CN112663325A

CN112663325A - Manufacturing method of high-performance self-cleaning curtain fabric

Info

Publication number: CN112663325A
Application number: CN202011298878.XA
Authority: CN
Inventors: 周宇彬
Original assignee: Individual
Current assignee: Haining Tianli Textile Co ltd
Priority date: 2020-11-19
Filing date: 2020-11-19
Publication date: 2021-04-16
Anticipated expiration: 2040-11-19
Also published as: CN112663325B

Abstract

The invention provides a manufacturing method of a high-performance self-cleaning curtain fabric, which comprises the following steps: A. pretreatment: placing the curtain gray fabric in a dyeing device at the temperature of 110-130 ℃ for dyeing for 40-100min, and dehydrating after washing by using a washing device to obtain a pretreated fabric; B. preparing liquid: preparing the needed photocatalyst finishing liquid by a dyeing device for 20-40 min; C. and (3) treatment: putting the pretreated fabric into a photocatalyst finishing liquid of a dyeing device, treating for 30-70min at the temperature of 110-130 ℃, and drying and shaping through a high-temperature shaping device after dehydration to obtain the treated fabric; D. and (4) checking: inspecting the processed fabric through an inspection and cutting integrated machine; E. winding: and rolling the inspected fabric by using rolling equipment to obtain the finished high-performance self-cleaning curtain fabric.

Description

Manufacturing method of high-performance self-cleaning curtain fabric

Technical Field

The invention relates to a manufacturing method of a high-performance self-cleaning curtain fabric.

Background

The curtain cloth is a curtain made of decorative cloth through design and sewing. Through retrieval, as disclosed in chinese patent literature, a weft-displaying curtain fabric with environmental protection performance [ application number: 201220684388.8, respectively; publication No.: CN 203080193U ]. The weft-displaying curtain fabric with the environmental protection performance is woven by interweaving warps and wefts, and is characterized in that: the warp yarns are 300D DTY back-and-forth slubby yarns, and the weft yarns are formed by winding the 300D DTY back-and-forth slubby yarns and 21S/1 pure polyester yarns. Although the curtain fabric disclosed in the patent is natural and environment-friendly, the curtain fabric is too simple in structure, has no self-cleaning function, and does not have a corresponding manufacturing method.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a manufacturing method of a high-performance self-cleaning curtain fabric, which has the characteristic of reliable manufacturing.

The purpose of the invention can be realized by the following technical scheme: a manufacturing method of a high-performance self-cleaning curtain fabric is characterized by comprising the following steps: A. pretreatment: placing the curtain gray fabric in a dyeing device at the temperature of 110-130 ℃ for dyeing for 40-100min, and dehydrating after washing by using a washing device to obtain a pretreated fabric; B. preparing liquid: preparing the needed photocatalyst finishing liquid by a dyeing device for 20-40 min; C. and (3) treatment: putting the pretreated fabric into a photocatalyst finishing liquid of a dyeing device, treating for 30-70min at the temperature of 110-130 ℃, and drying and shaping through a high-temperature shaping device after dehydration to obtain the treated fabric; D. and (4) checking: inspecting the processed fabric through an inspection and cutting integrated machine; E. winding: and rolling the inspected fabric by using rolling equipment to obtain the finished high-performance self-cleaning curtain fabric.

The photocatalyst finishing liquid is prepared from the following components in parts by weight: 20-40 parts of photocatalyst finishing agent, 12-16 parts of ethanol, 0-6 parts of hand feeling modifier, 22-32 parts of nano titanium dioxide and 500-700 parts of deionized water.

The curtain grey cloth is formed by blending and weaving the following fibers in parts by weight: 40-60 parts of cotton fiber, 10-30 parts of Shengma fiber, 10-30 parts of polyester fiber and 10-20 parts of kapok fiber.

The dyeing device comprises a first base, a dye vat is fixed on the first base, a taking and placing opening is formed in the side portion of the dye vat, a cylinder cover which can seal the taking and placing opening is hinged to the dye vat, a stirring piece is horizontally arranged in the dye vat in a rotating mode, the stirring piece is connected with a power structure which can drive the dye vat to rotate, an auxiliary mechanism is further arranged on the first base, the auxiliary mechanism comprises an installation stand column, a driving cylinder, a guide plate and a buffer plate, the installation stand column is fixed on the first base, one end of the guide plate is rotatably connected with the middle of the installation stand column, the other end of the guide plate is fixedly connected with the buffer plate, the upper end of the driving cylinder is rotatably connected with the upper end of the installation stand column, a piston rod of the driving cylinder inclines downwards, the end of a piston rod of the driving cylinder is rotatably connected.

Move the turnover vehicle to the assigned position, make the stock guide luffing motion through driving actuating cylinder, through locking subassembly with turnover vehicle locking department, the workman only need take out the surface fabric that the dyeing is good and put into on the stock guide, the surface fabric along the stock guide landing to the buffer board on, push the surface fabric on the buffer board again to the turnover vehicle on, convenient operation.

The locking assembly comprises a guide pillar, a guide seat, a supporting spring and a locking piece, the upper end of the guide pillar is connected with the buffer plate, the lower end of the guide pillar is fixed with a limiting block, the guide seat is arranged on the guide pillar, the guide seat is connected with the locking piece, the locking piece is U-shaped, the upper end of the supporting spring is connected with the buffer plate, and the lower end of the supporting spring is connected with the guide seat.

The guide plate one end is passed through the auxiliary shaft and is connected with the rotation of installation stand middle part, and the auxiliary shaft is inside to have a cavity, and a plurality of apopores that are linked together with the cavity are seted up to the auxiliary shaft side, and the apopore slope is down, and the auxiliary shaft tip is linked together through raceway and water tank, and the water tank is fixed on first base, still is provided with first water pump on the raceway.

Water in the water tank is conveyed to the water outlet of the auxiliary shaft through the water conveying pipe, the material guide plate is cleaned, and impurities on the dye vat are prevented from polluting the fabric in the dyeing process, so that the dyeing quality can be ensured.

The power structure comprises a first power motor, a main belt wheel, a driven wheel and a belt, wherein the first power motor is fixed on the first base, an output shaft of the first power motor is horizontally arranged, the main belt wheel is fixed at the end part of the output shaft of the first power motor, the driven belt wheel is connected with a stirring part through a connecting shaft, and the belt is sleeved between the main belt wheel and the driven belt wheel.

A batching box is fixed on the first base through supporting legs, a raw material input hopper is arranged on the upper portion of the batching box, the lower portion of the batching box is communicated with one end of a conveying pipe, the other end of the conveying pipe is communicated with the bottom of a dye vat, a conveying pump is further arranged on the conveying pipe, a positioning seat is further fixed on the upper portion of the batching box, a stirring shaft is vertically and rotatably arranged on the positioning seat, the upper end of the stirring shaft is connected with a first driving structure capable of enabling the stirring shaft to rotate, a spiral stirring sheet is fixedly arranged at the lower end of the stirring shaft and connected with an auxiliary cylinder through a rotating seat, the auxiliary cylinder is positioned outside the spiral stirring member, a plurality of through holes are formed in the auxiliary cylinder, a plurality of crushing knives are arranged on the inner wall of the auxiliary cylinder, a guide post is horizontally fixed on the positioning seat, a guide block is slidably arranged on the guide post, a reciprocating bar is fixed on the guide block, the guide block is rotatably connected with one end of the connecting rod, the other end of the connecting rod is rotatably connected with the main linkage disk, the main linkage disk is provided with a limiting disk part and a driving rod part, the auxiliary cylinder is also fixedly provided with an auxiliary linkage disk, the auxiliary linkage disk is provided with a plurality of concave parts matched with the limiting disk part, the auxiliary linkage disk is provided with a plurality of working groove parts matched with the driving rod part, and the concave parts and the working groove parts are distributed at intervals; the conveying pipe is also provided with a valve and a one-way valve.

The first driving structure comprises a driving motor, a main gear and a driven gear, the driving motor is fixed on the positioning seat, an output shaft of the driving motor is vertically arranged, the main gear is fixed at the end part of the output shaft of the driving motor, the driven gear is fixed on the stirring shaft, and the main gear is meshed with the driven gear.

An intermediate gear is further fixed on the main linkage disc and meshed with the main gear.

Raw materials of the photocatalyst finishing liquid are added into the preparation box from the raw material input hopper, the main gear is driven to rotate by the driving motor, the main gear is meshed with the driven gear, the driven gear drives the stirring shaft to rotate, the stirring shaft drives the spiral stirring piece to rotate, so that the material liquid is contacted with the inner wall of the auxiliary cylinder, large particles in the material liquid can be crushed, under the action of centrifugal force, some large particles which are not broken can block the through hole, because the intermediate gear is meshed with the driven gear, the reciprocating bar can move back and forth, the extrusion material pushing rod can move repeatedly, the limiting disc part is matched with the concave part, the driving rod part is matched with the working groove part, the extrusion pushing rod can extrude and push the through holes on the auxiliary cylinder rotating at intervals, and large particles blocked at the through holes are pushed back to the auxiliary cylinder again, so that raw materials in the batching box can be stirred more uniformly and reliably.

The washing device comprises a second base, a first washing box and a second washing box are sequentially arranged on the second base, the first washing box and the second washing box are connected through an upper communicating pipe, the first washing box and the second washing box are connected through a lower communicating pipe, a second water pump is arranged on the lower communicating pipe, an auxiliary structure and a washing structure are arranged on the first washing box, a water squeezing structure is arranged on the second washing box, and a plurality of first guide rollers are arranged on the first washing box and the second washing box.

The surface fabric loops through first washing case, second and washs the case, and under the effect of last communicating pipe, lower communicating pipe and second water pump, the washing liquid that first washing case, second were washd the incasement circulates, improves the cleaning efficiency, and the surface fabric is through wasing structure and auxiliary structure in first washing incasement simultaneously, excellent in use effect.

The cleaning structure comprises an installation rod, a movable plate, an installation box body, a second power motor, an eccentric wheel, two auxiliary plates and a plurality of cleaning rollers, wherein one end of the installation rod is arranged on the first cleaning box in a sliding mode, the other end of the installation rod is connected with the movable plate, the movable plate is arranged on the first cleaning box in a sliding mode, the two auxiliary plates are fixed on the movable plate, the installation box body is fixed on the first cleaning box, the second power motor is fixed on the installation box body, an output shaft of the second power motor is vertically arranged upwards, the eccentric wheel is fixed on an output shaft of the second power motor and can abut against the auxiliary plates, and the cleaning rollers are rotatably arranged on the installation rod.

The second power motor drives the eccentric wheel to rotate, and the eccentric wheel drives the movable plate to move back and forth under the action of the auxiliary plate, so that the mounting rod is driven to move back and forth, the fabric is scrubbed under the action of the cleaning roller, and the cleaning device has the advantage of good cleaning effect.

The auxiliary structure comprises two fixing rods and a plurality of auxiliary rollers, the two fixing rods are respectively fixed on two sides of the first cleaning box, the auxiliary rollers are rotatably arranged on the fixing rods, and the auxiliary rollers are located above the cleaning barrel.

The water squeezing structure comprises a water squeezing box body, an upper water squeezing bucket and a lower water squeezing bucket, the water squeezing box body is fixed on the second cleaning box, the upper water squeezing bucket and the lower water squeezing bucket are both rotatably arranged on the water squeezing box body, and the upper water squeezing bucket and the lower water squeezing bucket are matched.

The upper squeezing bucket and the lower squeezing bucket are respectively connected with a power component which drives the upper squeezing bucket and the lower squeezing bucket to rotate.

The high-temperature shaping device comprises a third base, wherein a feeding structure and a shaping box body are arranged on the third base, an inlet and an outlet for the fabric to enter and exit are formed in the shaping box body, the shaping box body is internally divided into a heating chamber, an intermediate chamber and a cooling chamber through two partition plates, a heating mechanism, an interconnecting structure and a tensioning structure are arranged on the shaping box body, the heating mechanism is arranged on the heating chamber, the tensioning structure is arranged in the cooling chamber, the interconnecting structure comprises a communicating pipe, a first fan, an air outlet cover and an air inlet cover, the communicating pipe is arranged on the shaping box body, the air outlet cover is arranged at one end of the communicating pipe, the air outlet cover is arranged in the intermediate chamber, the air inlet cover is arranged at the other end of the communicating pipe, the.

The heating chamber, the middle chamber and the cooling chamber are arranged, so that the fabric shaping effect is good, and meanwhile, the communicating structure is arranged, so that heat is recycled, and energy consumption is saved.

Heating mechanism is including heating box, second fan, play tuber pipe, heating piece, sliding block, limiting plate, rubber pad and handle, and the heating box is fixed on the design box, and the second fan communicates with the heating box mutually through going out the tuber pipe, and the sliding block slides and sets up on the design box, and the heating piece sets up the one end at the sliding block, and the handle sets up the other end at the sliding block, and the limiting plate is fixed on the sliding block, and the rubber pad is fixed on the limiting plate, still is provided with a plurality of locking structure that can with sliding block matched with on the design box.

The heating piece sets up the one end at the sliding block, and the handle setting is at the other end of sliding block, conveniently overhauls and changes the heating piece, sets up the second fan simultaneously for heat transfer is faster, sets up limiting plate and rubber pad simultaneously, makes sealed effect better, prevents that steam from giving off to the air in, sets up locking structure simultaneously, makes the installation more reliable convenient.

The locking structure includes first spring and latch segment, has seted up the mounting groove on the design box, and the latch segment slides and sets up on the mounting groove, and first spring is located the mounting groove, and the one end of first spring is connected with the design box, and the other end of first spring is connected with the latch segment, and sets up on the sliding block can with latch segment matched with locking groove.

The tensioning structure comprises two fixing plates, a tensioning wheel, a plurality of second springs and a plurality of balancing weights, the two fixing plates are fixed on two sides of the shaping box body respectively, a mounting frame is arranged on the fixing plates through the second springs, the end portion of the tensioning wheel is rotated and arranged on the mounting frame, and the mounting frame is provided with the balancing weights in a detachable mode.

The feeding structure comprises a feeding roller and a first support, the first support is fixed on the third base, and the feeding roller is rotatably arranged on the first support.

The sizing box body is further fixedly provided with a plurality of adjusting clamping blocks for adjusting the height of the second guide roller, a plurality of clamping grooves are formed in the adjusting clamping blocks, and the second guide roller is rotatably arranged in the clamping grooves.

And the shaping box body is also provided with a plurality of second guide rollers for guiding.

The checking and cutting integrated machine comprises a rack, a checking platform is obliquely fixed on the rack, a guide-in roller is arranged at the upper end of the checking platform, a guide-out roller is arranged at the lower end of the checking platform, a plurality of illuminating lamps are arranged in the middle of the checking platform, a second driving structure for moving the fabric is arranged on the rack, the second driving structure comprises a second support, a first driving roller, a second driving roller, a first pressing roller and a second pressing roller, the second support is fixed on the rack and positioned below the checking platform, the first driving roller and the first pressing roller are horizontally and rotatably arranged at one end of the second support, a gap for the fabric to pass through is formed between the first driving roller and the first pressing roller, the second driving roller and the second pressing roller are horizontally and rotatably arranged at the other end of the second support, a gap for the fabric to pass through is formed between the second driving roller and the second pressing roller, and a power assembly capable of rotating the first driving roller and the second driving roller is, the frame is also provided with a cutting mechanism.

Through first drive roller, second drive roller, first pinch roller and second pinch roller isotructure, can realize detecting two kinds of surface fabrics that the width is less simultaneously, perhaps detect a surface fabric that the width is great, and according to actual need, can tailor this great surface fabric of width through tailoring mechanism, and is functional strong.

The power assembly comprises a third power motor, a first air cylinder and a second air cylinder, the third power motor is fixed in the middle of the second bracket through a mounting plate, an output shaft of the third power motor is horizontally arranged, the third power motor is a double-output shaft motor, the first air cylinder and the second air cylinder are both hinged on the second bracket, a piston rod of the first air cylinder and a piston rod of the second air cylinder are both upward, the end part of a piston rod of the first air cylinder is connected with a first linkage seat, the first linkage seat is rotatably connected with the middle part of the first mounting shaft, one end of the first mounting shaft is connected with a first output end of the third power motor through a universal coupling, the other end of the first mounting shaft is connected with a first friction power wheel, the first friction power wheel can abut against the first driving roller, the end part of the piston rod of the second air cylinder is connected with a second linkage seat, and the second linkage seat is rotatably connected with a second middle mounting shaft, one end of the second mounting shaft is connected with a second output end of the third power motor through a universal coupling II, the other end of the second mounting shaft is connected with a second friction power wheel, and the second friction power wheel can abut against the second driving roller.

The third power motor can drive the corresponding first friction power wheel and the second friction power wheel to rotate through the first universal coupling and the second universal coupling, meanwhile, the first linkage seat and the second linkage seat can be driven to act through the first air cylinder and the second air cylinder, the first friction power wheel is enabled to be abutted against or separated from the first driving roller, the second friction power wheel is enabled to be abutted against or separated from the second driving roller, and therefore the action of the first driving roller and the action of the second driving roller can be controlled.

The cutting mechanism comprises a third cylinder, a lifting seat and a cutting knife, the third cylinder is fixed on the rack, a piston rod of the third cylinder vertically faces upwards, the lifting seat is fixed at the end part of a piston rod of the third cylinder, and the cutting knife is arranged on the lifting seat through an adjusting component.

The adjusting assembly comprises a guide rod, an adjusting seat and a locking screw rod, the guide rod is horizontally fixed on the lifting seat, the adjusting seat is arranged on the guide rod in a sliding mode, the locking screw rod is connected to the adjusting seat in a threaded mode, the end portion of the locking screw rod can be in contact with the guide rod, and the cutting knife is fixed on the adjusting seat.

And an arc-shaped guide plate is also fixed on the second bracket.

Compared with the prior art, the manufacturing method of the high-performance self-cleaning curtain fabric has the following advantages: according to the invention, the fabric is put into the photocatalyst finishing liquid for treatment, the photocatalyst finishing liquid adopts the components of photocatalyst finishing agent, ethanol, hand feeling regulator, nano titanium dioxide, deionized water and the like, meanwhile, the curtain gray fabric adopts the components of cotton fiber, Shengma fiber, polyester fiber, kapok fiber and the like, so that the curtain gray fabric has better self-cleaning and high integral tensile strength, meanwhile, according to the manufacturing method, the production equipment matched with the curtain gray fabric is specially designed, so that the whole manufacturing method can be reliably ensured, and the manufacturing is reliable.

Drawings

FIG. 1 is a schematic diagram of the steps of the manufacturing method.

Fig. 2 is a schematic plan view of the dyeing apparatus.

Fig. 3 is a partially enlarged view of a portion a in fig. 2.

Fig. 4 is a schematic perspective view of a dyeing apparatus with a portion removed.

Fig. 5 is a schematic plan view of a portion of the dyeing apparatus removed.

Fig. 6 is a schematic plan view of the dispensing box of the dyeing apparatus.

FIG. 7 is a schematic plan view of the master and slave link plates in the dyeing apparatus.

Fig. 8 is a schematic sectional structure of the water washing apparatus.

Fig. 9 is a partial enlarged view at B in fig. 8.

Fig. 10 is a schematic sectional view of a water squeezing structure in the water washing apparatus.

Fig. 11 is a schematic plan view of the high-temperature setting device.

Fig. 12 is a partially enlarged view at C in fig. 11.

Fig. 13 is a schematic plan view of the tension structure in the high temperature setting device.

Fig. 14 is a schematic perspective view of the checking and cutting integrated machine.

FIG. 15 is a schematic plan view of a removed portion of the inspection and trimming machine.

Fig. 16 is a partial enlarged view at D in fig. 14.

In the figure, 1, a first base; 2. a dye vat; 3. a cylinder cover; 4. a driving cylinder; 5. an auxiliary shaft; 6. mounting the upright post; 7. a material guide plate; 8. a cache board; 8a, a water chute; 9. a support spring; 10. a guide post; 11. a locking member; 12. a limiting block; 13. a guide seat; 14. a water tank; 15. a first water pump; 16. a water delivery pipe; 17. a stirring member; 18. a primary pulley; 19. a first power motor; 20. a belt; 21. a driven wheel; 22. a connecting shaft; 23. supporting legs; 24. a batching box; 25. a valve; 26. a one-way valve; 27. a delivery pipe; 28. a delivery pump; 29. an auxiliary cylinder; 30. a through hole; 31. a spiral stirring sheet; 32. a stirring shaft; 33. a rotating seat; 34. a raw material input hopper; 35. positioning seats; 36. a slave link plate; 37. a drive motor; 38. a slave gear; 39. a main gear; 40. an intermediate gear; 41. a main linkage disk; 42. a link rod; 43. a guide block; 44. a guide post; 45. a reciprocating bar; 46. extruding the material pushing rod; 47. a crushing knife; 48. a second base; 49. a first cleaning tank; 50. a second cleaning tank; 51. an upper communicating pipe; 52. a lower communicating pipe; 53. a second water pump; 54. a first guide roller; 55. mounting a rod; 56. moving the plate; 57. installing a box body; 58. a second power motor; 59. an eccentric wheel; 60. an auxiliary plate; 61. a cleaning roller; 62. fixing the rod; 63. an auxiliary roller; 64. a water squeezing box body; 64a, a cleaning liquid outlet; 65. a water squeezing bucket is arranged; 66. a lower squeezing bucket; 67. a water discharge pipe; 68. a water drain valve; 69. a third base; 70. shaping the box body; 70a, an inlet; 70b, an outlet; 71. a heating chamber; 72. an intermediate chamber; 73. a cooling chamber; 74. a communicating pipe; 75. a first fan; 76. an air outlet cover; 77. an air inlet cover; 78. heating the box body; 79. a second fan; 80. an air outlet pipe; 81. a heating block; 82. a slider; 83. a limiting plate; 84. a rubber pad; 85. a handle; 86. a first spring; 87. a locking block; 88. a tensioning structure; 89. a fixing plate; 90. a tension wheel; 91. a second spring; 92. a balancing weight; 93. a mounting frame; 94. a feeding roller; 95. a first bracket; 96. adjusting the clamping block; 97. a second guide roller; 98. a partition plate; 99. a frame; 100. a second bracket; 101. an arc-shaped guide plate; 102. a first driving roller; 103. a first pressure roller; 104. a lead-in roller; 105. a detection table; 106. an illuminating lamp; 107. a delivery roller; 108. a second pressure roller; 109. a second driving roller; 110. a first cylinder; 111. a first friction power wheel; 112. a first linkage seat; 113. a first mounting shaft; 114. a first universal coupling; 115. a third power motor; 116. a universal coupling II; 117. a second linkage seat; 118. a second mounting shaft; 119. a second friction power wheel; 120. a second cylinder; 121. a third cylinder; 122. a lifting seat; 123. a guide bar; 124. an adjusting seat; 125. a cutting knife.

Detailed Description

As shown in figure 1, the manufacturing method of the high-performance self-cleaning curtain fabric comprises the following steps: A. pretreatment: placing the curtain gray fabric in a dyeing device at the temperature of 110-130 ℃ for dyeing for 40-100min, and dehydrating after washing by using a washing device to obtain a pretreated fabric; in the embodiment, the curtain gray fabric is placed in a dyeing device at the temperature of 115 ℃ for dyeing, the dyeing time is 80min, and the pretreated fabric is obtained after washing by a washing device and then dehydration; B. preparing liquid: preparing the needed photocatalyst finishing liquid by a dyeing device for 20-40 min; in this example, the formulation time was 25 min; C. and (3) treatment: putting the pretreated fabric into a photocatalyst finishing liquid of a dyeing device, treating for 30-70min at the temperature of 110-130 ℃, and drying and shaping through a high-temperature shaping device after dehydration to obtain the treated fabric; in the embodiment, the pretreated fabric is put into photocatalyst finishing liquid of a dyeing device, treated for 40min at the temperature of 120 ℃, dehydrated and dried and shaped by a high-temperature shaping device to obtain the treated fabric; D. and (4) checking: inspecting the processed fabric through an inspection and cutting integrated machine; E. winding: and rolling the inspected fabric by using rolling equipment to obtain the finished high-performance self-cleaning curtain fabric.

The photocatalyst finishing liquid is prepared from the following components in parts by weight: 20-40 parts of photocatalyst finishing agent, 12-16 parts of ethanol, 0-6 parts of hand feeling modifier, 22-32 parts of nano titanium dioxide and 500-700 parts of deionized water; in this embodiment, the photocatalyst finishing liquid is prepared from the following components in parts by weight: 40 parts of photocatalyst finishing agent, 13 parts of ethanol, 1 part of hand feeling regulator, 26 parts of nano titanium dioxide and 600 parts of deionized water; the curtain grey cloth is formed by blending and weaving the following fibers in parts by weight: 40-60 parts of cotton fibers, 10-30 parts of Shengma fibers, 10-30 parts of polyester fibers and 10-20 parts of kapok fibers, wherein in the embodiment, the curtain gray fabric is formed by blending and weaving the following fibers in parts by weight: 55 parts of cotton fiber, 15 parts of Shengma fiber, 20 parts of polyester fiber and 10 parts of kapok fiber.

When the curtain fabric prepared by the method is subjected to a contact angle test experiment, the contact angle can reach 153 degrees and is larger than the contact angle standard 150 degrees of the super-hydrophobic surface, so that the curtain fabric has a good super-hydrophobic effect, water is not easy to permeate when contacting the curtain fabric and is easy to roll off, and pollutants or dust on the surface of the fabric can be taken away by the water when the water rolls, so that the curtain fabric can achieve a self-cleaning effect.

As shown in fig. 2-7, the dyeing apparatus includes a first base 1, a dye vat 2 is fixed on the first base 1, in this embodiment, the dye vat 2 is fixed on the first base 1 by means of bolt connection; the side part of the dye vat 2 is provided with a taking and placing opening, a cylinder cover 3 capable of sealing the taking and placing opening is hinged on the dye vat 2, a stirring part 17 is horizontally arranged in the dye vat 2 in a rotating mode, the stirring part 17 is connected with a power structure capable of driving the stirring part to rotate, an auxiliary mechanism is further arranged on the first base 1 and comprises an installation upright post 6, a driving cylinder 4, a material guide plate 7 and a buffer storage plate 8, the installation upright post 6 is fixed on the first base 1, and in the embodiment, the installation upright post 6 is fixed on the first base 1 in a bolt connection mode; one end of the material guide plate 7 is rotatably connected with the middle part of the mounting upright post 6, the other end of the material guide plate 7 is fixedly connected with the buffer plate 8, the driving cylinder 4 is rotatably connected with the upper end of the mounting upright post 6, a piston rod of the driving cylinder 4 inclines downwards, the end part of a piston rod of the driving cylinder 4 is rotatably connected with the middle part of the material guide plate 7, and the buffer plate 8 is also provided with a plurality of locking assemblies; the turnover vehicle is moved to a designated position, the material guide plate 7 swings up and down by driving the air cylinder 4, the turnover vehicle is locked by the locking assembly, a worker only needs to take out dyed fabric and place the dyed fabric on the material guide plate 7, the fabric slides down onto the buffer plate 8 along the material guide plate 7, and then the fabric on the buffer plate 8 is pushed onto the turnover vehicle; the locking assembly comprises a guide post 10, a guide seat 13, a supporting spring 9 and a locking piece 11, the upper end of the guide post 10 is connected with the buffer plate 8, a limiting block 12 is fixed at the lower end of the guide post 10, the guide seat 13 is arranged on the guide post 10, the guide seat 13 is connected with the locking piece 11, the locking piece 11 is U-shaped, the upper end of the supporting spring 9 is connected with the buffer plate 8, and the lower end of the supporting spring 9 is connected with the guide seat 13; under the action of the supporting spring 9, the locking piece 11 can firmly position the turnover vehicle; the locking piece 11 is made of rubber; one end of the material guide plate 7 is rotatably connected with the middle part of the mounting upright post 6 through an auxiliary shaft 5, a cavity is arranged in the auxiliary shaft 5, a plurality of water outlet holes communicated with the cavity are formed in the side part of the auxiliary shaft 5, the water outlet holes are inclined downwards, the end part of the auxiliary shaft 5 is communicated with a water tank 14 through a water delivery pipe 16, the water tank 14 is fixed on the first base 1, and a first water pump 15 is also arranged on the water delivery pipe 16; the water in the water tank 14 is conveyed to the water outlet of the auxiliary shaft 5 through the water conveying pipe 16, the material guide plate 7 is cleaned, the fabric is prevented from being polluted by sundries on the dye vat 2 in the dyeing process, and the dyeing quality can be ensured; the power structure comprises a first power motor 19, a main belt wheel 18, a driven wheel 21 and a belt 20, wherein the first power motor 19 is fixed on the first base 1, and in the embodiment, the first power motor 19 is fixed on the first base 1 in a bolt connection mode; an output shaft of the first power motor 19 is horizontally arranged, the main belt wheel 18 is fixed at the end part of the output shaft of the first power motor 19, the auxiliary belt wheel is connected with the stirring part 17 through a connecting shaft 22, and the belt 20 is sleeved between the main belt wheel 18 and the auxiliary belt wheel; the first power motor 19 drives the main belt wheel 18 to rotate, the main belt wheel 18 drives the auxiliary belt wheel to rotate through the belt 20, and the auxiliary belt wheel drives the stirring piece 17 to rotate, so that the stirring piece 17 can rotate; the buffer board 8 is also provided with a water chute 8a which is concave downwards; a batching box 24 is fixed on the first base 1 through a supporting foot 23, a raw material input hopper 34 is arranged on the upper part of the batching box 24, the lower part of the batching box 24 is communicated with one end of a conveying pipe 27, the other end of the conveying pipe 27 is communicated with the bottom of a dye vat 2, a conveying pump 28 is also arranged on the conveying pipe 27, a positioning seat 35 is also fixed on the upper part of the batching box 24, a stirring shaft 32 is vertically and rotatably arranged on the positioning seat 35, the upper end of the stirring shaft 32 is connected with a first driving structure capable of rotating the stirring shaft, a spiral stirring sheet 31 is fixed at the lower end of the stirring shaft 32, an auxiliary cylinder 29 is also connected at the middle part of the stirring shaft 32 through a rotating seat 33, the auxiliary cylinder 29 is positioned outside a spiral stirring piece 17, a plurality of through holes 30 are arranged on the auxiliary cylinder 29, a plurality of crushing knives 47 are arranged on the inner wall of the auxiliary cylinder 29, a, a plurality of extrusion material pushing rods 46 matched with the through holes 30 are fixed on the reciprocating bars 45, a main linkage disc 41 is further rotatably arranged on the positioning seat 35, a guide block 43 is rotatably connected with one end of the linkage disc 42, the other end of the linkage disc 42 is rotatably connected with the main linkage disc 41, a limiting disc part and a driving rod part are arranged on the main linkage disc 41, a slave linkage disc 36 is further fixed on the auxiliary cylinder 29, a plurality of concave parts matched with the limiting disc part are arranged on the slave linkage disc 36, a plurality of working groove parts matched with the driving rod part are arranged on the slave linkage disc 36, and the concave parts and the working groove parts are distributed at intervals; the first driving structure comprises a driving motor 37, a main gear 39 and a driven gear 38, the driving motor 37 is fixed on the positioning seat 35, an output shaft of the driving motor 37 is vertically arranged, the main gear 39 is fixed at the end part of the output shaft of the driving motor 37, the driven gear 38 is fixed on the stirring shaft 32, and the main gear 39 is meshed with the driven gear 38; an intermediate gear 40 is also fixed on the main linkage plate 41, and the intermediate gear 40 is meshed with the main gear 39; the delivery pipe 27 is also provided with a valve 25 and a one-way valve 26; raw materials of photocatalyst finishing liquid are added into a preparation box from a raw material input hopper 34, a driving motor 37 drives a main gear 39 to rotate, the main gear 39 is meshed with a driven gear 38, the driven gear 38 drives a stirring shaft 32 to rotate, the stirring shaft 32 drives a spiral stirring piece 17 to rotate, so that the raw materials are in contact with the inner wall of an auxiliary cylinder 29, large particles in the raw materials can be crushed, some large particles which are not crushed can block through holes 30 under the action of centrifugal force, a reciprocating bar 45 can move back and forth due to the meshing of an intermediate gear 40 and the driven gear 38, an extrusion material pushing bar 46 can move repeatedly, the limiting disc part is matched with the concave part, the driving bar part is matched with the working groove part, the extrusion material pushing bar 46 can extrude and push the through holes 30 on the auxiliary cylinder 29 which rotates at intervals, and the large particles blocked at the through holes 30 are pushed back into the auxiliary cylinder 29 again, therefore, the raw materials in the batching box 24 can be stirred more uniformly and reliably.

As shown in fig. 8-10, the washing device includes a second base 48, in this embodiment, a first washing tank 49 and a second washing tank 50 are sequentially disposed on the second base 48, the upper half portions of the first washing tank 49 and the second washing tank 50 are connected through an upper communicating pipe 51, the lower half portions of the first washing tank 49 and the second washing tank 50 are connected through a lower communicating pipe 52, a second water pump 53 is disposed on the lower communicating pipe 52, an auxiliary structure and a washing structure are disposed on the first washing tank 49, a water squeezing structure is disposed on the second washing tank 50, a plurality of first guide rollers 54 are disposed on each of the first washing tank 49 and the second washing tank 50, and in this embodiment, the number of the first guide rollers 54 is six; the fabric sequentially passes through the first cleaning tank 49 and the second cleaning tank 50, cleaning liquids in the first cleaning tank 49 and the second cleaning tank 50 are circulated under the action of the upper communicating pipe 51, the lower communicating pipe 52 and the second water pump 53, so that the cleaning efficiency is improved, and meanwhile, the fabric passes through a cleaning structure and an auxiliary structure in the first cleaning tank 49, so that the using effect is good; the cleaning structure comprises an installation rod 55, a moving plate 56, an installation box body 57, a second power motor 58, an eccentric wheel 59, two auxiliary plates 60 and a plurality of cleaning rollers 61, in the embodiment, the number of the cleaning rollers 61 is two, one end of the installation rod 55 is arranged on the first cleaning box 49 in a sliding mode, the other end of the installation rod 55 is connected with the moving plate 56, the moving plate 56 is arranged on the first cleaning box 49 in a sliding mode, the two auxiliary plates 60 are fixed on the moving plate 56, the installation box body 57 is fixed on the first cleaning box 49, the second power motor 58 is fixed on the installation box body 57, an output shaft of the second power motor 58 is arranged vertically upwards, the eccentric wheel 59 is fixed on an output shaft of the second power motor 58, the eccentric wheel 59 can abut against the auxiliary plates 60, and the cleaning rollers 61 are arranged on the installation rod 55 in a rotating mode; the second power motor 58 drives the eccentric wheel 59 to rotate, and under the action of the auxiliary plate 60, the eccentric wheel 59 drives the moving plate 56 to move back and forth, so that the mounting rod 55 is driven to move back and forth, and the fabric is scrubbed under the action of the cleaning roller 61, so that the cleaning device has the advantage of good cleaning effect; the auxiliary structure comprises two fixing rods 62 and a plurality of auxiliary rollers 63, in the embodiment, the number of the auxiliary rollers 63 is three, the two fixing rods 62 are respectively fixed on two sides of the first cleaning box 49, the auxiliary rollers 63 are rotatably arranged on the fixing rods 62, and the auxiliary rollers 63 are positioned above the cleaning barrel; through the matching of the auxiliary roller 63 and the cleaning roller, the cleaning efficiency is high; the water squeezing structure comprises a water squeezing tank body 64, an upper water squeezing bucket 65 and a lower water squeezing bucket 66, the water squeezing tank body 64 is fixed on the second cleaning tank 50, the upper water squeezing bucket 65 and the lower water squeezing bucket 66 are both rotatably arranged on the water squeezing tank body 64, and the upper water squeezing bucket 65 is matched with the lower water squeezing bucket 66; the upper water squeezing bucket 65 and the lower water squeezing bucket 66 are arranged to squeeze water in the fabric, so that the fabric can be further processed conveniently; the wringing box body 64 is provided with a cleaning liquid outlet 64 a; the upper squeezing bucket 65 and the lower squeezing bucket 66 are respectively connected with a power component which drives the upper squeezing bucket and the lower squeezing bucket to rotate; the first cleaning tank 49 is further provided with a water discharge pipe 67, and the water discharge pipe 67 is further provided with a water discharge valve 68.

As shown in fig. 11-13, the high temperature setting device includes a third base 69 which, in this embodiment, the third base 69 is provided with a feeding structure and a shaping box body 70, the shaping box body 70 is provided with an inlet 70a and an outlet 70b for the fabric to enter and exit, the shaping box body 70 is divided into a heating chamber 71, an intermediate chamber 72 and a cooling chamber 73 by two partition plates 98, the shaping box body 70 is provided with a heating mechanism, a communicating structure and a tensioning structure 88, the heating mechanism is positioned on the heating chamber 71, the tensioning structure 88 is positioned in the cooling chamber 73, the communicating structure comprises a communicating pipe 74, a first fan 75, an air outlet cover 76 and an air inlet cover 77, the communicating pipe 74 is arranged on the shaping box body 70, the air outlet cover 76 is arranged at one end of the communicating pipe 74, the air outlet cover 76 is positioned in the intermediate chamber 72, the air inlet cover 77 is arranged at the other end of the communicating pipe 74, the air inlet cover 77 is positioned in the heating; the heating chamber 71, the middle chamber 72 and the cooling chamber 73 are arranged, so that the fabric shaping effect is good, and meanwhile, the communicating structure is arranged, so that heat is recycled, and energy consumption is saved; the heating mechanism comprises a heating box body 78, a second fan 79, an air outlet pipe 80, a heating block 81, a sliding block 82, a limiting plate 83, a rubber pad 84 and a handle 85, the heating box body 78 is fixed on the shaping box body 70, the second fan 79 is communicated with the heating box body 78 through the air outlet pipe 80, the sliding block 82 is arranged on the shaping box body 70 in a sliding manner, the heating block 81 is arranged at one end of the sliding block 82, the handle 85 is arranged at the other end of the sliding block 82, the limiting plate 83 is fixed on the sliding block 82, the rubber pad 84 is fixed on the limiting plate 83, a plurality of locking structures capable of being matched with the sliding block 82 are further arranged on the shaping box body 70, and; the heating block 81 is arranged at one end of the sliding block 82, the handle 85 is arranged at the other end of the sliding block 82, the heating block 81 is convenient to overhaul and replace, the second fan 79 is arranged at the same time, heat transfer is faster, the limiting plate 83 and the rubber pad 84 are arranged at the same time, the sealing effect is better, hot air is prevented from being emitted into air, and meanwhile, the locking structure is arranged, so that the installation is more reliable and convenient; the locking structure comprises a first spring 86 and a locking block 87, a mounting groove is formed in the shaping box body 70, the locking block 87 is arranged on the mounting groove in a sliding mode, the first spring 86 is located in the mounting groove, one end of the first spring 86 is connected with the shaping box body 70, the other end of the first spring 86 is connected with the locking block 87, and a locking groove capable of being matched with the locking block 87 is formed in the sliding block 82; the tensioning structure 88 comprises two fixing plates 89, a tensioning wheel 90, a plurality of second springs 91 and a plurality of balancing weights 92, in this embodiment, the number of the second springs 91 is four, the two fixing plates 89 are respectively fixed on two sides of the shaping box body 70, an installation frame 93 is arranged on the fixing plates 89 through the second springs 91, the end portion of the tensioning wheel 90 is rotatably arranged on the installation frame 93, the installation frame 93 is detachably provided with the plurality of balancing weights 92, and in this embodiment, the number of the balancing weights 92 is three; by adding or subtracting the balancing weight 92, the tension force of the second spring 91 can be controlled, and the tension degree of the fabric can be controlled under the action of the tension wheel 90; the feeding structure comprises a feeding roller 94 and a first bracket 95, the first bracket 95 is fixed on the third base 69, and the feeding roller 94 is rotatably arranged on the first bracket 95; a plurality of adjusting blocks 96 for adjusting the height of the second guide roller 97 are further fixed on the shaping box 70, in this embodiment, the number of the adjusting blocks 96 is two, a plurality of clamping grooves are formed in the adjusting blocks 96, in this embodiment, the number of the clamping grooves is four, and the second guide roller 97 is rotatably arranged in the clamping grooves; the setting box 70 is further provided with a plurality of second guide rollers 97 for guiding.

As shown in fig. 14-16, the inspecting and cutting integrated machine includes a frame 99, wherein an inspecting platform 105 is obliquely fixed on the frame 99, and in this embodiment, the inspecting platform 105 is obliquely fixed on the frame 99 by means of a bolt connection; the upper end of the detection table 105 is provided with a lead-in roller 104, the lower end of the detection table 105 is provided with a lead-out roller 107, the middle of the detection table 105 is provided with a plurality of illuminating lamps 106, the rack 99 is provided with a second driving structure for moving the fabric, the second driving structure comprises a second bracket 100, a first driving roller 102, a second driving roller 109, a first pressing roller 103 and a second pressing roller 108, the second bracket 100 is fixed on the rack 99, and in the embodiment, the second bracket 100 is fixed on the rack 99 in a bolt connection manner; the second support 100 is positioned below the detection table 105, the first driving roller 102 and the first pinch roller 103 are horizontally and rotatably mounted at one end of the second support 100, a gap for fabric to pass through is formed between the first driving roller 102 and the first pinch roller 103, the second driving roller 109 and the second pinch roller 108 are horizontally and rotatably mounted at the other end of the second support 100, a gap for fabric to pass through is formed between the second driving roller 109 and the second pinch roller 108, the second support 100 is further provided with a power assembly capable of enabling the first driving roller 102 and the second driving roller 109 to rotate, and the rack 99 is further provided with a cutting mechanism; through the structures of the first driving roller 102, the second driving roller 109, the first pinch roller 103, the second pinch roller 108 and the like, two fabrics with small widths can be detected at the same time, or one fabric with large width can be detected, and the fabric with large width can be cut through a cutting mechanism according to actual needs, so that the fabric cutting machine is high in functionality; the power assembly comprises a third power motor 115, a first air cylinder 110 and a second air cylinder 120, and in the embodiment, the third power motor 115 is a commercially available existing product; a third power motor 115 is fixed in the middle of the second support 100 through a mounting plate, an output shaft of the third power motor 115 is horizontally arranged, the third power motor 115 is a double-output-shaft motor, the first air cylinder 110 and the second air cylinder 120 are both hinged on the second support 100, a piston rod of the first air cylinder 110 and a piston rod of the second air cylinder 120 are both upward, the end of a piston rod of the first air cylinder 110 is connected with the first linkage base 112, the first linkage base 112 is rotatably connected with the middle of the first mounting shaft 113, one end of the first mounting shaft 113 is connected with a first output end of the third power motor 115 through a first universal coupling 114, the other end of the first mounting shaft 113 is connected with the first friction power wheel 111, the first friction power wheel 111 can abut against the first driving roller 102, the end of the piston rod of the second air cylinder 120 is connected with the second linkage base 117, the second linkage base 117 is rotatably connected with the middle of the second mounting shaft 118, one end of the second mounting shaft 118 is connected with a second output end of the third power motor 115 through a second universal coupling 116, the other end of the second mounting shaft 118 is connected with a second friction power wheel 119, and the second friction power wheel 119 can abut against the second driving roller 109; the third power motor 115 can drive the corresponding first friction power wheel 111 and second friction power wheel 119 to rotate through the first universal coupling 114 and the second universal coupling 116, and simultaneously, the first linkage seat 112 and the second linkage seat 117 can be driven to act through the first air cylinder 110 and the second air cylinder 120, so that the first friction power wheel 111 abuts against or is separated from the first driving roller 102, the second friction power wheel 119 abuts against or is separated from the second driving roller 109, and the first driving roller 102 and the second driving roller 109 can be controlled to act; the cutting mechanism comprises a third cylinder 121, a lifting seat 122 and a cutting knife 125, the third cylinder 121 is fixed on the rack 99, a piston rod of the third cylinder 121 is vertically upward, the lifting seat 122 is fixed at the end part of a piston rod of the third cylinder 121, and the cutting knife 125 is arranged on the lifting seat 122 through an adjusting component; the third cylinder 121 can drive the lifting seat 122 to move up and down, and the lifting seat 122 drives the cutting knife 125 to move up and down, so that the cutting knife 125 can move up and down; the adjusting assembly comprises a guide rod 123, an adjusting seat 124 and a locking screw rod, the guide rod 123 is horizontally fixed on the lifting seat 122, the adjusting seat 124 is arranged on the guide rod 123 in a sliding manner, the locking screw rod is connected to the adjusting seat 124 in a threaded manner, the end part of the locking screw rod can be in contact with the guide rod 123, and the cutting knife 125 is fixed on the adjusting seat 124; the adjusting seat 124 drives the cutting knife 125 to move back and forth by moving the adjusting seat 124 back and forth along the guide rod 123, so that the position of the cutting knife 125 can be finely adjusted; the guide rod 123 is also provided with scale marks; an arc-shaped guide plate 101 is also fixed on the second bracket 100; the checked fabric can be led out through the arc-shaped guide plate 101.

Claims

1. A manufacturing method of a high-performance self-cleaning curtain fabric is characterized by comprising the following steps: A. pretreatment: placing the curtain gray fabric in a dyeing device at the temperature of 110-130 ℃ for dyeing for 40-100min, and dehydrating after washing by using a washing device to obtain a pretreated fabric; B. preparing liquid: preparing the needed photocatalyst finishing liquid by a dyeing device for 20-40 min; C. and (3) treatment: putting the pretreated fabric into a photocatalyst finishing liquid of a dyeing device, treating for 30-70min at the temperature of 110-130 ℃, and drying and shaping through a high-temperature shaping device after dehydration to obtain the treated fabric; D. and (4) checking: inspecting the processed fabric through an inspection and cutting integrated machine; E. winding: and rolling the inspected fabric by using rolling equipment to obtain the finished high-performance self-cleaning curtain fabric.

2. The manufacturing method of the high-performance self-cleaning curtain fabric as claimed in claim 1, wherein the photocatalyst finishing liquid is prepared from the following components in parts by weight: 20-40 parts of photocatalyst finishing agent, 12-16 parts of ethanol, 0-6 parts of hand feeling modifier, 22-32 parts of nano titanium dioxide and 500-700 parts of deionized water.

3. The manufacturing method of the high-performance self-cleaning curtain fabric as claimed in claim 1, wherein the curtain grey cloth is formed by blending and weaving the following fibers in parts by weight: 40-60 parts of cotton fiber, 10-30 parts of Shengma fiber, 10-30 parts of polyester fiber and 10-20 parts of kapok fiber.

4. The method for manufacturing a high-performance self-cleaning curtain fabric as claimed in claim 1, wherein the dyeing apparatus comprises a first base including a first base, a dye vat is fixed on the first base, a pick-and-place opening is formed at the side of the dye vat, a cylinder cover capable of closing the pick-and-place opening is hinged on the dye vat, a stirring member is horizontally and rotatably arranged in the dye vat, the stirring member is connected with a power structure capable of driving the stirring member to rotate, an auxiliary mechanism is further arranged on the first base, the auxiliary mechanism comprises an installation upright post, a driving cylinder, a material guide plate and a buffer plate, the installation upright post is fixed on the first base, one end of the material guide plate is rotatably connected with the middle part of the installation upright post, the other end of the material guide plate is fixedly connected with the buffer plate, the driving cylinder is rotatably connected with the upper end of the installation upright post, a piston rod of the driving cylinder is inclined downwards, the end of, the cache board is also provided with a plurality of locking components.

5. The method for manufacturing a high-performance self-cleaning curtain fabric as claimed in claim 4, wherein the locking assembly comprises a guide pillar, a guide seat, a support spring and a locking piece, the upper end of the guide pillar is connected with the buffer plate, the lower end of the guide pillar is fixed with a limiting block, the guide seat is arranged on the guide pillar, the guide seat is connected with the locking piece, the locking piece is U-shaped, the upper end of the support spring is connected with the buffer plate, and the lower end of the support spring is connected with the guide seat.

6. The manufacturing method of the high-performance self-cleaning curtain fabric as claimed in claim 1, wherein the washing device comprises a second base, the second base is sequentially provided with a first cleaning tank and a second cleaning tank, the upper half parts of the first cleaning tank and the second cleaning tank are connected through an upper communicating pipe, the lower half parts of the first cleaning tank and the second cleaning tank are connected through a lower communicating pipe, a second water pump is arranged on the lower communicating pipe, the first cleaning tank is provided with an auxiliary structure and a cleaning structure, the second cleaning tank is provided with a water squeezing structure, and the first cleaning tank and the second cleaning tank are respectively provided with a plurality of first guide rollers.

7. The method for manufacturing a high-performance self-cleaning curtain fabric as claimed in claim 1, wherein the cleaning structure comprises a mounting rod, a moving plate, a mounting box, a second power motor, an eccentric wheel, two auxiliary plates and a plurality of cleaning rollers, one end of the mounting rod is slidably arranged on the first cleaning box, the other end of the mounting rod is connected with the moving plate, the moving plate is slidably arranged on the first cleaning box, the two auxiliary plates are fixed on the moving plate, the mounting box is fixed on the first cleaning box, the second power motor is fixed on the mounting box, an output shaft of the second power motor is vertically arranged upwards, the eccentric wheel is fixed on an output shaft of the second power motor, the eccentric wheel can abut against the auxiliary plates, and the cleaning rollers are rotatably arranged on the mounting rod.