CN102903019A - Method and system for managing routing inspection of production equipment points - Google Patents
Method and system for managing routing inspection of production equipment points Download PDFInfo
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- CN102903019A CN102903019A CN2011102073253A CN201110207325A CN102903019A CN 102903019 A CN102903019 A CN 102903019A CN 2011102073253 A CN2011102073253 A CN 2011102073253A CN 201110207325 A CN201110207325 A CN 201110207325A CN 102903019 A CN102903019 A CN 102903019A
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Abstract
The invention provides a method and a system for managing routing inspection of production equipment points. The method and the system are applicable to production and operation management of petrochemical and gas industrial enterprises. During implementation, specific operation management modes of clients are combined, and accordingly clients' management methods of device operation are improved, standard management measures are implemented, and production safety and operation and maintenance benefits are improved. The method integrates standard management, actual performance management, defect management, lubrication maintenance management and information processing of routing inspection of production equipment points, and the like, is suitable for routing inspection management of production equipment points at stations of workshops in a continuous production and operation environment with high safety requirements, and vague qualitative analysis of daily operation management is changed into precise quantitative analyzing management.
Description
Technical field
The present invention relates to a kind of production equipment point inspection management method and system, be used for the normal operation of petrochemical industry and gas industry enterprise.
Background technology
Petrochemical industry and gas industry enterprise pollution are serious, have brought very large hidden danger for environment and social development.Waste water, oxysulfide, oxides of nitrogen and other volatile organic matters of these enterprise's dischargings brought ill effect near resident, environment, not only affect the healthy of people, bring various chronic diseases, also contaminated environment, the then sustainable development of impact production.In order thoroughly to administer these environmental pollutions, in the urgent need to the management system of specialty this class enterprise is carried out normalized prediction and management, to realize the two-way stable harmonious development of ecology, enterprise.The at present domestic management method that specialty not yet arranged pollution that petrochemical industry and gas industry enterprise are produced is predicted and is managed.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of production equipment point inspection management method has been proposed, in addition, the invention allows for a kind of production equipment point patrolling and checking management system, it is on the implementation specifically in conjunction with client's operation and management mode, the user is improved in the equipment operation management means, and the administrative standard measure is implemented, and improves security and the O﹠M benefit of producing.
In order to realize first purpose of the present invention, the invention provides a kind of production equipment point inspection management method, the method may further comprise the steps:
(1) at first determines the circuit of patrolling and examining in each post, determine that more every is patrolled and examined patrolling and examining the zone and patrolling and examining the standard of patrolling and examining of regional equipment of circuit, and respectively patrolling and examining regional erecting equipment area identification card;
(2) patrol and examine personnel's carry information collector and read the equipment region tag card to the scene by respectively patrolling and examining circuit, automatically be recorded to bit time, and under menu in Chinese guiding by the standard of patrolling and examining input checking result item by item;
(3) patrol and examine end after, the personnel of patrolling and examining return duty room, will patrol and examine data upload to system server in the information acquisition device by the data communication seat;
(4) system server is patrolled and examined data according to what receive, by presetting task analysis and data are patrolled and examined in processing, provides equipment operating data;
(5) equipment operating data that provides according to system server carries out information management.
Further, the equipment region tag card is preferably read-write type induction type radio-frequency card.
Further, information acquisition device is preferably the HX-02CJ information acquisition device.
Further, the data communication seat is preferably the infrared communication seat.
Further, communication equipment is preferably switch or router.
Further, the check result in the step (2) is equipment state or parameter.
Further, the equipment operating data in the step (4) is data sheet, system defect or patrols and examines situation.
Further, the information management in the step (5) comprises that producing the management of relieving, defect processing workflow management, lubricating maintenance management and equipment moves file administration.
In order to realize second purpose of the present invention, the invention provides a kind of production equipment point patrolling and checking management system, this system comprises load module, system server, output module, wherein load module comprises a plurality of equipment region tag cards and information acquisition device, output module comprises client, printer, load module is connected with system server with communication equipment by the data communication seat, be connected by client between data communication seat and the system server, client is connected LAN (Local Area Network) and is connected with system server with printer.
Wherein, a plurality of equipment region tag cards be installed on respectively on the equipment routing inspection circuit in different posies each patrol and examine a little, arrive each as the personnel of patrolling and examining and patrol and examine a little electronic mark;
Information acquisition device is the personnel of patrolling and examining each patrols and examines the inspection device of point identification card patrolling and examining on-the-spot recognition, patrols and examines a little time and patrolling and examining the corresponding equipment running status of standard input and patrolling and examining data according to the information demonstration to confirm to arrive this;
The data communication seat utilizes telephone line or LAN (Local Area Network) as transmission channel, and the data upload of patrolling and examining in the information acquisition device is arrived system server;
The personnel of patrolling and examining utilize information acquisition device respectively patrolling and examining fetch equipment area identification card in the circuit, data are patrolled and examined in acquisition, then by the data communication seat these are patrolled and examined data upload in system server, system server is patrolled and examined data by presetting task analysis and data are patrolled and examined in processing according to what receive, equipment operating data is provided, carry out information management according to equipment operating data again, afterwards, the client utilizes the client that links to each other with system server to browse various information processing results, or the printer that employing links to each other with system server is printed various data sheets.
Further, the equipment region tag card is preferably read-write type induction type radio-frequency card.
Further, two kinds of the mounting means of equipment region tag card employing outdoor version and indoor types are for outdoor equipment equipment region tag card, adopt bonding method, do the cleaning surfaces processing according to on-site actual situations and install, as fixing, adopt mosaic mode or rivet mode to install; For indoor release, adopt bonding method.
Further, information acquisition device is preferably the HX-02CJ information acquisition device.
Further, the data communication seat is preferably the infrared communication seat.
Further, communication equipment is preferably switch or router.
Further, equipment operating data is data sheet, system defect or patrols and examines situation.
Further, information management comprises that producing the management of relieving, defect processing workflow management, lubricating maintenance management and equipment moves file administration.
After the present invention adopts technique scheme, pass through LAN (Local Area Network), the staff can realize patrolling and examining of each equipment point, and this system can realize the functions such as the standard management, actual achievement management, data acquisition, defect management, lubricating maintenance management, information processing of equipment spot checking, be applicable to the equipment spot checking management in each post, workshop of the continuous production run environment of high demand for security, make the management to routine work rise to accurate quantitative test management from fuzzy qualitative analysis.
Description of drawings
Below in conjunction with accompanying drawing the present invention is described in detail, so that above-mentioned advantage of the present invention is clearer.
Fig. 1 is for producing equipment spot checking management system process flow diagram.
Fig. 2 is the flow process topological diagram of equipment spot checking.
Embodiment
Below in conjunction with the drawings and specific embodiments the present invention is described in detail.
Fig. 1 is production equipment point patrolling and checking management system process flow diagram, and by finding out among Fig. 1, production equipment point patrolling and checking management system comprises a plurality of equipment region tag cards, information acquisition device, data communication seat, communication equipment, system server, client, printer.Be connected by client between data communication seat and the system server; Client is connected LAN (Local Area Network) and is connected with system server with printer.
Carry out the production equipment point when patrolling and examining, the personnel of patrolling and examining utilize information acquisition device respectively patrolling and examining fetch equipment area identification card in the circuit, data are patrolled and examined in acquisition, then by the data communication seat these are patrolled and examined data upload in system server, system server is patrolled and examined data by presetting task analysis and data are patrolled and examined in processing according to what receive, equipment operating data is provided, carry out information management according to equipment operating data again, afterwards, the client utilizes the client that links to each other with system server to browse various information processing results, or the printer that employing links to each other with system server is printed various data sheets.
In the practical application, the equipment region tag card is selected read-write type induction type radio-frequency card; Two kinds of the mounting means employing outdoor version of equipment region tag card and indoor types, for outdoor equipment equipment region tag card, adopt bonding method, do the cleaning surfaces processing according to on-site actual situations and install, as fixing, adopt mosaic mode or rivet mode to install; For indoor release, adopt bonding method.Information acquisition device is selected the HX-02CJ information acquisition device; The data communication seat is selected the infrared communication seat; Communication equipment is selected switch or router; Equipment operating data is data sheet, system defect or patrols and examines situation; Information management comprises produces the management of relieving, defect processing workflow management, lubricating maintenance management and equipment operation file administration.
Fig. 2 is the flow process topological diagram of equipment spot checking.As shown in the figure, spot check project according to each equipment point, projects standard, point overhaul period and spot check circuit are made each post spot-checking plan, according to spot-checking plan, utilized the data in each equipment region tag card at information acquisition device collecting device scene by the equipment spot checking personnel, these data can collect defect record according to actual needs, record exceeds standard, vibration record, temperature, record and a leakage record put in place, then the data communication seat of the data communication device that collects being crossed among Fig. 1 uploads in the system server, system server carries out the defective workflow management according to different client's needs, exceeding standard reports to the police processes, Workload Account, the processing such as equipment state report, thus realization is to the integral monitoring of device context.
After adopting the method and system, have following a plurality of beneficial effect:
1. security of operation measure management is strengthened in the production scene: the related management rules of the O﹠M of production scene are fulfilled, and each position patrol inspection personnel finishes relevant operation under the guidance of system's patrol plan.
2. standard production equipment point is patrolled and examined content program and standard: the some standard of patrolling and examining of the relevant device of enterprise's production run is refined as survey item, plan, task, enforcement, the analysis process management of System Implementation, realize the quantification enforcement of equipment standard management, and the PDCA of standard management improves.
3. patrol and examine the data effective application in analyzing and early warning: making the scene patrol and examine that information is more true and reliable, tool is ageing, is the foundation that managerial personnel utilize system that data are objectively added up, analyzed.
4. patrol and examine the tighten management of enforcement: the enterprises production locale personnel of patrolling and examining can utilize cruising inspection system online query function, stop undetected phenomenon.
5. informationalized management platform: system combines the information such as standard, plan, enforcement, defective, archives, maintenance, data analysis as the information platform of production equipment operational management, improves business administration efficient.
6. analysis science: create conditions for inspection management rises to quantitative management, the state of production run is carried out data analysis and variation tendency is described; Work on the spot quality to the personnel of patrolling and examining is carried out quantitative test and examination.
It should be noted that; above-mentioned specific embodiment only is exemplary; under above-mentioned instruction of the present invention, those skilled in the art can carry out various improvement and distortion on the basis of above-described embodiment, and the technical scheme that obtains thus is all in protection scope of the present invention.
And those skilled in the art should know, above specifically described embodiment only be in order to explain purpose of the present invention, be not for restriction protection scope of the present invention.Protection scope of the present invention is limited together by claim and equivalent thereof.
Claims (10)
1. production equipment point inspection management method, it is characterized in that: the method may further comprise the steps:
(1) at first determines the circuit of patrolling and examining in each post, determine that more every is patrolled and examined patrolling and examining the zone and patrolling and examining the standard of patrolling and examining of regional equipment of circuit, and respectively patrolling and examining regional erecting equipment area identification card;
(2) patrol and examine personnel's carry information collector and read the equipment region tag card to the scene by respectively patrolling and examining circuit, automatically be recorded to bit time, and under menu in Chinese guiding by the standard of patrolling and examining input checking result item by item;
(3) patrol and examine end after, the personnel of patrolling and examining return duty room, will patrol and examine data upload to system server in the information acquisition device by the data communication seat;
(4) system server is patrolled and examined data according to what receive, by presetting task analysis and data are patrolled and examined in processing, provides equipment operating data;
(5) equipment operating data that provides according to system server carries out information management.
2. according to production equipment point inspection management method claimed in claim 1, it is characterized in that: the equipment region tag card adopts read-write type induction type radio-frequency card.
3. according to production equipment point inspection management method claimed in claim 1, it is characterized in that: information acquisition device is the HX-02CJ information acquisition device.
4. according to production equipment point inspection management method claimed in claim 1, it is characterized in that: the check result in the step (2) is equipment state or parameter.
5. according to production equipment point inspection management method claimed in claim 1, it is characterized in that: the equipment operating data in the step (4) is data sheet, system defect or patrols and examines situation.
6. according to production equipment point inspection management method claimed in claim 1, it is characterized in that: the information management in the step (5) comprises produces the management of relieving, defect processing workflow management, lubricating maintenance management and equipment operation file administration.
7. production equipment point patrolling and checking management system that production equipment point inspection management method according to claim 1 realizes, it is characterized in that: this system comprises load module, system server, output module, wherein load module comprises a plurality of equipment region tag cards and information acquisition device, output module comprises client, printer, load module is connected with system server with communication equipment by the data communication seat, be connected by client between data communication seat and the system server, client is connected LAN (Local Area Network) and is connected with system server with printer.
8. according to production equipment point patrolling and checking management system claimed in claim 7, it is characterized in that: described equipment region tag card is preferably read-write type induction type radio-frequency card.
9. according to claim 7 or 8 described production equipment point patrolling and checking management systems, it is characterized in that: two kinds of the mounting means employing outdoor version of equipment region tag card and indoor types, for outdoor equipment equipment region tag card, employing is pasted, inlays or the rivet mode is installed; For indoor release, adopt bonding method.
10. according to production equipment point patrolling and checking management system claimed in claim 7, it is characterized in that: described information acquisition device is the HX-02CJ information acquisition device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102073253A CN102903019A (en) | 2011-07-25 | 2011-07-25 | Method and system for managing routing inspection of production equipment points |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102073253A CN102903019A (en) | 2011-07-25 | 2011-07-25 | Method and system for managing routing inspection of production equipment points |
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| CN102903019A true CN102903019A (en) | 2013-01-30 |
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| CN2011102073253A Pending CN102903019A (en) | 2011-07-25 | 2011-07-25 | Method and system for managing routing inspection of production equipment points |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103294034A (en) * | 2013-05-30 | 2013-09-11 | 攀钢集团西昌钢钒有限公司 | Point inspection and tour inspection recording system used for industrial field |
| CN106022484A (en) * | 2016-05-04 | 2016-10-12 | 北京思特奇信息技术股份有限公司 | Trunk cable maintenance management method and system |
| CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
| CN112734059A (en) * | 2020-12-30 | 2021-04-30 | 上海远动科技有限公司 | Water plant equipment point inspection information management system, method and storage medium |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201562350U (en) * | 2008-06-24 | 2010-08-25 | 郑州大学 | Mechanical equipment state automatic inspection system and wireless sensor terminal and equipment thereof |
| CN101847285A (en) * | 2010-04-16 | 2010-09-29 | 深圳市洲智电子有限公司 | Radio frequency identification device (RFID) management system for routing inspection and point inspection |
-
2011
- 2011-07-25 CN CN2011102073253A patent/CN102903019A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201562350U (en) * | 2008-06-24 | 2010-08-25 | 郑州大学 | Mechanical equipment state automatic inspection system and wireless sensor terminal and equipment thereof |
| CN101847285A (en) * | 2010-04-16 | 2010-09-29 | 深圳市洲智电子有限公司 | Radio frequency identification device (RFID) management system for routing inspection and point inspection |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103294034A (en) * | 2013-05-30 | 2013-09-11 | 攀钢集团西昌钢钒有限公司 | Point inspection and tour inspection recording system used for industrial field |
| CN103294034B (en) * | 2013-05-30 | 2015-09-30 | 攀钢集团西昌钢钒有限公司 | For the spot check patrol record system of industry spot |
| CN106022484A (en) * | 2016-05-04 | 2016-10-12 | 北京思特奇信息技术股份有限公司 | Trunk cable maintenance management method and system |
| CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
| CN112734059A (en) * | 2020-12-30 | 2021-04-30 | 上海远动科技有限公司 | Water plant equipment point inspection information management system, method and storage medium |
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