CN112692531A - Full-automatic bilateral material taking type component inserter - Google Patents
Full-automatic bilateral material taking type component inserter Download PDFInfo
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- CN112692531A CN112692531A CN202011480519.6A CN202011480519A CN112692531A CN 112692531 A CN112692531 A CN 112692531A CN 202011480519 A CN202011480519 A CN 202011480519A CN 112692531 A CN112692531 A CN 112692531A
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- material taking
- cylinder
- clamping jaw
- type component
- component inserter
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- 239000000463 material Substances 0.000 title claims abstract description 67
- 230000002146 bilateral effect Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 230000001681 protective effect Effects 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 1
- 230000037431 insertion Effects 0.000 description 5
- 238000003780 insertion Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a full-automatic bilateral material taking type component inserter which comprises a box body, wherein a feeding mechanism, a material taking mechanism, a conveying mechanism and two clamping jaw mechanisms are arranged on the upper side of the box body, the material taking mechanism is positioned at the front end of the feeding mechanism, the conveying mechanism is positioned on the front side of the material taking mechanism, and the number of the clamping jaw mechanisms is two; clamping jaw mechanism includes the mount pad, the front side sliding connection of mount pad has the movable plate, the front side top of mount pad is fixed with push down cylinder, push down cylinder's output is connected with the top of movable plate, push down cylinder is installed to the front side of movable plate equidistant, push down cylinder's output is connected with the cylinder clamping jaw. According to the invention, through the arrangement of the two vibrating discs, the two material taking mechanisms and the two clamping jaw mechanisms, plug-in mounting can be carried out on two groups of products at the same time, and the plug-in mounting efficiency of the plug-in is greatly improved on the premise of not increasing the number of plug-in machine devices.
Description
Technical Field
The invention relates to the field of component inserter, in particular to a full-automatic bilateral taking type component inserter.
Background
The plug-in machine is mechanical equipment which automatically and normally plugs a plurality of regular electronic components in the conductive through holes of the printed circuit board. The automatic component inserter belongs to electromechanical integrated high-precision equipment, various functions of the automatic component inserter are uniformly coordinated and controlled by an internal CPU, and an action report result is fed back by a photoelectric switch or a Hall element or a sensing element such as a code.
At present, most of the existing component insertion machines only have one component insertion mechanism, the component insertion efficiency is low, if a plurality of purchased component insertion machines need to be added with a large amount of purchase cost on one hand, and on the other hand, enough sites are needed for placement.
Therefore, it is necessary to provide a fully automatic dual-side material-taking type component inserter to solve the above problems.
Disclosure of Invention
The invention aims to provide a full-automatic bilateral material taking type component inserter, which can be used for simultaneously installing two groups of products in a plug-in manner by arranging two vibrating discs, two material taking mechanisms and two clamping jaw mechanisms, and greatly improves the plug-in insertion efficiency on the premise of not increasing the number of components inserter equipment so as to overcome the defects in the technology.
In order to achieve the above purpose, the invention provides the following technical scheme: a full-automatic bilateral material taking type component inserter comprises a box body, wherein a feeding mechanism, a material taking mechanism, a conveying mechanism and two clamping jaw mechanisms are mounted on the upper side of the box body, the material taking mechanism is located at the front end of the feeding mechanism, the conveying mechanism is located on the front side of the material taking mechanism, the number of the clamping jaw mechanisms is two, and the two clamping jaw mechanisms are mounted on the conveying mechanism;
the feeding mechanism comprises two vibrating discs, the two vibrating discs are arranged in parallel at the rear end of the upper side of the box body, the output ends of the two vibrating discs are respectively provided with a transverse slide rail, the number of the material taking mechanisms is two, the two material taking mechanisms are respectively arranged on the two transverse slide rails in a sliding manner, each material taking mechanism comprises a moving seat, a material taking cylinder is arranged on the moving seat, the bottom of the material taking cylinder is connected with a sucker, a pushing cylinder is fixed at one end, away from each other, of the two transverse slide rails, and the telescopic end of the pushing cylinder is connected with the moving seat;
the conveying mechanism comprises two bases, the two bases are respectively arranged at the left edge and the right edge of the upper side of the box body, a first servo motor is fixed on the base positioned on the right side, the output end of the first servo motor is connected with a first lead screw, the first lead screw is movably arranged on the base, a moving frame is arranged between the left base and the right base, a first nut seat is fixed at the right end of the bottom of the moving frame, and the first nut seat is sleeved on the first lead screw;
clamping jaw mechanism includes the mount pad, the mount pad sets up the front side at the removal frame, the front side sliding connection of mount pad has the movable plate, the front side top of mount pad is fixed with push down the cylinder, push down the output of cylinder and the top of movable plate be connected, push down the equidistant cylinder of installing of front side of movable plate, push down the cylinder's output is connected with the cylinder clamping jaw.
Preferably, the top of base is fixed with longitudinal slide rail, both ends all are provided with the slider about the downside of removal frame, the slider is installed on longitudinal slide rail.
Preferably, a second servo motor is installed at the right end of the moving frame, the output end of the second servo motor is connected with a second screw rod, the second screw rod is movably installed on the moving frame, a second nut seat is fixed on the rear side of the installation seat, and the second nut seat is sleeved on the second screw rod.
Preferably, the internally mounted of box has defeated material mechanism, defeated material mechanism includes the crane, the bottom four corners of crane all is connected with the lift cylinder, the base of lift cylinder is installed on the box, both sides inner wall all is provided with defeated material track around the crane, two around it has the layer board to fail sliding connection between the material track, install the supplied materials inductor on the crane, one side of supplied materials inductor is provided with blocks the cylinder, it installs on the crane to block the cylinder.
Preferably, the sliding block is connected with the longitudinal sliding rail in a sliding mode.
Preferably, the mounting seat and the moving frame are in sliding connection.
Preferably, a protection frame is installed on the upper side of the box body, and the feeding mechanism, the material taking mechanism, the conveying mechanism and the clamping jaw mechanism are all installed in the protection frame.
Preferably, the protection frame is provided with a PLC controller, and the PLC controller is provided with a touch screen and a control button.
Preferably, four corners of the bottom of the box body are provided with rollers.
Preferably, the pneumatic cylinders are installed at four corners of the bottom of the box body, the output ends of the pneumatic cylinders are connected with supporting seats, and the supporting seats are located on one sides of the rollers.
In the technical scheme, the invention provides the following technical effects and advantages:
1. by arranging the two vibrating discs, the two material taking mechanisms and the two clamping jaw mechanisms, plug-in mounting can be simultaneously carried out on two groups of products, and the plug-in mounting efficiency of the plug-in is greatly improved on the premise of not increasing the number of plug-in machine equipment;
2. the bottom through at the box is provided with gyro wheel, pneumatic cylinder and supporting seat, promotes supporting seat and ground contact through the pneumatic cylinder to with box jack-up, make the gyro wheel leave ground, make this plug-in components machine place stably, when needing to remove, the pneumatic cylinder drives the supporting seat and shifts up, makes gyro wheel and ground contact, and this plug-in components machine of being convenient for remove is separated with ground simultaneously to the supporting seat, makes this plug-in components machine remove conveniently.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of FIG. 1 in accordance with the present invention;
FIG. 3 is a perspective view of the present invention;
FIG. 4 is a perspective view of the present invention;
FIG. 5 is a side view of the present invention;
FIG. 6 is a top view of the present invention;
figure 7 is a schematic view of the jaw mechanism of the present invention.
Description of reference numerals:
the automatic feeding device comprises a box body 1, a material taking mechanism 2, a clamping jaw mechanism 3, a material conveying mechanism 4, a vibrating disc 5, a transverse sliding rail 6, a pushing cylinder 7, a base 8, a longitudinal sliding rail 9, a first servo motor 10, a moving frame 11, a sliding block 12, a second servo motor 13, a mounting seat 14, a moving plate 15, a pushing cylinder 16, a pressing cylinder 17, a clamping jaw 18, a lifting frame 19, a material conveying rail 20, a supporting plate 21, a protecting frame 22, a PLC 23, a roller 24, a hydraulic cylinder 25 and a supporting seat 26.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
The invention provides a full-automatic bilateral taking type component inserter as shown in figures 1-7, which comprises a box body 1, wherein a feeding mechanism, a taking mechanism 2, a conveying mechanism and two clamping jaw mechanisms 3 are arranged on the upper side of the box body 1, the taking mechanism 2 is positioned at the front end of the feeding mechanism, the conveying mechanism is positioned on the front side of the taking mechanism 2, the two clamping jaw mechanisms 3 are arranged in number, and the two clamping jaw mechanisms 3 are both arranged on the conveying mechanism;
the feeding mechanism comprises two vibrating discs 5, the two vibrating discs 5 are arranged in number, the two vibrating discs 5 are arranged at the rear end of the upper side of the box body 1 in parallel, the output ends of the two vibrating discs 5 are respectively provided with a transverse sliding rail 6, the two material taking mechanisms 2 are arranged in number, the two material taking mechanisms 2 are respectively arranged on the two transverse sliding rails 6 in a sliding mode, each material taking mechanism 2 comprises a moving seat, a material taking cylinder is arranged on each moving seat, the bottom of each material taking cylinder is connected with a sucking disc, a pushing cylinder 7 is fixed at one end, away from each other, of each transverse sliding rail 6, and the telescopic end of each pushing cylinder 7 is connected with the moving seat;
the conveying mechanism comprises two bases 8, the two bases 8 are arranged in number, the two bases 8 are respectively arranged at the left edge and the right edge of the upper side of the box body 1, a first servo motor 10 is fixed on the base 8 positioned at the right side, the output end of the first servo motor 10 is connected with a first lead screw, the first lead screw is movably arranged on the base 8, a moving frame 11 is arranged between the left base 8 and the right base 8, a first nut seat is fixed at the right end of the bottom of the moving frame 11, and the first nut seat is sleeved on the first lead screw;
Further, in the above technical solution, a longitudinal slide rail 9 is fixed on the top of the base 8, sliders 12 are respectively disposed at the left and right ends of the lower side of the moving frame 11, and the sliders 12 are mounted on the longitudinal slide rail 9;
further, in the above technical solution, a second servo motor 13 is installed at the right end of the moving frame 11, an output end of the second servo motor 13 is connected with a second lead screw, the second lead screw is movably installed on the moving frame 11, a second nut seat is fixed at the rear side of the installation seat 14, and the second nut seat is sleeved on the second lead screw;
further, in the above technical scheme, a material conveying mechanism 4 is installed inside the box body 1, the material conveying mechanism 4 includes a lifting frame 19, four corners of the bottom of the lifting frame 19 are connected with lifting cylinders, a base of each lifting cylinder is installed on the box body 1, material conveying rails 20 are respectively arranged on inner walls of front and rear sides of the lifting frame 19, a supporting plate 21 is slidably connected between the front and rear material conveying rails 20, a material feeding sensor is installed on the lifting frame 19, a blocking cylinder is arranged on one side of the material feeding sensor, and the blocking cylinder is installed on the lifting frame 19;
further, in the above technical solution, the sliding block 12 and the longitudinal sliding rail 9 are slidably connected;
further, in the above technical solution, the mounting seat 14 and the moving frame 11 are slidably connected;
further, in the above technical solution, a protection frame 22 is installed on the upper side of the box body 1, and the feeding mechanism, the material taking mechanism 2, the conveying mechanism and the clamping jaw mechanism 3 are all installed in the protection frame 22;
further, in the above technical solution, the protective frame 22 is provided with a PLC controller 23, and the PLC controller 23 is provided with a touch screen and a control button;
further, in the above technical solution, four corners of the bottom of the box body 1 are provided with rollers 24;
further, in the above technical solution, hydraulic cylinders 25 are installed at four corners of the bottom of the box body 1, an output end of each hydraulic cylinder 25 is connected with a support seat 26, and the support seats 26 are located on one side of the roller 24;
the implementation mode is specifically as follows: the carrier is placed on a supporting plate 21, a material conveying mechanism 4 conveys the carrier, when a material sensor senses the carrier, the material conveying mechanism 4 stops conveying the carrier, simultaneously a cylinder is blocked to work, the carrier is prevented from sliding on the supporting plate 21, simultaneously two vibrating discs 5 work for automatic feeding, pushing cylinders 7 on two transverse sliding rails 6 respectively push material taking mechanisms 2 to move, the two material taking mechanisms 2 suck products through suckers at the bottoms and then place the products at specific positions, a moving frame 11 on the material conveying mechanism 4 moves, two clamping jaw mechanisms 3 move on the moving frame 11, the positions of the two clamping jaw mechanisms 3 are adjusted, the two clamping jaw mechanisms 3 respectively correspond to the two products, the clamping jaw mechanisms 3 grab the products, and then the material conveying mechanism 4 drives the two clamping jaw mechanisms 3 to respectively move above the two carriers, two clamping jaw mechanisms 3 are controlled to realize plug-in, two groups of products can be simultaneously plugged and installed by arranging two vibration discs 5, two material taking mechanisms 2 and two clamping jaw mechanisms 3, the plugging efficiency of the plug-in is greatly improved on the premise of not increasing the equipment number of the plug-in machine, the bottom of a box body 1 is provided with a roller 24, a hydraulic cylinder 25 and a supporting seat 26, the supporting seat 26 is pushed by the hydraulic cylinder 25 to be contacted with the ground, the box body 1 is jacked up, the roller 24 is separated from the ground, the plug-in machine is placed stably, when the plug-in machine needs to move, the hydraulic cylinder 25 drives the supporting seat 26 to move upwards, the roller 24 is contacted with the ground, and the supporting seat 2+ is separated from the ground simultaneously, so that the plug-in machine is convenient to move, the embodiment particularly solves the problems that most plug-in machines in the prior art only have one plug-in mechanism, and the plug, if a plurality of plug-in machines are purchased, on one hand, a large purchase cost needs to be increased, and on the other hand, enough field placement problems need to be solved.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. The utility model provides a full-automatic bilateral material taking type plug-in components machine, includes box (1), its characterized in that: a feeding mechanism, a material taking mechanism (2), a conveying mechanism and two clamping jaw mechanisms (3) are mounted on the upper side of the box body (1), the material taking mechanism (2) is located at the front end of the feeding mechanism, the conveying mechanism is located on the front side of the material taking mechanism (2), the number of the clamping jaw mechanisms (3) is two, and the two clamping jaw mechanisms (3) are mounted on the conveying mechanism;
the feeding mechanism comprises two vibrating discs (5), the two vibrating discs (5) are arranged in number, the two vibrating discs (5) are arranged at the rear end of the upper side of the box body (1) in parallel, the output ends of the two vibrating discs (5) are respectively provided with a transverse sliding rail (6), the two taking mechanisms (2) are arranged in number, the two taking mechanisms (2) are respectively arranged on the two transverse sliding rails (6) in a sliding mode, each taking mechanism (2) comprises a moving seat, a taking air cylinder is arranged on the moving seat, the bottom of each taking air cylinder is connected with a sucking disc, a pushing air cylinder (7) is fixed at one end, away from each other, of the two transverse sliding rails (6), and the telescopic end of each pushing air cylinder (7) is connected with the moving seat;
the conveying mechanism comprises two bases (8), the two bases (8) are arranged in number, the two bases (8) are respectively installed on the left edge and the right edge of the upper side of the box body (1), a first servo motor (10) is fixed on the base (8) located on the right side, the output end of the first servo motor (10) is connected with a first lead screw, the first lead screw is movably installed on the base (8), a moving frame (11) is arranged between the left base (8) and the right base (8), a first nut seat is fixed at the right end of the bottom of the moving frame (11), and the first nut seat is sleeved on the first lead screw;
clamping jaw mechanism (3) are including mount pad (14), mount pad (14) set up the front side in removal frame (11), the front side sliding connection of mount pad (14) has movable plate (15), the front side top of mount pad (14) is fixed with push down cylinder (16), the output of push down cylinder (16) is connected with the top of movable plate (15), push down cylinder (17) are installed to the front side of movable plate (15) equidistant, the output of push down cylinder (17) is connected with cylinder clamping jaw (18).
2. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: the top of base (8) is fixed with longitudinal slide rail (9), both ends all are provided with slider (12) about the downside of removal frame (11), slider (12) are installed on longitudinal slide rail (9).
3. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: the right-hand member of removing frame (11) is installed second servo motor (13), the output of second servo motor (13) is connected with the second lead screw, second lead screw movable mounting is on removing frame (11), the rear side of mount pad (14) is fixed with second nut seat, second nut seat cup joints on the second lead screw.
4. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: the internally mounted of box (1) has defeated material mechanism (4), defeated material mechanism (4) include crane (19), the bottom four corners of crane (19) all is connected with the lift cylinder, the pedestal mounting of lift cylinder is on box (1), both sides inner wall all is provided with defeated material track (20) around crane (19), two around defeated material sliding connection has layer board (21) between track (20), install the supplied materials inductor on crane (19), one side of supplied materials inductor is provided with blocks the cylinder, block the cylinder and install on crane (19).
5. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: the sliding block (12) is connected with the longitudinal sliding rail (9) in a sliding mode.
6. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: the mounting seat (14) and the moving frame (11) are in sliding connection.
7. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: protection frame (22) are installed to the upside of box (1), feed mechanism, extracting mechanism (2), conveying mechanism and clamping jaw mechanism (3) are all installed in protection frame (22).
8. The fully automatic bilateral material taking type component inserter according to claim 7, wherein: the protective frame (22) is provided with a PLC (programmable logic controller) (23), and the PLC (23) is provided with a touch screen and a control button.
9. The fully automatic bilateral material taking type component inserter according to claim 1, wherein: four corners of the bottom of the box body (1) are provided with rollers (24).
10. The fully automatic bilateral take-off component inserter according to claim 9, wherein: pneumatic cylinder (25) are all installed in the bottom four corners of box (1), the output of pneumatic cylinder (25) is connected with supporting seat (26), supporting seat (26) are located one side of gyro wheel (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011480519.6A CN112692531A (en) | 2020-12-15 | 2020-12-15 | Full-automatic bilateral material taking type component inserter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011480519.6A CN112692531A (en) | 2020-12-15 | 2020-12-15 | Full-automatic bilateral material taking type component inserter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112692531A true CN112692531A (en) | 2021-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011480519.6A Pending CN112692531A (en) | 2020-12-15 | 2020-12-15 | Full-automatic bilateral material taking type component inserter |
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| CN (1) | CN112692531A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202587751U (en) * | 2012-02-29 | 2012-12-05 | 深圳市吉达宸科技有限公司 | Plug-in machine of connector seats |
| US20170347505A1 (en) * | 2016-05-28 | 2017-11-30 | Hong Fu Jin Precision Industry (Shenzhen) Co., Ltd | Automated inserting device for workpiece assembly |
| CN108526885A (en) * | 2018-06-25 | 2018-09-14 | 东莞理工学院 | A kind of automatic assembling of combined type control button |
| CN108811482A (en) * | 2018-09-05 | 2018-11-13 | 深圳市鼎晖伟业自动化设备有限公司 | A kind of multistation suspension plug-in machine |
| CN108907671A (en) * | 2018-09-13 | 2018-11-30 | 东莞理工学院 | A kind of shaft sleeve press-mounting machine of automatic charging |
| CN109462976A (en) * | 2018-12-25 | 2019-03-12 | 东莞市和达电子设备有限公司 | A kind of efficient accurately automatism card machine |
| CN210147395U (en) * | 2019-06-20 | 2020-03-17 | 浙江双正科技股份有限公司 | Material device is grabbed to ball valve |
| CN215469329U (en) * | 2020-12-15 | 2022-01-11 | 苏州驰茂精工科技有限公司 | Full-automatic bilateral material taking type component inserter |
-
2020
- 2020-12-15 CN CN202011480519.6A patent/CN112692531A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202587751U (en) * | 2012-02-29 | 2012-12-05 | 深圳市吉达宸科技有限公司 | Plug-in machine of connector seats |
| US20170347505A1 (en) * | 2016-05-28 | 2017-11-30 | Hong Fu Jin Precision Industry (Shenzhen) Co., Ltd | Automated inserting device for workpiece assembly |
| CN108526885A (en) * | 2018-06-25 | 2018-09-14 | 东莞理工学院 | A kind of automatic assembling of combined type control button |
| CN108811482A (en) * | 2018-09-05 | 2018-11-13 | 深圳市鼎晖伟业自动化设备有限公司 | A kind of multistation suspension plug-in machine |
| CN108907671A (en) * | 2018-09-13 | 2018-11-30 | 东莞理工学院 | A kind of shaft sleeve press-mounting machine of automatic charging |
| CN109462976A (en) * | 2018-12-25 | 2019-03-12 | 东莞市和达电子设备有限公司 | A kind of efficient accurately automatism card machine |
| CN210147395U (en) * | 2019-06-20 | 2020-03-17 | 浙江双正科技股份有限公司 | Material device is grabbed to ball valve |
| CN215469329U (en) * | 2020-12-15 | 2022-01-11 | 苏州驰茂精工科技有限公司 | Full-automatic bilateral material taking type component inserter |
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