CN108486883B - Production process and cleaning equipment of textile fabric - Google Patents
Production process and cleaning equipment of textile fabric Download PDFInfo
- Publication number
- CN108486883B CN108486883B CN201810305004.9A CN201810305004A CN108486883B CN 108486883 B CN108486883 B CN 108486883B CN 201810305004 A CN201810305004 A CN 201810305004A CN 108486883 B CN108486883 B CN 108486883B
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- fixed
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- textile cloth
- cleaning
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- 239000004744 fabric Substances 0.000 title claims abstract description 124
- 239000004753 textile Substances 0.000 title claims abstract description 79
- 238000004140 cleaning Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000009941 weaving Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 11
- 238000003466 welding Methods 0.000 claims abstract description 7
- 229920001971 elastomer Polymers 0.000 claims description 27
- 238000007689 inspection Methods 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 3
- 230000003749 cleanliness Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 238000003756 stirring Methods 0.000 abstract description 6
- 238000007598 dipping method Methods 0.000 description 29
- 239000010865 sewage Substances 0.000 description 13
- 238000010009 beating Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
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- 230000009970 fire resistant effect Effects 0.000 description 2
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- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 1
- 239000003508 Dilauryl thiodipropionate Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 235000019304 dilauryl thiodipropionate Nutrition 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
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- -1 polypropylene Polymers 0.000 description 1
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- 238000000746 purification Methods 0.000 description 1
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- 230000035939 shock Effects 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/205—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating
- D06B3/206—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric by vibrating the textile material
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/152—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen having a hydroxy group bound to a carbon atom of a six-membered aromatic ring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/252—Mercaptans, thiophenols, sulfides or polysulfides, e.g. mercapto acetic acid; Sulfonium compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/227—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a textile cloth production process and a cleaning device thereof, which comprise a support frame and a water inlet, wherein the outer side of the support frame is connected with a cleaning kettle, a rotating rod is arranged inside the cleaning kettle, a fixed block is arranged at the upper end of the rotating rod, a linkage rod is connected with the upper end of the fixed block, a belt is arranged on the outer side of the linkage rod, a motor fixing area is arranged on the right side of the belt, and a first motor is arranged inside the motor fixing area. This weaving cloth cleaning equipment for weaving cloth production and operation method thereof is symmetrical about the central line of washing cauldron each other between the rotary rod, and rotary rod and fixed block constitute the integral structure through the welding, is a parallel line evenly distributed between the rotary rod moreover, and the rotary rod is total 2, and the gangbar can drive the fixed block and begin the function, and the rotary rod of fixed block lower extreme can stir required abluent weaving cloth and wash.
Description
Technical Field
The invention relates to the technical field of textile cloth production, in particular to a textile cloth production process and cleaning equipment thereof.
Background
Spinning in the narrow sense means spinning and weaving; the broad sense of textile also includes the raw material preliminary processing, reeling, dyeing and finishing, so that the chemical fiber production is included, the textile products are used for ornamental and packaging besides clothes, and in the aspects of modern use, family decoration, industrial and agricultural production, medical treatment, national defense and the like, the method and the skill for solving the practical problems of textile production are textile technology, and the basic law system mastered by people on the basis forms textile science, so that the industrial textile cloth plays more and more important roles at present.
For example, industrial textile fabrics are used as framework fabrics for tires, which are made of strong ply yarns as warp yarns and medium and fine single yarns as weft yarns. The weft fixes the position of the warp, which is also called cord, bearing the load. The cord includes cotton cord, viscose cord, nylon cord, steel cord, nylon cord, polypropylene cord, aramid cord, carbon fiber cord, PEN cord, etc. Since a cord fabric is used as a carcass of a rubber product such as a tire, in order to provide the cord fabric with a capability of withstanding a large pressure, an impact load and a strong shock, the cord fabric is required to have: high strength and toughness, good wear-resisting and heat-resisting properties.
However, in the process of weaving and gumming, the curtain fabric is influenced by various factors such as tension, glue solution, temperature and the like, so that the tension of the edge and the tension of the middle warp are different, the warp generates latitudinal displacement, and the weft is bent, and under the same latitudinal projection length, the higher the bending degree of the weft is, the higher the warp density is; in addition, the warp threads on the two sides of the cord fabric are stressed on one side in the weft direction, so that the edge warp density is uneven, and potential safety hazards such as thread falling and breakage in practical use are caused.
Disclosure of Invention
The invention aims to provide a textile fabric production process and a processing device thereof, which aim to solve the problems of insufficient toughness, uneven warp density and the like of the existing textile cord fabric in the background art, and better realize the batch and high-quality production of the cord fabric through a specific processing process and a cleaning processing device.
In order to achieve the purpose, the invention provides the following technical scheme: the production process of the textile cloth is characterized by comprising the following operation steps:
firstly, selecting raw materials for twisting, winding raw material filaments into threads, adopting an electric spindle as a transmission mode, adopting a direct twisting machine with a spindle tank of 230mm, and adopting a warping machine with a plurality of warp beams, wherein the warp beams comprise a plurality of discs with the outer diameter of 1600mm, the inner diameter of 320mm and the disc edge distance of 2600 mm;
secondly, producing white gray cloth by adopting an air jet loom of an electronic warp let-off and large-capacity cloth rolling device, setting the width of the white gray cloth at 165-180cm, and completely changing an arc-shaped expanding roller into a three-finger full-width expander and a half-width expander; the reed warp density is gradually reduced at the positions 14cm away from the two sides of the selvedge, the angle of the edge warp tension cylinder is 1-5 degrees smaller than that of the middle tension cylinder, and the replacement frequency of wrapping rough surface leather on the surface of a warp feeding roller of a weaving machine is 1 time/24-48 h;
and thirdly, dipping the white blank cord fabric, wherein the dipping is carried out by using a dipping machine, the formula of the glue solution is special, the glue absorption is specially treated, the cord fabric is passively reeled into a fabric roll after the dipping, drying, stretching and sizing treatment, and the cord fabric is packaged to obtain the cord fabric, wherein the dipping solution of the dipping machine is selected from an RFL + Pexul system, and the cleaning frequency of a roller on the dipping machine is 1 time/48-72 hours.
The dipping process comprises one-bath dipping and two-bath dipping, and preferably, the dipping solution for one-bath dipping is prepared from the following components in parts by weight: 100 parts of polyisoprene, 40-100 parts of tackifying resin and 1-10 parts of stabilizer, and the components are prepared to form one-bath impregnation liquid.
The utility model provides a weaving cloth cleaning equipment for weaving cloth production and operation method thereof, includes support frame and water inlet, the outside of support frame is connected with the washing cauldron, and the inside of washing cauldron is provided with the rotary rod, the upper end of rotary rod is settled there is the fixed block, and the upper end of fixed block is connected with the gangbar, the belt is installed in the outside of gangbar, and the right side of belt is provided with the motor fixed area, the internally mounted of motor fixed area has first motor, the water inlet sets up in the left side of washing cauldron, and the right side of washing cauldron is fixed with the delivery port, the lower extreme of washing cauldron is provided with the discharge gate, the right side of support frame is fixed with extends the platform, and extends the internally.
Preferably, the rotating rods are symmetrical with each other about the center line of the cleaning kettle, the rotating rods and the fixed blocks form an integrated structure through welding, the rotating rods are uniformly distributed in parallel, and the number of the rotating rods is 2.
Preferably, the linkage rod and the first motor form a rotating structure through a belt, the linkage rod and the fixed block are mutually and vertically connected, and the linkage rod is crossed on the inner side of the belt.
Preferably, the lower extreme of hydraulic pump is connected with the dead lever, and the lower extreme of dead lever settles there is the hydraulic stem, the lower extreme of hydraulic stem is provided with beats the piece, and beats the outside of piece lower extreme and be fixed with the rubber layer, the below on rubber layer is provided with the conveyer belt, and the inboard of conveyer belt is connected with the roller, the inboard of roller is connected with the connecting band, and installs the second motor in the outside of connecting band, the external fixation of second motor has the fixed station, and the right side of fixed station installs first rotation axis.
Preferably, the hydraulic pump, the fixed bar, the hydraulic bar and the hammering block are 1 group, there are 4 groups, and the 4 groups are arranged in parallel with each other with respect to the inside of the extension table, and the hydraulic pump constitutes a lifting structure by the hydraulic bar and the fixed bar, and the lifting range thereof is 0-20 cm.
Preferably, the hammering block and the rubber layer are fixedly connected through bonding, the position of a center point of the hammering block is the same as that of the center point of the rubber layer, the hydraulic rod is perpendicular to the hammering block, and the hammering block and the rubber layer are both arc-shaped.
Preferably, the roller and the second motor form a linkage structure through a connecting belt, the linkage range of the roller is 0-360 degrees, the roller is circular, and the roller and the connecting belt form a movable structure.
Preferably, the right side of first rotation axis is connected with the guide board, and the below of guide board is provided with the cistern, the right side of cistern is fixed with the drain, the second rotation axis is installed in the outside of washing cauldron, and the outside of second rotation axis is connected with the door that opens and shuts, the inside of opening and shutting the door is provided with the inspection window, the upper end of cistern is connected with the connecting block, and the inboard of connecting block is fixed with the filter.
Preferably, the fixed station forms revolution mechanic through first rotation axis and guide board, and its rotation range is 0-180, and the fixed station forms the integral structure through the welding with the cistern moreover to the cistern passes through the connecting block and constitutes dismantlement structure with the filter, the filter is the rectangle shape.
Preferably, the opening and closing door forms a rotating structure with the cleaning kettle through a second rotating shaft, the lower end of the opening and closing door is arc-shaped, and the central axis of the opening and closing door is matched with the central axis of the inspection window.
Compared with the prior art, the rubber-coated fabric has the advantages that the cord and the rubber can react and can be well adhered together, the wear-resistant and fire-resistant characteristics of the cord are improved through gum dipping, the elongation and the dry heat shrinkage of the cord are good, and the stability is high. The improvement to production technology for the whole warp density of cord fabric tends to unanimity basically, organizational structure has not only been guaranteed, cord physical properties and appearance quality have been kept, in addition, the washing machining tool of integration has still been passed through, improve the cloth cleanliness and the toughness of finished product cord fabric, thereby the maximum application of weaving cloth of better giving play to, after will weaving cloth washs usually, take out alone, put into the middle of the next working procedure again, such a mode, not only do benefit to the work efficiency promotion of weaving cloth, fall and also promoted the production yield by a wide margin.
Drawings
FIG. 1 is a schematic view of the internal structure of a textile fabric cleaning apparatus for textile fabric production and a method for operating the same according to the present invention;
FIG. 2 is a schematic front structural view of a textile fabric cleaning apparatus for textile fabric production and an operating method thereof according to the present invention;
FIG. 3 is a schematic diagram of a top view of a reservoir of a textile fabric cleaning apparatus for textile fabric production and a method of operating the same according to the present invention;
FIG. 4 is an enlarged structural view of a beating block of the textile cloth cleaning apparatus for textile cloth production and the operation method thereof according to the present invention;
FIG. 5 is an enlarged schematic structural view at A in FIG. 1 of a textile fabric cleaning apparatus for textile fabric production and a method of operating the same according to the present invention;
FIG. 6 is an enlarged structural schematic diagram at B in FIG. 1 of a textile cloth cleaning apparatus for textile cloth production and an operation method thereof in accordance with the present invention.
In the figure: 1. the support frame, 2, the cleaning kettle, 3, the rotary rod, 4, the fixed block, 5, the gangbar, 6, the belt, 7, the motor fixed area, 8, first motor, 9, the water inlet, 10, the delivery port, 11, the discharge gate, 12, extend the platform, 13, the hydraulic pump, 14, the fixed rod, 15, the hydraulic stem, 16, beat the piece, 17, the rubber layer, 18, the conveyer belt, 19, the roller, 20, the connecting band, 21, the second motor, 22, the fixed station, 23, first rotation axis, 24, the guide board, 25, the cistern, 26, the drain, 27, the second rotation axis, 28, the door that opens and shuts, 29, inspection window, 30, the connecting block, 31, the filter.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The production process of the textile cloth is characterized by comprising the following operation steps: firstly, selecting raw materials for twisting, winding raw material filaments into threads, adopting an electric spindle as a transmission mode, adopting a direct twisting machine with a spindle tank of 230mm, and adopting a warping machine with a plurality of warp beams, wherein the warp beams comprise a plurality of discs with the outer diameter of 1600mm, the inner diameter of 320mm and the disc edge distance of 2600 mm;
secondly, producing white gray cloth by adopting an air jet loom of an electronic warp let-off and large-capacity cloth rolling device, setting the width of the white gray cloth at 165-180cm, and completely changing an arc-shaped expanding roller into a three-finger full-width expander and a half-width expander; the reed warp density is gradually reduced at the positions 14cm away from the two sides of the selvedge, the angle of the edge warp tension cylinder is 1-5 degrees smaller than that of the middle tension cylinder, and the replacement frequency of wrapping rough surface leather on the surface of a warp feeding roller of a weaving machine is 1 time/24-48 h;
and thirdly, dipping the white blank cord fabric, wherein the dipping is carried out by using a dipping machine, the formula of the glue solution is special, the glue absorption is specially treated, the cord fabric is passively reeled into a fabric roll after the dipping, drying, stretching and sizing treatment, and the cord fabric is packaged to obtain the cord fabric, wherein the dipping solution of the dipping machine is selected from an RFL + Pexul system, and the cleaning frequency of a roller on the dipping machine is 1 time/48-72 hours.
In the second step, the grey cloth width is set at 170cm, the angle of the edge warp tension cylinder is 3 degrees smaller than that of the middle tension cylinder, and the replacement frequency of the rough surface leather coated on the surface of the warp feeding roller of the weaving machine is 1 time/30 hours.
The dipping process comprises one-bath dipping and two-bath dipping, and preferably, the dipping solution for one-bath dipping is prepared from the following components in parts by weight: 100 parts of polyisoprene, 40-100 parts of tackifying resin and 1-10 parts of stabilizer, and the components are prepared to form one-bath impregnation liquid.
Preferably, the stabilizer is one or a mixture of two of 2, 6-ditert-butyl-4-methylphenol and dilauryl thiodipropionate.
Specifically, the dipping solution for the two-bath dipping is prepared from the following components in parts by weight: adding 1786 parts of resorcinol into 1786 parts of pure water, fully dissolving, adding 2 parts of caustic soda, uniformly stirring, adding 22 parts of formaldehyde, completely reacting, adding 360 parts of VP latex, finally adding 2.5 parts of ammonia, and uniformly stirring to form the two-bath dipping solution.
According to the invention, the cord and the rubber can react and can be well adhered together, the wear-resistant and fire-resistant characteristics of the cord are improved through gum dipping, the elongation and the dry heat shrinkage of the cord are good, and the stability is strong. The improvement of the production process ensures that the warp density of the cord fabric is basically consistent as a whole, thereby not only ensuring the organization structure, but also keeping the physical performance and the appearance quality of the cord;
the traditional cord fabric is easy to cause non-compliance of finished products due to various impurities and mixed chips in the manufacturing process, and the manufactured finished product rubber cannot permeate each other easily, so that the stress of the tire is inconsistent, and the lateral line exposure, delamination and other great potential safety hazards of the tire are caused. On the basis of the original apparatus, the invention is provided with an integrated processing and cleaning device for improving the cleanness and toughness processing of cord fabric, and the specific device comprises the following equipment:
referring to fig. 1-6, the present invention provides a technical solution: a textile cloth cleaning device for textile cloth production comprises a support frame 1, a cleaning kettle 2, a rotary rod 3, a fixed block 4, a linkage rod 5, a belt 6, a motor fixed area 7, a first motor 8, a water inlet 9, a water outlet 10, a discharge hole 11, an extension table 12, a hydraulic pump 13, a fixed rod 14, a hydraulic rod 15, a hammering block 16, a rubber layer 17, a conveyor belt 18, a roller 19, a connecting belt 20, a second motor 21, a fixed table 22, a first rotary shaft 23, a guide plate 24, a reservoir 25, a sewage discharge port 26, a second rotary shaft 27, an opening and closing door 28, an inspection window 29, a connecting block 30 and a filter plate 31, wherein the cleaning kettle 2 is connected to the outer side of the support frame 1, the rotary rod 3 is arranged inside the cleaning kettle 2, the fixed block 4 is arranged at the upper end of the rotary rod 3, the linkage rod 5 is connected to the upper end of the fixed block, the rotating rods 3 and the fixed block 4 are welded to form an integrated structure, parallel lines are uniformly distributed among the rotating rods 3, the rotating rods 3 are 2 in number, the linkage rod 5 can drive the fixed block 4 to start to operate, the rotating rods 3 at the lower end of the fixed block 4 can stir and clean the textile cloth to be cleaned, the cleaning range of the textile cloth can be enlarged by the two rotating rods 3, the textile cloth can be cleaned more comprehensively, the textile cloth can be cleaned more thoroughly, the belt 6 is installed on the outer side of the linkage rod 5, the motor fixing area 7 is arranged on the right side of the belt 6, the linkage rod 5 and the first motor 8 form a rotating structure through the belt 6, the linkage rod 5 and the fixed block 4 are mutually and vertically connected, the linkage rod 5 is crossed on the inner side of the belt 6, the first motor 8 can drive the belt 6 to start to rotate, and the belt 6 enables the linkage rod 5 to simultaneously, the arrangement amount of the first motor 8 can be saved due to the movement between the belt 6 and the linkage rod 5, the cost and expense required by the whole cleaning equipment are greatly saved, the first motor 8 is installed inside the motor fixing area 7, the water inlet 9 is arranged on the left side of the cleaning kettle 2, the water outlet 10 is fixed on the right side of the cleaning kettle 2, the discharge port 11 is arranged at the lower end of the cleaning kettle 2, the extension table 12 is fixed on the right side of the support frame 1, and the hydraulic pump 13 is installed inside the extension table 12;
the lower end of the hydraulic pump 13 is connected with a fixed rod 14, the lower end of the fixed rod 14 is provided with a hydraulic rod 15, the hydraulic pump 13, the fixed rod 14, the hydraulic rod 15 and the hammering block 16 are 1 group, 4 groups are provided, the 4 groups are arranged in parallel with each other about the interior of the extension table 12, the hydraulic pump 13 and the fixed rod 14 form a lifting structure through the hydraulic rod 15, the lifting range is 0-20cm, the hydraulic pump 13 can drive the hydraulic rod 15 to extend downwards, the hydraulic rod 15 extends downwards from the interior of the fixed rod 14, the hydraulic rod 15 drives the hammering block 16 to hammer cleaned textile cloth downwards, the lower end of the hydraulic rod 15 is provided with the hammering block 16, the outer side of the lower end of the hammering block 16 is fixedly connected with a rubber layer 17 through bonding, the center of the hammering block 16 is the same as that of the rubber layer 17, and the hydraulic rod 15 and the hammering block 16 are vertical to each other, and the hammering block 16 and the rubber layer 17 are both arc-shaped, the rubber layer 17 at the bottom end of the hammering block 16 can reduce the impact friction generated when the hammering block 16 hammers the textile cloth, thereby protecting the textile cloth from being damaged by hammering of the hammering block 16, the hammered textile cloth can be discharged through the guide plate 24, the conveyor belt 18 is arranged below the rubber layer 17, the inner side of the conveyor belt 18 is connected with the roller 19, the inner side of the roller 19 is connected with the connecting belt 20, the outer side of the connecting belt 20 is provided with the second motor 21, the roller 19 forms a linkage structure with the second motor 21 through the connecting belt 20, the linkage range is 0-360 degrees, the roller 19 is circular, the roller 19 and the connecting belt 20 form a movable structure, the second motor 21 is started, the connecting belt 21 can drive the connecting belt 20 to start rotating, the connecting belt 20 drives the roller 19 to rotate, thereby driving the cleaned textile cloth to move rightwards, a fixed table 22 is fixed outside the second motor 21, and a first rotating shaft 23 is installed on the right side of the fixed table 22;
the right side of the first rotating shaft 23 is connected with a guide plate 24, a reservoir 25 is arranged below the guide plate 24, a drain outlet 26 is fixed on the right side of the reservoir 25, the fixed platform 22 and the guide plate 24 form a rotating structure through the first rotating shaft 23, the rotating range of the rotating structure is 0-180 degrees, the fixed platform 22 and the reservoir 25 form an integrated structure through welding, the reservoir 25 and the filter plate 31 form a disassembly structure through a connecting block 30, the filter plate 31 is rectangular, the guide plate 24 and the fixed platform 22 can rotate through the first rotating shaft 23 according to the height required by textile cloth discharge, so that the angle between the guide plate 24 and the fixed platform 22 can be adjusted, the discharge height of the textile cloth is more suitable, the sewage in the reservoir 25 can be discharged through the drain outlet 26, the filter plate 31 can be disassembled from the reservoir 25 through the connecting block 30, and impurities adsorbed on the upper end of the filter plate 31 can be conveniently dumped, the body of the filter plate 31 is also convenient to clean and replace, the second rotating shaft 27 is arranged on the outer side of the cleaning kettle 2, and the outer side of the second rotating shaft 27 is connected with an opening and closing door 28, the opening and closing door 28 and the cleaning kettle 2 form a rotating structure through the second rotating shaft 27, the lower end of the opening and closing door 28 is arc-shaped, and the central axis of the opening and closing door 28 is matched with the central axis of the inspection window 29, so that the opening and closing door 28 can be opened with the cleaning kettle 2 through the second rotating shaft 27 in a rotating way, the opening and closing door 28 is separated from the cleaning kettle 2, thereby put into the inside of washing cauldron 2 with the weaving cloth that production was accomplished, will open and close door 28 and wash cauldron 2 rotation and close through second rotation axis 27, make open and close door 28 and wash cauldron 2 closed, keep washing the inside sealed of cauldron 2, open and close door 28's inside is provided with inspection window 29, and the upper end of cistern 25 is connected with connecting block 30, and the inboard of connecting block 30 is fixed with filter 31.
The operation method of the textile cloth cleaning equipment for textile cloth production comprises the following steps: firstly, the opening and closing door 28 is rotated and opened with the cleaning kettle 2 through the second rotating shaft 27, so that the opening and closing door 28 is separated from the cleaning kettle 2, the produced woven cloth is placed in the cleaning kettle 2, the opening and closing door 28 is rotated and closed with the cleaning kettle 2 through the second rotating shaft 27, so that the opening and closing door 28 is closed with the cleaning kettle 2, the water inlet 9 is connected with an outward water receiving source, a water source for cleaning can be filled into the cleaning kettle 2 through the water inlet 9, the cleaning water covers the woven cloth to be cleaned, the first motor 8 in the motor fixing area 7 is started, the first motor 8 starts to rotate, the first motor 8 drives the belt 6 to start to rotate, the belt 6 enables the linkage rod 5 to simultaneously rotate, the movement between the belt 6 and the linkage rod 5 can save the arrangement amount of the first motor 8, the cost required by the whole cleaning equipment is greatly saved, the linkage rod 5 drives the fixing block 4 to start to operate, the rotating rods 3 at the lower end of the fixed block 4 stir and clean the textile cloth to be cleaned, the cleaning range of the textile cloth can be enlarged by the two rotating rods 3, so that the textile cloth can be cleaned more comprehensively, the textile cloth can be cleaned more thoroughly, the cleaned sewage is discharged by the water outlet 10 after the textile cloth is cleaned, the sewage can flow into the reservoir 25 to be collected, the large impurities in the sewage can be adsorbed by the filter plate 31 at the upper end of the reservoir 25, so that the sewage can be filtered once, the filtering steps required during sewage discharge are reduced, the working steps of sewage purification are reduced, the cleaned textile cloth passes through the filter plate after the sewage is discharged, the textile cloth is discharged through the discharge port 11, the cleaned textile cloth falls on the upper end of the conveyor belt 18, the second motor 21 is started, the second motor 21 drives the connecting belt 20 to start rotating, the connecting belt 20 drives the rollers 19 to rotate, thereby the washed textile cloth is driven to move rightwards, the hydraulic pump 13 in the extension table 12 is started, the hydraulic pump 13 drives the hydraulic rod 15 to extend downwards, the hydraulic rod 15 extends downwards from the inside of the fixed rod 14, the hydraulic rod 15 drives the hammering block 16 to hammer the washed textile cloth downwards, the rubber layer 17 at the bottom end of the hammering block 16 can reduce the impact friction generated when the hammering block 16 hammers the textile cloth, so that the textile cloth is protected from being damaged by hammering of the hammering block 16, the textile cloth after hammering can be discharged through the guide plate 24, so as to continue to enter the next working step, the guide plate 24 rotates with the fixed table 22 through the first rotating shaft 23 according to the required height of the textile cloth discharge, so as to adjust the angle between the guide plate 24 and the fixed table 22, so that the discharge height of the textile cloth is more suitable, the sewage in the reservoir 25 can be discharged through the sewage discharge outlet 26, dismantle the filter 31 through connecting block 30 and cistern 25 and take out, conveniently empty the absorbent impurity in filter 31 upper end, also conveniently wash and change the filter 31 body, this is this weaving cloth cleaning equipment for weaving cloth production and operation method's theory of operation.
The invention is characterized in that the rotating rods are symmetrical with each other about the central line of the cleaning kettle, the rotating rods and the fixed block form an integrated structure by welding, the rotating rods are uniformly distributed in a parallel line, the number of the rotating rods is 2, the linkage rod can drive the fixed block to start operation, the rotating rods at the lower end of the fixed block can stir and clean the textile cloth to be cleaned, the two rotating rods can enlarge the cleaning range of the textile cloth to ensure that the textile cloth is more comprehensively cleaned, thereby ensuring that the textile cloth is cleaned more thoroughly and cleanly, the linkage rod and the first motor form a rotating structure by a belt, the linkage rod and the fixed block are vertically connected with each other, the linkage rod is crossed at the inner side of the belt, the first motor can drive the belt to start rotating, the belt enables the linkage rod to rotate simultaneously, the belt and the linkage rod move, thereby saving the arrangement amount of the, the cost and expense required by the whole cleaning equipment are greatly saved.
The hydraulic pump, the fixed rod, the hydraulic rod and the hammering block are 1 group, 4 groups are provided, and the 4 groups are mutually arranged in parallel relative to the inside of the extending platform, and the hydraulic pump forms a lifting structure through the hydraulic rod and the fixed rod, and the lifting range is 0-20cm, the hydraulic pump can drive the hydraulic rod to extend downwards, so that the hydraulic rod extends downwards from the inside of the fixed rod, the hydraulic rod drives the beating block to beat the washed textile cloth downwards, the beating block and the rubber layer are fixedly connected through bonding, the position of the center point of the hammering block is the same as that of the center point of the rubber layer, the hydraulic rod is vertical to the hammering block, the hammering block and the rubber layer are both arc-shaped, the rubber layer at the bottom end of the hammering block can reduce the impact friction of the hammering block on the textile cloth during hammering, thereby the protection weaving cloth can not beaten the damage by the piece of beating, and the weaving cloth after beating the knot can be discharged through the guide board.
The roller and the connecting belt form a movable structure, the second motor can drive the connecting belt to start rotating, and the connecting belt drives the rollers to rotate, so that the cleaned textile cloth is driven to move rightwards.
The fixing table and the guide plate form a rotating structure through the first rotating shaft and the guide plate, the rotating range of the fixing table is 0-180 degrees, the fixing table and the reservoir form an integrated structure through welding, the reservoir and the filter plate form a disassembling structure through the connecting block, the filter plate is rectangular, the guide plate can rotate with the fixing table through the first rotating shaft according to the height required by the discharge of the textile cloth, so that the angle between the guide plate and the fixing table is adjusted, the height of the textile cloth is more suitable, the sewage in the reservoir can be discharged through the sewage discharge outlet, the filter plate can be disassembled and taken out through the connecting block and the reservoir, the impurities adsorbed at the upper end of the filter plate can be conveniently poured, and the filter plate body can be conveniently cleaned and replaced.
The opening and closing door and the cleaning kettle form a rotating structure through the second rotating shaft, the lower end of the opening and closing door is in an arc shape, the central axis of the opening and closing door is matched with the central axis of the inspection window, the opening and closing door and the cleaning kettle can be opened in a rotating mode through the second rotating shaft, the opening and closing door and the cleaning kettle are separated, and therefore produced textile cloth is placed inside the cleaning kettle, the opening and closing door and the cleaning kettle are closed in a rotating mode through the second rotating shaft, and sealing inside the cleaning kettle is kept.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (6)
1. The utility model provides a be applied to weaving cloth's of weaving cloth production technology cleaning equipment, includes support frame (1) and water inlet (9), its characterized in that: the cleaning device comprises a support frame (1), a cleaning kettle (2) is connected to the outer side of the support frame (1), a rotary rod (3) is arranged inside the cleaning kettle (2), a fixed block (4) is arranged at the upper end of the rotary rod (3), a linkage rod (5) is connected to the upper end of the fixed block (4), a belt (6) is arranged on the outer side of the linkage rod (5), a motor fixing area (7) is arranged on the right side of the belt (6), a first motor (8) is arranged inside the motor fixing area (7), a water inlet (9) is arranged on the left side of the cleaning kettle (2), a water outlet (10) is fixed on the right side of the cleaning kettle (2), a discharge outlet (11) is arranged at the lower end of the cleaning kettle (2), an extension table (12) is fixed on the right side of the support frame (1), and a;
the hydraulic pump (13), the fixed rod (14), the hydraulic rod (15) and the hammering block (16) are 1 group, 4 groups are provided in total, the 4 groups are arranged in parallel relative to the interior of the extension table (12), the hydraulic pump (13) forms a lifting structure through the hydraulic rod (15) and the fixed rod (14), and the lifting range of the hydraulic pump is 0-20 cm;
the lower end of the hydraulic pump (13) is connected with a fixed rod (14), a hydraulic rod (15) is arranged at the lower end of the fixed rod (14), a hammering block (16) is arranged at the lower end of the hydraulic rod (15), a rubber layer (17) is fixed on the outer side of the lower end of the hammering block (16), a conveyor belt (18) is arranged below the rubber layer (17), a roller (19) is connected to the inner side of the conveyor belt (18), a connecting belt (20) is connected to the inner side of the roller (19), a second motor (21) is installed on the outer side of the connecting belt (20), a fixed table (22) is fixed to the outer portion of the second motor (21), and a first rotating shaft (23) is installed on the right side of the fixed table (22);
the rotary rods (3) are mutually symmetrical about the central line of the cleaning kettle (2), the rotary rods (3) and the fixed blocks (4) form an integrated structure through welding, the rotary rods (3) are uniformly distributed in a parallel line manner, and the number of the rotary rods (3) is 2;
the right side of first rotation axis (23) is connected with guide board (24), and the below of guide board (24) is provided with cistern (25), the right side of cistern (25) is fixed with drain (26), second rotation axis (27) are installed in the outside of washing cauldron (2), and the outside of second rotation axis (27) is connected with opening and shutting door (28), the inside of opening and shutting door (28) is provided with inspection window (29), the upper end of cistern (25) is connected with connecting block (30), and the inboard of connecting block (30) is fixed with filter (31).
2. The cleaning equipment for textile cloth applied to the textile cloth production process according to claim 1, characterized in that: the production process refers to that after the initial product of the cord fabric is obtained, the toughness and the cleanliness of the cord fabric are comprehensively improved by matching with cleaning equipment of textile fabric, and then a finished product is obtained.
3. The cleaning equipment for textile cloth applied to the textile cloth production process according to claim 1, characterized in that: the linkage rod (5) and the first motor (8) form a rotating structure through a belt (6), the linkage rod (5) and the fixed block (4) are vertically connected with each other, and the linkage rod (5) is crossed on the inner side of the belt (6).
4. The cleaning equipment for textile cloth applied to the textile cloth production process according to claim 2, characterized in that: the hammering block (16) and the rubber layer (17) are fixedly connected through bonding, and the position of the center point of the hammering block (16) is the same as that of the center point of the rubber layer (17).
5. The cleaning equipment for textile cloth applied to the textile cloth production process according to claim 3, characterized in that: the hydraulic rod (15) and the hammering block (16) are perpendicular to each other, and the hammering block (16) and the rubber layer (17) are both arc-shaped.
6. The cleaning equipment for textile cloth applied to the textile cloth production process according to claim 5, characterized in that: the roller (19) and the second motor (21) form a linkage structure through a connecting belt (20), the linkage range of the linkage structure is 0-360 degrees, the roller (19) is in a circular shape, and the roller (19) and the connecting belt (20) form a movable structure.
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| CN109695111B (en) * | 2018-11-29 | 2021-04-09 | 惠州市新联大科技有限公司 | Rewashing device for cotton cloth production |
| CN113968552B (en) * | 2021-10-25 | 2023-03-31 | 江苏锦竹工业用布有限公司 | Nylon cord fabric production hoisting device that convenience is strong |
| CN114541050A (en) * | 2022-01-25 | 2022-05-27 | 宿迁市群英纺织印染科技有限公司 | Efficient short-flow low-water textile printing and dyeing equipment and method |
| CN115679574A (en) * | 2022-10-26 | 2023-02-03 | 江苏佩捷纺织智能科技有限公司 | Production process of double-color different-surface curtain fabric |
| CN115897100B (en) * | 2023-03-14 | 2023-05-09 | 江苏锦竹工业用布有限公司 | Gum dipping device and method for producing nylon cord fabric with rough surface reduced |
| CN117798011B (en) * | 2024-02-29 | 2024-05-10 | 常州超峰胶线科技有限公司 | Cord thread dipping device and dipping method |
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| JPH03124868A (en) * | 1989-10-04 | 1991-05-28 | Bridgestone Corp | Method and device for coating weft-free tire fabric |
| CN102619094A (en) * | 2012-03-14 | 2012-08-01 | 浙江海之门橡塑有限公司 | Dip solution and application thereof in aramid fibers |
| CN103993402A (en) * | 2014-04-23 | 2014-08-20 | 天津市金茂天马布业有限公司 | Production technology of tyre fabric for tyres |
| CN104746208A (en) * | 2015-03-29 | 2015-07-01 | 浙江海利得新材料股份有限公司 | 1670-dtex/2-PEN impregnation tire fabric used for taking radial tire cap ply and making method thereof |
| CN106521853A (en) * | 2016-12-30 | 2017-03-22 | 河南时代云通信技术有限公司 | Movable sample manuscript fabric cleaning device |
| CN107869065A (en) * | 2017-05-08 | 2018-04-03 | 青岛康威化纤有限公司 | Use string of a hat curtain cloth production technology |
| CN107723968A (en) * | 2017-10-23 | 2018-02-23 | 成都四零三科技有限公司 | A kind of cloth cleaning, drying arranges all-in-one |
| CN107641922A (en) * | 2017-11-02 | 2018-01-30 | 界首市永顺服饰有限公司 | A kind of clothes processing cleaning device |
| CN107675390A (en) * | 2017-11-16 | 2018-02-09 | 吴兴润茂纺织品织造厂 | A kind of full-automatic silk goods cleaning device |
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