CN207915618U - Substrate-free double-sided adhesive intensive punching processing system - Google Patents
Substrate-free double-sided adhesive intensive punching processing system Download PDFInfo
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- CN207915618U CN207915618U CN201820289370.5U CN201820289370U CN207915618U CN 207915618 U CN207915618 U CN 207915618U CN 201820289370 U CN201820289370 U CN 201820289370U CN 207915618 U CN207915618 U CN 207915618U
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- adhesive tape
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- 238000004080 punching Methods 0.000 title claims abstract description 19
- 239000000853 adhesive Substances 0.000 title description 18
- 230000001070 adhesive effect Effects 0.000 title description 18
- 239000000463 material Substances 0.000 claims abstract description 46
- 239000002390 adhesive tape Substances 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims description 22
- 230000001681 protective effect Effects 0.000 claims description 12
- 229920001296 polysiloxane Polymers 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 4
- 239000003522 acrylic cement Substances 0.000 claims 2
- 239000000758 substrate Substances 0.000 abstract description 12
- 239000003292 glue Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000012528 membrane Substances 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 150000002739 metals Chemical class 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 description 12
- 239000002699 waste material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 238000013329 compounding Methods 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Adhesive Tapes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及加工设备领域,特别涉及一种无基材双面胶密集冲孔加工系统。The utility model relates to the field of processing equipment, in particular to a substrate-free double-sided adhesive intensive punching processing system.
背景技术Background technique
无基材双面胶以其优良的粘合效果、优异的的防脱落与防水性能、加工性好、耐温性好,尺寸稳定性、热稳定性、化学稳定性好,初粘性和持粘性好、能适用于更宽的温度范围和恶劣环境等特性,作为组件连接材料在手机等精密电子产品中得到广泛制造和应用。但是,无基材双面胶由于没有基材,材质柔软,拉伸性很强,使其具有难以加工的特性,如果按照传统的方法使用冲切机等器材对无基材胶进行加工,尤其是在产品之间的孔较为密集,间隙较小的情况下,很容易产生溢胶和变形现象,难以掌控加工的尺寸,导致降低了产品良率,提高了模切加工的成本。Substrate-free double-sided adhesive is characterized by its excellent bonding effect, excellent anti-shedding and waterproof performance, good processability, good temperature resistance, good dimensional stability, thermal stability, chemical stability, initial tack and stickiness Good, can be applied to wider temperature range and harsh environment and other characteristics, as a component connection material, it has been widely manufactured and applied in precision electronic products such as mobile phones. However, the non-substrate double-sided adhesive has no substrate, soft material, and strong stretchability, making it difficult to process. If the non-substrate adhesive is processed by punching machines and other equipment according to traditional methods, especially When the holes between the products are relatively dense and the gaps are small, it is easy to cause glue overflow and deformation, and it is difficult to control the size of the processing, resulting in reduced product yield and increased cost of die-cutting processing.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种无基材双面胶密集冲孔加工系统。In order to solve the above problems, the utility model provides a dense punching processing system for double-sided adhesive without base material.
根据本实用新型的一个方面,提供了一种无基材双面胶密集冲孔加工系统,包括一条由离型膜构成的料带,料带依次经过一台第一圆刀机、一台第一套切机、一台第二套切机和一个收卷装置,其中,第一套切机上设有QDC五金模具,而第二套切机上设有平刀雕刻模具。According to one aspect of the present invention, a substrate-free double-sided adhesive intensive punching processing system is provided, which includes a material belt composed of a release film, and the material belt sequentially passes through a first circular knife machine, a second One set of cutting machine, one second set of cutting machine and one winding device, wherein, the first set of cutting machine is equipped with QDC hardware mold, and the second set of cutting machine is equipped with flat knife engraving mold.
本实用新型中的无基材双面胶密集冲孔加工系统在传统的加工工艺上进行优化,解决了对无基材双面胶的加工过程中,尤其是在产品之间的孔较为密集的情况下,容易产生溢胶、变形、毛刺以及尺寸不合等的情况,从而提高了产品质量,并保证了加工和制造的效率。The intensive punching processing system of double-sided adhesive without base material in the utility model is optimized on the traditional processing technology, and solves the problem of denser holes between products during the processing of double-sided adhesive without base material. Under the circumstances, it is easy to produce glue overflow, deformation, burrs and inconsistencies in size, etc., thereby improving product quality and ensuring the efficiency of processing and manufacturing.
在一些实施方式中,第二套切机和收卷装置之间设有一台第二圆刀机。由此,能够在套切后对料带进行一些修整工作。In some embodiments, a second circular knife machine is provided between the second set of cutting machines and the winding device. As a result, some trimming work can be performed on the strip after nesting.
在一些实施方式中,第一圆刀机上设有多个刀模。由此,能够用于对料带进行加工。In some embodiments, the first circular knife machine is provided with a plurality of knife dies. Thereby, it can be used for processing a strip.
在一些实施方式中,刀模中包括有高低刀。由此,能够用于对无基材双面胶进行镂空加工。In some embodiments, the die includes high and low knives. Thus, it can be used for hollowing out double-sided adhesive tape without base material.
在一些实施方式中,第一圆刀机上设有多个复合装置和多根转轴。由此,能够在料带上复合多种材料以及排废。In some embodiments, the first circular knife machine is provided with multiple composite devices and multiple rotating shafts. Thus, it is possible to combine various materials on the tape and to discharge waste.
在一些实施方式中,其中部分转轴上分别设有硅胶带、无基材双面胶、离型纸、亚克力胶带或保护膜。由此,能够设置需要在料带上进行复合的各种材料。In some embodiments, silicone tapes, substrate-less double-sided tapes, release paper, acrylic tapes or protective films are respectively provided on some of the rotating shafts. Thereby, various materials that need to be compounded on the tape can be installed.
在一些实施方式中,硅胶带、无基材双面胶、离型纸和亚克力胶带均复合在料带的具有离型面的一侧,而保护膜复合在料带的背对着离型面的一侧。保护膜具有两层。由此,能够设置各种材料在料带上进行复合的具体方式。In some embodiments, the silicone tape, the double-sided adhesive tape without substrate, the release paper and the acrylic tape are all compounded on the side of the material tape with the release surface, and the protective film is compounded on the back of the material tape facing the release surface. side. The protective film has two layers. In this way, it is possible to set up a specific way of compounding various materials on the tape.
附图说明Description of drawings
图1为本实用新型一实施方式的无基材双面胶密集冲孔加工系统的示意图;Fig. 1 is a schematic diagram of a substrate-less double-sided adhesive intensive punching processing system according to an embodiment of the present invention;
图2为图1所示无基材双面胶密集冲孔加工系统在进行加工时的各阶段产品的结构示意图。Fig. 2 is a schematic diagram of the structure of products at various stages during processing by the dense punching processing system without substrate double-sided adhesive tape shown in Fig. 1 .
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1示意性地显示了根据本实用新型的一种实施方式的无基材双面胶密集冲孔加工系统。如图1所示,该系统包括一条料带1,该料带1由离型膜构成,料带1从其一端到另一端依次经过台第一圆刀机2、一台第一套切机3、一台第二套切机4和一个收卷装置5,上述各设备可用于对料带1以及复合在其上的材料层进行多次复合、刀切以及排废等工作。Fig. 1 schematically shows a substrate-less double-sided adhesive intensive punching processing system according to an embodiment of the present invention. As shown in Figure 1, the system includes a material belt 1, which is composed of a release film, and the material belt 1 passes through a first circular knife machine 2 and a first set of cutting machine from one end to the other end in turn. 3. A second set of cutting machine 4 and a winding device 5. The above-mentioned equipment can be used for multiple times of compounding, knife cutting and waste discharge on the material strip 1 and the material layer compounded thereon.
在第一圆刀机2上设有多个刀模,可用于对料带1进行切割,而在各刀模刀中包括有至少一把高低刀,用于对特定工序中对复合在料带1上的无基材双面胶进行镂空加工。On the first round knife machine 2, a plurality of cutting dies are arranged, which can be used to cut the material strip 1, and at least one high and low knife is included in each cutting die knife, which is used to compound the material strip in a specific process. 1. The substrate-free double-sided adhesive tape is hollowed out.
第一圆刀机2上设有多台复合装置21,而在第一圆刀机2的顶部和底部均排列设置有多根转轴22,部分转轴22上分别安装有各种用于复合的材料层,其中各材料层主要包括硅胶带、无基材双面胶、离型纸、亚克力胶带以及保护膜等。而在具体进行加工的过程中,硅胶带、无基材双面胶、离型纸和亚克力胶带均复合在料带1的具有离型面的一侧,由此,可将设置有这些材料层的转轴22设置在各复合装置21的同一侧,比如各复合装置21的顶部;而还有两条保护膜需要复合在料带1的背对着离型面的一侧,由此,可将设置有保护膜的转轴22设置在各复合装置21的另一侧,比如各复合装置21的底部。The first round knife machine 2 is provided with a plurality of compound devices 21, and a plurality of rotating shafts 22 are arranged on the top and bottom of the first round knife machine 2, and various materials for compounding are respectively installed on some of the rotating shafts 22. Each material layer mainly includes silicone tape, double-sided adhesive tape without substrate, release paper, acrylic tape and protective film. In the specific process of processing, silicone tape, substrate-free double-sided adhesive tape, release paper and acrylic tape are all compounded on the side of the material tape 1 with the release surface. The rotating shaft 22 of each compound device 21 is set on the same side of each compound device 21, such as the top of each compound device 21; and there are two protective films that need to be compounded on the side of the strip 1 facing away from the release surface, thus, the The rotating shaft 22 provided with a protective film is disposed on the other side of each composite device 21 , such as the bottom of each composite device 21 .
其中,在第一套切机3上设置有QDC五金模具,而在第二套切机4上设置的是平刀雕刻模具,由此,两台套切机能够对料带1以及复合在其上的材料层进行不同的套切加工。Wherein, the first set of cutting machine 3 is provided with a QDC hardware mold, and the second set of cutting machine 4 is provided with a flat knife engraving mold, thus, the two sets of cutting machines can be used for the material belt 1 and the compound on it. Different sets of cutting processes are performed on the upper material layer.
此外,在需要的情况下,还可以在第二套切机4和收卷装置5之间设置一台第二圆刀机6,第二对圆刀机上同样设有多台复合装置和多根转轴,可用于对加工后的料带1进行一些修整工作。In addition, if necessary, a second circular knife machine 6 can also be set between the second set of cutting machine 4 and the winding device 5, and the second pair of circular knife machines is also provided with multiple compound devices and multiple The rotating shaft can be used to carry out some trimming work on the processed strip 1 .
图2显示了图1中的无基材双面胶密集冲孔加工系统在进行加工时的各阶段产品的结构。如图2所示,在使用本实用新型中的加工系统时,其加工过程主要包括以下多个步骤:Figure 2 shows the structure of the product at each stage when the substrate-free double-sided adhesive intensive punching processing system in Figure 1 is being processed. As shown in Figure 2, when using the processing system in the utility model, its processing mainly includes the following multiple steps:
第一步,使由离型膜组成的料带1经过第一圆刀机2,并在其的离型面居中的位置上复合一条硅胶带,然后使用刀模对硅胶带的表面进行加工,将其加工出的外框半切至离型膜上,然后排掉硅胶带的外框废料。经过该步骤加工后加工部位的结构如图2(a)所示。The first step is to pass the material strip 1 composed of release film through the first circular knife machine 2, and compound a silicone strip at the center of its release surface, and then use the knife mold to process the surface of the silicone strip. Half-cut the processed outer frame to the release film, and then drain the outer frame waste of the silicone tape. The structure of the processed part after this step is shown in Figure 2(a).
第二步,在料带1的离型面的背面的非胶面上复合两层保护膜,并在料带1的离型面的硅胶带的外侧再复合一层作为产品主体的无基材双面胶,然后排掉无基材双面胶的原膜;再在其胶面上复合一层离型纸,并使用高低刀模对离型纸的纸面进行切割,在无基材双面胶上镂空加工出的长条孔和圆孔,并排掉镂空区域的废料,再排掉位于胶面上的离型纸的外框废料;然后,可以在离型纸的表面复合一条亚克力胶带,再操作将其连同无基材双面胶的外框废料一起排掉;最后,在有必要的情况下,还可以再在外侧复合一层超轻离型膜。经过该步骤加工后加工部位的结构如图2(b)所示。The second step is to compound two layers of protective film on the non-adhesive surface on the back of the release surface of the material tape 1, and compound a layer of non-substrate as the main body of the product on the outside of the silicone belt on the release surface of the material tape 1. Double-sided adhesive, and then drain the original film of the double-sided adhesive without substrate; then compound a layer of release paper on the adhesive surface, and use the high and low knife die to cut the paper surface of the release paper, on the double-sided adhesive without substrate Hollow out the long holes and round holes on the surface glue, and drain the waste in the hollowed out area, and then drain the outer frame waste of the release paper on the glue surface; then, you can compound an acrylic tape on the surface of the release paper , and then operate to discharge it together with the waste of the outer frame without the double-sided adhesive of the base material; finally, if necessary, a layer of ultra-light release film can be compounded on the outside. The structure of the processed part after this step is shown in Figure 2(b).
第三步,在第一套切机3上使用QDC五金模具对产品进行销孔套切,对产品上加工出的小圆孔进行通孔落料排废,并切出自动化料带1避位。经过该步骤加工后加工部位的结构如图2(c)所示。The third step is to use the QDC hardware mold on the first set of cutting machine 3 to carry out the pin-hole sleeve cutting of the product, to carry out the through-hole blanking and waste discharge of the small round hole processed on the product, and to cut out the automatic material belt 1 to avoid the position . The structure of the processed part after this step is shown in Figure 2(c).
第四步,在第二套切机4上使用平刀雕刻模具对产品进行销孔套切,将产品上加工出的长条孔全部半切到保护膜,然后利用保护膜进行下排废料。经过该步骤加工后加工部位的结构如图2(d)所示。The fourth step is to use a flat knife engraving mold on the second set of cutting machine 4 to carry out pin-hole sleeve cutting on the product, half-cut all the elongated holes processed on the product to the protective film, and then use the protective film to discharge waste. The structure of the processed part after this step is shown in Figure 2(d).
最后,将料带1经过第二圆刀机6,可以使用第二对圆刀机对位于料带1上的加工后的产品进行一些修整工作,再使用收卷装置5对加工完成的产品进行收料。Finally, the material strip 1 passes through the second round knife machine 6, and the second pair of round knife machines can be used to perform some trimming work on the processed product located on the material strip 1, and then use the winding device 5 to finish the processed product. Receipt.
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111070318A (en) * | 2019-12-31 | 2020-04-28 | 东莞领益精密制造科技有限公司 | A kind of ultra-small size double-sided adhesive cutting method |
| CN111113497A (en) * | 2019-12-30 | 2020-05-08 | 东莞领益精密制造科技有限公司 | A kind of cutting method of double-sided adhesive without substrate |
| CN111349403A (en) * | 2020-03-27 | 2020-06-30 | 深圳市伟业鑫精密科技有限公司 | Composite sheet for electronic device and method of manufacturing the same |
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2018
- 2018-03-01 CN CN201820289370.5U patent/CN207915618U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113497A (en) * | 2019-12-30 | 2020-05-08 | 东莞领益精密制造科技有限公司 | A kind of cutting method of double-sided adhesive without substrate |
| CN111070318A (en) * | 2019-12-31 | 2020-04-28 | 东莞领益精密制造科技有限公司 | A kind of ultra-small size double-sided adhesive cutting method |
| CN111070318B (en) * | 2019-12-31 | 2021-09-28 | 东莞领益精密制造科技有限公司 | Method for cutting ultra-small-size double faced adhesive tape |
| CN111349403A (en) * | 2020-03-27 | 2020-06-30 | 深圳市伟业鑫精密科技有限公司 | Composite sheet for electronic device and method of manufacturing the same |
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