CN112724920A - 一种低硬度高屏蔽镍碳导电胶及其制备方法 - Google Patents

一种低硬度高屏蔽镍碳导电胶及其制备方法 Download PDF

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CN112724920A
CN112724920A CN202011560072.3A CN202011560072A CN112724920A CN 112724920 A CN112724920 A CN 112724920A CN 202011560072 A CN202011560072 A CN 202011560072A CN 112724920 A CN112724920 A CN 112724920A
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万炜涛
齐东东
王红玉
陈田安
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Abstract

本发明公开了一种低硬度高屏蔽镍碳导电胶,包括如下重量份的组分:低硬度液体硅橡胶100份、稀释剂50‑70份、扩链剂0.5‑1份、耐热剂1‑3份、偶联剂1‑3份、抑制剂0.1‑0.3份、大粒径镍包石墨50‑80份、中粒径镍包石墨170‑220份和小粒径镍包石墨30‑60份。本发明在保证材料强度情况下降低产品硬度,满足产品硬度45A左右的要求;添加偶联剂和一个亲有机的环氧基,提高粉体与胶体的结合性,同时提升产品固化时对无机材料与金属材料的粘附性,耐热剂中具有独特的磷、氮杂化结构,表现出优异的热稳定性与耐热性的特点,可提高产品阻燃与热稳定性。

Description

一种低硬度高屏蔽镍碳导电胶及其制备方法
技术领域
本发明涉及导电胶领域,尤其涉及一种低硬度高屏蔽镍碳导电胶及其制备方法。
背景技术
目前市场镍碳胶均为70A左右硬度,且屏蔽效能大于90dB产品,随着5G技术的发展,基站的体积越来越大,性能要求越来越高,为了减少由于镍碳胶硬度高导致基站板材的变形,提高镍碳导电胶与基站板材的贴合度与基站长期的屏蔽性能,市场急需一款低硬度高屏蔽性能的镍碳导电胶,导电胶要求硬度在45A左右,初始屏蔽性能大于110dB,老化后屏蔽性能大于60dB。
发明内容
本发明针对上述问题,提供一种低硬度高屏蔽镍碳导电胶,包括如下重量份的组分:低硬度液体硅橡胶100份、稀释剂50-70份、扩链剂0.5-1份、耐热剂1-3份、偶联剂1-3份、抑制剂0.1-0.3份、大粒径镍包石墨50-80份、中粒径镍包石墨170-220份和小粒径镍包石墨30-60份。
具体地,所述低硬度液体硅橡胶的硬度为10A;所述稀释剂为闪点65℃的煤油;所述扩链剂为500cp的双端乙烯基硅油,乙烯基含量为0.01-0.03%;所述耐热剂为六苯氧基环三磷腈;所述抑制剂为甲基丁炔醇;所述偶联剂为3-缩水甘油基丙基三甲氧基硅烷;所述所述大粒径镍包石墨粒径为125-135um;所述中粒径镍包石墨粒径为80-90um;所述小粒径镍包石墨粒径为30-40um。
本发明低硬度高屏蔽镍碳导电胶的制备方法为:按重量份称取各组分,将低硬度液体硅橡胶、稀释剂、扩链剂、耐热剂、偶联剂、抑制剂加入到搅拌釜中搅拌1h,转速为20-40rpm,通冷却循环水,控制料温低于35℃,加入大粒径镍包石墨,搅拌0.5h,转速为20-40rpm,加入中粒径镍包石墨,搅拌0.5h,转速为20-40rpm,加入小粒径镍包石墨,搅拌0.5h,转速为20-40rpm,脱泡罐装即得。
本发明为低硬度高屏蔽镍碳导电胶导电填料选为镍包石墨,通过化学镀的方法在碳粉表面镀镍,提高镍与碳粉的结合度,降低粉体体积电阻率,通过不同粒径粉体搭配提高粉体的搭接效果,降低产品电阻和提高产品屏蔽效能,产品体积电阻率低于0.02ohm.cm,屏蔽效能大于110dB(30MHZ-10GHZ);再搭配液体硅橡胶,通过添加扩链剂,在保证材料强度情况下降低产品硬度,满足产品硬度45A左右的要求;添加偶联剂Z-6040,Z-6040含有三个亲无机基团(-O-CH3)和一个亲有机的环氧基,提高粉体与胶体的结合性,同时提升产品固化时对无机材料与金属材料的粘附性,产品附着力大于15N/cm;添加耐热剂HPCTP,耐热剂中具有独特的磷、氮杂化结构,表现出优异的热稳定性与耐热性的特点,可提高产品阻燃与热稳定性。
具体实施方式
以下结合实例对本发明进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。
实施例1
一种低硬度高屏蔽镍碳导电胶的制备方法,其步骤为:将低硬度液体硅橡胶100份、稀释剂50份、扩链剂0.5份、耐热剂2份、偶联剂1份、抑制剂0.2份加入搅拌釜中搅拌1h,转速为20-40r;通好冷却循环水,料温控制在35℃以下,然后添加大粒径镍包石墨60份,搅拌0.5h,转速20-40r;添加中粒径镍包石墨200份搅拌0.5h,转速为20-40r;添加小粒径镍包石墨30份搅拌0.5h,转速为20-40r;然后脱泡罐装即得所述所述低硬度高屏蔽镍碳导电胶。
实施例2
一种低硬度高屏蔽镍碳导电胶的制备方法,其步骤为:将低硬度液体硅橡胶100份、稀释剂60份、扩链剂0.5份、耐热剂5份、偶联剂2份、抑制剂0.2份加入搅拌釜中搅拌1h,转速为20-40r;通好冷却循环水,料温控制在35℃以下,然后添加大粒径镍包石墨80份,搅拌0.5h,转速20-40r;添加中粒径镍包石墨180份搅拌0.5h,转速为20-40r;添加小粒径镍包石墨30份搅拌0.5h,转速为20-40r;然后脱泡罐装即得所述所述低硬度高屏蔽镍碳导电胶。
实施例3
一种低硬度高屏蔽镍碳导电胶的制备方法,其步骤为:将低硬度液体硅橡胶100份、稀释剂65份、扩链剂0.5份、耐热剂2份、偶联剂5份、抑制剂0.2份加入搅拌釜中搅拌1h,转速为20-40r;通好冷却循环水,料温控制在35℃以下,然后添加大粒径镍包石墨70份,搅拌0.5h,转速20-40r;添加中粒径镍包石墨190份搅拌0.5h,转速为20-40r;添加小粒径镍包石墨50份搅拌0.5h,转速为20-40r;然后脱泡罐装即得所述所述低硬度高屏蔽镍碳导电胶。
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (9)

1.一种低硬度高屏蔽镍碳导电胶,其特征在于,包括如下重量份的组分:
低硬度液体硅橡胶100份、稀释剂50-70份、扩链剂0.5-1份、耐热剂1-3份、偶联剂1-3份、抑制剂0.1-0.3份、大粒径镍包石墨50-80份、中粒径镍包石墨170-220份和小粒径镍包石墨30-60份。
2.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述低硬度液体硅橡胶的硬度为10A。
3.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述稀释剂为闪点65℃的煤油。
4.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述扩链剂为500cp的双端乙烯基硅油,乙烯基含量为0.01-0.03%。
5.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述耐热剂为六苯氧基环三磷腈。
6.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述抑制剂为甲基丁炔醇。
7.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述偶联剂为3-缩水甘油基丙基三甲氧基硅烷。
8.根据权利要求1所述的低硬度高屏蔽镍碳导电胶,其特征在于,所述所述大粒径镍包石墨粒径为125-135um;所述中粒径镍包石墨粒径为80-90um;所述小粒径镍包石墨粒径为30-40um。
9.一种如权利要求1-8任一项所述的低硬度高屏蔽镍碳导电胶的制备方法,其特征在于,其步骤为:按重量份称取各组分,将低硬度液体硅橡胶、稀释剂、扩链剂、耐热剂、偶联剂、抑制剂加入到搅拌釜中搅拌1h,转速为20-40rpm,通冷却循环水,控制料温低于35℃,加入大粒径镍包石墨,搅拌0.5h,转速为20-40rpm,加入中粒径镍包石墨,搅拌0.5h,转速为20-40rpm,加入小粒径镍包石墨,搅拌0.5h,转速为20-40rpm,脱泡罐装即得。
CN202011560072.3A 2020-12-25 2020-12-25 一种低硬度高屏蔽镍碳导电胶及其制备方法 Pending CN112724920A (zh)

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Application publication date: 20210430