CN112677235A - Satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system and process - Google Patents
Satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system and process Download PDFInfo
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- CN112677235A CN112677235A CN202011620685.1A CN202011620685A CN112677235A CN 112677235 A CN112677235 A CN 112677235A CN 202011620685 A CN202011620685 A CN 202011620685A CN 112677235 A CN112677235 A CN 112677235A
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- cutting
- die cutting
- pressing shaft
- cutting tool
- sleeve
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- 238000005520 cutting process Methods 0.000 title claims abstract description 208
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 91
- 239000002699 waste material Substances 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 26
- 238000000605 extraction Methods 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000002390 adhesive tape Substances 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000004904 shortening Methods 0.000 abstract 1
- 238000010030 laminating Methods 0.000 description 8
- 239000002131 composite material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to a 2D and 3D combined sleeve cutting system of a satellite type circular knife die-cutting machine, which is characterized in that: the 2D primary sleeve cutting unit comprises a first pressing shaft, a first die cutting tool, a second pressing shaft and a second die cutting tool which are arranged in sequence; the 3D sleeve cutting unit comprises a satellite workstation, and a third pressing shaft, a third die cutting tool, a fourth die cutting tool, a fifth die cutting tool and a sixth die cutting tool which are arranged in the satellite workstation mounting groove in an anticlockwise sequence; the 2D secondary sleeve cutting unit comprises a fourth pressing shaft, a seventh die cutting tool and a fifth pressing shaft which are arranged in sequence. The invention has scientific and reasonable design, processes one part of the product by utilizing the 2D primary sleeve cutting unit, processes one part of the high-precision product by using a 3D mode in the satellite workstation, splices and combines the two parts of the product together, and then carries out 2D secondary precise sleeve cutting, thereby shortening the length and distance of the 2D sleeve cutting station and improving the precision of the sleeve cutting.
Description
Technical Field
The invention belongs to the technical field of die cutting machines, relates to a satellite type circular knife die cutting machine gum production process, and particularly relates to a 2D and 3D combined sleeving and cutting system and process of a satellite type circular knife die cutting machine.
Background
The satellite type circular knife die-cutting machine is widely applied to the production of double-sided adhesive tapes, single-sided adhesive tapes, protective films, OCA (optical clear adhesive) adhesives and FPC (flexible printed circuit) back adhesives of consumer electronics products.
The 2D sleeve cutting method of the original circular knife die-cutting machine is characterized in that two products are gradually sleeve cut, and composite sleeve cutting is carried out after the sleeve cutting of the two parts of products is completed. The composite sleeve cutting distance is long, the size change is large, and the sleeve cutting precision is not high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a 2D and 3D combined sleeve cutting system and a process of a satellite type circular knife die cutting machine, so that the length and distance of a 2D sleeve cutting station are shortened, and the sleeve cutting precision is improved.
The technical problem to be solved by the invention is realized by the following technical scheme:
the utility model provides a satellite formula circular knife cross cutting machine 2D and 3D combination overlap system of cutting which characterized in that: the device comprises a 2D primary sleeve cutting unit, a 3D sleeve cutting unit and a 2D secondary sleeve cutting unit, wherein the 2D primary sleeve cutting unit comprises a first pressing shaft, a first die cutting tool, a second pressing shaft and a second die cutting tool which are sequentially arranged; the 3D sleeve cutting unit comprises a satellite workstation, and a third pressing shaft, a third die cutting tool, a fourth die cutting tool, a fifth die cutting tool and a sixth die cutting tool which are arranged in the satellite workstation mounting groove in a counterclockwise sequence; the 2D secondary sleeve cutting unit comprises a fourth pressing shaft, a seventh die cutting tool and a fifth pressing shaft which are arranged in sequence.
And a first auxiliary material removing pressing shaft is arranged between the first die cutting tool and the second pressing shaft of the 2D primary sleeve cutting unit.
And an auxiliary pressing shaft is arranged between the fifth die cutting tool and the sixth die cutting tool of the 3D sleeve cutting unit.
And a second auxiliary material removing pressing shaft is arranged between the fourth pressing shaft of the 2D secondary sleeve cutting unit and the seventh die cutting tool.
A satellite type circular knife die-cutting machine 2D and 3D combined sleeve cutting process is characterized in that: the process comprises the following steps:
1) feeding the lower film, the glue and the single-sided glue of the product into a 2D primary sleeve cutting unit, pressing by a first pressing shaft, primarily cutting by a first die cutting tool after pressing, simultaneously extracting the waste material by an extraction adhesive tape, and pressing and extracting the waste material again by a first auxiliary material-removing pressing shaft;
2) feeding the film on the product, pressing the film together with the material in the step 1) through a second pressing shaft, performing accurate sleeve cutting through a second die cutting tool after pressing, extracting waste materials and feeding the waste materials into a 3D sleeve cutting unit;
3) feeding the release film and the glue pressed by the third pressing shaft into a third die cutting tool for primary cutting, and performing waste extraction when the cutting is finished;
4) feeding the raw material rubber and the material obtained in the step 3) into a fourth die cutting tool for accurate sleeve cutting, and simultaneously extracting waste materials;
5) cutting the material obtained in the step 4) by a fifth die cutting tool in an auxiliary manner, extracting the waste material by using an extraction adhesive tape, and then performing auxiliary pressing by using an auxiliary pressing shaft;
6) combining the materials in the step 5) and the step 2), performing accurate sleeve cutting by a sixth die cutting tool together, and feeding the materials into a 2D secondary sleeve cutting unit after the sleeve cutting is finished;
7) the combined material and the single-sided adhesive in the step 6) are pressed together through a fourth pressing shaft, and after pressing, pressing and waste extraction are carried out again through a second auxiliary material-removing pressing shaft;
8) after the waste is extracted, the seventh die cutting tool is used for performing accurate sleeve cutting, simultaneously performing waste extraction, and then performing forming pressing through a fifth pressing shaft;
9) and rolling the pressed and molded product.
The invention has the advantages and beneficial effects that:
1. according to the satellite type circular knife die-cutting machine 2D and 3D combined sleeve cutting system, the problems that the sleeve cutting distance and the counterattack sleeve cutting size of an original satellite type 2D sleeve cutting mode fluctuate greatly and are easy to be out of tolerance are optimized and improved again; the 2D and 3D combined sleeve cutting mode widens the design concept and the process application diversity of the satellite type die cutting machine. The flexibility and the usability of the satellite type die-cutting machine are improved.
2. The satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system and process shorten the length and distance of a 2D sleeve cutting station and improve the sleeve cutting precision.
3. According to the satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system, a first auxiliary material removing pressing shaft is arranged between the first die cutting tool and the second pressing shaft of the 2D primary sleeve cutting unit, and a second auxiliary material removing pressing shaft is arranged between the fourth pressing shaft and the seventh die cutting tool of the 2D secondary sleeve cutting unit, so that waste materials can be further removed, and the quality of sleeve-cut products is guaranteed.
4. According to the satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system, an auxiliary pressing shaft is arranged between the fifth die cutting tool and the sixth die cutting tool of the 3D sleeve cutting unit, so that smooth combination of a 2D primary sleeve cutting unit product and a 3D sleeve cutting unit product is guaranteed, and sleeve cutting precision is guaranteed.
5. The invention has reasonable design, processes one part of the product by utilizing the 2D primary sleeve cutting unit, processes one part of the high-precision product by using a 3D mode in the satellite workstation, splices and combines the two parts of products together, and then carries out 2D secondary precise sleeve cutting, shortens the length and distance of the 2D sleeve cutting station, and improves the precision of the sleeve cutting.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Description of the reference numerals
1-product lower film, 2-single-sided adhesive, 3-adhesive, 4-first laminating shaft, 5-first die cutting tool, 6-extraction adhesive tape, 7-waste, 8-first auxiliary material-removing laminating shaft, 9-second laminating shaft, 10-product upper film, 11-second die cutting tool, 12-release film, 13-third die cutting tool, 14-raw material adhesive, 15-fourth die cutting tool, 16-fifth die cutting tool, 17-auxiliary laminating shaft, 18-sixth die cutting tool, 19-third laminating shaft, 20-fourth laminating shaft, 21-second auxiliary material-removing laminating shaft, 22-seventh die cutting tool, 23-fifth laminating shaft and 24-formed product.
Detailed Description
The present invention is further illustrated by the following specific examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the invention.
The utility model provides a satellite formula circular knife cross cutting machine 2D and 3D combination overlap system of cutting which characterized in that: the device comprises a 2D primary sleeve cutting unit, a 3D sleeve cutting unit and a 2D secondary sleeve cutting unit, wherein the 2D primary sleeve cutting unit comprises a first pressing shaft 4, a first die cutting tool 5, a second pressing shaft 9 and a second die cutting tool 11 which are sequentially arranged; the 3D sleeve cutting unit comprises a satellite workstation, and a third pressing shaft 19, a third die cutting tool 13, a fourth die cutting tool 15, a fifth die cutting tool 16, a fifth die cutting tool and a sixth die cutting tool 18 which are arranged in the satellite workstation mounting groove in a counterclockwise sequence; the 2D secondary sleeve cutting unit comprises a fourth pressing shaft 20, a seventh die cutting tool 22 and a fifth pressing shaft 23 which are sequentially arranged.
And a first auxiliary material removing pressing shaft 8 is arranged between the first die cutting tool and the second pressing shaft of the 2D primary sleeve cutting unit.
And an auxiliary pressing shaft 17 is arranged between the fifth die cutting tool and the sixth die cutting tool of the 3D sleeve cutting unit.
And a second auxiliary material-removing pressing shaft 21 is arranged between the fourth pressing shaft of the 2D secondary sleeve cutting unit and the seventh die cutting tool.
A satellite type circular knife die-cutting machine 2D and 3D combined sleeve cutting process is characterized in that: the process comprises the following steps:
1) feeding the lower film 1, the glue 3 and the single-sided glue 2 of the product into a 2D primary sleeve cutting unit, pressing by a first pressing shaft, primarily cutting by a first die cutting tool after pressing, simultaneously lifting the waste material 7 away by an extraction adhesive tape 6, pressing again by a first auxiliary material removing pressing shaft and extracting the waste material;
2) feeding the product upper film 10, pressing the product upper film and the material in the step 1) together through a second pressing shaft, performing accurate sleeve cutting through a second die cutting tool after pressing, extracting waste materials and feeding the waste materials into a 3D sleeve cutting unit;
3) feeding the release film 12 and the glue pressed by the third pressing shaft into a third die cutting tool for primary cutting, and performing waste extraction when the cutting is finished;
4) feeding the raw material adhesive 14 and the material obtained in the step 3) into a fourth die cutting tool for accurate sleeve cutting, and simultaneously extracting waste materials;
5) cutting the material obtained in the step 4) by a fifth die cutting tool in an auxiliary manner, extracting the waste material by using an extraction adhesive tape, and then performing auxiliary pressing by using an auxiliary pressing shaft;
6) combining the materials in the step 5) and the step 2), performing accurate sleeve cutting by a sixth die cutting tool together, and feeding the materials into a 2D secondary sleeve cutting unit after the sleeve cutting is finished;
7) the combined material and the single-sided adhesive in the step 6) are pressed together through a fourth pressing shaft, and after pressing, pressing and waste extraction are carried out again through a second auxiliary material-removing pressing shaft;
8) after the waste is extracted, the seventh die cutting tool is used for performing accurate sleeve cutting, simultaneously performing waste extraction, and then performing forming pressing through a fifth pressing shaft;
9) the press-fit molded product 24 is wound up.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the disclosure of the embodiments and the accompanying drawings.
Claims (5)
1. The utility model provides a satellite formula circular knife cross cutting machine 2D and 3D combination overlap system of cutting which characterized in that: the device comprises a 2D primary sleeve cutting unit, a 3D sleeve cutting unit and a 2D secondary sleeve cutting unit, wherein the 2D primary sleeve cutting unit comprises a first pressing shaft, a first die cutting tool, a second pressing shaft and a second die cutting tool which are sequentially arranged; the 3D sleeve cutting unit comprises a satellite workstation, and a third pressing shaft, a third die cutting tool, a fourth die cutting tool, a fifth die cutting tool and a sixth die cutting tool which are arranged in the satellite workstation mounting groove in a counterclockwise sequence; the 2D secondary sleeve cutting unit comprises a fourth pressing shaft, a seventh die cutting tool and a fifth pressing shaft which are arranged in sequence.
2. The satellite circular knife die cutting machine 2D and 3D combined overlap cutting system according to claim 1, characterized in that: a first auxiliary material removing pressing shaft is arranged between the first die cutting tool and the second pressing shaft of the 2D primary sleeve cutting unit.
3. The satellite circular knife die cutting machine 2D and 3D combined overlap cutting system according to claim 1, characterized in that: and an auxiliary pressing shaft is arranged between the fifth die cutting tool and the sixth die cutting tool of the 3D sleeve cutting unit.
4. The satellite circular knife die cutting machine 2D and 3D combined overlap cutting system according to claim 1, characterized in that: and a second auxiliary material removing pressing shaft is arranged between the fourth pressing shaft of the 2D secondary sleeve cutting unit and the seventh die cutting tool.
5. The 2D and 3D combined nesting and cutting process of the satellite type circular knife die cutting machine according to claims 1 to 4, characterized in that: the process comprises the following steps:
1) feeding the lower film, the glue and the single-sided glue of the product into a 2D primary sleeve cutting unit, pressing by a first pressing shaft, primarily cutting by a first die cutting tool after pressing, simultaneously extracting the waste material by an extraction adhesive tape, and pressing and extracting the waste material again by a first auxiliary material-removing pressing shaft;
2) feeding the film on the product, pressing the film together with the material in the step 1) through a second pressing shaft, performing accurate sleeve cutting through a second die cutting tool after pressing, extracting waste materials and feeding the waste materials into a 3D sleeve cutting unit;
3) feeding the release film and the glue pressed by the third pressing shaft into a third die cutting tool for primary cutting, and performing waste extraction when the cutting is finished;
4) feeding the raw material rubber and the material obtained in the step 3) into a fourth die cutting tool for accurate sleeve cutting, and simultaneously extracting waste materials;
5) cutting the material obtained in the step 4) by a fifth die cutting tool in an auxiliary manner, extracting the waste material by using an extraction adhesive tape, and then performing auxiliary pressing by using an auxiliary pressing shaft;
6) combining the materials in the step 5) and the step 2), performing accurate sleeve cutting by a sixth die cutting tool together, and feeding the materials into a 2D secondary sleeve cutting unit after the sleeve cutting is finished;
7) the combined material and the single-sided adhesive in the step 6) are pressed together through a fourth pressing shaft, and after pressing, pressing and waste extraction are carried out again through a second auxiliary material-removing pressing shaft;
8) after the waste is extracted, the seventh die cutting tool is used for performing accurate sleeve cutting, simultaneously performing waste extraction, and then performing forming pressing through a fifth pressing shaft;
9) and rolling the pressed and molded product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011620685.1A CN112677235A (en) | 2020-12-30 | 2020-12-30 | Satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011620685.1A CN112677235A (en) | 2020-12-30 | 2020-12-30 | Satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system and process |
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| Publication Number | Publication Date |
|---|---|
| CN112677235A true CN112677235A (en) | 2021-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011620685.1A Pending CN112677235A (en) | 2020-12-30 | 2020-12-30 | Satellite type circular knife die cutting machine 2D and 3D combined sleeve cutting system and process |
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| Country | Link |
|---|---|
| CN (1) | CN112677235A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3528330A (en) * | 1968-10-23 | 1970-09-15 | Illinois Tool Works | Apparatus for continuously forming articles from sheet material stock |
| JP2014113660A (en) * | 2012-12-10 | 2014-06-26 | Miyakoshi Printing Machinery Co Ltd | Blanking device |
| CN205033305U (en) * | 2015-09-22 | 2016-02-17 | 上海景奕电子科技有限公司 | Cross cutting exhaust device of in -band frame cross cutting spare |
| CN206883789U (en) * | 2017-07-17 | 2018-01-16 | 中融飞腾（北京）科技有限公司 | A kind of New Satellite formula Rotary rotary model cut machine |
| CN109748134A (en) * | 2019-02-26 | 2019-05-14 | 苏州天立达胶粘制品有限公司 | A kind of asynchronous cross cutting material-saving equipment of double-sided adhesive |
| CN209257165U (en) * | 2018-08-29 | 2019-08-16 | 深圳市兴鸿飞自动化机械有限公司 | A kind of satellite-type dise knife equipment |
| CN209851100U (en) * | 2019-04-17 | 2019-12-27 | 山东华滋自动化技术股份有限公司 | Module combined die cutting machine |
| CN111283816A (en) * | 2020-03-11 | 2020-06-16 | 苏州中航盛世刀辊制造有限公司 | Satellite type circular knife die-cutting machine |
| CN214686957U (en) * | 2020-12-30 | 2021-11-12 | 中融飞腾（北京）科技有限公司 | Satellite type circular knife die-cutting machine 2D and 3D combined sleeve cutting system |
-
2020
- 2020-12-30 CN CN202011620685.1A patent/CN112677235A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3528330A (en) * | 1968-10-23 | 1970-09-15 | Illinois Tool Works | Apparatus for continuously forming articles from sheet material stock |
| JP2014113660A (en) * | 2012-12-10 | 2014-06-26 | Miyakoshi Printing Machinery Co Ltd | Blanking device |
| CN205033305U (en) * | 2015-09-22 | 2016-02-17 | 上海景奕电子科技有限公司 | Cross cutting exhaust device of in -band frame cross cutting spare |
| CN206883789U (en) * | 2017-07-17 | 2018-01-16 | 中融飞腾（北京）科技有限公司 | A kind of New Satellite formula Rotary rotary model cut machine |
| CN209257165U (en) * | 2018-08-29 | 2019-08-16 | 深圳市兴鸿飞自动化机械有限公司 | A kind of satellite-type dise knife equipment |
| CN109748134A (en) * | 2019-02-26 | 2019-05-14 | 苏州天立达胶粘制品有限公司 | A kind of asynchronous cross cutting material-saving equipment of double-sided adhesive |
| CN209851100U (en) * | 2019-04-17 | 2019-12-27 | 山东华滋自动化技术股份有限公司 | Module combined die cutting machine |
| CN111283816A (en) * | 2020-03-11 | 2020-06-16 | 苏州中航盛世刀辊制造有限公司 | Satellite type circular knife die-cutting machine |
| CN214686957U (en) * | 2020-12-30 | 2021-11-12 | 中融飞腾（北京）科技有限公司 | Satellite type circular knife die-cutting machine 2D and 3D combined sleeve cutting system |
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Application publication date: 20210420 |