CN112678556B - Adjustable placing device for automatic loading equipment - Google Patents
Adjustable placing device for automatic loading equipment Download PDFInfo
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- CN112678556B CN112678556B CN202110264047.9A CN202110264047A CN112678556B CN 112678556 B CN112678556 B CN 112678556B CN 202110264047 A CN202110264047 A CN 202110264047A CN 112678556 B CN112678556 B CN 112678556B
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Abstract
The invention provides an adjustable placing device for automatic loading equipment, which comprises a frame, a bottom plate, a pushing part, a driving mechanism and a transmission mechanism, wherein the bottom plate is arranged above the frame, the driving mechanism is arranged on the frame, the transmission mechanism is arranged below the bottom plate, a through hole is formed in the bottom plate, the driving mechanism is connected with the pushing part through the transmission mechanism, and the pushing part can move in the through hole. The adjustable placing device for the automatic loading equipment provided by the invention can realize the placing of batch products by utilizing the structure matching action through the matching of the bottom plate and the push rod, avoids the placing by adopting complex equipment such as a mechanical arm while getting rid of the trouble of manual placing, improves the placing efficiency and reduces the placing cost and complexity. The mode that adopts bottom plate and push rod cooperation action realizes that the product is put, need not to wait for the push rod to stretch out or pack up, promotes to put efficiently, further accelerates the loading efficiency of loading part.
Description
Technical Field
The invention relates to the field of loading equipment, in particular to an adjustable placing device for automatic loading equipment.
Background
Along with the mass sales of fast-consumed products such as milk, beverages, wines and the like, pressure is brought to the loading and transportation industry. The produced fast-food products such as milk and the like are all stored in a stacking mode, usually carried by using a tray, disassembled into individuals, coded into a specific arrangement mode according to the compartment space and the commodity shape, reloaded according to a certain rule, and transported after being loaded. However, the manual loading time is long, the labor intensity is high, the waiting time of the vehicle is long, the turnover is slow, the worker for loading is difficult and unstable, and the manual loading cost is high.
The existing loading technology is mainly that a robot or a robot arm carries out loading, although the method for carrying out loading by adopting the robot or the robot arm can reduce the number of workers to a certain extent, the method can only load and unload one box at a time, has complex equipment structure and lower working precision, is influenced by factors such as the length of the robot arm, the loading range of equipment and the like when loading is carried out, has extremely low loading efficiency in actual use, even has longer loading time than manual work, and is often only suitable for small-sized trucks. For example: chinese patent application publication No. CN106429483A discloses an automatic stacking and loading system and a loading method thereof, and specifically discloses the following technical characteristics that goods are loaded and unloaded on a transport truck through a robot, the robot is a four-axis gantry robot, a suction cup device for picking up the goods is arranged on the four-axis gantry robot, and the four-axis gantry robot is further provided with a laser sensor. The patent application also provides a loading method of the loading system. This patent application has realized freight train location detection, goods pile up neatly loading based on laser sensor's goods pile up neatly loading technique. However, when loading box goods on longer vehicle types such as common high-hurdle vehicles with the length of more than 6 meters, flat trailers and the like, due to the fact that the loading amount is too large and the inherent application range of equipment such as robots is limited, it is generally impossible to load the box goods on large vehicles by adopting a loading robot and a mechanical arm, meanwhile, goods on a transmission line are grabbed by the mechanical arm and placed into a carriage, the placing rules of the mode are mainly realized by depending on a control system of the mechanical arm, the cost of the mechanical arm is high, the requirement on the activity space is large, the cost is high, the control logic and the structure are complex, only a few goods can be grabbed each time for placing, and the loading efficiency is not high.
Disclosure of Invention
The invention provides an adjustable placing device for automatic loading equipment, which is used for placing goods in a vehicle, and aims to solve the problems that the placing by using a manipulator in the prior art is high in cost, low in loading efficiency, incapable of loading in batches and the like.
In order to achieve the above purpose, the invention provides the following technical scheme:
an adjustable placing device for automatic loading equipment comprises a frame, a bottom plate, a pushing part, a driving mechanism and a transmission mechanism, wherein the bottom plate is arranged above the frame, the driving mechanism is arranged on the frame, the bottom plate is connected with the transmission mechanism, a through hole is formed in the bottom plate, the driving mechanism is rotationally connected with the pushing part through the transmission mechanism, and the pushing part can swing in the through hole; the bottom plate is provided with an induction mechanism, the frame is provided with a control module, the drive mechanism is controlled to move after the induction mechanism receives a signal transmitted by the induction mechanism, the induction mechanism can be used for detecting whether the bottom plate is filled with products or not, when the induction mechanism detects that the bottom plate is filled with the products, the signal is transmitted to the control module, the control module controls the drive mechanism to work, when the drive mechanism drives the connecting rod to move in the through hole formed in the bottom plate, the push rod fixedly connected with the connecting rod is further driven to push the products positioned on the bottom plate forwards until the products are pushed into a carriage of a transport vehicle, and when the induction mechanism detects that the products on the bottom plate are all pushed into the carriage of the transport vehicle, the signal is transmitted to the control module, the control module controls the driving mechanism to work, when the driving mechanism drives the connecting rod to move in the through hole formed in the bottom plate, the driving mechanism further drives the push rod fixedly connected with the connecting rod to retreat to an initial position, and after the sensing mechanism detects that the bottom plate is full of products again, the steps are repeated again.
In any of the above schemes, preferably, the pushing portion includes a push rod and a connecting rod, one end of the connecting rod is fixedly connected with the push rod, the other end of the connecting rod is fixedly connected with the transmission mechanism, and the connecting rod can swing in the through hole.
In any of the above schemes, preferably, the bottom plate includes a first bottom plate and a second bottom plate, a roller area is disposed between the first bottom plate and the second bottom plate, and a telescopic bracket is connected below the roller area.
In any of the above solutions, preferably, a telescopic member is provided in the middle of the push rod.
In any of the above schemes, preferably, one side of the bottom plate is provided with an accommodating groove, and the size of the accommodating groove is matched with that of the push rod.
In any of the above solutions, preferably, the transmission mechanism is a chain and sprocket transmission.
In any of the above schemes, preferably, one end of the connecting rod is provided with a groove, and the groove is clamped on the transmission mechanism and then fixed by a pin shaft.
Compared with the prior art, the invention has the beneficial effects that: through the bottom plate with the cooperation of push rod utilizes the structure cooperation action can realize putting of batch product, breaks away from the manual puzzlement of putting, also avoids adopting this kind of complicated equipment of manipulator to put simultaneously, when having improved the efficiency of putting, has reduced the cost and the complexity of putting. The product placement is realized by the matching action of the bottom plate and the push rod, the push rod does not need to be waited for stretching out or retracting, the pushing and placing efficiency is high, and the loading efficiency of loading parts is further accelerated.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
Fig. 1 is an overall structure diagram of an adjustable placement device for an automatic loading device according to an embodiment of the present invention;
fig. 2 is a side view of an adjustable placement device for an automatic loading device according to an embodiment of the present invention.
Reference numerals: 1. an accommodating groove; 2. a base plate; 21. a first base plate; 22. a drum zone; 23. a second base plate; 3. a pushing part; 31. a push rod; 311. a telescopic member; 32. a connecting rod; 4. a through hole; 5. and a transmission mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
For better understanding of the above technical solutions, the technical solutions of the present invention will be described in detail below with reference to the drawings and the detailed description of the present invention.
As shown in fig. 1 and 2, an embodiment of the present invention provides an adjustable placement device for an automatic loading device, which includes a frame, and further includes a bottom plate 2, a pushing portion 3, a driving mechanism and a transmission mechanism 5, where the bottom plate 2 is disposed above the frame, the driving mechanism is disposed on the frame, the transmission mechanism 5 is disposed below the bottom plate 2, a through hole 4 is formed in the bottom plate 2, the driving mechanism is connected to the pushing portion 3 through the transmission mechanism 5, and the pushing portion 3 can move in the through hole 4.
Specifically, the frame can be a rectangle, a square and other structures formed by four steel pipes or I-beams through welding and other machining processes, in order to increase the structural stability and improve the supporting capacity of the frame, a plurality of steel pipes or I-beams can be added to form a cube, a cuboid and other structures, and meanwhile, the steel pipes or I-beams can be added in the cube and cuboid structures to further enhance the frame stability and improve the supporting capacity of the frame. Preferably, the frame structure is rectangular or cuboid. One side of the frame is connected to a previous process, such as a finishing device, and the other side of the frame can be directly lapped on a vehicle board of a transport vehicle. The bottom plate 2 is a plate-shaped structure, preferably, the length of the bottom plate 2 is less than the length of the frame, the width of the bottom plate 2 is equal to or slightly greater than the width of the frame, the wide side of the frame protrudes out of the long side of the frame, the protruding height is equal to or slightly greater than the thickness of the bottom plate 2, and has a function of resisting the bottom plate 2, the bottom plate 2 is used for receiving a product conveyed by a finishing device in a previous process, the bottom plate 2 is arranged above the frame, the driving mechanism is arranged on the frame, the driving mechanism provides power for the transmission mechanism 5, the driving mechanism can be a motor, the transmission mechanism 5 is fixedly arranged on the frame, the bottom plate 2 is arranged above the transmission mechanism 5, the transmission mechanism 5 is also fixedly connected with the pushing part 3, and can drive the pushing part 3 to move, further, the through hole 4 matched with the pushing portion 3 is formed in the bottom plate 2, and the length of the through hole 4 can enable the pushing portion 3 to move along the through hole 4 under the driving of the transmission mechanism 5 so as to transport the articles on the bottom plate 2 to the compartment of the transport vehicle from the bottom plate 2.
The working principle of the adjustable placing device for the automatic loading equipment provided by the embodiment of the invention is as follows: after the products are placed, the pushing portion 3 moves forward under the driving of the transmission mechanism 5 to push the products placed on the bottom plate 2 to move forward, and finally the products are placed in the carriage. According to the invention, through the matching of the bottom plate 2 and the push rod 31, the batch products can be placed by utilizing the structure matching action, the trouble of manual placement is eliminated, meanwhile, the placing by adopting complex equipment such as a mechanical arm is avoided, the placing efficiency is improved, and the placing cost and the placing complexity are reduced. The product placement is realized by adopting the matching action of the bottom plate 2 and the push rod 31, waiting is not needed, the push rod 31 is extended or retracted, the pushing and placing efficiency is high, and the loading efficiency of loading parts is further accelerated.
In another embodiment of the present invention, further, the pushing portion 3 includes a push rod 31 and a connecting rod 32, one end of the connecting rod 32 is fixedly connected to the push rod 31, the other end of the connecting rod 32 is fixedly connected to the transmission mechanism 5, and the connecting rod 32 can move in the through hole 4. Specifically, the pushing portion 3 is used for pushing products on the bottom plate 2 into the carriage, the pushing portion 3 includes the push rod 31 and the connecting rod 32, the push rod 31 is used for contacting with products on the bottom plate 2 to push products on the bottom plate 2 into the carriage, one end of the connecting rod 32 is fixedly connected with the push rod 31, the other end of the connecting rod 32 is fixedly connected with the transmission mechanism 5, the stability of the push rod 31 is improved by connecting the connecting rod 32, the stable pushing of the push rod 31 is ensured, the connecting rod 32 can also enable the turning radius ratio of the push rod 31 during the movement to be smaller, the smaller space in the bottom plate 2 can realize the larger movement range of the push rod 31, and the pushing and placing of products with different heights can be adapted under the condition that the size of the device is not increased.
In another embodiment provided by the present invention, further, the bottom plate 2 includes a first bottom plate 21 and a second bottom plate 23, a roller area 22 is disposed between the first bottom plate 21 and the second bottom plate 23, and a telescopic bracket is connected below the roller area 22. Specifically, the roller area 22 includes a plurality of sub rollers, the telescopic bracket may be an X-cross type telescopic bracket, the telescopic direction of the roller area 22 is the rolling direction of the roller area 22, and in the case of extension, the distance between the first bottom plate 21 and the second bottom plate 23 is enlarged, that is, the whole bottom plate 2 is extended and retracted laterally. The middle area of the bottom plate 2 is the roller area 22, the bottom plate 2 is driven to be integrally and transversely telescopic, the driving unit drives the bottom plate 2 and the roller area 22 to be synchronously telescopic, and the automatic loading equipment is guaranteed to be capable of adapting to different product specifications by the adjustable placing device.
In another embodiment provided by the present invention, further, a telescopic member 311 is disposed in the middle of the push rod 31. Specifically, push rod 31 middle part is provided with flexible part 311, and through the cooperation of scalable bottom plate and scalable push rod, utilize structure cooperation action can realize putting of batch product, break away from the manual puzzlement of putting, also avoid adopting the equipment of this kind of complicacies of manipulator to put simultaneously, when having improved the efficiency of putting, has reduced the cost and the complexity of putting.
In another embodiment of the present invention, further, a receiving groove 1 is formed on one side of the bottom plate 2, and the size of the receiving groove 1 matches with the size of the push rod 31. Specifically, the long edge on one side of the bottom plate 2 is provided with the accommodating groove 1, the accommodating groove 1 is used for accommodating the push rod 31, the push rod 31 is connected with the transmission mechanism 5 arranged under the bottom plate 2 through the connecting rod 32, and the transmission mechanism 5 moves to drive the push rod 31 to move.
In another embodiment provided by the present invention, further, the transmission mechanism 5 is a chain and sprocket transmission. Specifically, the driving mechanism and the transmission mechanism 5 are respectively arranged below the first bottom plate 21 and the second bottom plate 23, preferably, the driving mechanism is a motor, the motor is connected with a belt conveying device through an output shaft, power is transmitted to the transmission mechanism 5 through the output shaft of the belt conveying device, and the transmission mechanism 5 is driven by a chain wheel and a chain.
In another embodiment provided by the present invention, further, a groove is formed at one end of the connecting rod 32, and the groove is fastened to the transmission mechanism 5 and then fixed by a pin. Specifically, the one end of connecting rod 32 is processed into a recess type through machining's mode, the recess joint is on a certain specific chain hole, the recess with a hole has all been bored with both sides board through machining's mode on the position that the chain hole corresponds, the round pin axle can pass the hole with the chain hole, will connecting rod 32 with drive mechanism 5 fixed connection.
In another embodiment of the present invention, the bottom plate 2 is fixedly connected to a chain, air cylinders are disposed on two sides of the bottom plate 2, the push rod 31 is fixed to the air cylinders, the fixed height of the push rod 31 is higher than the height of the products, the bottom plate 2 moves forward under the driving of the chain, the push rod 31 is located on the back of the products, the height of the push rod 31 is lowered, the bottom plate 2 can also move backward in the direction of a transition plate of an upper process device, such as a finishing device, under the driving of the chain, and the position of the push rod 31 places the arranged products into a carriage. Adopt the mode of bottom plate 2 and push rod 31 cooperation action realizes that the product is put, need not to wait for push rod 31 to stretch out or pack up, promotes and puts efficiently, has further accelerated the loading efficiency of loading part.
In another embodiment provided by the present invention, an induction mechanism may be further disposed on the bottom plate 2, a control module is disposed on the frame, the drive mechanism is controlled to move after receiving a signal transmitted by the induction mechanism, the induction mechanism may be configured to detect whether the bottom plate 2 is full of products, when the induction mechanism detects that the bottom plate 2 is full of products, a signal is sent to the control module, the control module controls the drive mechanism to operate, when the drive mechanism drives the connecting rod 32 to move in the through hole 4 formed in the bottom plate 2, the push rod 31 fixedly connected to the connecting rod 32 is further driven to push the products located on the bottom plate 2 forward until the products are pushed into the compartment of the transportation vehicle, and when the induction mechanism detects that the products on the bottom plate 2 have been pushed into the compartment of the transportation vehicle completely, sending a signal to the control module, wherein the control module controls the driving mechanism to work, the driving mechanism drives the connecting rod 32 to move in the through hole 4 formed in the bottom plate 2, and then further drives the push rod 31 fixedly connected with the connecting rod 32 to retreat to an initial position, and the steps are repeated again after the sensing mechanism detects that the bottom plate 2 is full of products, specifically, the driving mechanism is controlled to drive the connecting rod 32 to reciprocate; the starting modes of full-voltage starting, voltage ramp starting, voltage step starting, current-limiting starting and the like are provided; the starting voltage is adjustable, the minimum starting torque of the motor is ensured, and the motor is prevented from being overheated; the starting current can be adjusted according to the load condition, and the optimal torque is generated by the minimum current; the starting time is adjustable, and the rotating speed of the motor gradually rises within the time range, so that the rotating speed impact is avoided; free parking and soft parking, the soft parking time is adjustable; various starting parameters input by a user can be stored and are not lost after shutdown or power failure; the five-digit nixie tube can display corresponding current and voltage values; overcurrent protection, overheat protection and open-phase protection can be realized. The sensing mechanism can be a weight sensor, judges whether the bottom plate 2 is full of products by detecting the weight of the products on the bottom plate, can also be a photoelectric sensor, judges whether the bottom plate 2 is full of products according to the change of the detected light quantity, or can be a combination of various sensors.
The method for judging the full load degree of the product placed on the bottom plate by the sensing mechanism comprises the following steps:
the photoelectric sensor counts the number n of the products conveyed to the bottom plate;
the weight sensor on the bottom plate acquires the total weight W of the product on the bottom plate;
calculating the average weight W of the productiRated weight W of producteIn contrast, if
Judging that the bottom plate is full of products, wherein,
、
is a coefficient, and the value range is (1, 1.2); if it is
Judging that the bottom plate is not full of products, and if the bottom plate is continuously prompted twice that the bottom plate is not full of products, prompting sensor faults, wherein if the counter has counting faults, the actual placing number is not consistent with the counting number, or if the pressure sensor for testing the weight has faults, the measured weight is lower, wherein the counter has counting faults, and the pressure sensor for testing the weight is connected with the pressure sensor for testing the weight
As a function of the number of the coefficients,
(ii) a If it is
The drum area 22 is continuously driven, and the driving load of the drum area is integrated to determine whether the product is full. The mode for judging the full state of the product integrates various parameters such as weight, quantity, load and the like, accurately judges the placing condition on the bottom plate, and has high judging accuracy and high efficiency. The adjustable placing device is particularly suitable for placing structures with adjustable lengths of the bottom plates, manual adjustment is not needed when the lengths of the bottom plates are changed at every time, and the intelligent degree of the adjustable placing device for the automatic loading equipment is improved.
According to the adjustable placing device for the automatic loading equipment, the bottom plate 2 is matched with the push rod 31, the placing of batch products can be realized by means of structural matching action, the trouble of manual placing is eliminated, meanwhile, the placing by using complex equipment such as a mechanical arm is avoided, the placing efficiency is improved, and the placing cost and the placing complexity are reduced. The product placement is realized by adopting the matching action of the bottom plate 2 and the push rod 31, waiting is not needed, the push rod 31 is extended or retracted, the pushing and placing efficiency is high, and the loading efficiency of loading parts is further accelerated.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The adjustable placing device for the automatic loading equipment comprises a frame and is characterized by further comprising a bottom plate (2), a pushing part (3), a driving mechanism and a transmission mechanism (5), wherein the bottom plate (2) is arranged above the frame, the driving mechanism is arranged on the frame, the transmission mechanism (5) is arranged below the bottom plate (2), a through hole (4) is formed in the bottom plate (2), the driving mechanism is connected with the pushing part (3) through the transmission mechanism (5), and the pushing part (3) can move in the through hole (4);
the pushing part (3) comprises a push rod (31) and a connecting rod (32), one end of the connecting rod (32) is fixedly connected with the push rod (31), the other end of the connecting rod (32) is fixedly connected with the transmission mechanism (5), and the connecting rod (32) can move in the through hole (4);
the bottom plate (2) comprises a first bottom plate (21) and a second bottom plate (23), a roller area (22) is arranged between the first bottom plate (21) and the second bottom plate (23), and a telescopic support is connected below the roller area (22); the bottom plate (2) is provided with an induction mechanism, the frame is provided with a control module, the drive mechanism is controlled to move after the induction mechanism receives a signal transmitted by the induction mechanism, the induction mechanism can be used for detecting whether the bottom plate (2) is full of products, when the induction mechanism detects that the bottom plate (2) is full of products, the induction mechanism sends the signal to the control module, the control module controls the drive mechanism to work, when the drive mechanism drives the connecting rod (32) to move in the through hole (4) formed in the bottom plate (2), the push rod (31) fixedly connected with the connecting rod (32) is further driven to push the products positioned on the bottom plate (2) forwards until the products are pushed into a carriage of a transport vehicle, and when the induction mechanism detects that the products on the bottom plate (2) are all pushed into the carriage of the transport vehicle, sending a signal to the control module, wherein the control module controls the driving mechanism to work, the driving mechanism drives the connecting rod (32) to move in the through hole (4) formed in the bottom plate (2), the push rod (31) fixedly connected with the connecting rod (32) is further driven to retreat to an initial position, and the steps are repeated after the sensing mechanism detects that the bottom plate (2) is filled with products again.
2. The adjustable placing device for the automatic loading equipment according to claim 1, wherein a telescopic part (311) is arranged in the middle of the push rod (31).
3. The adjustable placement device for the automatic loading equipment according to claim 2, wherein one side of the bottom plate (2) is provided with an accommodating groove (1), and the size of the accommodating groove (1) is matched with that of the push rod (31).
4. The adjustable placement device for automatic loading equipment according to claim 3, wherein the transmission mechanism (5) is a chain and sprocket transmission.
5. The adjustable placement device for automatic loading equipment according to claim 4, wherein one end of the connecting rod (32) is provided with a groove, and the groove is clamped on the chain and then fixed by a pin.
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| CN202110264047.9A CN112678556B (en) | 2021-03-11 | 2021-03-11 | Adjustable placing device for automatic loading equipment |
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