CN112719862A

CN112719862A - Six-degree-of-freedom intelligent assembling system for special-shaped parts

Info

Publication number: CN112719862A
Application number: CN202011556383.2A
Authority: CN
Inventors: 孙丰; 张宝峰; 吴斌; 刘斌
Original assignee: Suzhou Secote Precision Electronic Co Ltd
Current assignee: Suzhou Secote Precision Electronic Co Ltd
Priority date: 2020-12-24
Filing date: 2020-12-24
Publication date: 2021-04-30
Anticipated expiration: 2040-12-24
Also published as: WO2022134148A1; CN112719862B

Abstract

The application discloses dysmorphism six degrees of freedom intelligence equipment systems includes: the six-shaft carrier is used for accommodating a plurality of special-shaped pieces; the calibration equipment comprises a first transfer mechanism and a six-axis adjusting mechanism, wherein the first transfer mechanism is provided with a feeding and discharging station, the first transfer mechanism can drive the six-axis carrier to sequentially pass through the feeding and discharging station and the six-axis adjusting mechanism, and the six-axis adjusting mechanism is configured to scan special-shaped pieces on the six-axis carrier so as to drive the six-axis carrier to adjust the positions of the special-shaped pieces according to the scanning result; the pressure maintaining assembly line comprises an input line and an output line which are respectively connected with two ends of the first transfer mechanism, the output line is used for receiving the six-shaft carrier after the special-shaped piece is adjusted, and the input line is used for inputting the six-shaft carrier after the special-shaped piece is adjusted into the first transfer mechanism; the transfer equipment is used for receiving the input line and the output line so as to transfer the six-axis carrier on the output line to the input line. This application can be accurate, continuous adjust the relative position between dysmorphism piece, improve the packaging efficiency.

Description

Six-degree-of-freedom intelligent assembling system for special-shaped parts

Technical Field

The application relates to a dysmorphism equipment technical field especially relates to a dysmorphism six degrees of freedom intelligence equipment systems.

Background

In recent years, with the social development, scientific and technological progress and the requirements of product functions, the appearance and parts of many 3C products are in a nonlinear curved surface special-shaped structure, such as 5G mobile phones, notebook computers, smart headsets, electronic cigarettes, charging power supplies, smart wearing and the like, which have high requirements on automatic assembly, so that existing manufacturers generally adopt manual assembly or automatic and manual assembly. In the process, important components of the assembly are occupied manually, the assembly is taken as a core part of the assembly, and the adjustment of the relative positions of the parts is completed manually. But along with the improvement of labour cost, manual assembly has more and more not adapted present trend, and manual assembly efficiency is low, yields and precision all are lower, has greatly improved manufacturing cost.

Disclosure of Invention

Aiming at the defects in the technology, the application provides a six-degree-of-freedom intelligent assembling system for special-shaped pieces, which can automatically and continuously assemble and adjust the special-shaped pieces.

In order to solve the technical problem, the technical scheme adopted by the application is as follows: a six-degree-of-freedom intelligent assembly system for special-shaped pieces comprises: the six-axis carrier is used for accommodating a plurality of special-shaped pieces and can move on multiple degrees of freedom; the calibration equipment comprises a first transfer mechanism and a six-axis adjusting mechanism, wherein the first transfer mechanism is provided with a feeding and discharging station for placing the special-shaped piece into and taking out the six-axis carrier, the first transfer mechanism can drive the six-axis carrier to sequentially pass through the feeding and discharging station and the six-axis adjusting mechanism, and the six-axis adjusting mechanism is configured to scan the special-shaped piece on the six-axis carrier and is in transmission connection with the six-axis carrier so as to drive the six-axis carrier to adjust the position deviation of the special-shaped piece according to the scanning result; the pressure maintaining assembly line comprises an input line and an output line which are respectively connected with two ends of the first transfer mechanism, the output line is used for receiving the six-axis carrier after the special-shaped piece is adjusted by the six-axis adjusting mechanism, and the input line is used for inputting the six-axis carrier after the special-shaped piece is adjusted into the first transfer mechanism; and the transfer equipment is used for receiving the input line and the output line so as to transfer the six-axis carrier on the output line to the input line.

Further, the six-axis carrier includes a plurality of displacement mechanisms corresponding to the number of the profile pieces, and the displacement mechanisms are respectively used for adjusting different positions of the profile pieces.

Furthermore, the six-axis adjusting mechanism comprises an adjusting driving mechanism, the adjusting driving mechanism comprises a plurality of inserting sleeves capable of actively rotating, the displacement mechanism is provided with a plurality of transmission sleeves used for controlling the movement of multiple degrees of freedom, and the inserting sleeves are inserted and matched with the transmission sleeves and can actively rotate so as to convert the rotary movement into the movement of the displacement mechanism in the direction of the freedom degree of each other.

Further, the six-axis vehicle includes: a first displacement mechanism that is movable in a multi-degree-of-freedom direction; the first jig is arranged on the first displacement mechanism and used for accommodating one of the special-shaped pieces; a second displacement mechanism that is movable in a multi-degree-of-freedom direction; and the second jig is arranged on the second displacement mechanism and can clamp the other special-shaped piece.

Further, the first displacement mechanism includes: a Z-axis translation mechanism movable along a Z-axis direction; the RZ axis rotating mechanism is arranged on the Z axis translation mechanism and can rotate around the Z axis; and the RX shaft rotating mechanism is arranged on the RZ shaft rotating mechanism and can rotate around an X shaft, and the first jig is arranged on the RX shaft rotating mechanism.

Further, the second displacement mechanism includes: a Y-axis translation mechanism movable along a Y-axis direction; the RY shaft rotating mechanism is arranged on the Y shaft translation mechanism and can rotate around the Y shaft; and the X-axis translation mechanism is arranged on the RY-axis rotation mechanism and can move along the X axis, and the second jig is arranged on the X-axis translation mechanism.

Furthermore, the first jig comprises a first jig seat fixed on the first displacement mechanism and a first jig core detachably mounted on the first jig seat and used for accommodating the special-shaped piece.

Further, the first jig comprises a first pressing assembly and a second pressing assembly which are installed on the first jig seat, the first pressing assembly can be close to and far away from the first jig core to press and release the first jig core, and the second pressing assembly can be close to and far away from the special-shaped piece contained on the first jig core to press and release the special-shaped piece.

Further, the second tool is including fixing second tool seat on the second displacement mechanism, installing suppress piece and first elbow clamp on the second tool seat, first elbow clamp can towards suppress the piece and rotate, in order to cooperate the suppress piece presss from both sides tight one of them dysmorphism piece.

Further, the first transfer mechanism includes: a first transmission line, one end of which is connected with the input line to receive the six-shaft carrier on the input line; the first transfer assembly is positioned at the other end of the first conveying line and used for receiving the six-shaft carrier on the first conveying line; one end of the second conveying line is connected with the output line; and a second transfer assembly received between the second conveyor line and the first transfer assembly to receive the six-axis carrier on the first transfer assembly; the feeding and discharging station is located at the first transferring component, and the six-axis adjusting mechanism is located at the side of the second transferring component.

Further, the six-axis adjustment mechanism includes: the placing frame is used for placing the six-axis carrier; the detection mechanism comprises a laser and/or a CCD camera which are used for scanning and detecting the position of a special-shaped piece on the six-axis carrier; and the adjusting driving mechanism can move towards the six-axis carrier and is in transmission connection with the six-axis carrier so as to drive the six-axis carrier to adjust at each degree of freedom.

Further, the transfer apparatus includes: the third conveying line is connected with one end, which is not connected with the first transfer mechanism, of the output line; the fourth conveying line is connected with one end, which is not connected with the first transfer mechanism, of the input line; and a second transfer mechanism which is received between the third conveying line and the fourth conveying line so as to transfer the six-axis carrier on the third conveying line to the fourth conveying line.

Further, the second transfer mechanism includes: the fifth conveying line is used for receiving the third conveying line and the fourth conveying line; a third transfer module located at an intersection of the third conveyor line and the fifth conveyor line, and configured to transfer the six-axis carriers on the third conveyor line to the fifth conveyor line; and a fourth transfer module located at an intersection of the fourth conveyor line and the fifth conveyor line, and configured to transfer the six-axis carriers on the fifth conveyor line onto the fourth conveyor line.

Compared with the prior art, the application has the beneficial effects that: the six-axis adjusting mechanism of the calibration equipment can scan special-shaped pieces on the six-axis carrier so as to drive the six-axis carrier to move on multiple degrees of freedom according to the scanning result, thereby accurately adjusting the relative positions of the special-shaped pieces; in addition, the assembly system further comprises a pressure maintaining assembly line and a transfer device, and the six-shaft carrier after the special-shaped piece is accurately adjusted can be transferred back to the feeding and discharging station to carry out feeding and re-feeding, so that the assembly system can continuously assemble the special-shaped piece, the automation degree is improved, and the assembly efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Wherein:

fig. 1 is a schematic diagram of the overall structure of the intelligent assembling system of the invention.

Fig. 2 is a schematic structural diagram of a six-axis vehicle according to the present invention.

Fig. 3 is a schematic view of the structure of fig. 2 in another direction.

Fig. 4 is a schematic view of an assembly structure of the first displacement mechanism and the first jig in fig. 2.

Fig. 5 is a schematic view of the structure of fig. 4 in another direction.

Fig. 6 is an exploded view of the first fixture of the present invention.

Figure 7 is a schematic view of the first and second clamping assemblies of figure 6 shown disengaged.

Fig. 8 is a schematic structural view of the first pressing assembly and the second pressing assembly of fig. 6 when locked.

Fig. 9 is a schematic view of an assembly structure of the second displacement mechanism and the second jig in fig. 2.

Fig. 10 is a schematic view of the structure of fig. 9 in another direction.

Fig. 11 is a schematic structural view of a second fixture according to the present invention.

Fig. 12 is a schematic view of the structure of the calibration apparatus of the present invention.

Fig. 13 is a schematic structural view of the first transfer mechanism in fig. 12.

Fig. 14 is a schematic structural view of the first transfer assembly of fig. 12.

Fig. 15 is a schematic structural view of the second transfer assembly of fig. 12.

Fig. 16 is a schematic structural view of the six-axis adjustment mechanism of fig. 12.

Fig. 17 is a schematic view of the detection mechanism of fig. 12.

Fig. 18 is a schematic view of a portion of the adjustment drive mechanism of fig. 12.

Fig. 19 is a schematic view of the structure of the Z-axis drive assembly of fig. 18.

FIG. 20 is an exploded view of the Z-axis drive assembly.

FIG. 21 is a cross-sectional schematic view of the Z-axis drive assembly.

Fig. 22 is a schematic structural view of another portion of the adjustment drive structure of fig. 12.

Fig. 23 is a schematic view of the structure of the transfer facility of the present invention.

Fig. 24 is a schematic structural view of the third transfer assembly of fig. 23.

Fig. 25 is an exploded schematic view of the transfer claw in fig. 24.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting of the application. It should be further noted that, for the convenience of description, only some of the structures related to the present application are shown in the drawings, not all of the structures. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The terms "comprising" and "having," as well as any variations thereof, in this application are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

As shown in fig. 1, a six-degree-of-freedom intelligent assembling system for special-shaped parts according to a preferred embodiment of the present invention includes: a six-axis carrier 100 for accommodating a plurality of dispensed irregular parts (not shown) and adjusting the position deviation among the irregular parts in multiple degrees of freedom; the calibration equipment 200 comprises a first transfer mechanism 201 and a six-axis adjusting mechanism 202, wherein the first transfer mechanism 201 is provided with a feeding and discharging station 201a for placing and taking out the special-shaped parts into and out of the six-axis carrier 100, the first transfer mechanism 201 can drive the six-axis carrier 100 to sequentially pass through the feeding and discharging station 201a and the six-axis adjusting mechanism 202, and the six-axis adjusting mechanism 202 is configured to scan the special-shaped parts on the six-axis carrier 100 and is in transmission connection with the six-axis carrier 100 so as to drive the six-axis carrier 100 to adjust the positions of the special-shaped parts according to the scanning result; the pressure maintaining assembly line 300 comprises an input line 301 and an output line 302 which are respectively connected with the head end and the tail end of the first transfer mechanism 201, the output line 302 is used for receiving the six-axis carrier 100 after the special-shaped piece is adjusted by the six-axis adjusting mechanism 202, and the input line 301 is used for conveying the six-axis carrier 100 after the special-shaped piece is adjusted to the loading and unloading station 201 a; the transfer equipment 400 is used for receiving the input line 301 and the output line 302 so as to transfer the six-axis carrier 100 on the output line 302 onto the input line 301.

The six-axis adjusting mechanism 202 of the calibration apparatus 200 of the present invention can scan the special-shaped parts on the six-axis carrier 100 to drive the six-axis carrier 100 to move in multiple degrees of freedom according to the scanning result, so as to precisely adjust the relative positions of the special-shaped parts; in addition, the assembly system further comprises a pressure maintaining assembly line 300 and a transfer device 400, and the six-axis carrier 100 after the special-shaped piece is accurately adjusted can be transferred back to the feeding and discharging station 201a to perform feeding and re-feeding, so that the assembly system can continuously assemble the special-shaped piece, the automation degree is improved, and the assembly efficiency is improved.

Further, there are a plurality of six-axis carriers 100 to circulate between the alignment apparatus 200, the dwell line 300, and the transfer apparatus 400.

Referring to fig. 2 and 3, the six-axis carrier 100 includes a carrier base plate 101 and a plurality of displacement mechanisms mounted on the carrier base plate 101 for adjusting the positions of the special-shaped pieces in multiple degrees of freedom, wherein the number of the displacement mechanisms corresponds to the number of the special-shaped pieces, so as to adjust the positions of different special-shaped pieces respectively, thereby realizing the adjustment of the relative positions between different special-shaped pieces.

In the present embodiment, the number of the special-shaped members is two, the six-axis carrier 100 includes a first displacement mechanism 102 and a second displacement mechanism 103, the first displacement mechanism 102 is configured to receive the special-shaped members and adjust the special-shaped members in multiple degrees of freedom, and the second displacement mechanism 103 is configured to adjust one of the special-shaped members in multiple degrees of freedom.

More specifically, in this embodiment, the special-shaped members are a lower cover (not shown) and a hinge (not shown) after glue dispensing, the six-axis carrier 100 further includes a first fixture 14 mounted on the first displacement mechanism 102 for accommodating the lower cover and a second fixture 18 mounted on the second displacement mechanism 103 for clamping the hinge, and the first displacement mechanism 102 and the second displacement mechanism 103 can respectively drive the first fixture 14 and the second fixture 18 to move at multiple degrees of freedom, so as to adjust the relative positions of the lower cover and the hinge.

The first displacement mechanism 102 includes a Z-axis translation mechanism 11, an RZ-axis rotation mechanism 12 disposed on the Z-axis translation mechanism 11, and an RX-axis rotation mechanism 13 disposed on the RZ-axis rotation mechanism 12, and the first jig 14 is disposed on the RX-axis rotation mechanism 13.

Referring to fig. 4 and 5, the Z-axis translation mechanism 11 is mounted on the carrier floor 101. The Z-axis translation mechanism 11 includes a first driving device 111 and a Z-axis support slide table 112 for mounting the RZ-axis rotation mechanism 12, and the first driving device 111 is connected to the Z-axis support slide table 112 and can drive the Z-axis support slide table 112 to move along the Z-axis direction.

The first driving device 111 is embodied as a driving slide table, and includes a Z-axis transmission assembly 1111 and a first driving seat 1112 in transmission connection therewith. The Z-axis support sliding table 112 includes a Z-axis guide rail 1121 arranged in the Z-axis direction and a Z-axis slider 1122 slidably coupled to the Z-axis guide rail 1121. The first driving base 1112 is drivingly connected to the Z-axis slide 1122 to drive the Z-axis slide 1122 to move along the Z-axis guide 1121.

In the present embodiment, the Z-axis transmission component 1111 is embodied as a screw rod component arranged along the direction perpendicular to the Z-axis, and can convert the rotation motion into a linear motion moving along the screw direction. The end of the Z-axis drive assembly 1111 is provided with a Z-axis drive sleeve 1113 along its axial direction for coupling with the six-axis adjustment mechanism 202. The first driving seat 1112 is engaged with the Z-axis sliding seat 1122 via an inclined plane to push and pull the Z-axis sliding seat 1122 and convert the horizontal movement of the Z-axis sliding seat 1122 into a Z-axis movement of the Z-axis sliding seat 1122 along the Z-axis guide 1121. Indeed, in other embodiments, the Z-axis drive assembly 1111 may be disposed along the Z-axis and the Z-axis slide 1122 may be directly coupled to the Z-axis drive assembly to effect movement along the Z-axis.

The RZ axis rotary mechanism 12 includes a second driving device 121 mounted on the carrier base plate 101 via a bracket and a rotary table 122 mounted on the Z axis slide 1122, and the second driving device 121 is connected to the rotary table 122 and can drive the rotary table 122 to rotate around the Z axis direction.

The second driving device 121 is specifically a driving sliding table, and includes an RZ axis transmission assembly 1211 and a second driving seat 1212 in transmission connection therewith, a first connecting block 1213 is disposed on the second driving seat 1212, and a first mounting groove 1214 is formed in the first connecting block 1213. The rotary table 122 includes a rotary table main body 1221 rotatably mounted on the Z-axis slide 1122, and an RZ-axis mount 1222 mounted on an end surface of the rotary table main body 1221, wherein the RZ-axis mount 1222 is outwardly protruded with a first follower 1223 embedded in the first mounting groove 1214, and the first follower 1223 is specifically a cam bearing follower. The RZ axis driver assembly 1211 may drive the second drive block 1212 to push or pull the RZ axis mount 1222 to translate its linear motion into rotational motion of the RZ axis mount 1222.

In the present embodiment, the RZ axial transmission assembly 1211 is also a lead screw assembly arranged in the direction perpendicular to the Z axis, and an end portion of the RZ axial transmission assembly 1211 is provided with an RZ axial transmission sleeve 1215 for mating with the six-axis adjustment mechanism 202 in the axial direction thereof.

The RX axis rotating mechanism 13 includes a first goniometer stage 131 mounted on the RZ axis mount 1222 and a third driving device 132 mounted on the carrier base plate 101 and driving the first goniometer stage 131 to swing about the X axis.

The first goniometer sliding table 131 comprises a first base 1311 which is installed on the RZ axis installation base 1222 and has an arc surface, and an RX axis installation base 1312 which is attached to the arc surface of the first base 1311 and is in sliding fit with the first base, wherein the RX axis installation base 1312 can swing around the X axis within a certain angle along the arc surface. The first jig 14 is mounted on the RX axis mount 1312 so as to swing synchronously therewith.

The third driving device 132 includes an RX axis mounting frame 1321 and a first transmission screw 1322 arranged on the RX axis mounting frame 1321 and arranged along the direction perpendicular to the Z axis, the first transmission screw 1322 is screwed with a first screw sliding seat 1323, and the first screw sliding seat 1323 is connected to the first jig 14 to drive the first jig 14 and the RX axis mounting seat 1312 to swing along the arc surface of the first base 1311.

Specifically, the first screw slide 1323 is provided with a second connecting block 1324, the second connecting block 1324 is formed with a second mounting groove 1325, the first jig 14 is convexly provided with a second follower 1326 embedded in the second mounting groove 1325, and the second follower 1326 is specifically a cam bearing follower. By rotating the first transmission screw 1322, the first screw slide 1323 can move along the first transmission screw 1322, and further drive the first fixture 14 and the RX axis mount 1312 to swing along the arc surface.

In addition, the third driving device 132 further includes a first transmission rod 1327 disposed on the RX axis mounting frame 1321 and arranged along the direction perpendicular to the Z axis, one end of the first transmission rod 1327 is in transmission connection with the first transmission screw 1322, and the other end is axially provided with an RX axis transmission sleeve 1328 for being coupled with the six-axis adjusting mechanism 202. Preferably, the first driving rod 1327 is a flexible driving rod, which may be formed by a cross universal joint connection, so as to reduce the rigid impact, and further make the driving more stable.

The third driving device 132 further includes two bearing seats 1329 installed on the RX axle mounting frame 1321 for supporting the first driving rod 1327 and the first driving screw 1322, and the two bearing seats 1329 are respectively sleeved on the ends of the first driving rod 1327 and the first driving screw 1322 that are not connected to each other.

Preferably, the third driving device 132 further includes an RX shaft guiding assembly 133 mounted on the RX shaft mounting rack 1321, the RX shaft guiding assembly 133 includes a first slide rail 1331 disposed along the sliding direction of the first screw slide 1323 and a first slide block 1332 slidably coupled to the first slide rail 1331, and the first slide block 1332 is mounted with a connecting plate 1333 connected to the first screw slide 1323. By providing the RX axis guide assembly 133, the first screw slide 1323 can slide under the guidance of the first slide rail 1331 to ensure smooth sliding of the first screw slide 1323.

Referring to fig. 6 to 8, in the present embodiment, in order to facilitate taking and placing the special-shaped member, the first fixture 14 is a detachable and split structure, and includes a first fixture seat 141 fixed on the RX axis mounting seat 1312 and a first fixture core 142 detachably mounted on the first fixture seat 141, and the first fixture core 142 is formed with an accommodating cavity 142a matched with an outer contour of the lower cover, so that when loading and unloading are required, only the first fixture core 142 needs to be taken out or put into the first fixture seat 141.

Further, the first jig base 141 is formed with a placing groove 141a for placing the first jig core 142, and the first jig base 141 is provided with a first pressing component 143 for pressing the first jig core 142. The first pressing assembly 143 includes a rocker assembly, a first pushing block 1431 in transmission connection with the rocker assembly, and a locking block 1432 in transmission connection with the first pushing block 1431 and capable of rotating toward the placing groove 141 a. By driving the rocker assembly, the first pushing block 1431 can be driven to perform a linear motion, and the locking block 1432 is pushed and pulled, so that the first pushing block can rotate to the placing groove 141a and abut against the first fixture core 142, or rotate away from the placing groove 141a and release the first fixture core 142.

Further, the rocker assembly comprises a first handle 1433, a rotating shaft 1434, a switching block 1435 and a switching rod 1436, wherein two ends of the rotating shaft 1434 are fixedly connected with the first handle 1433 and the switching block 1435 respectively, and two ends of the switching rod 1436 are rotatably connected with the switching block 1435 and the first pushing block 1431 respectively. The first handle 1433 has a locking position and an unlocking position, when the first handle 1433 rotates from the locking position to the unlocking position, the switching block 1435 rotates synchronously with the first handle 1433, and pulls the switching rod 1436 to move inwards, so as to drive the first pushing block 1431 to move inwards, and further drive the locking block 1432 to rotate towards a direction far away from the placing groove 141 a; when the first handle 1433 rotates from the release position to the lock position, the switching block 1435 rotates synchronously with the first handle 1433, and pushes the switching rod 1436 to move outwards, so as to drive the first pushing block 1431 to move outwards, and further drive the locking block 1432 to rotate towards the placing groove 141 a.

Preferably, the number of the locking blocks 1432 is two and the two locking blocks are respectively located at two sides of the placing groove 141a to fasten two sides of the first jig core 142, and correspondingly, the number of the first push blocks 1431 and the number of the switching rods 1436 are also two to respectively control the rotation of the two locking blocks 1432.

Preferably, as shown in fig. 4, the magnetic suction seats 1437 are respectively disposed at the locking position and the releasing position of the first handle 1433, so that the first handle 1433 is sucked when reaching the locking position and the releasing position, so as to stabilize the first handle 1433, prevent the locking block 1432 from shaking, and improve the picking and placing efficiency of the first jig core 142.

In order to ensure the linear movement of the first push block 1431, referring to fig. 6 to 8, the first pressing assembly 143 further includes a first sliding rail assembly 144, the first sliding rail assembly 144 includes a second sliding rail (not shown) and a second sliding block (not shown) slidably coupled to the second sliding rail (not shown), and the first push block 1431 is fixed to the second sliding block.

In addition, the first fixture 14 further includes a second pressing component 145 located at the opening of the accommodating cavity 142a, and the second pressing component 145 can approach and separate from the accommodating cavity 142a to press and release the lower cover placed in the accommodating cavity 142 a.

Further, the second pressing assembly 145 includes a second slide rail assembly 146 and a pressing plate 1451 disposed on the first jig base 141 and below the first jig core 142. The second slide rail assembly 146 includes a third slide rail 1461 and a third slide block 1462 slidably coupled to the third slide rail 1461, and the pressure plate 1451 is fixed to the third slide block 1462 and partially extends outward to the outside of the receiving cavity 142 a. In this embodiment, the number of the third slide rails 1461 is two, and the third slide rails 1461 are respectively located on two sides of the pressure plate 1451, and correspondingly, the number of the third slide blocks 1462 is two. The pressing plate 1451 includes pressing parts 1452 at both sides of the accommodating chamber 142a and a pressing piece 1453 mounted on the pressing plate 1451 and between the pressing parts 1452 to press both sides and the middle of the lower cover, respectively.

Preferably, a vacuum chuck (not shown) is disposed on a surface of the pressing portion 1452 contacting the lower cover, and a vent line (not shown) communicated with the vacuum chuck is disposed in the pressing plate 1451, so that the lower cover can be adsorbed, thereby improving stability of the pressed lower cover.

Preferably, to facilitate driving the second pressing assembly 145, in this embodiment, the rocker assembly is in transmission connection with the second pressing assembly 145, when the first handle 1433 rotates from the locking position to the unlocking position, the pressing plate 1451 can slide along the third sliding rail 1461 and move away from the accommodating cavity 142a, and when the first handle 1433 rotates from the unlocking position to the locking position, the pressing plate 1451 can slide along the third sliding rail 1461 and move close to the accommodating cavity 142 a.

Specifically, the second pressing assembly 145 includes a second pushing block 1450 placed on the first jig base 141 and a second elastic member 1454, and the pressing plate 1451 is fixed to the second pushing block 1450. The second pusher 1450 is positioned between the third sliders 1462 to limit and guide the second pusher 1450 moving along the third slide rails 1461. The second elastic member 1454 abuts against an end of the second pushing block 1450 to provide a pushing force for driving the second pushing block 1450 to move toward the rocker assembly, so as to push the pressing plate 1451 to approach the accommodating cavity 142 a.

The rocker assembly also includes a push post 1438 secured to the junction block 1435 corresponding to an end of the second push block 1450. When the first handle 1433 is rotated from the locking position to the releasing position, the pushing column 1438 rotates toward the second pushing block 1450 along with the switching block 1435, and pushes the second pushing block 1450 to move away from the rocker assembly, so that the pressing plate 1451 on the second pushing block 1450 is far away from the accommodating cavity 142 a; when the first handle 1433 rotates from the release position to the locking position, the second pushing block 1450 is not pressed by the pushing post 1438, and the second elastic member 1454 pushes the second pushing block 1450 to move toward the rocker assembly to reset, so as to drive the pressing plate 1451 to approach the accommodating cavity 142a and press the lower cover. Preferably, in order to make the pushing column 1438 smoothly push the second pushing block 1450, the joint of the second pushing block 1450 and the pushing column 1438 is a cambered surface structure.

Referring to fig. 2 and 3, the second displacement mechanism 103 includes a Y-axis translation mechanism 15, a RY-axis rotation mechanism 16 provided on the Y-axis translation mechanism 15, and an X-axis translation mechanism 17 provided on the RY-axis rotation mechanism 16, and the second jig 18 is provided on the X-axis translation mechanism 17.

Referring to fig. 9 and 10, the Y-axis translation mechanism 15 is mounted to the carrier floor 101. The Y-axis translation mechanism 15 includes a fourth drive device 151 and a Y-axis support slide 152 for mounting the RY-axis rotation mechanism 16, and the fourth drive device 151 is engaged with the Y-axis support slide 152 and can drive the Y-axis support slide 152 to move in the Y-axis direction.

The fourth driving device 151 is embodied as a driving slide, and includes a Y-axis driving assembly 1511 and a third driving seat 1512 in driving connection therewith. The Y-axis support slide 152 includes a Y-axis guide rail 1521 arranged in the Y-axis direction and a Y-axis slide 1522 slidably coupled to the Y-axis guide rail 1521. The third driving base 1512 is in transmission connection with the Y-axis slide 1522 to drive the Y-axis slide 1522 to move along the Y-axis guide 1521. In this embodiment, the third driving seat 1512 and the Y-axis slide 1522 are also driven by a cam bearing follower, and the specific connection structure thereof can refer to the connection structure between the second driving seat 1212 and the rotation table 122, which is not described herein again.

The structure of the Y-axis transmission assembly 1511 is the same as that of the Z-axis transmission assembly 1111, which is also a screw assembly arranged in a direction perpendicular to the Z-axis. The end of the Y-axis drive assembly 1511 is provided with a Y-axis drive sleeve 1513 along its axial direction for mating with the six-axis adjustment mechanism 202.

The RY axis rotating mechanism 16 includes a second goniometer stage 161 mounted on the Y axis slide 1522 and a fifth driving device 162 that drives the second goniometer stage 161 to swing around the Y axis.

The second goniometer sliding table 161 comprises a second base 1611 which is installed on the Y-axis sliding seat 1522 and provided with an arc surface, and a RY-axis installation seat 1612 which is attached to the arc surface of the second base 1611 and is in sliding fit with the second base, the RY-axis installation seat 1612 can swing around the Y axis in a certain angle along the arc surface, and the X-axis translation mechanism 17 is fixed on the RY-axis installation seat 1612.

The fifth driving device 162 is also a driving sliding table, and includes a RY shaft driving component 1621 and a fourth driving seat 1622 in driving connection therewith, and the fourth driving seat 1622 is connected with the X-axis translation mechanism 17 and drives it and the RY shaft mounting seat 1612 to swing on the arc surface of the second base 1611.

The RY shaft transmission assembly 1621 has the same structure as the RZ shaft transmission assembly 1211, and is also a lead screw assembly arranged along the direction perpendicular to the Z shaft, and the end of the RY shaft transmission assembly 1621 is provided with a RY shaft transmission sleeve 1623 along the axial direction thereof for being coupled with the six-shaft adjusting mechanism 202. The specific connection structure between the fourth driving seat 1622 and the X-axis translation mechanism 17 is the same as the connection structure between the second driving seat 1212 and the rotation stage 122, and the structure thereof is not repeated herein.

The X-axis translation mechanism 17 includes an X-axis support slide table 171 mounted on the RY-axis mount 1612 and a sixth drive device 172 that is in contact therewith and drives it to move in the X-axis direction.

The X-axis support sliding table 171 includes an X-axis guide rail 1711 arranged along the X-axis direction and an X-axis slide 1712 slidably coupled to the X-axis guide rail 1711, and the second jig 18 is fixedly mounted on the X-axis slide 1712.

The sixth driving device 172 has the same structure as the third driving device 132, and includes a second transmission screw 1721, a second transmission rod 1722 and a second screw sliding seat 1723 screwed to the second transmission screw 1721, the second transmission rod 1722 is also a flexible transmission structure, and an X-axis transmission sleeve 1724 is disposed at an end of the second transmission rod 1722 along an axial direction for coupling with the six-axis adjusting mechanism 202.

The second screw slide 1723 is connected to the second jig 18 to drive the second jig 18 and the X-axis slide 1712 to move along the X-axis guide 1711. The specific connection structure of the second screw slide 1723 and the second fixture 18 is the same as the connection structure of the first screw slide 1323 and the first fixture 14, and the description of the structure is omitted here.

Referring to fig. 11, the second jig 18 includes a second jig base 181 fixedly mounted on the X-axis slide base 1712, a pressing block 182 mounted on the second jig base 181, and a first elbow clip 183, wherein the pressing block 182 and the first elbow clip 183 cooperate to clamp the hinge.

Specifically, the pressing block 182 corresponds to the lower end surface of the hinge, the first elbow clip 183 includes a second handle 1831 and a first pressing rod 1832, the second handle 1831 and the first pressing rod 1832 are in transmission connection via a connecting rod assembly 1833, when the second handle 1831 is pulled downward, the first pressing rod 1832 can rotate towards the pressing block 182 to abut against the upper end surface of the hinge, and when the second handle 1831 is pulled upward, the first pressing rod 1832 can rotate towards the direction away from the pressing block 182 to outwardly away from the hinge.

In this embodiment, the hinge includes a connection portion (not shown) for dispensing and attaching to the lower cover and an arc-shaped hinge portion (not shown) rotatably coupled to the connection portion, and the connection portion is limited between the first pressing rod 1832 and the pressing block 182. In order to prevent the first pressing rod 1832 from interfering with the hinge portion when rotating towards the connecting portion, the first pressing rod 1832 has an arc-shaped bending structure, and when the end of the first pressing rod 1832 is pressed against the upper end surface of the connecting portion, the first pressing rod 1832 surrounds the hinge portion.

Preferably, the second jig 18 further comprises a pressing component which presses against the second jig seat 181 along the X-axis direction, the pressing component comprises an elbow clip mounting seat 184 and a second elbow clip 185 mounted on the elbow clip mounting seat 184, and the elbow clip mounting seat 184 is located on one side of the second jig seat 181 away from the first jig 14.

The second toggle clamp 185 includes a third handle 1851 and a second lever 1852 drivingly connected to the third handle 1851 and movable along the X-axis direction, the third handle 1851 driving the second lever 1852 toward the second jig base 181, thereby moving the second jig base 181 and the X-axis slide base 1712 along the X-axis direction to adjust the gap of the X-axis translation mechanism 17 for subsequent precise adjustment of the hinge in the X-axis degree of freedom.

Preferably, in order to prevent the second pressing rod 1852 from having an excessive pressure, the second jig base 181 is provided with a pressure receiving assembly 186 corresponding to the second pressing rod 1852. The compression assembly 186 includes a plurality of first guide rods 1861 fixed on the second jig base 181 along the X-axis direction, a compression plate 1862 slidably fitted over the first guide rods 1861, and a first elastic member 1863 fitted over the first guide rods 1861 and located between the second jig base 181 and the compression plate 1862. When the second compression bar 1852 presses the second fixture seat 181, the end of the second compression bar 1852 abuts against the compression plate 1862 to drive the compression plate 1862 to move toward the second fixture seat 181 along the first guide bar 1861, thereby driving the first elastic member 1863 to abut against and push the second fixture seat 181 and the X-axis sliding seat 1712. In this embodiment, the first guiding rod 1861 is specifically a guiding bolt, and one end of the first guiding rod 1861 contacting the second jig base 181 is coupled by a screw.

In addition, in order to make the second jig base 181 and the X-axis slide base 1712 move more smoothly in the X-axis direction, an X-axis guide 187 is connected between the toggle clamp mount 184 and the second jig base 181. The X-axis guide assembly 187 includes a mounting block 1871 fixed on the second jig base 181 and a plurality of second guide rods 1872 fixed on the mounting block 1871 in the X-axis direction, and the second guide rods 1872 are slidably inserted into the toggle clamp mounting base 184. In this embodiment, the second guide rod 1872 is embodied as a one-way bolt, and one end of the second guide rod 1872 contacting the mounting block 1871 is threadedly coupled.

It should be noted that, the six-axis carrier 100 in the present embodiment may also adjust the relative positions between the translation and rotation mechanisms according to actual needs, and correspondingly increase or decrease the number of the displacement mechanisms according to the difference in the number of the special-shaped pieces, so as to adjust the positions of different special-shaped pieces respectively.

Referring to fig. 1, 12, and 13, the first transfer mechanism 201 includes a first conveyor line 21, a second conveyor line 22, a first transfer module 23, and a second transfer module 24. The first transfer line 21 is connected to the input line 301, the second transfer line 22 is connected to the output line 302 and the second transfer module 24 at both ends thereof, and the first transfer module 23 is received between the first transfer line 21 and the second transfer module 24. The loading and unloading station 201a is located at one end of the first transfer module 23 close to the second transfer module 24, and the six-axis adjusting mechanism 202 is located at the side of the second transfer module 24. When the first transfer mechanism 201 is operated, the six-axis carrier 100 enters from the input line 301 and is transferred to the output line 302 via the first transfer line 21, the first transfer module 23, the second transfer module 24, and the second transfer line 22 in sequence.

Referring to fig. 14, the first transfer assembly 23 includes a first transfer module 231 and a first transfer cart 232 connected to the first transfer module 231. In this embodiment, the first transfer module 231 drives the first transfer cart 232 by a motor driving the conveyor belt, and in other embodiments, the first transfer cart 232 may also be moved by a screw, a rack and pinion, or a driving traveling mechanism disposed on the first transfer cart 232, which is not limited in this application.

The first transfer vehicle 232 includes a transfer line body 2321 which is consistent with the running direction of the first conveying line 21 and can actively run, and a stop 2322 which is arranged at the tail end of the transfer line body 2321 and is used for stopping the six-axis carrier 100, wherein the transfer line body 2321 is flush with the first conveying line 21, when the first transfer vehicle 232 moves to the end of the first conveying line 21, the six-axis carrier 100 on the input line 301 can be conveyed into the first transfer vehicle 232 along the transfer line body 2321 and is abutted by the stop 2322, so that the first transfer vehicle 232 is limited in position.

Preferably, in order to further improve the stability of the six-axis carrier 100 on the first transfer vehicle 232, the first transfer vehicle 232 further includes a first abutting cylinder 2323 provided at the side of the transfer line body 2321 for abutting the six-axis carrier 100 against the transfer line body 2321. Specifically, the first tightening cylinder 2323 includes a cylinder tightening block 2324 capable of pushing the six-axis carrier 100 along a direction perpendicular to the conveying direction of the transfer line 2321, a tightening plate 2325 is disposed on the other side of the transfer line 2321 opposite to the first tightening cylinder 2323, and the first tightening cylinder 2323 can drive the cylinder tightening block 2324 to tighten the six-axis carrier 100 against the tightening plate 2325.

Referring to fig. 15, the second transfer module 24 includes a second transfer module 241 and a carrier plate 242 connected to the second transfer module 241, the second transfer module 241 is similar to the first transfer module 231 in structure, and the second transfer module 241 can drive the carrier plate 242 to reciprocate between the first transfer module 23 and the second conveyor line 22.

In addition, in order to ensure that the six-axis carrier 100 can be transferred onto the carrier plate 242, the second transfer assembly 24 further includes a lifting assembly 243 for driving the carrier plate 242 to lift and lower. When the second transfer assembly 24 works, the lifting assembly 243 drives the bearing plate 242 to descend to a position lower than the six-axis carrier 100, the second transfer module 241 drives the bearing plate 242 to extend into the bottom of the first transfer vehicle 232, and the lifting assembly 243 drives the bearing plate 242 to ascend and support the six-axis carrier 100, so as to be transferred to the six-axis adjusting mechanism 202 through the second transfer module 241.

Specifically, the lifting assembly 243 includes a first sliding base 2431 capable of sliding along a horizontal direction, a second sliding base 2432 slidably coupled to the first sliding base 2431 and capable of sliding along a vertical direction, and a lifting motor 2433 in transmission connection with the first sliding base 2431, and the bearing plate 242 is fixed on the second sliding base 2432. The matching position of the first sliding seat 2431 and the second sliding seat 2432 is an inclined structure, and the lifting motor 2433 can drive the first sliding seat 2431 to slide along the horizontal direction to push the second sliding seat 2432 to slide along the vertical direction, so as to drive the supporting plate 242 to lift.

Further, the first and second sliding

seats

2431 and 2432 can slide in the horizontal and vertical directions by means of sliding rails matching with sliding blocks. The transmission between the lifting motor 2433 and the first sliding seat 2431 is realized through a horizontally arranged screw assembly, so that the transmission is more stable. Indeed, in other embodiments, the lifting assembly 243 may also be vertically disposed with a screw assembly coupled to a sliding seat that can slide along a vertical direction, or vertically disposed with an air cylinder, an electric cylinder, etc. to directly push the bearing plate 242, which is not limited herein.

Referring to fig. 13 and 16, the six-axis adjusting mechanism 202 includes a rack 26 located on both sides of the second transfer assembly 24 for placing the six-axis carrier 100, a detecting mechanism 27 for detecting the positions of the profile members on the six-axis carrier 100, and an adjusting driving mechanism 28 for driving the six-axis carrier 100 to adjust in the respective degrees of freedom.

The side of the rack 26 is provided with a second abutting cylinder 261 and a third abutting cylinder 262 for abutting against the six-axis carrier 100, the second abutting cylinder 261 moves along the horizontal direction and abuts against the six-axis carrier 100 on the side of the rack 26, and the third abutting cylinder 262 moves along the vertical direction and abuts against the six-axis carrier 100 on the table top of the rack 26. The specific structure of the second abutting cylinder 261 and the third abutting cylinder 262 is similar to that of the first abutting cylinder 2323, and the description thereof is omitted here. When the six-axis carrier 100 needs to be placed in the placement frame 26, the lifting assembly 243 drives the bearing plate 242 to lift the six-axis carrier 100 above the placement frame 26; then the second transfer module 241 transfers the six-axis carrier 100 to a position right above the placing frame 26, and drives the supporting plate 242 to descend through the lifting assembly 243, so as to place the six-axis carrier 100 on the placing frame 26; finally, the second abutting cylinder 261 and the third abutting cylinder 262 are driven to abut the six-axis carrier 100 on the rack 26.

Referring to fig. 17, the detection mechanism 27 includes a detection frame 271, a laser 272 and a CCD camera 273 which are mounted on the detection frame 271 for detection scanning of the lower cover and the hinge on the six-axis carrier 100.

Preferably, the detection mechanism 27 further includes a third transfer module 274 and a mounting plate 275 mounted on the third transfer module 274, and the laser 272 and the CCD camera 273 are both fixed to the mounting plate 275 and located above the lower cover and the hinge. The third transfer module 274 can drive the laser 272 and the CCD camera 273 to move from one end of the six-axis carrier 100 to the other end, so as to precisely scan the lower cover and the hinge on the six-axis carrier 100. In this embodiment, the third transfer module 274 drives the mounting plate 275 by using a motor and a screw assembly, and in other embodiments, an air cylinder or other driving methods may be used, which is not limited herein.

Through 3D scanning, can detect the relative position between lower cover and hinge to measure the clearance of a plurality of some glue laminating positions department between lower cover and hinge, and calculate each partial clearance and the segment difference between the two, and then send the instruction to the controlling means (not shown) of assembly system, controlling means adjusts actuating mechanism 28 according to instruction control, and according to the priority of amplitude of regulation, come intelligent judgement to carry out multi freedom to six-axis carrier 100 and adjust, and do real-time feedback to controlling means, in order to adjust the relative position between lower cover and hinge, thereby make the two reach predetermined required precision.

Referring to fig. 16, 18 and 22, the adjustment drive mechanism 28 includes a Z-axis drive assembly 281, an RZ-axis drive assembly 282, an RX-axis drive assembly 283 on one side of the placement frame 26, and a Y-axis drive assembly 284, a RY-axis drive assembly 285, and an X-axis drive assembly 286 on the other side of the placement frame 26. Z-axis drive assembly 281, RZ-axis drive assembly 282, RX-axis drive assembly 283, Y-axis drive assembly 284, RY-axis drive assembly 285, and X-axis drive assembly 286 are insertable into Z-axis drive sleeve 1113, RZ-axis drive sleeve 1215, RX-axis drive sleeve 1328, Y-axis drive sleeve 1513, RY-axis drive sleeve 1623, and X-axis drive sleeve 1724, respectively, to drive rotation of the respective drive sleeves.

Specifically, referring to fig. 19 to 21, the Z-axis driving assembly 281 includes a Z-axis motor 2811, a Z-axis socket 287 drivingly connected to an output of the Z-axis motor 2811 for inserting into the Z-axis transmission housing 1113, and a first driving cylinder 2812 for driving the Z-axis motor 2811 and the Z-axis socket 287 to approach and separate from the Z-axis transmission housing 1113. In the present embodiment, the first driving cylinder 2812 is preferably a slide table cylinder, and the Z-axis motor 2811 is fixed to a raising and retracting table of the first driving cylinder 2812.

Preferably, the outer diameter of the Z-axis insertion sleeve 287 is slightly smaller than the inner diameter of the Z-axis transmission sleeve 1113, and the Z-axis insertion sleeve 287 is hollow and has a certain outward expansion capability. An expansion rod 288 which can slide along the Z-axis insertion sleeve 287 is arranged in the Z-axis insertion sleeve 287 in a penetrating way, and the expansion rod 288 is configured to move towards the Z-axis transmission sleeve 1113 and push the Z-axis insertion sleeve 287 to expand outwards so as to make the Z-axis insertion sleeve abut against the inner wall of the Z-axis transmission sleeve 1113.

Through setting up the above-mentioned structure of adoption, can make things convenient for Z axle plug-in connection cover 287 to stretch into and stretch out in Z axle transmission cover 1113, Z axle plug-in connection cover 287 also can closely connect with Z axle transmission cover 1113 to accurate drive Z axle transmission cover 1113 rotates simultaneously.

Specifically, the Z-axis socket 287 includes a transmission portion 2871 connected to the Z-axis motor 2811 and a socket 2872 formed at one end of the transmission portion 2871 for inserting the Z-axis transmission sleeve 1113. The inserting part 2872 is axially provided with a jack 2873 for accommodating the expansion rod 288, the inserting part 2872 is axially provided with a separating groove 2874, and the separating grooves 2874 are circumferentially and uniformly distributed along the inserting part 2872. The expanding rod 288 includes the expanding head 2882 of body of rod 2881 shaping at body of rod 2881 tip, and expanding head 2882 is from one end to other end external diameter increase gradually, and when expanding head 2882 and sliding to the tip that the transmission portion 2871 was kept away from to grafting portion 2872 along jack 2873, the tip of grafting portion 2872 received expanding head 2882's support pressure and realizes outwards expanding gradually.

In addition, in order to realize the active movement of the expansion rod 288, the Z-axis insertion sleeve 287 is axially provided with a guide waist hole 2875, the Z-axis driving component 281 comprises a first fixing rod 2813 which is inserted into the expansion rod 288 from the guide waist hole 2875, and the expansion rod 288 can move in the length direction of the guide waist hole 2875. The Z-axis drive assembly 281 further includes a second drive cylinder 2814, a third connecting block 2815, and a support seat 2816. The second driving cylinder 2814 is mounted on the Z-axis motor 2811, and the second driving cylinder 2814 is preferably a sliding table cylinder, and a telescopic table of the second driving cylinder 2814 is connected to the third connecting block 2815. The supporting seat 2816 is sleeved outside the inserting part 2872 of the Z-axis inserting sleeve 287, the first fixing rod 2813 is accommodated in the supporting seat 2816, and the supporting seat 2816 can axially move along the Z-axis inserting sleeve 287 and push the first fixing rod 2813 to move along the waist guiding hole 2875. The third connecting block 2815 is partially surrounded on the periphery of the supporting seat 2816, and the third connecting block 2815 is connected with the supporting seat 2816 through a second fixing rod 2817. By driving the second driving cylinder 2814 to extend and retract, the supporting seat 2816 can be driven to move axially along the Z-axis inserting sleeve 287, and then the first fixing rod 2813 is driven to move along the guiding waist hole 2875.

Preferably, a plurality of bearings 2818 are fixed in the supporting seat 2816, and inner rings of the bearings 2818 are sleeved outside the inserting part 2872 of the Z-axis inserting sleeve 287 to guide the Z-axis inserting sleeve 287 to rotate stably.

Further, the structures of the RZ axis driver assembly 282, RX axis driver assembly 283, Y axis driver assembly 284, RY axis driver assembly 285 and X axis driver assembly 286 are similar to the structure of the Z axis driver assembly 281, and the detailed description of the structures is omitted here.

When the adjusting driving mechanism 28 works, the optimal selection is made for the adjusting sequence of each driving component according to the detection data obtained by the detection mechanism 27 in an intelligent manner, so that the relative positions of the lower cover and the hinge on the six-axis carrier 100 are adjusted for multiple times until the assembling position meets the precision requirement; after the adjustment, the driving assembly is separated from the six-axis carrier 100, and the six-axis carrier 100 is taken out from the rack 26 by the second transfer assembly 24 and sent to the second conveying line 22.

Referring to fig. 1 and 23, the transfer facility 400 includes a third transfer line 41 connected to an end of the output line 302 remote from the second transfer line 22, a fourth transfer line 42 connected to an end of the input line 301 remote from the first transfer line 21, and a second transfer mechanism 401 receiving the third transfer line 41 and the fourth transfer line 42, and the six-axis carrier 100 flows out of the output line 302, and flows into the input line 301 through the third transfer line 41, the second transfer mechanism 401, and the fourth transfer line 42 in this order.

The second transfer mechanism 401 includes a fifth conveyor line 43 that receives the third conveyor line 41 and the fourth conveyor line 42, a third transfer module 44 located at the intersection of the third conveyor line 41 and the fifth conveyor line 43, and a fourth transfer module 45 located at the intersection of the fourth conveyor line 42 and the fifth conveyor line 43, the third transfer module 44 is configured to pick up and place the six-axis carrier 100 on the third conveyor line 41 onto the fifth conveyor line 43, and the fifth conveyor line 43 is configured to convey the six-axis carrier 100 to the fourth conveyor line 42 side, and pick up and place the six-axis carrier onto the fourth conveyor line 42 by the fourth transfer module 45. Indeed, in other embodiments, the fifth conveyor line 43 may be eliminated, and a transfer module that can reciprocate between the third conveyor line 41 and the fourth conveyor line 42 may be provided, and the six-axis carrier 100 is directly gripped by the transfer module from the third conveyor line 41 to the fourth conveyor line 42. Preferably, in order to prevent the six-axis carriers 100 from flowing out of the third transfer line 41 and the fifth transfer line 43, the end of the third transfer line 41 and the end of the fifth transfer line 43 are each provided with a baffle 46.

Further, as shown in fig. 24 and 25, the third transfer module 44 includes a support frame 441, a fourth transfer module 442 disposed on the support frame 441 in a horizontal direction, a fifth transfer module 443 disposed on the fourth transfer module 442 in a vertical direction, and a transfer jaw 444 disposed on the fifth transfer module 443. When the third transfer module 44 is operated, the fourth transfer module 442 may drive the fifth transfer module 443 and the transfer gripper 444 to reciprocate between the output line 302 and the third transport line 41, and the fifth transfer module 443 may drive the transfer gripper 444 to move up and down, so that the transfer gripper 444 grips the six-axis carrier 100 and moves away from the six-axis carrier 100.

In the embodiment, the fourth transfer module 442 drives the fifth transfer module 443 and the transfer chuck 444 by a screw assembly driven by a motor, and the structure of the fifth transfer module 443 is the same as that of the fourth transfer module 442. Indeed, in other embodiments, the linear movement may be achieved by a belt or a rack and pinion arrangement, and the application is not limited thereto.

The transfer gripper 444 includes a transfer rack 4441 mounted on the fifth transfer module 443, and two gripper plates 4442 slidably coupled to the transfer rack 4441, and the gripper plates 4442 are movable toward each other to hold the six-axis carrier 100 therebetween or away from each other to release the six-axis carrier 100.

Specifically, a third slide rail assembly 4444 is arranged between the transfer rack 4441 and the clamping jaw plate 4442, and the clamping jaw plate 4442 is connected with the third slide rail assembly 4444 so as to be fixed on the transfer rack 4441 and move under the guide of the third slide rail assembly 4444. A bidirectional air cylinder 4443 is fixedly mounted on the transfer frame 4441, and two telescopic ends of the bidirectional air cylinder 4443 are in inserted fit with the two clamping jaw plates 4442 to drive the clamping jaw plates 4442 to move.

Preferably, in order to prevent the six-axis carrier 100 from loosening the transfer clamping jaw 444, the insertion posts 4445 are horizontally disposed on the inner sides of the two clamping jaw plates 4442, as shown in fig. 2, the six-axis carrier 100 is provided with insertion holes 104 into which the insertion posts 4445 are inserted, and after the six-axis carrier 100 is clamped by the clamping jaw plates 4442, the insertion posts 4445 extend into the insertion holes 104, so as to increase the contact between the transfer clamping jaw 444 and the six-axis carrier 100 in the horizontal direction, and thus the six-axis carrier 100 can be stably lifted.

The fourth transfer assembly 45 has the same structure as the third transfer assembly 44, and the structure thereof will not be described herein.

The working process of the intelligent assembling system is as follows: the first transfer assembly 23 transfers the six-axis carrier 100 to the loading and unloading station 201a, and the operator places the first jig core 142 provided with the glued rear cover and hinge on the first jig seat 141 of the six-axis carrier 100 at the loading and unloading station 201a and fastens the first jig core 142 on the first jig seat 141;

then, the first elbow clip 183 of the second jig 18 is locked, so that the first pressing rod 1832 and the pressing block 182 are matched to clamp the hinge, and the second elbow clip 185 of the pressing assembly is clamped;

the second transfer assembly 24 transfers the six-axis carrier 100 from the first transfer assembly 23 to the placing frame 26 of the six-axis adjusting mechanism 202, and the laser 272 and the CCD camera 273 of the detection mechanism 27 are combined to perform high-precision scanning on the lower cover and the hinge, so that the gap and the segment difference between the lower cover and the hinge are detected, and the relative position of the lower cover and the hinge in the 3D space is determined;

the adjusting driving mechanism 28 extends into and is in transmission connection with the six-axis carrier 100 according to the detection result so as to adjust the freedom degree of each of the six-axis carrier for multiple times until the assembling position meets the precision requirement, and in the process, the position deviation of the lower cover and the hinge in each direction is corrected, so that the lower cover and the hinge are kept within a reasonable error;

after the position of the special-shaped piece is adjusted by the adjusting and driving mechanism 28, the special-shaped piece is limited by the six-axis carrier 100 and is kept in the position state, then the adjusting and driving mechanism 28 is separated from the six-axis carrier 100, the second transfer assembly 24 transfers the six-axis carrier 100 to the second conveying line 22, and the six-axis carrier flows to the third conveying line 41 through the output line 302 of the pressure maintaining assembly line 300;

the third transfer module 44 grasps the six-axis carrier 100 from the third conveying line 41 to the fifth conveying line 43, the six-axis carrier 100 flows along the fifth conveying line 43 to the fourth conveying line 42, and is grasped by the fourth transfer module 45 to the input line 301;

the six-axis carrier 100 flows to the first transfer assembly 23 along the input line 301 through the first conveying line 21, the first transfer assembly 23 transfers the six-axis carrier to the loading and unloading station 201a, an operator can take out the first jig core 142 provided with the precisely assembled lower cover and hinge from the six-axis carrier 100, and the lower cover and the hinge are fixedly kept at the adjusted positions within the time that the six-axis carrier 100 is adjusted by the adjusting and driving mechanism 28 and flows back to the loading and unloading station 201a, so that the colloid is solidified;

the operator continues to place the first jig core 142, which is loaded with the preliminarily dispensed lower cover and hinge, into the six-axis carrier 100, so that the continuous assembly of the lower cover and the hinge can be realized.

In conclusion, the assembly system can continuously and accurately assemble the special-shaped piece, so that the production efficiency is improved; in addition, the laser is matched with the CCD camera to perform scanning calculation, and is matched with a six-axis carrier which can be adjusted at six degrees of freedom, the special-shaped piece can be intelligently adjusted in any position state, the adaptability is high, the structure is stable and reliable, and the maintenance cost is low.

The above description is only for the purpose of illustrating embodiments of the present invention and is not intended to limit the scope of the present invention, and all modifications, equivalents, and equivalent structures or equivalent processes that can be used directly or indirectly in other related fields of technology shall be encompassed by the present invention.

Claims

1. The utility model provides a six degrees of freedom intelligence equipment systems of dysmorphism, its characterized in that includes:

a six-axis carrier (100) for accommodating a plurality of special-shaped pieces and capable of moving in multiple degrees of freedom;

the calibration equipment (200) comprises a first transfer mechanism (201) and a six-axis adjusting mechanism (202), wherein the first transfer mechanism (201) is provided with a feeding and discharging station (201 a) for placing the special-shaped piece into and taking out the six-axis carrier (100), the first transfer mechanism (201) can drive the six-axis carrier (100) to sequentially pass through the feeding and discharging station (201 a) and the six-axis adjusting mechanism (202), and the six-axis adjusting mechanism (202) is configured to scan the special-shaped piece on the six-axis carrier (100) and is in transmission connection with the six-axis carrier (100) so as to drive the six-axis carrier (100) to adjust the position deviation of the special-shaped piece according to the scanning result;

the pressure maintaining assembly line (300) comprises an input line (301) and an output line (302) which are respectively connected with two ends of the first transfer mechanism (201), the output line (302) is used for receiving the six-axis carrier (100) after the six-axis adjusting mechanism (202) adjusts the special-shaped piece, and the input line (301) is used for inputting the six-axis carrier (100) after the special-shaped piece is adjusted into the first transfer mechanism (201);

the transfer equipment (400) is used for receiving the input line (301) and the output line (302) so as to transfer the six-axis carrier (100) on the output line (302) onto the input line (301).

2. A profile six degree of freedom intelligent assembly system according to claim 1, characterized in that the six-axis carrier (100) comprises a number of displacement mechanisms corresponding to the number of profiles, said displacement mechanisms being respectively used for adjusting different positions of the profiles.

3. A profile-piece six-degree-of-freedom intelligent assembly system according to claim 2, characterized in that the six-axis adjustment mechanism (202) comprises an adjustment drive mechanism (28), the adjustment drive mechanism (28) comprises a plurality of actively rotatable plug sleeves, the displacement mechanism is provided with a plurality of transmission sleeves for controlling the multi-degree-of-freedom motion, and the plug sleeves are in plug-fit engagement with the transmission sleeves and can be actively rotated to convert the rotary motion into the motion of the displacement mechanism in the respective freedom directions.

4. A shaped-piece six-degree-of-freedom intelligent assembly system according to claim 2, characterized in that the six-axis vehicle (100) comprises:

a first displacement mechanism (102) that is movable in a multi-degree-of-freedom direction;

a first jig (14) arranged on the first displacement mechanism (102) and used for accommodating one of the special-shaped pieces;

a second displacement mechanism (103) that is movable in a multi-degree-of-freedom direction; and

and a second jig (18) which is arranged on the second displacement mechanism (103) and can clamp another special-shaped piece.

5. A six degree of freedom intelligent assembly system of profile pieces according to claim 4, characterized in that the first displacement mechanism (102) comprises:

a Z-axis translation mechanism (11) which can move along the Z-axis direction;

an RZ axis rotating mechanism (12) which is arranged on the Z axis translation mechanism (11) and can rotate around the Z axis; and

and the RX shaft rotating mechanism (13) is arranged on the RZ shaft rotating mechanism (12) and can rotate around an X shaft, and the first jig (14) is arranged on the RX shaft rotating mechanism (13).

6. A six degree of freedom intelligent assembly system of profile pieces according to claim 4 or 5, characterized in that the second displacement mechanism (103) comprises:

a Y-axis translation mechanism (15) which can move along the Y-axis direction;

a RY axis rotating mechanism (16) which is arranged on the Y axis translation mechanism (15) and can rotate around the Y axis; and

and the X-axis translation mechanism (17) is arranged on the RY-axis rotation mechanism (16) and can move along the X axis, and the second jig (18) is arranged on the X-axis translation mechanism (17).

7. A six-degree-of-freedom intelligent assembly system for profile pieces according to claim 4, wherein the first jig (14) comprises a first jig base (141) fixed on the first displacement mechanism (102) and a first jig core (142) detachably mounted on the first jig base (141) and used for accommodating the profile pieces.

8. A profile six degree of freedom intelligent assembly system according to claim 7, characterized in that the first tool (14) comprises a first pressing assembly (143) and a second pressing assembly (145) mounted on the first tool seat (141), the first pressing assembly (143) being movable towards and away from the first tool core (142) for pressing and releasing the first tool core (142), the second pressing assembly (145) being movable towards and away from the profile received on the first tool core (142) for pressing and releasing the profile.

9. The six-degree-of-freedom intelligent assembly system for profile parts according to claim 4 or 7, wherein the second jig (18) comprises a second jig seat (181) fixed on the second displacement mechanism (103), a pressing block (182) mounted on the second jig seat (181), and a first elbow clamp (183), and the first elbow clamp (183) can rotate towards the pressing block (182) to match the pressing block (182) to clamp one of the profile parts.

10. A profile-member six-degree-of-freedom intelligent assembly system according to claim 1, wherein the first transfer mechanism (201) comprises:

a first transmission line (21) connected at one end to the input line (301) for receiving the six-axis carrier (100) on the input line (301);

a first transfer module (23) located at the other end of the first conveyor line (21) and configured to receive the six-axis carrier (100) on the first conveyor line (21);

a second transmission line (22) having one end connected to the output line (302); and

a second transfer module (24) received between the second conveyor line (22) and the first transfer module (23) to receive the six-axis carrier (100) on the first transfer module (23);

the feeding and discharging station (201 a) is located at the first transfer component (23), and the six-axis adjusting mechanism (202) is located on the side of the second transfer component (24).

11. A profile-piece six-degree-of-freedom intelligent assembly system according to claim 1, wherein the six-axis adjustment mechanism (202) comprises:

a placement frame (26) for placing the six-axis carrier (100);

a detection mechanism (27) comprising a laser (272) and/or a CCD camera (273) for scanning and detecting the position of the profile on the six-axis carrier (100); and

and the adjusting driving mechanism (28) can move towards the six-axis carrier (100) and is in transmission connection with the six-axis carrier (100) so as to drive the six-axis carrier to adjust at each degree of freedom.

12. A profile-member six-degree-of-freedom intelligent assembly system according to claim 1, wherein the transfer apparatus (400) comprises:

a third transport line (41) connected to one end of the output line (302) to which the first transfer mechanism (201) is not connected;

a fourth transport line (42) connected to one end of the input line (301) to which the first transfer mechanism (201) is not connected; and

and a second transfer mechanism (401) which is received between the third conveyor line (41) and the fourth conveyor line (42) and transfers the six-axis carrier (100) on the third conveyor line (41) to the fourth conveyor line (42).

13. A profile-member six-degree-of-freedom intelligent assembly system according to claim 12, wherein the second transfer mechanism (401) comprises:

a fifth conveyor line (43) for receiving the third conveyor line (41) and the fourth conveyor line (42);

a third transfer module (44) located at the intersection of the third conveyor line (41) and the fifth conveyor line (43) and configured to transfer the six-axis carriers (100) on the third conveyor line (41) to the fifth conveyor line (43); and

and a fourth transfer module (45) located at the intersection of the fourth conveyor line (42) and the fifth conveyor line (43) and configured to transfer the six-axis carriers (100) on the fifth conveyor line (43) to the fourth conveyor line (42).