CN113550093A - Yarn sizing and shaping equipment for knitted fabric in textile mill and using method thereof - Google Patents
Yarn sizing and shaping equipment for knitted fabric in textile mill and using method thereof Download PDFInfo
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- CN113550093A CN113550093A CN202110828358.3A CN202110828358A CN113550093A CN 113550093 A CN113550093 A CN 113550093A CN 202110828358 A CN202110828358 A CN 202110828358A CN 113550093 A CN113550093 A CN 113550093A
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- 238000004513 sizing Methods 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000004744 fabric Substances 0.000 title claims abstract description 21
- 239000004753 textile Substances 0.000 title claims abstract description 19
- 238000007493 shaping process Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000003825 pressing Methods 0.000 claims description 43
- 238000007664 blowing Methods 0.000 claims description 39
- 230000006835 compression Effects 0.000 claims description 39
- 238000007906 compression Methods 0.000 claims description 39
- 239000000428 dust Substances 0.000 claims description 24
- 238000009990 desizing Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000004049 embossing Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 13
- 238000009955 starching Methods 0.000 abstract description 8
- 239000002002 slurry Substances 0.000 description 8
- 238000007781 pre-processing Methods 0.000 description 7
- 238000009941 weaving Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 206010020112 Hirsutism Diseases 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000004321 preservation Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses yarn sizing and shaping equipment for knitted cloth in a textile mill and a using method thereof, and particularly relates to the field of textiles. Above-mentioned scheme, through the mechanism mutually supporting with the turbine air pump when starching accuse for the in-process of starching can make the adjustment of yarn bottommost face level through the lift of mechanism when starching accuse, indirectly adjusted the starching time of yarn, make the starching time can carry out slight regulation and control according to actual conditions, guaranteed the controllability of starching process, improved the homogeneity of yarn starching.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to yarn sizing and shaping equipment for knitted fabrics in textile factories and a using method thereof.
Background
On a weaving machine, warp yarns with unit length are unwound from a beam until a fabric is formed, and are subjected to severe mechanical action with a rear beam yarn guide rod, a dropper, a heddle eye, a reed and the like on the weaving machine, and are subjected to repeated stretching, buckling and abrasion of 3000-5000 times in different degrees. Through sizing work, the weavability of the warp can be improved, the breakage rate of the yarn is reduced, the weaving performance of the warp is improved, and smooth weaving is guaranteed.
The sizing work forms a tough size film on the surface of the warp, so that the wear resistance of the warp is improved; due to the bonding effect of the sizing film, free ends of fibers on the surface of the yarn are tightly attached to the yarn body, so that the surface of the yarn is smooth, and entanglement and warp breakage between adjacent yarns can be reduced during weaving of high-density fabric, and hairiness attachment and smoothness of the yarn body are particularly important for hairiness, ramie, chemical fiber yarn and blended yarn no matter filament; the sizing enhances the holding force between the fibers, and the breaking strength of the warp yarns is improved through the positive effect of the sizing, and particularly the weak points of the easily broken yarns on a weaving machine are enhanced.
The knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and mutually stringing and sleeving the loops, has the characteristics of soft texture, moisture absorption, ventilation, sweat discharge, heat preservation and the like, and has wider and wider application to the knitted fabric in the market.
For various existing sizing and shaping equipment, prepared sizing materials are directly placed on the inner side of a sizing box for sizing treatment in a sizing process, the sizing materials can cause the situation that the concentrations of an upper layer and a lower layer of the sizing materials are different under a long-time static state, the concentration of the upper layer of the sizing materials is obviously lower than that of the lower layer of the sizing materials, the sizing process at the moment can cause the uneven sizing process of yarns, if a traditional stirring treatment method is adopted, the sizing process is difficult to treat due to violent movement of a stirring shaft, and the situation that the stirring shaft and the yarns are knotted mutually is easy to occur; meanwhile, due to the influence of the width of the yarn, the sizing time of the yarn needs to be adjusted according to actual conditions, and the real-time sizing time cannot be adjusted and controlled in the existing technical scheme; and the yarn is not pretreated before sizing, so that the sizing agent is easily polluted by dust adhered to the outer surface of the yarn, and the overall quality of sizing of the yarn is further influenced.
Disclosure of Invention
In order to overcome the above defects in the prior art, embodiments of the present invention provide a yarn sizing and setting apparatus for knitted fabrics in a textile mill and a method for using the same, so as to solve the problems that the sizing uniformity is poor, the sizing time of yarns is uncontrollable, and the sizing of yarns is not pretreated before the sizing in the prior art, which is caused by the fact that the sizing is easily layered in a static state, so that the sizing is easily polluted by adhered dust.
In order to solve the technical problems, the invention provides the following technical scheme: a yarn sizing and shaping device for knitted cloth in a textile mill comprises a device fixing frame, wherein a sizing box is fixedly arranged in an inner cavity of the device fixing frame, an air blowing mechanism is slidably arranged in the inner cavity of the sizing box, a turbine air pump is fixedly arranged on the top surface of the device fixing frame, an air outlet box is fixedly arranged on the top surface of the device fixing frame, two desizing mechanisms are fixedly arranged on the inner side of the device fixing frame, a sizing time control mechanism and a yarn preprocessing mechanism are fixedly arranged on the inner side of the device fixing frame, an air inlet pipeline is fixedly connected with an air inlet of the turbine air pump, and the other side of the air inlet pipeline corresponds to the top surface of the yarn preprocessing mechanism;
the air blowing mechanism comprises an air blowing plate, one side of the air blowing plate is fixedly connected with an air main, the inner side of the air blowing plate is provided with an air groove through hole, the top surface of the air main is provided with an air pipe mounting hole, one side of the air outlet box is fixedly connected with an air pipe, the bottom surface of the air pipe is detachably connected with the inner side of the air pipe mounting hole, the air main is communicated with the inner cavity of the air blowing plate, the air groove through holes penetrate through the inner side of the air blowing plate, and the air groove through holes are uniformly distributed;
the sizing and timing mechanism comprises a fixed outer box, the inner side of the fixed outer box is provided with a plurality of limiting through grooves, the limiting through grooves are distributed oppositely and uniformly, the inner sides of the limiting through grooves are connected with pneumatic components in a sliding way, the bottom surface of the pneumatic component is fixedly connected with a compression roller connecting shaft, the inner side of the compression roller connecting shaft is rotatably connected with a pressing roller, the inner cavity of the fixed outer box is a rubber component, the pneumatic component comprises a pneumatic sliding rod, the two sides of the pneumatic sliding rod are fixedly connected with limiting clamping balls, the outer surfaces of the limiting clamping balls are smooth, the inner side of the limiting clamping ball is connected with a sliding rod in a sliding way, the outer side of the sliding rod is sleeved with a telescopic spring, the two sides of the telescopic spring are fixedly connected with one side of the pneumatic sliding rod, and when the telescopic spring is in a normal state, the outer side of the limiting clamping ball is clamped with the inner side of the limiting through groove;
the yarn pretreatment mechanism comprises a conveyor belt, a sponge block is fixedly sleeved on the outer side of the conveyor belt, a plurality of elastic pressing grooves are formed in the outer surface of the sponge block, the depth of each elastic pressing groove is 0.5-1 cm, and the top surfaces of the elastic pressing grooves correspond to the bottom surface of an air inlet pipeline.
Preferably, the outer side of the sizing box is rotatably provided with a sealing door, the sealing door corresponds to one side of the air blowing mechanism, the inner side of the sizing box is fixedly provided with a sliding convex rod, two sides of the air blowing plate are provided with sliding installation grooves, and the inner sides of the sliding installation grooves are in sliding connection with the outer sides of the sliding convex rods.
Preferably, one side of the elastic pressing groove is fixedly connected with a rubber column, the other side of the rubber column is fixedly connected with a wet sponge block, and the size and the shape of the wet sponge block are consistent with those of the elastic pressing groove.
Preferably, a filter box is fixedly installed on one side of the air inlet pipeline, a gauze layer is fixedly installed on the inner side of the filter box, the gauze layer is obliquely arranged, a dust collection box is detachably installed on the bottom surface of the filter box, and the top surface of the dust collection box corresponds to the bottom surface of the gauze layer.
Preferably, two desizing mechanisms are located the outside and the inboard of sizing box respectively, the level height between two desizing mechanisms is unanimous, desizing mechanism includes compression roller installation pole, the inboard fixed mounting of compression roller installation pole has fixed compression roller, the inboard sliding connection of compression roller installation pole has the compression roller that slides.
Preferably, the compression roller mounting rod is provided with a vertical sliding groove, two sides of the sliding compression roller are fixedly connected with a lifting sliding block, the outer side of the lifting sliding block is in sliding connection with the inner side of the vertical sliding groove, and the outer side of the lifting sliding block is rotatably connected with a threaded rod.
A use method of yarn sizing and shaping equipment for knitted cloth in a textile mill comprises the following steps:
s1, injecting sufficient size into an inner cavity of an upper size box, rotating a threaded rod, driving a lifting sliding block to slide on the inner side of a vertical sliding groove by rotating the threaded rod, further driving a sliding compression roller to slide on the inner side of a fixed compression roller, and changing the distance between the bottom surface of the sliding compression roller and the top surface of the fixed compression roller so that yarns enter a gap between the fixed compression roller and the sliding compression roller;
s2, yarns penetrate through the top surface of the elastic pressing groove, the conveyor belt rotates to drive the sponge block to rotate, so that the yarns and the sponge block are in friction collision with each other, when the yarns are located on the inner side of the elastic pressing groove, the yarns slide out of the inner side of the elastic pressing groove and then enter the elastic pressing groove, sponge columns between the elastic pressing grooves are deformed by elasticity to collide with the yarns, dust is bounced, the turbine air pump starts to admit air through the air inlet pipeline, suction force generated by air admission of the compression roller mounting rod absorbs the bounced dust, the dust enters the inner cavity of the filter box and collides with the outer surface of a gauze layer, and further slides into the inner cavity of the dust collection box;
s3, yarns enter an inner cavity of the sizing box and abut against the top surface of the abutting roller, the turbine air pump is started to ventilate the inner cavity of the air outlet box, the control valve is opened, air flow enters the inner cavity of the pneumatic assembly, air pressure in the inner cavity of the pneumatic assembly is increased to push the pneumatic assembly to move downwards, the limiting clamping balls slide out of the inner sides of the limiting through grooves to drive the telescopic springs to compress, the distance between the limiting clamping balls is reduced, the pneumatic sliding rod moves to drive the pressing roller connecting shaft to move, the abutting roller is further driven to move up and down, when the limiting sliding rod moves between the other pair of limiting through grooves, the telescopic springs restore to the original state to extrude the pneumatic sliding rod to extend towards two sides, and the limiting clamping balls are fixedly clamped with the limiting through grooves;
s4, when the yarns are sized, the turbine air pump ventilates the inner side of the air pipe mounting hole through the ventilating pipe, air flow enters the inner cavity of the air blowing plate through the ventilating header box, then a plurality of bubbles are generated through the air groove through holes to drive slurry to be mixed, after sizing is completed, the sized yarns enter between the fixed compression roller and the sliding compression roller, and redundant slurry drips into the inner cavity of the sizing box through the extrusion effect of the fixed compression roller and the sliding compression roller.
Preferably, in step S2, the yarn moving direction is perpendicular to the moving direction between the belts, and the size of the longitudinal section plane of the yarn is smaller than the size of the cross section of the elastic groove.
Preferably, in step S3, a second vent pipe is fixedly connected to an outer side of the air outlet box, a bottom surface of the second vent pipe is located inside the fixed outer box, and a control valve is fixedly mounted on an outer side of the second vent pipe.
The technical scheme of the invention has the following beneficial effects:
1. in the scheme, air can be blown through the air blowing mechanism in the sizing process through the action of the air blowing mechanism, the generated bubbles enable the slurry in the sizing box to be changed from static state to dynamic state, the condition that the sizing effect is influenced by the vertical layering of the slurry caused by overlong standing time of the slurry in the sizing box is prevented, the pneumatic mixing of the slurry is realized, the low efficiency of the mixing of a traditional stirring shaft is avoided, and the sizing uniformity of yarns is effectively improved;
2. in the scheme, the sizing time control mechanism is matched with the turbine air pump, so that the horizontal height of the bottommost surface of the yarn can be adjusted through the lifting of the sizing time control mechanism in the sizing process, the sizing time of the yarn is indirectly adjusted, the sizing time can be finely adjusted and controlled according to actual conditions, the controllability of the sizing process is ensured, and the uniformity of yarn sizing is improved;
3. in the scheme, through the action of the yarn preprocessing mechanism, the yarn can be preprocessed through the yarn preprocessing mechanism in the yarn sizing process, the situation that the cleanliness of sizing agent is low due to the fact that dust on the outer surface of the yarn is adhered is prevented, the situation that the sizing agent is polluted and the situation that the sizing integrity of the yarn is low due to the fact that the dust is adhered are effectively avoided, and the cleanliness of the sizing agent and the integrity and the cleanliness of the yarn sizing are improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of an air blowing mechanism according to the present invention;
FIG. 3 is a schematic structural diagram of a sizing mechanism according to the present invention;
FIG. 4 is a schematic view of the pneumatic assembly of the present invention;
FIG. 5 is a schematic structural view of a desizing mechanism of the present invention;
FIG. 6 is a schematic view of the yarn pretreatment mechanism of the present invention;
fig. 7 is a schematic structural diagram of a filter box of the invention.
[ reference numerals ]
1. A sizing box; 2. an air blowing mechanism; 3. a sizing time control mechanism; 4. a turbo air pump; 5. a desizing mechanism; 6. a yarn pre-treatment mechanism; 7. a device mount; 21. a ventilation header tank; 22. an air-blowing plate; 23. a gas tank through hole; 24. a sliding installation groove; 25. an air pipe mounting hole; 31. pressing the roller; 32. a compression roller connecting shaft; 33. a limiting through groove; 34. a pneumatic assembly; 341. limiting and clamping the ball; 342. a tension spring; 343. a pneumatic slide bar; 35. fixing the outer box; 41. an air outlet box; 42. an air intake duct; 51. fixing the compression roller; 52. a press roll mounting rod; 53. a sliding press roller; 54. a vertical chute; 55. a lifting sliding block; 61. a sponge block; 62. a spring pressing groove; 63. a conveyor belt; 64. a filter box; 641. a gauze layer; 642. a dust collection box.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
The embodiment of the invention provides yarn sizing and shaping equipment for knitted cloth in a textile mill and a using method thereof as shown in attached drawings 1 to 7, and the equipment comprises an equipment fixing frame 7, wherein a sizing box 1 is fixedly arranged in an inner cavity of the equipment fixing frame 7, an air blowing mechanism 2 is slidably arranged in the inner cavity of the sizing box 1, a turbine air pump 4 is fixedly arranged on the top surface of the equipment fixing frame 7, an air outlet box 41 is fixedly arranged on the top surface of the equipment fixing frame 7, two desizing mechanisms 5 are fixedly arranged on the inner side of the equipment fixing frame 7, a sizing time control mechanism 3 and a yarn preprocessing mechanism 6 are fixedly arranged on the inner side of the equipment fixing frame 7, an air inlet of the turbine air pump 4 is fixedly connected with an air inlet pipeline 42, and the other side of the air inlet pipeline 42 corresponds to the top surface of the yarn preprocessing mechanism 6;
in this embodiment, the air blowing mechanism 2 includes an air blowing plate 22, one side of the air blowing plate 22 is fixedly connected with an air duct header 21, the inner side of the air blowing plate 22 is provided with an air duct through hole 23, the top surface of the air duct header 21 is provided with an air duct mounting hole 25, one side of the air outlet box 41 is fixedly connected with an air duct, the bottom surface of the air duct is detachably connected with the inner side of the air duct mounting hole 25, the inner cavities of the air duct header 21 and the air blowing plate 22 are communicated with each other, the air duct through hole 23 penetrates through the inner side of the air blowing plate 22, and the intervals between the air duct through holes 23 are uniformly distributed;
in this embodiment, the sizing timing mechanism 3 includes a fixed outer box 35, a plurality of limiting through grooves 33 are formed in the inner side of the fixed outer box 35, the limiting through grooves 33 are distributed relatively and uniformly, pneumatic components 34 are connected to the inner sides of the limiting through grooves 33 in a sliding manner, a pressure roller connecting shaft 32 is connected to the bottom surface of the pneumatic components 34 in a fixed manner, a pressing roller 31 is rotatably connected to the inner side of the pressure roller connecting shaft 32, an inner cavity of the fixed outer box 35 is a rubber component, the pneumatic components 34 include pneumatic sliding rods 343, limiting clamping balls 341 are fixedly connected to two sides of the pneumatic sliding rods 343, the outer surfaces of the limiting clamping balls 341 are smooth, sliding rods are connected to the inner sides of the limiting clamping balls 341 in a sliding manner, extension springs 342 are sleeved on the outer sides of the sliding rods, two sides of the extension springs 342 are fixedly connected to one side of the pneumatic sliding rods 343, and the outer sides of the limiting clamping balls 341 are clamped with the inner sides of the limiting through grooves 33 when the extension springs 342 are in a normal state;
in this embodiment, the yarn preprocessing mechanism 6 includes a conveyor belt 63, a sponge block 61 is fixedly sleeved on the outer side of the conveyor belt 63, a plurality of elastic pressing grooves 62 are formed in the outer surface of the sponge block 61, the depth of each elastic pressing groove 62 is 0.5-1 cm, the top surface of each elastic pressing groove 62 corresponds to the bottom surface of the air inlet pipeline 42, a rubber column is fixedly connected to one side of each elastic pressing groove 62, a wet sponge block is fixedly connected to the other side of each rubber column, the size and shape of each wet sponge block are consistent with those of the elastic pressing grooves 62, a filter box 64 is fixedly installed on one side of the air inlet pipeline 42, a gauze layer 641 is fixedly installed on the inner side of the filter box 64, the gauze layer 641 is obliquely arranged, a dust collection box 642 is detachably installed on the bottom surface of the filter box 642, the top surface of the dust collection box 642 corresponds to the bottom surface of the gauze layer 641, the movement direction of the yarn is perpendicular to the movement direction of the conveyor belt 63, and the size of the longitudinal section surface of the yarn is smaller than the cross section of the elastic pressing grooves 62.
Specifically, one side fixedly connected with rubber column of suppression groove 62, the moist sponge piece of opposite side fixedly connected with of rubber column, the big or small shape of moist sponge piece is unanimous with suppression groove 62 for the yarn can be in advance carry out moist work, prevents that the too much influence starching process of yarn deckle edge.
Specifically, one side of the air inlet duct 42 is fixedly provided with the filter box 64, the inner side of the filter box 64 is fixedly provided with the gauze layer 641, and the gauze layer 641 is obliquely arranged, so that dust can be conveniently collected, and the gauze layer 641 is prevented from being blocked.
In this embodiment, a sealing door is rotatably installed on the outer side of the upper paddle box 1, the sealing door corresponds to one side of the air blowing mechanism 2, a sliding protruding rod is fixedly installed on the inner side of the upper paddle box 1, sliding installation grooves 24 are formed on both sides of the air blowing plate 22, and the inner sides of the sliding installation grooves 24 are slidably connected with the outer sides of the sliding protruding rod.
Specifically, the sealing door is installed in the outside rotation of sizing box 1, and the sealing door is corresponding with one side of air-blowing mechanism 2, and the inboard fixed mounting of sizing box 1 has the nose bar that slides, and the both sides of air-blowing plate 22 have been seted up and have been slided mounting groove 24, and the inboard of slideing mounting groove 24 and the outside sliding connection who slides the nose bar, the quick taking out of air-blowing mechanism 2 of being convenient for wash, prevent remaining thick liquids to sizing process's influence next time.
In this embodiment, two desizing mechanisms 5 are respectively located on the outer side and the inner side of the sizing box 1, the horizontal heights between the two desizing mechanisms 5 are consistent, each desizing mechanism 5 comprises a press roller mounting rod 52, a fixed press roller 51 is fixedly mounted on the inner side of each press roller mounting rod 52, a sliding press roller 53 is slidably connected to the inner side of each press roller mounting rod 52, a vertical sliding groove 54 is formed in each press roller mounting rod 52, lifting sliding blocks 55 are fixedly connected to the two sides of each sliding press roller 53, the outer sides of the lifting sliding blocks 55 are slidably connected with the inner sides of the vertical sliding grooves 54, and threaded rods are rotatably connected to the outer sides of the lifting sliding blocks 55.
Specifically, two desizing mechanisms 5 are respectively positioned on the outer side and the inner side of the sizing box 1, so that redundant sizing agent is returned and dripped into the inner cavity of the sizing box 1.
In this embodiment, a second vent pipe is fixedly connected to the outer side of the outlet box 41, the bottom surface of the second vent pipe is located inside the fixed outer box 35, and a control valve is fixedly mounted on the outer side of the second vent pipe.
Specifically, the outer side of the air outlet box 41 is fixedly connected with a second vent pipe, the bottom surface of the second vent pipe is located on the inner side of the fixed outer box 35, and a control valve is fixedly mounted on the outer side of the second vent pipe, so that the mechanism 3 is prevented from being influenced by the air blowing process during sizing control.
The working process of the invention is as follows:
the first step is as follows: injecting sufficient size into the inner cavity of the upper size box 1, rotating a threaded rod, rotating the threaded rod to drive a lifting sliding block 55 to slide on the inner side of a vertical sliding groove 54, further driving a sliding compression roller 53 to slide on the inner side of a fixed compression roller 51, and changing the distance between the bottom surface of the sliding compression roller 53 and the top surface of the fixed compression roller 51 so that yarns enter a gap between the fixed compression roller 51 and the sliding compression roller 53;
the second step is that: the yarns penetrate through the top surface of the elastic pressing groove 62, the conveyor belt 63 rotates to drive the sponge block 61 to rotate, so that the yarns and the sponge block 61 are in friction collision with each other, when the yarns are located on the inner side of the elastic pressing groove 62, along with the rotation of the sponge block 61, the yarns slide out of the inner side of the elastic pressing groove 62 and then enter, sponge columns between the elastic pressing grooves 62 are subjected to elasticity to generate deformation and collide with the yarns, dust is bounced, the turbine air pump 4 starts to admit air through the air inlet pipeline 42, suction force generated by air admission of the pressure roller mounting rod 52 absorbs the bounced dust, the dust enters an inner cavity of the filter box 64 and collides with the outer surface of the gauze layer 641, and further slides into the inner cavity of the dust collection box 642;
the third step: the yarn enters the inner cavity of the sizing box 1 and is abutted against the top surface of the abutting roller 31, the turbine air pump 4 is started to ventilate the inner cavity of the air outlet box 41, the control valve is opened, air flow enters the inner cavity of the pneumatic assembly 34, air pressure in the inner cavity of the pneumatic assembly 34 is increased to push the pneumatic assembly 34 to move downwards, the limiting clamping ball 341 slides out of the inner side of the limiting through groove 33 to drive the telescopic spring 342 to compress, the distance between the limiting clamping balls 341 is reduced, the pneumatic sliding rod 343 moves to drive the pressing roller connecting shaft 32 to move and further drive the abutting roller 31 to move up and down, when the yarn moves between the other pair of limiting through grooves 33, the telescopic spring 342 restores to extrude the pneumatic sliding rod 343 to extend towards two sides, and the limiting clamping ball 341 and the limiting through grooves 33 are clamped and fixed with each other;
the fourth step: when the yarns are sized, the turbine air pump 4 ventilates the inner side of the air pipe mounting hole 25 through the vent pipe, air flow enters the inner cavity of the air blowing plate 22 through the ventilation header box 21, then a plurality of bubbles are generated through the air groove through holes 23 to drive slurry to be mixed, after sizing is finished, the sized yarns enter between the fixed compression roller 51 and the sliding compression roller 53, and redundant slurry drops into the inner cavity of the sizing box 1 through the extrusion effect of the fixed compression roller 51 and the sliding compression roller 53.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (9)
1. A yarn sizing and shaping device for knitted cloth in textile factories comprises a device fixing frame (7), a sizing box (1) is fixedly arranged in the inner cavity of the equipment fixing frame (7), it is characterized in that an air blowing mechanism (2) is slidably arranged in the inner cavity of the sizing box (1), a turbine air pump (4) is fixedly arranged on the top surface of the equipment fixing frame (7), an air outlet box (41) is fixedly arranged on the top surface of the equipment fixing frame (7), two desizing mechanisms (5) are fixedly arranged on the inner side of the equipment fixing frame (7), a sizing time control mechanism (3) and a yarn pretreatment mechanism (6) are fixedly arranged on the inner side of the equipment fixing frame (7), an air inlet pipeline (42) is fixedly connected with an air inlet of the turbine air pump (4), the other side of the air inlet pipeline (42) corresponds to the top surface of the yarn pretreatment mechanism (6);
the air blowing mechanism (2) comprises an air blowing plate (22), one side of the air blowing plate (22) is fixedly connected with an air duct main box (21), the inner side of the air blowing plate (22) is provided with an air duct through hole (23), the top surface of the air duct main box (21) is provided with an air duct mounting hole (25), one side of the air outlet box (41) is fixedly connected with an air duct, the bottom surface of the air duct is detachably connected with the inner side of the air duct mounting hole (25), the inner cavities of the air duct main box (21) and the air blowing plate (22) are communicated with each other, the air duct through hole (23) penetrates through the inner side of the air blowing plate (22), and the intervals among the air duct through holes (23) are uniformly distributed;
the sizing time-controlling mechanism (3) comprises a fixed outer box (35), a plurality of limiting through grooves (33) are formed in the inner side of the fixed outer box (35), the limiting through grooves (33) are distributed oppositely and uniformly, a pneumatic assembly (34) is connected to the inner side of each limiting through groove (33) in a sliding manner, a press roller connecting shaft (32) is fixedly connected to the bottom surface of each pneumatic assembly (34), a pressing roller (31) is rotatably connected to the inner side of each press roller connecting shaft (32), an inner cavity of the fixed outer box (35) is made of rubber materials, each pneumatic assembly (34) comprises a pneumatic sliding rod (343), limiting clamping balls (341) are fixedly connected to two sides of each pneumatic sliding rod (343), the outer surfaces of the limiting clamping balls (341) are smooth, sliding rods are connected to the inner sides of the limiting clamping balls (341) in a sliding manner, and telescopic springs (342) are sleeved on the outer sides of the sliding rods, the two sides of the telescopic spring (342) are fixedly connected with one side of the pneumatic sliding rod (343), and when the telescopic spring (342) is in a normal state, the outer side of the limiting clamping ball (341) is clamped with the inner side of the limiting through groove (33);
the yarn pretreatment mechanism (6) comprises a conveyor belt (63), a sponge block (61) is fixedly sleeved on the outer side of the conveyor belt (63), a plurality of elastic pressing grooves (62) are formed in the outer surface of the sponge block (61), the depth of each elastic pressing groove (62) is 0.5-1 cm, and the top surfaces of the elastic pressing grooves (62) correspond to the bottom surface of an air inlet pipeline (42).
2. The yarn sizing and shaping equipment for the knitted fabrics in the textile mill according to claim 1, wherein a sealing door is rotatably installed on the outer side of the sizing box (1), the sealing door corresponds to one side of the air blowing mechanism (2), a sliding convex rod is fixedly installed on the inner side of the sizing box (1), sliding installation grooves (24) are formed in two sides of the air blowing plate (22), and the inner sides of the sliding installation grooves (24) are slidably connected with the outer sides of the sliding convex rod.
3. The yarn sizing and shaping device for knitted fabrics in textile factories according to claim 1, characterized in that one side of the elastic pressing groove (62) is fixedly connected with a rubber column, the other side of the rubber column is fixedly connected with a wet sponge block, and the size and shape of the wet sponge block are consistent with those of the elastic pressing groove (62).
4. The yarn sizing and shaping device for knitted fabrics in textile factories according to claim 1, characterized in that one side of the air inlet pipeline (42) is fixedly provided with a filter box (64), the inner side of the filter box (64) is fixedly provided with a gauze layer (641), the gauze layer (641) is arranged in an inclined manner, the bottom surface of the filter box (64) is detachably provided with a dust collection box (642), and the top surface of the dust collection box (642) corresponds to the bottom surface of the gauze layer (641).
5. The yarn sizing and shaping equipment for the knitted fabrics in the textile mill according to claim 1 is characterized in that two desizing mechanisms (5) are respectively positioned on the outer side and the inner side of a sizing box (1), the horizontal heights of the two desizing mechanisms (5) are consistent, each desizing mechanism (5) comprises a press roller mounting rod (52), a fixed press roller (51) is fixedly mounted on the inner side of each press roller mounting rod (52), and a sliding press roller (53) is slidably connected to the inner side of each press roller mounting rod (52).
6. The yarn sizing and shaping equipment for the knitted fabrics in the textile mill according to claim 5, wherein the press roller mounting rod (52) is provided with a vertical sliding groove (54), the two sides of the sliding press roller (53) are fixedly connected with lifting sliding blocks (55), the outer sides of the lifting sliding blocks (55) are in sliding connection with the inner sides of the vertical sliding groove (54), and the outer sides of the lifting sliding blocks (55) are rotatably connected with a threaded rod.
7. A method of using a yarn sizing and setting device for knitted fabrics in textile mills, using the yarn sizing and setting device of claims 1-6, comprising the steps of:
s1, injecting sufficient size into an inner cavity of an upper size box (1), rotating a threaded rod, driving a lifting sliding block (55) to slide on the inner side of a vertical sliding groove (54) by rotating the threaded rod, further driving a sliding compression roller (53) to slide on the inner side of a fixed compression roller (51), and changing the distance between the bottom surface of the sliding compression roller (53) and the top surface of the fixed compression roller (51) so that yarns enter a gap between the fixed compression roller (51) and the sliding compression roller (53);
s2, the yarns penetrate through the top surface of the elastic pressing groove (62), the conveyor belt (63) rotates to drive the sponge block (61) to rotate, so that the yarns and the sponge block (61) are in friction collision with each other, when the yarns are located on the inner side of the elastic pressing groove (62), the yarns slide out of the inner side of the elastic pressing groove (62) and then enter the elastic pressing groove along with the rotation of the sponge block (61), sponge columns between the elastic pressing grooves (62) are deformed due to elasticity and collide with the yarns, the dust is bounced, the turbine air pump (4) starts to supply air through the air inlet pipeline (42), the suction force generated by air supply of the compression roller mounting rod (52) absorbs the bounced dust, the dust enters the inner cavity of the filter box (64) and collides with the outer surface of the gauze layer (641), and further slides into the inner cavity of the dust collection box (642);
s3, the yarn enters the inner cavity of the sizing box (1) and is abutted against the top surface of the abutting roller (31), the turbine air pump (4) starts to ventilate the inner cavity of the air outlet box (41), the control valve is opened, the air flow enters the inner cavity of the pneumatic assembly (34), the air pressure in the inner cavity of the pneumatic component (34) is increased to push the pneumatic component (34) to move downwards, the limiting clamping ball (341) slides out of the inner side of the limiting through groove (33) to drive the expansion spring (342) to compress, so that the distance between the limiting clamping balls (341) is reduced, the pneumatic slide rod (343) moves to drive the pressing roller connecting shaft (32) to move, and further drives the pressing roller (31) to move up and down, when the movable sliding rod moves between the other pair of limiting through grooves (33), the expansion spring (342) restores to the original state to extrude the pneumatic sliding rod (343) to extend towards two sides, and the limiting clamping ball (341) and the limiting through grooves (33) are clamped and fixed with each other;
s4, when the yarns are sized, the turbine air pump (4) ventilates the inner side of the air pipe mounting hole (25) through the ventilating pipe, air flow enters the inner cavity of the air blowing plate (22) through the ventilating header box (21), then a plurality of bubbles are generated through the air groove through holes (23) to drive the sizing agent to be mixed, after sizing is completed, the sized yarns enter the space between the fixed pressing roller (51) and the sliding pressing roller (53), and redundant sizing agent drops into the inner cavity of the sizing box (1) through the extrusion effect of the fixed pressing roller (51) and the sliding pressing roller (53).
8. The use of the yarn sizing and setting device for knitwear between textile factories according to claim 7, wherein the moving direction of the yarn is perpendicular to the moving direction between the conveyor belts (63) in step S2, and the size of the longitudinal section plane of the yarn is smaller than the size of the cross section of the embossing groove (62).
9. The use method of the yarn sizing and shaping device for knitted fabrics in textile mill according to claim 7, wherein in step S3, a second vent pipe is fixedly connected to the outer side of the air outlet box (41), the bottom surface of the second vent pipe is located at the inner side of the fixed outer box (35), and a control valve is fixedly mounted at the outer side of the second vent pipe.
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| CN202110828358.3A CN113550093B (en) | 2021-07-22 | 2021-07-22 | Yarn sizing and shaping equipment for textile inter-factory knitted fabric and application method thereof |
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