CN117798011B - Cord thread dipping device and dipping method - Google Patents
Cord thread dipping device and dipping method Download PDFInfo
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- CN117798011B CN117798011B CN202410225683.4A CN202410225683A CN117798011B CN 117798011 B CN117798011 B CN 117798011B CN 202410225683 A CN202410225683 A CN 202410225683A CN 117798011 B CN117798011 B CN 117798011B
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- 238000007598 dipping method Methods 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 claims abstract description 64
- 230000008569 process Effects 0.000 claims abstract description 62
- 238000011084 recovery Methods 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 9
- 239000003292 glue Substances 0.000 claims description 109
- 238000001035 drying Methods 0.000 claims description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 15
- 238000007405 data analysis Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000013480 data collection Methods 0.000 claims description 7
- 238000005485 electric heating Methods 0.000 claims description 7
- 238000004458 analytical method Methods 0.000 claims description 6
- 230000008570 general process Effects 0.000 claims description 4
- 238000010009 beating Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000001816 cooling Methods 0.000 description 10
- 238000004804 winding Methods 0.000 description 8
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The invention relates to the technical field of cord processing, in particular to a cord gum dipping device and a gum dipping method, which are used for solving the technical problems that the gum dipping process of a cord can not be controlled, and the temperature and the flow rate of gum solution, the flow rate of gum solution dropped into a recovery tank on the cord and the proportion between the three can not be intelligently adjusted according to the gum dipping condition in the cord gum dipping process; the invention comprises a base, wherein first mounting plates are symmetrically arranged at one side of the top of the base at intervals, and paying-off motors are arranged on the outer side walls of the first mounting plates.
Description
Technical Field
The invention relates to the technical field of cord processing, in particular to a cord gum dipping device and a gum dipping method.
Background
The cord thread is a warp material for weaving the cord fabric, is commonly used as a reinforcing material for rubber products such as tires, conveyor belts, transmission belts and the like, is particularly important in the production of the tires, and is generally required to be glued in the production process of the tires, namely a certain glue amount is attached to the surface of the cord thread, so that the cord thread can have better adhesive force with the rubber material in the subsequent processing;
When the cord is dipped, most of the cord is firstly passed through a glue tank or a glue pool, and then removed for drying treatment, so that the cord dipping process cannot be controlled, the glue temperature, the glue flow rate of the cord dropped into a recovery tank and the proportion among the three are difficult to be intelligently adjusted according to the dipping condition in the cord dipping process, the cord is subjected to efficient and sufficient dipping treatment, the dipping quality of the cord cannot be ensured, and meanwhile, when the cord is dried, the large-area cord cannot be uniformly heated at the same time, so that the drying effect of the cord is poor, and the product quality of the cord produced subsequently is reduced.
Disclosure of Invention
The invention aims to provide a cord thread dipping device and a dipping method, which are used for solving the technical defects proposed by the background technology.
The aim of the invention can be achieved by the following technical scheme: the utility model provides a cord gumming device, includes the base, base top one side interval symmetry is equipped with first mounting panel, be equipped with the unwrapping wire motor on the first mounting panel lateral wall, be equipped with the unwrapping wire roller that is located between two first mounting panels on the unwrapping wire motor output, base top middle part is equipped with recovery tank and glue tank respectively, glue tank top middle part is equipped with the inlet, is equipped with the feed liquor control valve on the inlet, be equipped with the electric plate on the inner wall of glue tank both sides middle part, the one end that the base top is close to first mounting panel is equipped with rotating assembly, the one end interval symmetry that the base top is close to the second mounting panel is equipped with the stand, and the stand top is equipped with stoving structure, the one end that the base top is close to the second mounting panel is equipped with control panel, just control panel is located between two stands.
As a further improvement of the invention: the rotating assembly comprises a telescopic cylinder and a supporting plate, the telescopic cylinder is installed on a base through a mounting column, the supporting plate is installed on the base through supporting columns which are symmetrically arranged at intervals, mounting frames are symmetrically arranged at two ends of the top of the supporting plate, movable rotating shafts are arranged at the top positions of the two mounting frames, movable columns are sleeved on the movable rotating shafts, arc-shaped movable grooves are formed in the movable columns, sliding rods are symmetrically arranged at the bottom positions of the two mounting frames at intervals, movable sleeves are sleeved on the sliding rods, and connecting plates are arranged at the output ends of the telescopic cylinders;
The one end fixedly connected with removal connecting rod that flexible cylinder was kept away from to the connecting plate, the one end that the connecting plate was kept away from to the removal connecting rod is connected with the removal cover, it is equipped with the arc movable block that cooperatees with the arc movable groove to remove the cover top, and the one end that the connecting plate was kept away from to the movable pivot runs through the mounting bracket and is connected with rotatory gear, the one end that rotatory gear kept away from the connecting plate is equipped with the (mixing) shaft that runs through the gluey water tank outer wall and extends to its inside, be equipped with multiunit stirring vane that is located the gluey water tank on the (mixing) shaft.
As a further improvement of the invention: the drying structure comprises a supporting bottom plate, four supporting columns are circumferentially distributed on one side of the top of the supporting bottom plate, supporting seats are fixedly connected to the top of each supporting column, two second installation blocks are fixedly connected to the front side and the back side of each supporting seat, two symmetrically placed fixing columns are fixedly connected to the top of each supporting seat, two second conveying rollers are rotatably connected between the fixing columns through bearings, two side faces, close to each other, of each fixing column are respectively provided with a groove, sliding blocks are slidably connected in the grooves, and first conveying rollers are rotatably connected between the two sliding blocks through bearings.
As a further improvement of the invention: the bottom of the moving plate and the top of the supporting seat are fixedly connected with drying boxes, a plurality of groups of conveying blocks which are arranged in a splayed shape are fixedly connected to the outer side walls of the drying boxes, a plurality of groups of hot air inlets are formed in the drying boxes, a hot air blower is fixedly connected to the middle of the top end of the supporting bottom plate, the hot air blower is communicated with the drying boxes through a hose, and a driving motor is fixedly connected to the top of the supporting bottom plate;
The driving motor comprises a driving motor, a driving rod is fixedly connected to the output end of the driving motor, a first power sprocket and a second power sprocket are fixedly connected to the outer surface of the driving rod, a fixed block is fixedly connected to the top of the supporting bottom plate, a rotating rod is rotatably connected to the front surface of the fixed block through a bearing, a first movable sprocket is fixedly connected to the outer surface of the rotating rod, the second power sprocket and the first movable sprocket are linked through chain transmission, a second conveying roller penetrates through a fixed column and extends to the outer side of the fixed column, a second movable sprocket is fixedly connected to one end of the second conveying roller, and the first power sprocket and the second movable sprocket are linked through chain transmission.
As a further improvement of the invention: the upper part of the glue box is provided with a movable box on the outer wall of one end, close to the recovery groove, of the top of the glue box, one side, far away from the glue box, of the movable box is provided with a groove, positioning pieces are symmetrically arranged on the inner walls of the two ends of the movable box, a rotating motor is fixedly arranged on the inner wall of the middle part of the movable box, a rotating gear is sleeved on an output shaft of the rotating motor, an L-shaped movable rod is arranged on the output shaft of the rotating motor, and one end, far away from the rotating motor, of the L-shaped movable rod is connected with a power gear meshed with the rotating gear;
Two the setting element middle part all runs through swing joint and has movable rod, is connected with the movable frame between two movable rods, set up the movable groove on the movable frame, movable groove inner wall sliding connection has T type movable rod, just the one end that the movable frame was kept away from to T type movable rod is connected with power gear, and one of them movable rod is kept away from the one end of gluing the water tank and is connected with the connecting block, connecting block one end is equipped with runs through the recess and extends to its movable connecting rod, the one end that the gluing the water tank was kept away from to the movable connecting rod is equipped with and beats the pole.
As a further improvement of the invention: the control panel is internally provided with a processor, a data collection module, a data analysis module and an execution module;
the data collection module is used for collecting the dipping working condition information in the dipping process of the cord thread and transmitting the dipping working condition information to the data analysis module, wherein the dipping working condition information consists of a glue solution temperature factor, a glue solution flow rate factor and a deposited glue solution dripping quantity factor on the surface of the cord thread;
The data analysis module is used for carrying out control analysis operation on the cord dipping treatment according to the received dipping working condition information in the cord dipping process, calibrating a glue solution temperature factor, a glue solution flow rate factor and a deposited glue solution dripping quantity factor on the surface of the cord as A, B and C respectively, calculating a dipping level R in the cord dipping process according to a formula, comparing the dipping level R in the cord dipping process with a preset dipping level R in the cord dipping process to obtain a process excellent signal, a process general signal and a process poor signal, transmitting the obtained process signal to the execution module through the processor, and carrying out corresponding operation treatment according to the obtained process signal by the execution module.
The invention also provides a cord thread dipping method, which comprises the following steps:
Step one: driving a paying-off roller to rotate through the work of a paying-off motor, feeding the cord into a glue tank for glue dipping treatment, collecting the glue dipping working condition information of the cord in the glue dipping process through a data collecting module, transmitting the glue dipping working condition information to a data analyzing module, performing control analysis operation on the glue dipping treatment of the cord, and regulating and controlling the operation of an executing module according to a generated process signal;
step two: after receiving the process excellent signal, the execution module does not make any processing;
after receiving the general process signal, the execution module starts the rotating motor to work so as to increase the flow of the glue solution dropped into the recovery tank on the cord;
after the execution module receives the poor signals in the process, the rotation motor, the electric heating plate and the telescopic cylinder are started to work, so that the glue solution flow rate of the curtain wires, which is dropped into the recovery tank, is increased, and the glue solution temperature and the glue solution flow rate are improved;
step three: the second conveying roller is driven by the driving motor to rotate so as to convey the dipped cord, the two drying boxes are used for drying the cord on two sides, meanwhile, the conveying blocks on the two drying boxes are used for flattening the surface of the cord, and meanwhile, the hot air continuously blown out from the hot air ports between the conveying blocks is used for drying the cord.
Compared with the prior art, the invention has the beneficial effects that:
The method comprises the steps of collecting dipping working condition information in the dipping process of the cord thread through a data collecting module in a control panel, transmitting the collected information to a data analyzing module, processing the information through the data analyzing module to obtain a process excellent signal, a process general signal and a process poor signal, transmitting the obtained signal to an executing module through a processor, intelligently adjusting the dipping process of the cord thread through the operation of the executing module, and adjusting the glue solution temperature, the glue solution flow rate of the cord thread dropped into a recovery tank and the proportion among the glue solution temperature, the glue solution flow rate and the glue solution flow rate to be optimal according to the dipping condition of the dipping process of the cord thread, so that the high-efficiency and full dipping treatment can be carried out on the cord thread, and the dipping quality of the cord thread can be ensured;
The first power chain wheel and the second power chain wheel are driven by the driving motor to rotate, the second conveying roller is driven to rotate to convey the cord, the cord passes through between the two drying boxes, the two drying boxes are used for double-sided drying of the cord, meanwhile, conveying blocks on the two drying boxes are used for flattening the surface of the cord, hot air continuously blows out from a hot air port between the conveying blocks when flattening the cord, the cord is dried, the cord with a large area can be uniformly heated at the same time through the treatment, poor drying effect of the cord is avoided, and the quality of products produced subsequently by the cord is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the internal structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;
FIG. 3 is a schematic perspective view of a rotating assembly according to the present invention;
FIG. 4 is a perspective view of a drying structure according to the present invention;
FIG. 5 is a schematic perspective view of another view of the drying structure according to the present invention;
FIG. 6 is a schematic diagram of a three-dimensional structure of a cooling air duct and a cooling air head in the invention;
FIG. 7 is an enlarged schematic view of the structure of the present invention at B in FIG. 1;
Fig. 8 is a system flow diagram of the present invention.
In the figure: 1. a base; 2. a wire releasing roller; 3. a stirring shaft; 4. paying-off motor; 5. stirring blades; 6. an electric heating plate; 7. a glue tank; 8. striking the rod; 9. a recovery tank; 10. a drying structure; 11. a support base plate; 12. a first mounting plate; 13. a second mounting plate; 14. a wire winding roller; 15. a wire winding motor; 16. a telescopic cylinder; 17. a connecting plate; 18. a moving connecting rod; 19. a support plate; 20. a moving sleeve; 21. an arc movable block; 22. a rotary gear; 23. a slide bar; 24. an electric push rod; 25. placing a plate; 26. a moving plate; 27. a first mounting block; 28. a transport block; 29. a drying box; 30. a first movable sprocket; 31. a compression spring; 32. a hot air port; 33. an air heater; 34. a second mounting block; 35. a first power sprocket; 36. a second movable sprocket; 37. fixing the column; 38. a tension spring; 39. a first conveying roller; 40. a second conveying roller; 41. a second power sprocket; 42. a cooling air pipe; 43. cooling the air head; 44. a movable box; 45. a movable connecting rod; 46. a connecting block; 47. a positioning piece; 48. a moving rod; 49. rotating the gear; 50. a rotating motor; 51. a movable frame; 52. a T-shaped movable rod; 53. an L-shaped movable rod; 54. a power gear; 55. a control panel; 56. a movable column; 57. and driving the motor.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
As shown in fig. 1-8, the cord gumming device comprises a base 1, first mounting plates 12 are symmetrically arranged at one side of the top of the base 1 at intervals, a paying-off motor 4 is arranged on the outer side wall of the first mounting plates 12, paying-off rollers 2 positioned between the two first mounting plates 12 are arranged at the output end of the paying-off motor 4, second mounting plates 13 are symmetrically arranged at the other side of the top of the base 1 at intervals, a winding motor 15 is arranged on the outer side wall of the second mounting plates 13, winding rollers 14 positioned between the two second mounting plates 13 are arranged at the output end of the winding motor 15, a recovery groove 9 and a glue box 7 are respectively arranged in the middle of the top end of the base 1, a rotating assembly is arranged at one end of the top of the base 1 close to the first mounting plates 12, stand columns are symmetrically arranged at intervals at one end of the top of the base 1 close to the second mounting plates 13, a drying structure 10 is arranged at the top of the stand columns, a control panel 55 is arranged at one end of the top of the base 1 close to the second mounting plates 13, and the control panel 55 is positioned between the two stand columns;
the rotating assembly comprises a telescopic cylinder 16 and a supporting plate 19, the telescopic cylinder 16 is installed on a base 1 through a mounting column, the supporting plate 19 is installed on the base 1 through supporting columns which are symmetrically arranged at intervals, mounting frames are symmetrically arranged at two ends of the top of the supporting plate 19, movable rotating shafts are arranged at the top positions of the two mounting frames, movable columns 56 are sleeved on the movable rotating shafts, arc-shaped movable grooves are formed in the movable columns 56, sliding rods 23 are symmetrically arranged at the bottom positions of the two mounting frames at intervals, movable sleeves 20 are sleeved on the sliding rods 23, connecting plates 17 are arranged at the output ends of the telescopic cylinders 16, movable connecting rods 18 are fixedly connected to one ends of the connecting plates 17, which are far from the telescopic cylinder 16, of the movable connecting rods 18, are connected with the movable sleeves 20, arc-shaped movable blocks 21 which are matched with the arc-shaped movable grooves are used are arranged at the tops of the movable sleeves 20, one ends of the movable rotating shafts, which are far from the connecting plates 17 penetrate through the mounting frames and are connected with rotary gears 22, one ends of the rotary gears 22, which are far from the connecting plates 17 are provided with stirring shafts 3 which penetrate through the outer walls of the glue tanks 7 and extend into the inside of the glue tanks, and a plurality of groups of stirring blades 5 which are arranged inside the glue tanks 7 are arranged on the stirring shafts 3;
The middle part of the top end of the glue water tank 7 is provided with a liquid inlet, the liquid inlet is provided with a liquid inlet control valve, the inner walls of the middle parts of the two sides of the glue water tank 7 are provided with electric plates 6, the tops of the two sides of the glue water tank 7 are symmetrically provided with openings, sealing rings are symmetrically arranged in the openings at intervals, the inner walls of the two ends of the top end of the glue water tank 7 are respectively provided with a first auxiliary roller and a second auxiliary roller, the inner wall of the middle part of the bottom end of the glue water tank 7 is provided with a third auxiliary roller, one end of the middle part of the top of the base 1 is respectively provided with a first auxiliary mounting plate, a second auxiliary mounting plate and a third auxiliary mounting plate which are mounted on the base 1, the first auxiliary mounting plate is provided with a fourth auxiliary roller positioned above the recovery tank 9, the second auxiliary mounting plate is provided with a fifth auxiliary roller positioned above the recovery tank 9, the third auxiliary mounting plate is provided with a sixth auxiliary roller positioned above the recovery tank 9, the inner wall of the middle part of the bottom end of the glue water tank 7 is provided with a temperature sensor, the inner wall of the middle part of the glue water tank 7 positioned above the third auxiliary roller is provided with a flow sensor on the bottom end of one side of the recovery tank 9, which is close to the glue water tank 7;
the top of the glue water tank 7 is provided with a movable box 44 on the outer wall of one end, close to the recovery tank 9, of the movable box 44, a groove is formed in one side, far away from the glue water tank 7, of the movable box 44, positioning pieces 47 are symmetrically arranged on the inner walls of the two ends of the movable box 44, a rotary motor 50 is fixedly arranged on the inner wall of the middle part of the movable box 44, a rotary gear 49 is sleeved on the output shaft of the rotary motor 50, an L-shaped movable rod 53 is arranged on the output shaft of the rotary motor 50, one end, far away from the rotary motor 50, of the L-shaped movable rod 53 is connected with a power gear 54 meshed with the rotary gear 49, the middle parts of the two positioning pieces 47 are respectively connected with a movable rod 48 in a penetrating manner, a movable frame 51 is connected between the two movable rods 48, a movable groove is formed in the movable frame 51, the inner wall of the movable groove is connected with a T-shaped movable rod 52 in a sliding manner, one end, far away from the movable rod 52 of the movable frame 51, of the movable rod is connected with the power gear 54, one end, far away from the glue water tank 7, of the movable rod 48 is connected with a connecting block 46, the movable rod 45, one end, which penetrates through the groove is provided with a movable connecting rod 45, and extends to the movable rod 45, and is arranged on one end far away from the glue water tank 7;
The control panel 55 is internally provided with a processor, a data collection module, a data analysis module and an execution module, wherein the data collection module is used for collecting the dipping working condition information of the cord thread in the dipping process and transmitting the dipping working condition information to the data analysis module, and the dipping working condition information consists of a glue solution temperature factor, a glue solution flow rate factor and a deposited glue solution dropping quantity factor on the surface of the cord thread;
The glue solution temperature factor represents the glue solution temperature data collected by the temperature sensor, the glue solution flow rate factor represents the glue solution flow rate data collected by the flow rate sensor, and the deposited glue solution dropping quantity factor on the surface of the cord thread represents the glue solution flow rate data of the cord thread dropped into the recovery tank 9, collected by the flow sensor;
The data analysis module is used for carrying out the control analysis operation of the cord dipping treatment on the cord according to the received dipping working condition information in the cord dipping process, and the specific steps are as follows:
A: the method comprises the steps of obtaining dipping working condition information in the dipping process of the cord thread, and calibrating a glue solution temperature factor, a glue solution flow rate factor and a deposited glue solution dripping quantity factor on the surface of the cord thread as A, B and C respectively;
B: according to the formula: Obtaining a dipping level R in the dipping process of the cord, wherein a, b and c are process correction factors, a, b and c are positive numbers greater than 0, and c is greater than b and greater than a;
C: when the dipping magnitude R is larger than the maximum value of the preset range R, is within the preset range R or is smaller than the minimum value of the preset range R in the dipping process of the cord, respectively generating a process excellent signal, a process general signal and a process poor signal;
Transmitting the process excellent signal, the process general signal and the process inferior signal to an execution module through a processor, wherein the execution module does not perform any processing after receiving the process excellent signal;
After receiving a general process signal, the execution module starts a rotating motor 50 to work, drives an L-shaped movable rod 53 to rotate through the work of the rotating motor 50, drives a power gear 54 to rotate at the inner ring of a rotating gear 49, drives a T-shaped movable rod 52 to slide in a movable frame 51, drives the movable frame 51 and a movable rod 48 to move, drives a connecting block 46 and a movable connecting rod 45 to move, and drives a beating rod 8 to do reciprocating linear motion to repeatedly beat the cord, so that glue solution deposited on the surface of the cord drops into a recovery tank 9, and increases the glue solution flow of the cord dropping into the recovery tank 9;
After the execution module receives a poor process signal, the rotation motor 50, the electric heating plate 6 and the telescopic air cylinder 16 are started to work, the L-shaped movable rod 53 is driven to rotate through the operation of the rotation motor 50, the power gear 54 is driven to rotate at the inner ring of the rotation gear 49, the T-shaped movable rod 52 is driven to slide in the movable frame 51, the movable frame 51 and the movable rod 48 are driven to move, the connecting block 46 and the movable connecting rod 45 are driven to move, the striking rod 8 is driven to do reciprocating linear motion to repeatedly strike the cord, so that glue solution deposited on the surface of the cord is dripped into the recovery tank 9, the glue solution flow rate of the cord dripped into the recovery tank 9 is increased, the glue solution in the glue solution tank 7 is heated through the operation of the electric heating plate 6, the glue solution temperature in the glue solution tank 7 is increased, the connecting plate 17 is driven to move left and right through the operation of the telescopic air cylinder 16, the movable connecting rod 18 is driven to move left and right, the movable sleeve 20 is driven to slide on the sliding rod 23, the arc movable block 21 is driven to move in the arc movable groove, the movable column 56 and the movable rotating shaft 22 are driven to rotate, the stirring shaft 3 and the stirring blade 5 are driven to rotate, and the glue solution in the tank 7 are driven to stir;
The data collection module in the control panel 55 is used for collecting the dipping working condition information in the dipping process of the cord, the collected information is transmitted to the data analysis module, the data analysis module is used for processing to obtain a process excellent signal, a process general signal and a process poor signal, the obtained signal is transmitted to the execution module through the processor, the execution module is used for intelligently adjusting the dipping process of the cord, the dipping temperature, the dipping flow rate, the dipping flow of the cord dropped into the recovery tank 9 and the proportion among the three are adjusted to be optimal according to the dipping condition of the dipping process of the cord, the efficient and sufficient dipping treatment can be carried out on the cord, and the dipping quality of the cord can be ensured.
Embodiment two:
As shown in fig. 1, fig. 4, fig. 5 and fig. 6, the drying structure 10 comprises a supporting bottom plate 11, four supporting columns are circumferentially distributed on one side of the top of the supporting bottom plate 11, supporting seats are fixedly connected to the tops of the four supporting columns, two second mounting blocks 34 are fixedly connected to the front side and the rear side of each supporting seat, two symmetrically placed fixing columns 37 are fixedly connected to the tops of the supporting seats, a second conveying roller 40 is rotatably connected between the two fixing columns 37 through bearings, grooves are formed in one side surfaces, which are close to each other, of the two fixing columns 37, sliding blocks are slidably connected in the grooves, first conveying rollers 39 are rotatably connected between the two sliding blocks through bearings, a placing plate 25 is fixedly connected to one end, which is far away from the supporting seats, of each fixing column 37, an electric push rod 24 is arranged on the outer wall of the top end of each placing plate 25, a movable plate 26 is fixedly connected to the output end of each electric push rod 24, two first mounting blocks 27 are fixedly connected to the front side and the rear side of each second mounting block 34, and one end, which is far from each fixing rod penetrates through the first mounting block 27 and extends to the outer part of the first mounting blocks;
The bottom of the moving plate 26 and the top of the supporting seat are fixedly connected with a drying box 29, a plurality of groups of conveying blocks 28 which are arranged in a splayed shape are fixedly connected to the outer side wall of the drying box 29, a plurality of groups of hot air inlets 32 are arranged on the drying box 29, the number of each group of hot air inlets 32 is eight, the eight hot air inlets 32 are positioned between the two conveying blocks 28, the middle part of the top end of the supporting bottom plate 11 is fixedly connected with an air heater 33, the air heater 33 is communicated with the drying box 29 through a hose, the top of the supporting bottom plate 11 is fixedly connected with a driving motor 57, the output end of the driving motor 57 is fixedly connected with a driving rod, the outer surface of the driving rod is fixedly connected with a first power sprocket 35 and a second power sprocket 41, the top of the supporting bottom plate 11 is fixedly connected with a fixed block, the front surface of the fixed block is rotatably connected with a rotating rod through a bearing, the outer surface of the rotating rod is fixedly connected with a first movable sprocket 30, the second power sprocket 41 and the first movable sprocket 30 are in a chain transmission link through a chain, the second conveying roller 40 penetrates through a fixed column 37 and extends to the outside of the fixed column, one end of the second conveying roller 40 is fixedly connected with a second movable sprocket 36, and a transmission link is arranged between the first power sprocket 35 and the second movable sprocket 36 through the transmission link 36;
The top of each sliding block is fixedly connected with an extension spring 38, one end of each extension spring 38, which is far away from the supporting seat, is fixedly connected with the inner top wall of the groove, the top of each second installation block 34 is fixedly connected with a compression spring 31, one end of each compression spring 31, which is far away from the supporting seat, is fixedly connected with the first installation block 27, the outer wall of one side, which is far away from the recovery groove 9, of the movable plate 26 and the supporting seat is provided with a cooling air pipe 42 through a mounting frame, the two cooling air pipes 42 are provided with a plurality of cooling air heads 43, and cooling air is sprayed to the dried cord through the cooling air pipe 42 and the cooling air heads 43 in a matched manner, so that the high-temperature cord is cooled;
The first power chain wheel 35 and the second power chain wheel 41 are driven to rotate through the driving motor 57, the second conveying roller 40 is driven to rotate to convey the cord, the cord passes through between the two drying boxes 29, the two drying boxes 29 are used for drying the cord on two sides, meanwhile, the conveying blocks 28 on the two drying boxes 29 are used for flattening the surface of the cord, meanwhile, the hot air blowing out from the hot air ports 32 between the conveying blocks 28 is used for drying the cord continuously, and the large-area cord can be guaranteed to be heated uniformly at the same time through the treatment, so that poor drying effect of the cord is avoided, and the quality of products produced subsequently by the cord is improved.
Embodiment III:
As shown in fig. 1 to 8, on the basis of the first embodiment and the second embodiment, a cord dipping method is also provided, which comprises the following steps:
step one: the paying-off motor 4 works to drive the paying-off roller 2 to rotate, the cord is fed into the glue tank 7 for glue dipping treatment, the data collecting module is used for collecting the glue dipping working condition information of the cord in the glue dipping process and transmitting the glue dipping working condition information to the data analyzing module, the data analyzing module is used for carrying out the control analysis operation of the cord glue dipping treatment, and the operation of the executing module is regulated and controlled according to the generated process signals;
step two: after receiving the process excellent signal, the execution module does not make any processing;
After receiving a general process signal, the execution module starts a rotating motor 50 to work, drives an L-shaped movable rod 53 to rotate through the work of the rotating motor 50, drives a power gear 54 to rotate at the inner ring of a rotating gear 49, drives a T-shaped movable rod 52 to slide in a movable frame 51, drives the movable frame 51 and a movable rod 48 to move, drives a connecting block 46 and a movable connecting rod 45 to move, and drives a beating rod 8 to do reciprocating linear motion to repeatedly beat the cord, so that glue solution deposited on the surface of the cord drops into a recovery tank 9, and increases the glue solution flow of the cord dropping into the recovery tank 9;
After the execution module receives a poor process signal, the rotation motor 50, the electric heating plate 6 and the telescopic air cylinder 16 are started to work, the L-shaped movable rod 53 is driven to rotate through the operation of the rotation motor 50, the power gear 54 is driven to rotate at the inner ring of the rotation gear 49, the T-shaped movable rod 52 is driven to slide in the movable frame 51, the movable frame 51 and the movable rod 48 are driven to move, the connecting block 46 and the movable connecting rod 45 are driven to move, the striking rod 8 is driven to do reciprocating linear motion to repeatedly strike the cord, so that glue solution deposited on the surface of the cord is dripped into the recovery tank 9, the glue solution flow rate of the cord dripped into the recovery tank 9 is increased, the glue solution in the glue solution tank 7 is heated through the operation of the electric heating plate 6, the glue solution temperature in the glue solution tank 7 is increased, the connecting plate 17 is driven to move left and right through the operation of the telescopic air cylinder 16, the movable connecting rod 18 is driven to move left and right, the movable sleeve 20 is driven to slide on the sliding rod 23, the arc movable block 21 is driven to move in the arc movable groove, the movable column 56 and the movable rotating shaft 22 are driven to rotate, the stirring shaft 3 and the stirring blade 5 are driven to rotate, and the glue solution in the tank 7 are driven to stir;
Step three: the first power chain wheel 35 and the second power chain wheel 41 are driven to rotate through the driving motor 57, the second conveying roller 40 is driven to rotate to convey the dipped cord, the cord passes through between the two drying boxes 29, the two drying boxes 29 are used for double-sided drying, meanwhile, the conveying blocks 28 on the two drying boxes 29 are used for flattening the surface of the cord, meanwhile, the hot air blowing out of the hot air ports 32 between the conveying blocks 28 continuously dries the cord, the winding motor 15 is used for driving the winding roller 14 to rotate, and the dried cord is wound on the winding roller 14.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (5)
1. The utility model provides a cord gumming device, includes base (1), base (1) top one side interval symmetry is equipped with first mounting panel (12), be equipped with unwrapping wire motor (4) on first mounting panel (12) lateral wall, be equipped with on unwrapping wire motor (4) output and be located unwrapping wire roller (2) between two first mounting panel (12), its characterized in that, base (1) top middle part is equipped with recovery tank (9) and glue case (7) respectively, glue case (7) top middle part is equipped with the inlet, is equipped with the feed liquor control valve on the inlet, be equipped with electric plate (6) on the inner wall of glue case (7) both sides middle part, the one end that base (1) top is close to first mounting panel (12) is equipped with rotating assembly;
The rotating assembly comprises a telescopic cylinder (16) and a supporting plate (19), the telescopic cylinder (16) is installed on the base (1) through an installation column, the supporting plate (19) is installed on the base (1) through supporting columns which are symmetrically arranged at intervals, installation frames are symmetrically arranged at two ends of the top of the supporting plate (19), movable rotating shafts are arranged at the top positions of the two installation frames, movable columns (56) are sleeved on the movable rotating shafts, arc-shaped movable grooves are formed in the movable columns (56), sliding rods (23) are symmetrically arranged at the bottom positions of the two installation frames at intervals, movable sleeves (20) are sleeved on the sliding rods (23), and connecting plates (17) are arranged at the output ends of the telescopic cylinders (16);
One end of the connecting plate (17) far away from the telescopic cylinder (16) is fixedly connected with a movable connecting rod (18), one end of the movable connecting rod (18) far away from the connecting plate (17) is connected with a movable sleeve (20), the top of the movable sleeve (20) is provided with an arc movable block (21) matched with an arc movable groove, one end of the movable rotating shaft far away from the connecting plate (17) penetrates through a mounting frame and is connected with a rotating gear (22), one end of the rotating gear (22) far away from the connecting plate (17) is provided with a stirring shaft (3) penetrating through the outer wall of the glue tank (7) and extending to the inside of the glue tank, and a plurality of groups of stirring blades (5) positioned inside the glue tank (7) are arranged on the stirring shaft (3);
Upright posts are symmetrically arranged at intervals at one end, close to the second mounting plate (13), of the top of the base (1), a drying structure (10) is arranged at the top of each upright post, a control panel (55) is arranged at one end, close to the second mounting plate (13), of the top of the base (1), and the control panel (55) is located between the two upright posts;
The control panel (55) is internally provided with a processor, a data collection module, a data analysis module and an execution module;
the data collection module is used for collecting the dipping working condition information in the dipping process of the cord thread and transmitting the dipping working condition information to the data analysis module, wherein the dipping working condition information consists of a glue solution temperature factor, a glue solution flow rate factor and a deposited glue solution dripping quantity factor on the surface of the cord thread;
The data analysis module is used for carrying out control analysis operation on the cord dipping treatment according to the received dipping working condition information in the cord dipping process, calibrating a glue solution temperature factor, a glue solution flow rate factor and a deposited glue solution dripping quantity factor on the surface of the cord as A, B and C respectively, calculating a dipping level R in the cord dipping process according to a formula, comparing the dipping level R in the cord dipping process with a preset dipping level R in the cord dipping process to obtain a process excellent signal, a process general signal and a process poor signal, transmitting the obtained process signal to the execution module through the processor, and carrying out corresponding operation treatment according to the obtained process signal by the execution module.
2. The cord gumming device according to claim 1, wherein the drying structure (10) comprises a supporting bottom plate (11), four supporting columns are circumferentially distributed on one side of the top of the supporting bottom plate (11), supporting seats are fixedly connected to the tops of the four supporting columns, two second installation blocks (34) are fixedly connected to the front side and the rear side of each supporting seat, two symmetrically placed fixing columns (37) are fixedly connected to the tops of the supporting seats, second conveying rollers (40) are rotatably connected between the two fixing columns (37) through bearings, grooves are formed in one side, close to each other, of the two fixing columns (37), sliding blocks are slidably connected in the grooves, a first conveying roller (39) is rotatably connected between the two sliding blocks through bearings, one end, far away from the supporting seats, of each fixing column (37) is fixedly connected with a placing plate (25), electric push rods (24) are arranged on the outer walls of the top ends of the placing plates (25), two second conveying rollers (40) are fixedly connected to the output ends of the electric push rods (24), two first installation blocks (27) are fixedly connected to the front side and the rear side of each moving plate (26), and two first installation blocks (27) are fixedly connected to the outer ends of the supporting rods (27), and each supporting rod (27) is fixedly connected to the top of each supporting rod.
3. The cord gumming device according to claim 2, characterized in that a drying box (29) is fixedly connected to the bottom of the moving plate (26) and the top of the supporting seat, a plurality of groups of conveying blocks (28) which are arranged in a splayed shape are fixedly connected to the outer side wall of the drying box (29), a plurality of groups of hot air inlets (32) are formed in the drying box (29), a hot air fan (33) is fixedly connected to the middle part of the top end of the supporting bottom plate (11), the hot air fan (33) is communicated with the drying box (29) through a hose, and a driving motor (57) is fixedly connected to the top of the supporting bottom plate (11);
The driving motor (57) is fixedly connected with a driving rod at the output end, a first power sprocket (35) and a second power sprocket (41) are fixedly connected to the outer surface of the driving rod, a fixed block is fixedly connected to the top of the supporting bottom plate (11), a rotating rod is rotationally connected to the front surface of the fixed block through a bearing, a first movable sprocket (30) is fixedly connected to the outer surface of the rotating rod, the second power sprocket (41) and the first movable sprocket (30) are connected through chain transmission, a second conveying roller (40) penetrates through a fixed column (37) and extends to the outer surface of the fixed column, a second movable sprocket (36) is fixedly connected to one end of the second conveying roller (40), and the first power sprocket (35) and the second movable sprocket (36) are connected through chain transmission.
4. A cord gumming device according to claim 3, characterized in that a movable box (44) is arranged on the outer wall of one end of the top of the glue box (7) close to the recovery groove (9), a groove is arranged on one side of the movable box (44) far away from the glue box (7), positioning pieces (47) are symmetrically arranged on the inner walls of the two ends of the movable box (44), a rotating motor (50) is fixedly arranged on the inner wall of the middle part of the movable box (44), a rotating gear (49) is sleeved on the output shaft of the rotating motor (50), an L-shaped movable rod (53) is arranged on the output shaft of the rotating motor (50), and a power gear (54) meshed with the rotating gear (49) is connected to one end of the L-shaped movable rod (53) far away from the rotating motor (50);
Two the locating part (47) middle part all runs through swing joint and has movable rod (48), is connected with movable frame (51) between two movable rods (48), set up movable groove on movable frame (51), movable groove inner wall sliding connection has T type movable rod (52), just one end that movable frame (51) was kept away from to T type movable rod (52) is connected with power gear (54), and one end that one of them movable rod (48) was kept away from gluey water tank (7) is connected with connecting block (46), connecting block (46) one end is equipped with runs through the recess and extends to its movable connecting rod (45), one end that movable connecting rod (45) were kept away from gluey water tank (7) is equipped with hits beating pole (8).
5. A cord dipping method using a cord dipping apparatus as claimed in claim 4, comprising the steps of:
Step one: the paying-off motor (4) works to drive the paying-off roller (2) to rotate, the cord is fed into the glue tank (7) to be subjected to glue dipping treatment, the data collecting module is used for collecting the glue dipping working condition information of the cord in the glue dipping process and transmitting the glue dipping working condition information to the data analyzing module, the data analyzing module is used for carrying out the control analysis operation of the cord glue dipping treatment, and the operation of the executing module is regulated and controlled according to the generated process signals;
step two: after receiving the process excellent signal, the execution module does not make any processing;
after receiving a general process signal, the execution module starts the rotating motor (50) to work so as to increase the flow of the glue solution dropped into the recovery tank (9) on the cord;
After the execution module receives the poor process signals, the rotation motor (50), the electric heating plate (6) and the telescopic cylinder (16) are started to work, so that the glue flow of the curtain threads, which is dropped into the recovery tank (9), is increased, and the glue temperature and the glue flow rate are improved;
Step three: the second conveying roller (40) is driven to rotate by the driving motor (57) to convey the dipped cord, the two-sided drying is carried out on the cord by the two drying boxes (29), the surfaces of the cord are flattened by the conveying blocks (28) on the two drying boxes (29), and the cord is dried by continuously blowing hot air through the hot air ports (32) between the conveying blocks (28) while flattening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410225683.4A CN117798011B (en) | 2024-02-29 | 2024-02-29 | Cord thread dipping device and dipping method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410225683.4A CN117798011B (en) | 2024-02-29 | 2024-02-29 | Cord thread dipping device and dipping method |
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| Publication Number | Publication Date |
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| CN117798011A CN117798011A (en) | 2024-04-02 |
| CN117798011B true CN117798011B (en) | 2024-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108486883A (en) * | 2018-04-08 | 2018-09-04 | 江苏锦竹工业用布有限公司 | A kind of production technology and its cleaning equipment of textile cloth |
| CN114887853A (en) * | 2022-05-25 | 2022-08-12 | 格兰茨斯托夫工业制品(青岛)有限公司 | Cord thread dipping production process and system thereof |
| CN114921919A (en) * | 2022-05-25 | 2022-08-19 | 格兰茨斯托夫工业制品(青岛)有限公司 | Aramid tire cord manufacturing equipment, manufacturing process and cord |
| CN219964725U (en) * | 2023-04-23 | 2023-11-07 | 安徽光华表面技术有限公司 | Degreasing agent raw materials feed mechanism with anti-overflow structure |
| CN117505487A (en) * | 2023-12-20 | 2024-02-06 | 枣庄环聚固废处置有限公司 | Storage device and method for solid waste |
-
2024
- 2024-02-29 CN CN202410225683.4A patent/CN117798011B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108486883A (en) * | 2018-04-08 | 2018-09-04 | 江苏锦竹工业用布有限公司 | A kind of production technology and its cleaning equipment of textile cloth |
| CN114887853A (en) * | 2022-05-25 | 2022-08-12 | 格兰茨斯托夫工业制品(青岛)有限公司 | Cord thread dipping production process and system thereof |
| CN114921919A (en) * | 2022-05-25 | 2022-08-19 | 格兰茨斯托夫工业制品(青岛)有限公司 | Aramid tire cord manufacturing equipment, manufacturing process and cord |
| CN219964725U (en) * | 2023-04-23 | 2023-11-07 | 安徽光华表面技术有限公司 | Degreasing agent raw materials feed mechanism with anti-overflow structure |
| CN117505487A (en) * | 2023-12-20 | 2024-02-06 | 枣庄环聚固废处置有限公司 | Storage device and method for solid waste |
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| CN117798011A (en) | 2024-04-02 |
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