable device as set forth in the above embodiment.
The storage medium according to the present embodiment belongs to the same inventive concept as the data storage method according to the above embodiment, and technical details not described in detail in the present embodiment can be seen in the above embodiment, and the present embodiment has the same advantageous effects as the above embodiment.
Example 2
Referring to fig. 1-2, for one embodiment of the present application, the beneficial effects of the present application are verified through specific spot check detection management.
Taking a normal periodic spot inspection of a certain period as an example, specific parameter data are shown in table 1:
table 1 2022, 6 month period general periodic spot check data display
Wherein, W001 10 MAB10 is #1 unit hydraulic system, W001 10 MAB10 AA101 is #1 unit A set regulator, W001 10 MAB10 KA102 is #1 unit B set regulator, W001 20 MAB10 AA103 is #1 unit A set proportional valve, W001 10 MAB10 AA104 is #1 unit B set proportional valve, W001 10 MAB10BR001 is #1 unit hydraulic system isolation valve, W001 10 MAB10 CP101 is #1 unit 1# hydraulic pressure, W001 10 MAB10 CP102 is #1 unit 2# hydraulic pressure.
As can be seen from the table 1, the application carries out spot check management on the equipment according to different task demands by setting the first code, has strong practicability, is convenient for development and expansion of the code, is easy to maintain, and further improves the management efficiency of the equipment.
It should be noted that the above embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present application may be modified or substituted without departing from the spirit and scope of the technical solution of the present application, which is intended to be covered in the scope of the claims of the present application.
It will be appreciated by those skilled in the art that embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein. The scheme in the embodiment of the application can be realized by adopting various computer languages, such as object-oriented programming language Java, an transliteration script language JavaScript and the like.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present application without departing from the spirit or scope of the application. Thus, it is intended that the present application also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (7)
1. The equipment point inspection management method based on the intelligent wearable equipment is characterized by depending on an equipment point inspection management system, wherein the equipment point inspection management system comprises a code setting module, an intelligent identification point inspection module and an equipment management module;
the code setting module is used for setting a first code of each power station device based on the position parameter, the device type and the device digital asset data of the power station device;
the intelligent identification spot inspection module is used for transmitting the first code to intelligent wearable equipment through a wireless channel, and the intelligent wearable equipment identifies the first code information and performs equipment spot inspection according to a preset spot inspection plan or/and user requirements;
the equipment management module is used for acquiring the equipment spot inspection result, classifying and storing spot inspection reports, and performing problem processing based on the spot inspection reports to realize equipment management; the device management module comprises a computing device, wherein a memory and a processor are arranged in the computing device, the memory is used for storing computer executable instructions, and the processor is used for executing the computer executable instructions;
the equipment spot inspection management method comprises the following steps:
setting a first code of each power station device based on the location parameter, the device type and the device digital asset data of the power station device;
transmitting the first code to intelligent wearing equipment through a wireless channel, identifying the first code information by the intelligent wearing equipment, and performing equipment spot inspection according to a preset spot inspection plan or/and user requirements;
and acquiring the equipment spot inspection result, classifying and storing spot inspection reports, and performing problem processing based on the spot inspection reports to realize equipment management.
2. The equipment point inspection management method based on intelligent wearable equipment according to claim 1, wherein the first code comprises a functional position code, a physical equipment code, a material code and a fixed asset code;
the intelligent wearable device is provided with an identification module, a detection module and a 4G/5G communication module.
3. The method for managing equipment spot inspection based on intelligent wearable equipment according to claim 2, wherein the intelligent wearable equipment identifies the first encoded information and performs equipment spot inspection according to a preset spot inspection plan or/and user requirements, and the method comprises the following steps:
if the user has the spot inspection requirement, carrying out integral spot inspection on the equipment; the whole spot inspection excludes the area detected on the same day, and carries out detection treatment on other areas;
if the user does not have the spot inspection requirement, performing common periodic spot inspection and abnormal spot inspection on the equipment; the common periodic spot inspection divides the equipment domain into different spot inspection areas, takes a fixed area, divides the areas into a first area, a second area, a third area, a … area and an nth area, and detects the area equipment every five hours as one period according to the area sequence.
4. The method for managing equipment spot inspection based on intelligent wearable equipment according to claim 3 is characterized in that when the user detects the first area by using the intelligent wearable equipment, if the second area equipment has a fault, fault information is transmitted to the terminal through the communication module of the intelligent wearable equipment;
if the equipment fault repair is completed, the fixed position is secondarily detected;
if the equipment failure can not be repaired, the first area and the second area are detected simultaneously in the current period.
5. The method for managing equipment spot check based on intelligent wearable equipment according to claim 4, wherein the whole spot check comprises the following steps:
when the whole spot inspection is carried out on the equipment, if the user can identify the first codes of the other area equipment through the intelligent wearable equipment, the first detection is finished and the second detection is carried out;
the second detection combines with the manual experience, when the intelligent wearing equipment reads the first code, the intelligent wearing equipment automatically identifies the first code information to carry out information matching, if the equipment is manually judged to be damaged at the first stage or/and damaged at the second stage, the first code information is judged to be not matched in a mode of manually clicking the signal of the intelligent wearing equipment, and fault information is transmitted to the terminal through the intelligent wearing equipment;
if the user can not identify the first codes of the other area equipment through the intelligent wearing equipment, detection is stopped, the equipment is judged to be damaged in three levels at the moment, the intelligent wearing equipment automatically transmits fault information to the terminal, and if three levels of damage are repaired, detection is continued.
6. The method for managing equipment spot inspection based on intelligent wearable equipment according to claim 5, wherein the abnormal spot inspection comprises the following steps:
when the equipment has faults, a user sends a fault instruction to the intelligent wearing equipment, the intelligent wearing equipment identifies the fault instruction and sends an alarm signal to the terminal, and patrol staff patrol the appointed position point according to the alarm signal.
7. The device point inspection management method based on the intelligent wearable device according to claim 6, wherein the device management method comprises the following steps: generating corresponding spot inspection information when the intelligent wearable equipment performs area detection, wherein the spot inspection information comprises fault time, state information and processing information, and collecting spot inspection information of each area and storing the spot inspection information to a server;
the user obtains server information through the terminal, records the damage of which the damage frequency is higher than a first threshold value, and marks the equipment with high damage rate for user management.
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