CN112658637B

CN112658637B - Assembling equipment

Info

Publication number: CN112658637B
Application number: CN202011492469.3A
Authority: CN
Inventors: 马凯
Original assignee: Goertek Optical Technology Co Ltd
Current assignee: Goertek Inc
Priority date: 2020-12-16
Filing date: 2020-12-16
Publication date: 2022-11-01
Anticipated expiration: 2040-12-16
Also published as: CN112658637A

Abstract

The invention discloses an assembling device which comprises a base body, a conveying assembly, an absorbing mechanism and a visual positioning mechanism, wherein the base body is provided with an installation surface; the conveying assembly is arranged on the mounting surface and is provided with a conveying surface for conveying the material tray; the suction mechanism comprises a driving component arranged on the base body and a suction nozzle component connected with the driving component, and the driving component drives the suction nozzle component to be close to or far away from the conveying surface so that the suction nozzle component can suck the sensor of the material tray; the vision positioning mechanism comprises a primary positioning assembly and an upper vision guiding assembly, the upper vision guiding assembly is arranged on the driving assembly and is electrically connected with the driving assembly, the suction nozzle assembly and the primary positioning assembly, the primary positioning assembly is arranged on the base body and is just opposite to the conveying surface, and the vision positioning mechanism is used for shooting a sensor in the material tray on the conveying surface. The invention aims to provide the assembling equipment which can effectively prevent products from falling off and realize accurate positioning, and the assembling equipment not only improves the assembling efficiency, but also reduces the scrappage of materials.

Description

Assembling equipment

Technical Field

The invention relates to the technical field of sensor assembling equipment, in particular to assembling equipment.

Background

With the popularization of small-sized products such as TWS earphones and wearing products, the volume of parts in the products is smaller and smaller. Meanwhile, the packaging mode of the materials is simple, and the operation is difficult in the processes of taking, placing and assembling, so that the assembling efficiency is low. In the related technology, the size of the sensor part of the TWS earphone is very small, and in the assembling process of the TWS earphone, the sensor is placed on a layer of soft release paper and is not uniformly arranged, and the phenomenon that the front side and the back side are inconsistent exists, so that huge manpower resources are required to be allocated in the assembling process of the TWS earphone. Meanwhile, the sensor is too small in size, and when the sensor is taken and placed by a hand tool, the sensor easily falls off, so that the materials are seriously scrapped.

Disclosure of Invention

The invention mainly aims to provide assembling equipment, aiming at providing the assembling equipment which can effectively avoid products from falling off and realize accurate positioning, and the assembling equipment not only improves the assembling efficiency, but also reduces the scrappage of materials.

To achieve the above object, the present invention provides an assembling apparatus for assembling a sensor on a product, the assembling apparatus including:

the base body is provided with a mounting surface;

the conveying component is arranged on the mounting surface and is provided with a conveying surface for conveying a material tray;

the suction mechanism comprises a driving component arranged on the base body and a suction nozzle component connected with the driving component, and the driving component drives the suction nozzle component to be close to or far away from the conveying surface so as to enable the suction nozzle component to suck the sensor of the material tray; and

visual positioning mechanism, visual positioning mechanism is including just locating component and last visual guide subassembly, it locates to go up visual guide subassembly drive assembly, and with drive assembly the suction nozzle subassembly reaches just locating component electricity is connected, just locating component locates the base member, and with the transport face is just to setting up, is used for shooting sensor in the charging tray on the transport face.

In one embodiment, the primary positioning assembly comprises:

the mounting plate is arranged on the base body;

the first camera is arranged on the mounting plate and is electrically connected with the upper visual guide assembly, and a lens of the first camera is opposite to the conveying surface and is used for photographing a material tray of the conveying surface; and

the first light source is arranged on the mounting plate and located between the first camera and the conveying surface, and the first light source is used for illuminating a material tray of the conveying surface.

In one embodiment, the upper visual guide assembly comprises:

the second camera is arranged on the driving assembly and is adjacent to the suction nozzle assembly, and the second camera is electrically connected with the driving assembly, the suction nozzle assembly and the primary positioning assembly; and

the second light source is arranged on the driving component and corresponds to the second camera, and the second light source is positioned on one side, facing the mounting surface, of the lens of the second camera.

In one embodiment, the visual positioning mechanism further comprises a lower visual guide assembly comprising:

the fixing plate is arranged on the mounting surface and is adjacent to the conveying assembly;

the third camera is arranged on the fixing plate and used for taking pictures of the sensor adsorbed by the suction nozzle component; and

and the third light source is arranged on the fixing plate and corresponds to the third camera, and the third light source is positioned on one side of the third camera, which faces away from the mounting surface.

In one embodiment, the drive assembly comprises:

the mounting rack is arranged on the mounting surface and is arranged at intervals with the conveying assembly;

the linear module is arranged on the mounting frame and is electrically connected with the upper visual guide assembly;

the mounting seat is arranged on the linear module;

the first driving piece is arranged on the mounting seat and is electrically connected with the upper visual guide assembly; and

the sliding seat is connected with the mounting seat in a sliding manner and is connected with the output shaft of the first driving part, and the upper visual guide assembly and the suction nozzle assembly are arranged on one side of the sliding seat, which is back to the mounting seat;

the linear module drives the mounting seat to drive the first driving part and the sliding seat to move in a first direction, the first driving part drives the sliding seat to drive the upper visual guide assembly and the suction nozzle assembly to move in a second direction, and the first direction is perpendicular to the second direction.

In one embodiment, the nozzle assembly comprises:

the rotating motor is arranged on the sliding seat and is electrically connected with the upper visual guide assembly; and

the suction nozzle piece is arranged on an output shaft of the rotating motor and is used for adsorbing the sensor of the material plate;

wherein the rotary motor drives the suction nozzle member to rotate.

In one embodiment, the first driving member includes a driving motor and a screw rod, the driving motor is disposed on the mounting seat, the screw rod is rotatably disposed on the mounting seat and connected to an output shaft of the driving motor, the sliding seat is movably connected to the screw rod, and the screw rod extends along the second direction;

and/or, the suction nozzle spare includes fixed part, connecting portion, suction nozzle portion and elastic component, the fixed part is located the output shaft of rotating electrical machines, the fixed part is equipped with the slip chamber, the one end slidable of connecting portion is located in the slip chamber, the other end of connecting portion with suction nozzle portion connects, connecting portion with the junction of suction nozzle portion is formed with spacing platform, the elastic component cover is located connecting portion, the one end of elastic component with fixed part elasticity butt, the other end of elastic component with spacing platform elasticity butt, suction nozzle portion dorsad one side of connecting portion is equipped with the suction hole for adsorb the sensor.

In one embodiment, the delivery assembly comprises:

the fixing frame is arranged on the mounting surface and is arranged at intervals with the driving assembly;

the second driving piece is arranged on the fixing frame;

the two transmission shafts are rotatably arranged on the fixing frame, are spaced and oppositely arranged, and are connected with the output shaft of the second driving piece; and

the conveying belt is sleeved on the two transmission shafts and provided with the conveying surface.

In an embodiment, the assembly apparatus further comprises a transfer assembly, the transfer assembly comprising:

the rack is arranged on the mounting surface and is adjacent to the fixed frame;

the transmission part is movably arranged on the rack and provided with a plurality of placing grooves which are arranged at intervals, and one placing groove is opposite to and flush with the conveying surface;

each tray is accommodated in one of the accommodating grooves; and

the pushing cylinder is arranged on the rack, an output shaft of the pushing cylinder is provided with a push plate, and the pushing cylinder drives the push plate to push the material tray in the placing groove to move to the conveying surface.

In an embodiment, the assembling device further includes a flow conveying assembly disposed on a side of the fixing frame opposite to the rack, the flow conveying assembly includes a flow line module disposed on the mounting surface and a flow fixture movably disposed on the flow line module, and the flow fixture is used for placing a product;

the assembling equipment further comprises a material placing assembly arranged on one side of the fixed frame, which is opposite to the rack, the material placing assembly comprises a support, a placing table and a material receiving disc, the support is arranged on the mounting surface, the placing table is arranged on one side of the support, which is opposite to the mounting surface, the material receiving disc is arranged on one side of the placing table, which is opposite to the support, an adhesive layer is arranged on one side of the material receiving disc, which is opposite to the placing table, and the adhesive layer is used for adhering and fixing the NG sensor;

and/or, the charging tray includes the metal disk body and locates the double faced adhesive tape of metal disk body one side, the double faced adhesive tape dorsad one side of metal disk body is used for pasting the sensor.

According to the technical scheme, the assembly equipment has the advantages that the conveying assembly and the suction mechanism are arranged on the mounting surface of the base body at intervals, the material tray is conveyed by using the conveying surface of the conveying assembly, so that the driving assembly of the suction mechanism drives the suction nozzle assembly to be close to or far away from the conveying surface, the suction nozzle assembly adsorbs a sensor of the material tray, and the phenomenon that the sensor of the material tray falls off is effectively avoided; simultaneously, through setting up vision positioning mechanism, make vision positioning mechanism's primary localization subassembly locate the base member, and just to setting up with the conveying face, thereby utilize primary localization subassembly to shoot the sensor in the charging tray on the conveying face, in order to realize the primary localization to the sensor in the charging tray, make the sensor position in the charging tray that primary localization subassembly shot transmit supreme vision guide assembly, so utilize vision guide assembly to carry out the accurate positioning to the sensor on the charging tray, thereby control drive assembly drive suction nozzle subassembly is close to or keeps away from the conveying face, so that the suction nozzle subassembly adsorbs the sensor of charging tray, so can improve equipment's positioning accuracy. The assembling equipment provided by the invention not only improves the assembling efficiency, but also reduces the scrappage of materials.

Drawings

In order to more clearly illustrate the embodiments or technical solutions of the present invention, the drawings used in the embodiments or technical solutions of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of an assembly apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic diagram of a primary positioning assembly according to an embodiment of the present invention;

FIG. 3 is a schematic view of a lower visual guide assembly according to an embodiment of the present invention;

FIG. 4 is a schematic view of a portion of the suction mechanism according to an embodiment of the present invention;

FIG. 5 is a schematic view of a mouthpiece according to an embodiment of the present invention;

FIG. 6 is a schematic view of a tray according to an embodiment of the present invention;

FIG. 7 is a schematic diagram of a flow line delivery assembly according to an embodiment of the present invention;

fig. 8 is a schematic structural diagram of a material placement assembly according to an embodiment of the present invention.

The reference numbers illustrate:

the implementation, functional features and advantages of the present invention will be further described with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that all the directional indicators (such as upper, lower, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

Also, the meaning of "and/or" and/or "appearing throughout is meant to encompass three scenarios, exemplified by" A and/or B "including scenario A, or scenario B, or scenarios where both A and B are satisfied.

In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.

With the popularization of miniaturized products such as TWS earphones and wearing products, the volume of parts in the products is smaller and smaller. Meanwhile, the packaging mode of the materials is simple, and the operation is difficult in the processes of taking, placing and assembling, so that the assembling efficiency is low. In the related technology, the sensor part of the TWS earphone is small in size, and in the assembling process of the TWS earphone, the sensor is placed on a layer of soft release paper and is not uniformly arranged, and the phenomenon that the front side and the back side are inconsistent exists, so that huge manpower resources must be allocated in the assembling process of the TWS earphone. Meanwhile, the sensor is too small in size, and when the sensor is taken and placed by a hand tool, the sensor easily falls off, so that the materials are seriously scrapped.

Based on the above concept and problems, the present invention proposes an assembling apparatus 100, the assembling apparatus 100 being used to assemble the sensor 81 on the product 82. It is understood that the assembling apparatus 100 can be applied to assembling small products such as TWS headphones, wearing products, etc., and is not limited herein.

Referring to fig. 1 to 4, in an embodiment of the present invention, the assembling apparatus 100 includes a base 1, a conveying assembly 2, an absorbing mechanism 3, and a visual positioning mechanism 4, wherein the base 1 has a mounting surface 11; the conveying assembly 2 is arranged on the mounting surface 11, and the conveying assembly 2 is provided with a conveying surface 24 for conveying the material tray 53; the suction mechanism 3 comprises a driving component 31 arranged on the base body 1 and a suction nozzle component 32 connected with the driving component 31, and the driving component 31 drives the suction nozzle component 32 to be close to or far away from the conveying surface 24 so that the suction nozzle component 32 sucks the sensor 81 of the tray 53; the visual positioning mechanism 4 comprises a primary positioning component 41 and an upper visual guide component 42, the upper visual guide component 42 is arranged on the driving component 31 and is electrically connected with the driving component 31, the suction nozzle component 32 and the primary positioning component 41, the primary positioning component 41 is arranged on the base body 1 and is opposite to the conveying surface 24, and the primary positioning component is used for shooting a sensor 81 in the charging tray 53 on the conveying surface 24.

In the present embodiment, the base body 1 is used for supporting, mounting and fixing the components such as the conveying assembly 2, the suction mechanism 3 and the visual positioning mechanism 4, and the structure of the base body 1 may be a mounting frame, a mounting housing, a bracket, a frame and the like, which is not limited herein. Of course, in other embodiments, in order to match or adapt the components of the conveying assembly 2, the suction mechanism 3, and the visual positioning mechanism 4, which are mounted on the substrate 1, to each other, a step structure or a gantry structure with a certain height difference may be disposed on the substrate 1, which is not limited herein.

It is understood that the conveying assembly 2 is used for conveying or transporting the tray 53, and the conveying assembly 2 may be a structure capable of realizing the transportation or delivery of the tray 53, such as a conveyor belt or a conveying platform structure, and is not limited herein. In this embodiment, the tray 53 is used to place the sensor 81.

In the present embodiment, the suction mechanism 3 includes a driving component 31 and a nozzle component 32, and the nozzle component 32 is driven by using the driving component 31, so that the nozzle component 32 is convenient to suck the sensor 81 of the tray 53, thereby achieving the purpose of transferring or assembling. It can be understood, through setting up vision positioning mechanism 4, make vision positioning mechanism 4's primary positioning component 41 locate base member 1, and just to setting up with conveying face 24, thereby make use of primary positioning component 41 to shoot sensor 81 in charging tray 53 on conveying face 24, in order to realize carrying out preliminary discernment and location to all sensors 81 in charging tray 53, through feeding back to vision guide component 42 with the picture of shooting of all sensors 81 in charging tray 53, thereby conveniently go up vision guide component 42 and further realize accurate positioning to sensor 81 in charging tray 53, in order to make things convenient for drive assembly 31 to drive suction nozzle assembly 32 and be close to or keep away from conveying face 24, thereby utilize suction nozzle assembly 32 to adsorb the sensor 81 of charging tray 53, in order to realize taking sensor 81 accurately, avoid sensor 81 to take place the phenomenon of dropping and scrap.

The assembly equipment 100 of the invention is provided with the conveying component 2 and the suction mechanism 3 at intervals on the mounting surface 11 of the base body 1, and the material tray 53 is conveyed by utilizing the conveying surface 24 of the conveying component 2, so that the driving component 31 of the suction mechanism 3 drives the suction nozzle component 32 to be close to or far away from the conveying surface 24, and the suction nozzle component 32 adsorbs the sensor 81 of the material tray 53, thereby effectively avoiding the phenomena of falling of the sensor 81 of the material tray 53 and the like; meanwhile, through setting up vision positioning mechanism 4, make vision positioning mechanism 4's primary positioning component 41 locate base member 1, and just right set up with conveying face 24, thereby utilize primary positioning component 41 to shoot sensor 81 in charging tray 53 on conveying face 24, in order to realize the preliminary positioning to sensor 81 in charging tray 53, make the sensor 81 position in the charging tray 53 that primary positioning component 41 shot transmit to supreme vision guide assembly 42, so utilize vision guide assembly 42 to carry out the accurate positioning to sensor 81 on charging tray 53, thereby control drive assembly 31 drive suction nozzle assembly 32 is close to or keeps away from conveying face 24, so that suction nozzle assembly 32 adsorbs charging tray 53's sensor 81, so can improve the positioning accuracy of equipment 100. The assembly equipment 100 of the invention not only improves the assembly efficiency, but also reduces the scrappage of materials.

In one embodiment, as shown in fig. 1 and fig. 2, the primary positioning assembly 41 includes a mounting plate 411, a first camera 412 and a first light source 413, wherein the mounting plate 411 is disposed on the base 1; the first camera 412 is arranged on the mounting plate 411 and electrically connected with the upper visual guide assembly 42, and a lens of the first camera 412 is opposite to the conveying surface 24 and is used for taking pictures of the material tray 53 of the conveying surface 24; the first light source 413 is disposed on the mounting plate 411 and located between the first camera 412 and the conveying surface 24, and the first light source 413 is used for illuminating the tray 53 of the conveying surface 24.

In the present embodiment, the base 1 is provided with the mounting surface 11, the base 1 further has a mounting sidewall perpendicular to the mounting surface 11, and the mounting plate 411 of the primary positioning assembly 41 is mounted on the mounting sidewall of the base 1, so that the first camera 412 mounted on the mounting plate 411 can be disposed opposite to the conveying surface 24.

It can be understood that the mounting plate 411 of the primary positioning assembly 41 can be fixedly disposed on the mounting sidewall of the base 1, for example, by welding, bonding or integrally disposing, so as to improve the mounting stability of the primary positioning assembly 41. Of course, in other embodiments, the mounting plate 411 may also be detachably connected to the mounting sidewall of the base 1, for example, by using a snap connection, a plug-in fit, a screw connection, or a pin connection, so as to improve the convenience of assembling and disassembling the primary positioning assembly 41, which is not limited herein.

In this embodiment, the first camera 412 may be a positioning photographing device, a CCD camera, or the like, and is not limited herein. By arranging the first camera 412 above the conveying surface 24, that is, by arranging the lens of the first camera 412 to face the conveying surface 24, the tray 53 of the conveying surface 24 is photographed by the first camera 412 to extract the placement position picture of the sensor 81 on the tray 53, so that the driving component 31 of the suction mechanism 3 is effectively instructed to drive the suction nozzle component 32 to be close to or far from the conveying surface 24, so that the suction nozzle component 32 sucks the sensor 81 of the tray 53.

It can be understood that, by arranging the first light source 413 such that the first light source 413 is arranged corresponding to the lens of the first camera 412 and located between the first camera 412 and the conveying surface 24, the tray 53 of the conveying surface 24 is illuminated by the first light source 413, so as to facilitate the first camera 412 to shoot or grab the whole picture of all the sensors 81 in the tray 53 on the conveying surface 24.

In this embodiment, the first light source 413 includes a lamp socket disposed on the mounting board 411 and a plurality of LED beads disposed on the lamp socket. It can be understood that the lamp holder is equipped with the via hole corresponding to the camera lens of first camera 412, and a plurality of LED lamp pearls encircle the via hole setting to improve illuminating effect.

In an embodiment, as shown in fig. 1 and 4, the upper visual guide assembly 42 includes a second camera 421 and a second light source 422, wherein the second camera 421 is disposed on the driving assembly 31 and is adjacent to the suction nozzle assembly 32, and the second camera 421 is electrically connected to the driving assembly 31, the suction nozzle assembly 32 and the primary positioning assembly 41; the second light source 422 is disposed on the driving assembly 31 and corresponds to the second camera 421, and the second light source 422 is located on a side of the lens of the second camera 421 facing the mounting surface 11.

In this embodiment, the second camera 421 may be a positioning photographing device, a CCD camera, or the like, and is not limited herein. The second camera 421 is arranged on the driving component 31, so that the second camera 421 is arranged adjacent to the suction nozzle component 32, the second camera 421 is further used for accurately positioning the sensor 81 in the tray 53 according to the whole picture of all the sensors 81 in the tray 53 fed back by the first camera 412 of the primary positioning component 41, when the second camera 421 is positioned to a certain sensor 81 in the tray 53, the driving component 31 drives the driving suction nozzle component 32 to be close to or far away from the conveying surface 24, so that the suction nozzle component 32 sucks the sensor 81 in the tray 53, and the positioning accuracy is improved.

It can be understood that, by arranging the second light source 422 such that the second light source 422 is arranged corresponding to the lens of the second camera 421 and is located on the side of the lens of the second camera 421 facing the mounting surface 11, the tray 53 of the conveying surface 24 is illuminated by the second light source 422, so as to facilitate the second camera 421 to shoot or grab the picture of the sensor 81 in the tray 53 on the conveying surface 24.

In this embodiment, the second light source 422 includes a lamp socket disposed on the driving assembly 31 and a plurality of LED beads disposed on the lamp socket. It can be understood that the lamp holder is provided with a via hole corresponding to the lens of the second camera 421, and the plurality of LED lamp beads surround the via hole to improve the illumination effect.

In one embodiment, as shown in fig. 1 and 3, the visual positioning mechanism 4 further includes a lower visual guide assembly 43, the lower visual guide assembly 43 includes a fixing plate 431, a third camera 432 and a third light source 433, wherein the fixing plate 431 is disposed on the mounting surface 11 and is adjacent to the conveying assembly 2; the third camera 432 is disposed on the fixing plate 431, and the third camera 432 is used for taking a picture of the sensor 81 adsorbed by the suction nozzle assembly 32; the third light source 433 is disposed on the fixing plate 431 and corresponding to the third camera 432, and the third light source 433 is located on a side of the third camera 432 opposite to the mounting surface 11.

In the present embodiment, the fixing plate 431 is used to support, mount and fix the third camera 432 and the third light source 433, and the structure of the fixing plate 431 may be a plate-shaped structure or an L-shaped structure, which is not limited herein. It is understood that the third camera 432 may be fixed to the fixing plate 431 by, for example, welding, so as to improve the installation stability of the third camera 432. Of course, in the embodiment, the third camera 432 may also be detachably disposed on the fixing plate 431 by using a snap connection, a plug-in fit, a screw connection, a pin connection, or the like, so as to improve the convenience of assembling and disassembling the third camera 432, which is not limited herein.

In this embodiment, the third camera 432 may be a positioning photographing device, a CCD camera, or the like, and is not limited herein. By arranging the lower visual guide unit 43 on the mounting surface 11 of the base 1, the third camera 432 of the lower visual guide unit 43 can photograph or capture the position of the sensor 81 attached to the suction nozzle unit 32, thereby ensuring that the position of the sensor 81 attached to the suction nozzle unit 32 is correct, and the suction nozzle unit 32 can transfer the sensor 81 to the product 82, thereby enabling efficient assembly.

It can be understood that after the third camera 432 captures the sensor 81 attached to the suction nozzle assembly 32, the third camera 432 passes through the image or position to the control center of the assembly apparatus 100, and after the control center compares or analyzes the image or position, it is determined that the position of the sensor 81 attached to the suction nozzle assembly 32 is accurate, so that the driving assembly 31 of the suction mechanism 3 drives the suction nozzle assembly 32 to drive the sensor 81 to complete the assembly.

In this embodiment, the third light source 433 is disposed such that the third light source 433 is disposed corresponding to a lens of the third camera 432 and is located on a side of the third camera 432 opposite to the mounting surface 11, so that the third light source 433 illuminates the sensor 81 attached to the nozzle assembly 32, so as to facilitate the third camera 432 to shoot or capture a picture of the sensor 81 attached to the nozzle assembly 32.

It can be understood that the third light source 433 includes a lamp holder disposed on the fixing plate 431 and a plurality of LED lamp beads disposed on the lamp holder. It can be understood that the lamp holder is equipped with the via hole corresponding to the camera lens of third camera 432, and a plurality of LED lamp pearls encircle the via hole setting to improve illuminating effect.

In one embodiment, as shown in fig. 1 and 4, the driving assembly 31 includes a mounting frame 311, a linear module 312, a mounting seat 313, a first driving element 314 and a sliding seat 315, wherein the mounting frame 311 is disposed on the mounting surface 11 and spaced apart from the conveying assembly 2; the linear module 312 is disposed on the mounting frame 311 and electrically connected to the upper visual guide assembly 42; the mounting seat 313 is arranged on the linear module 312; the first driving member 314 is disposed on the mounting seat 313 and electrically connected to the upper visual guide assembly 42; the sliding seat 315 is connected with the mounting seat 313 in a sliding manner and is connected with an output shaft of the first driving part 314, and the upper visual guide assembly 42 and the suction nozzle assembly 32 are arranged on one side of the sliding seat 315, which is opposite to the mounting seat 313; the linear module 312 drives the mounting seat 313 to drive the first driving member 314 and the sliding seat 315 to move in a first direction, the first driving member 314 drives the sliding seat 315 to drive the upper visual guide assembly 42 and the suction nozzle assembly 32 to move in a second direction, and the first direction is perpendicular to the second direction.

In this embodiment, the mounting frame 311 is used to support, mount and fix the linear module 312, the mounting seat 313, the first driving element 314, the sliding seat 315, and the like, and the mounting frame 311 may be a bracket or a gantry structure, and is not limited herein. It is understood that the linear module 312 may be a driving module, a moving module, a traversing module, etc., and the linear module 312 is used for providing a driving force for the mounting seat 313 to drive the first driving element 314 and the sliding seat 315 to move.

It can be understood that the mounting seat 313 is provided on the linear module 312, so that the mounting seat 313 is utilized to mount, fix, move and the like the first driving member 314, the sliding seat 315 and the nozzle assembly 32. In the present embodiment, the mounting seat 313 may be a plate-shaped structure, which is not limited herein.

In the present embodiment, the first driving member 314 provides a driving force for the sliding seat 315 to move the nozzle assembly 32. The first driving member 314 may be a driving cylinder, a driving motor cooperating with a transmission belt, or a driving motor cooperating with a lead screw, and the like, and any structure can be used as long as it can drive the sliding seat 315 to drive the suction nozzle assembly 32 to move, which is not limited herein.

In an embodiment, as shown in fig. 4, the first driving member 314 includes a driving motor 3141 and a lead screw 3142, the driving motor 3141 is disposed on the mounting seat 313, the lead screw 3142 is rotatably disposed on the mounting seat 313 and is connected to an output shaft of the driving motor 3141, the sliding seat 315 is movably connected to the lead screw 3142, and the lead screw 3142 extends along the second direction. It can be understood that the screw 3142 is provided with an external thread, the sliding seat 315 is provided with a threaded hole, the sliding seat 315 is sleeved on the screw 3142 through the threaded hole and is matched with the external thread to realize screw connection, so that when the driving motor 3141 drives the screw 3142 to rotate, the sliding seat 315 realizes reciprocating movement along the screw 3142.

It is understood that the sliding seat 315 is used for mounting and fixing the suction nozzle assembly 32, and the sliding seat 315 may be a plate-shaped structure or an L-shaped plate-shaped structure, which is not limited herein. In this embodiment, the sliding seat 315 is slidably connected to the mounting seat 313, one of the sliding seat 315 and the mounting seat 313 is provided with a sliding rail, and the other one of the sliding seat 315 and the mounting seat 313 is provided with a sliding groove, so that the sliding can be realized by sliding fit of the sliding groove and the sliding rail, and the sliding seat 315 is slidably connected to the mounting seat 313, which is not limited herein.

In this embodiment, the linear module 312 drives the mounting seat 313 to drive the first driving member 314 and the sliding seat 315 to move in a first direction, and the first driving member 314 drives the sliding seat 315 to drive the upper visual guide assembly 42 and the suction nozzle assembly 32 to move in a second direction, where the first direction is perpendicular to the second direction. This arrangement ensures that the linear module 312 and the first driving member 314 cooperate to move the nozzle assemblies 32 in different dimensions, so as to ensure that the nozzle assemblies 32 can suck the sensors 81 in the trays 53 on the conveying surface 24.

In one embodiment, as shown in fig. 1 and 4, the suction nozzle assembly 32 includes a rotating motor 321 and a suction nozzle member 322, wherein the rotating motor 321 is disposed on the sliding seat 315 and electrically connected to the upper visual guide assembly 42; the suction nozzle is arranged on the output shaft of the rotating motor 321, and the suction nozzle piece 322 is used for sucking the sensor 81 of the material tray 53; wherein the rotary motor 321 drives the nozzle piece 322 to rotate.

In this embodiment, the rotating motor 321 is provided, so that the nozzle piece 322 is driven to rotate by the rotating motor 321, so that the nozzle piece 322 can accurately absorb the sensor 81 on the tray 53.

In an embodiment, as shown in fig. 1, 4 and 5, the suction nozzle 322 includes a fixing portion 3221, a connecting portion 3222, a suction nozzle portion 3223 and an elastic member 3224, the fixing portion 3221 is disposed on an output shaft of the rotating motor 321, the fixing portion 3221 is provided with a sliding cavity, one end of the connecting portion 3222 is slidably disposed in the sliding cavity, the other end of the connecting portion 3222 is connected to the suction nozzle portion 3223, a position-limiting platform 3225 is formed at a connection portion between the connecting portion 3222 and the suction nozzle portion 3223, the elastic member 3224 is sleeved on the connecting portion 3222, one end of the elastic member 3224 is elastically abutted to the fixing portion 3221, the other end of the elastic member 3224 is elastically abutted to the position-limiting platform 3225, and a suction hole is disposed on a side of the suction nozzle portion 3223 opposite to the connecting portion 3222 for sucking the sensor 81.

In the embodiment, by arranging the fixing portion 3221 and the connecting portion 3222 of the nozzle member 322 to be slidably connected and arranging the elastic member 3224, the sensor 81 on the tray 53 is prevented from being damaged when the nozzle portion 3223 is in contact with the sensor 81 by using the elastic shrinkage performance of the elastic member 3224.

It can be understood that when the end of the suction nozzle portion 3223 of the suction nozzle piece 322, which is away from the connecting portion 3222, is in contact with the sensor 81, the sensor 81 is prevented from being damaged by the hard contact between the suction nozzle portion 3223 and the sensor 81 due to the contractibility of the elastic member 3224. Meanwhile, the elasticity of the elastic member 3224 can ensure that the suction hole of the suction nozzle portion 3223 can be sufficiently contacted with the sensor 81 to achieve the suction of the sensor 81. Alternatively, the suction nozzle portion 3223 may be a vacuum suction nozzle or the like, which is not limited herein.

In one embodiment, as shown in fig. 1, the conveying assembly 2 includes a fixing frame 21, a second driving member, two transmission shafts 22 and a conveyor belt 23, wherein the fixing frame 21 is disposed on the mounting surface 11 and spaced apart from the driving assembly 31; the driving piece is arranged on the fixed frame 21; the two transmission shafts 22 are rotatably arranged on the fixed frame 21 and are arranged at intervals and oppositely, and the transmission shafts 22 are connected with the output shaft of the second driving piece; the conveyor belt 23 is sleeved on the two transmission shafts 22, and a conveying surface 24 is formed on the conveyor belt 23.

In this embodiment, by providing the fixing frame 21, while the second driving element, the two transmission shafts 22 and the conveyor belt 23 are conveniently mounted and fixed, the conveying surface 24 of the conveyor belt 23 can be matched with the suction nozzle assembly 32 of the suction mechanism 3. The second driving member may be selected from a driving motor, a servo motor, etc., and is not limited herein.

It can be understood that two transmission shafts 22 are arranged at intervals and in parallel, and the two transmission shafts 22 are respectively connected with the fixed frame 21 in a rotating manner, so that the transmission shaft 22 is connected with the output shaft of the second driving part, and the second driving part is utilized to drive the transmission shaft 22 to rotate, so that the transmission shaft 22 drives the conveyor belt 23 and the other transmission shaft 22 to rotate, and the material tray 53 is conveyed or conveyed through the conveyor belt 23.

In the embodiment, in order to position or identify whether the tray 53 conveyed by the conveyor belt 23 is in place, a sensor is arranged on the fixed frame 21, and the sensor is used for sensing whether the tray 53 on the conveyor belt 23 is in place.

In an embodiment, as shown in fig. 1, the assembling apparatus 100 further includes a material conveying assembly 5, the material conveying assembly 5 includes a frame 51, a transmission member 52, a plurality of material trays 53 and a pushing cylinder, wherein the frame 51 is disposed on the mounting surface 11 and is adjacent to the fixing frame 21; the transmission piece 52 is movably arranged on the frame 51, the transmission piece 52 is provided with a plurality of placing grooves which are arranged at intervals, and one placing groove is opposite to and flush with the conveying surface 24; each tray 53 is accommodated in a holding groove; the pushing cylinder is arranged on the frame 51, the output shaft of the pushing cylinder is provided with a push plate, and the pushing cylinder drives the push plate to push the material tray 53 in a placing groove to move to the conveying surface 24.

In the present embodiment, the frame 51 is fixedly disposed on the mounting surface 11 of the base 1, so as to improve the mounting stability of the material conveying assembly 5. Through the arrangement of the transmission part 52, the material tray 53 in each placing groove is transmitted to the position corresponding to the conveying surface 24 by the transmission part 52, so that the pushing cylinder can be conveniently pushed to drive the pushing plate to push the material tray 53 in one placing groove to move to the conveying surface 24, and the incoming material transfer is realized.

It can be understood that the transmission member 52 is movably disposed on the frame 51, and a plurality of placing slots are disposed on the transmission member 52, so that a plurality of trays 53 are placed by the plurality of placing slots, and the feeding efficiency is improved.

In one embodiment, as shown in fig. 1 and 6, the tray 53 includes a metal tray body 531 and a double-sided adhesive tape 532 disposed on one side of the metal tray body 531, and one side of the double-sided adhesive tape 532 opposite to the metal tray body 531 is used for adhering the sensor 81.

In the present embodiment, by providing the double-sided adhesive tape 532 on one side of the metal tray 531, the sensor 81 can be fixed by the double-sided adhesive tape 532, and the sensor 81 can be easily transferred. It can be understood that the surface of the sensor 81 has release paper, the release paper can be conveniently bonded and torn, meanwhile, the release paper and the double-sided adhesive tape 532 cannot be damaged, and meanwhile, after the double-sided adhesive tape 532 is used for multiple times, the stickiness of the double-sided adhesive tape can be recovered through water washing.

As can be understood, the prepared material tray 53 is placed in the placing groove of the transmission part 52, the transmission part 52 automatically conveys the material tray 53 to be flush with the conveying surface 24, and the pushing plate is driven by the pushing cylinder to push the material tray 53 in the placing groove to move to the conveying surface 24 so as to realize the incoming material transfer. After the sensor 81 on the tray 53 is removed, the empty tray 53 is automatically transferred back to the placing groove of the transmission member 52 by the conveyor belt 23, which is not limited herein.

In an embodiment, as shown in fig. 1 and 7, the assembling apparatus 100 further includes a flow line conveying assembly 6 disposed on a side of the fixing frame 21 opposite to the rack 51, the flow line conveying assembly 6 includes a flow line module 61 and a flow line tool 62 disposed on the mounting surface 11, the flow line tool 62 is movably disposed on the flow line module 61, and the flow line tool 62 is used for placing the product 82.

In this embodiment, by providing the assembly line conveying assembly 6, the assembly line module 61 of the assembly line conveying assembly 6 is conveniently utilized to transmit the assembly line 62, so that when the assembly line 62 drives the product 82 to move to the assembling position, the driving assembly 31 is convenient to drive the nozzle piece 322 of the nozzle assembly 32 to drive the sensor 81 to assemble on the product 82 on the assembly line 62, and the assembly of the product 82 is completed.

It is understood that the line module 61 can be a conveying structure, a conveyor belt or a conveying platform, and the like, and is not limited herein. The assembly line tool 62 is used for placing the products 82, and a positioning groove is formed in the assembly line tool 62 and facilitates positioning of the products 82.

In an embodiment, as shown in fig. 1 and 8, the assembling apparatus 100 further includes a material placing assembly 7 disposed on a side of the fixing frame 21 away from the frame 51, the material placing assembly 7 includes a bracket 71, a placing table 72 and a material collecting tray 73, the bracket 71 is disposed on the mounting surface 11, the placing table 72 is disposed on a side of the bracket 71 away from the mounting surface 11, the material collecting tray 73 is disposed on a side of the placing table 72 away from the bracket 71, and an adhesive layer is disposed on a side of the material collecting tray 73 away from the placing table 72 and used for adhering and fixing the NG sensor 81.

In the embodiment, the material placing component 7 is arranged, so that the sensor 81 which is detected to be adsorbed on the unqualified suction nozzle component 32 through the lower visual guide component 43 is placed, and the subsequent recycling is facilitated.

It can be understood that, when the lower visual guide assembly 43 cannot identify the sensor 81 adsorbed on the nozzle member 322, the driving assembly 31 drives the nozzle assembly 32 to move the sensor 81 to correspond to the material receiving tray 73, so as to place the sensor 81 on the material receiving tray 73, and the sensor 81 is adhered and fixed by the adhesive layer of the material receiving tray 73.

In this embodiment, the viscose layer of material collecting tray 73 has placed the one deck from type paper to protection sensor 81 accumulates behind the settlement quantity on the material collecting tray 73, takes off material collecting tray 73 from placing platform 72, through artifical arrangement, makes subsequent sensor 81 circulate once more and pass material subassembly 5, realizes sensor 81's cyclic utilization.

When the transmission part 52 of the material conveying component 5 conveys the material tray 53 to be flush with the conveying surface 24, the pushing cylinder pushes the material tray 53 in the placing groove of the transmission part 52 to the conveying surface 24 of the conveying belt 23 of the conveying component 2, the second driving part drives the transmission shaft 22 to rotate, so that when the conveying belt 23 drives the material tray 23 to move to be opposite to the first camera 412 of the primary positioning component 41, the first camera 412 shoots or captures the whole picture of all the sensors 81 in the material tray 23 on the conveying surface 24 with the aid of the first light source 413; then, the second camera 421 of the upper visual guide assembly 42 accurately positions the position of the sensor 81 in the tray 23 according to the picture information of the first camera 412, so that the driving assembly 31 of the suction mechanism 3 drives the suction nozzle assembly 32 to approach the conveying surface 24, and the suction nozzle portion 3223 of the suction nozzle 322 is convenient to suck the sensor 81 on the tray 53. After the suction nozzle portion 3223 sucks the sensor 81, the driving assembly 31 drives the suction nozzle assembly 32 to move away from the conveying surface 24, so that the suction nozzle portion 3223 sucks the sensor 81 to face the third camera 432 of the lower visual guide assembly 43, and thus the third camera 432 is used to further detect the position of the sensor 81 sucked by the suction nozzle portion 3223 and whether the sensor 81 is in good condition, according to the detection structure, the driving assembly 31 drives the suction nozzle assembly 32 to drive the sensor 81 to move to be opposite to the flowing water conveying assembly 6 or the material placing assembly 7, and when the position or appearance of the sensor 81 sucked by the suction nozzle portion 3223 is detected to be in good condition, the driving assembly 31 drives the suction nozzle assembly 32 to drive the sensor 81 to move to be opposite to the flowing water conveying assembly 6, so that the driving assembly 31 drives the suction nozzle assembly 32 to drive the sensor 81 to be assembled with the product 82 on the flowing water tool 62, thereby completing the product assembly. When the position deviation or the appearance damage of the sensor 81 sucked by the suction nozzle portion 3223 is detected, the driving unit 31 drives the suction nozzle unit 32 to drive the sensor 81 to move to be opposite to the material placing unit 7, so that the driving unit 31 drives the suction nozzle unit 32 to drive the sensor 81 to be placed on the material receiving tray 73.

It can be understood that the assembly equipment 100 of the present invention uses the primary positioning assembly 41 to perform large visual positioning on the positions of the tray 53 where the distribution is not uniform, and then uses the upper visual guide assembly 42 to perform precise absorption and assembly, thereby effectively improving the assembly efficiency and precision. Through set up double faced adhesive tape 532 on the metal tray body 531 at charging tray 53, usable double faced adhesive tape 532 realizes used repeatedly or pastes for double faced adhesive tape 532 fixed band has sensor 81 from type paper, and is convenient stable, and it is also convenient to tear simultaneously from type paper. The assembling equipment 100 enables the sensor 81 with uneven incoming materials to be automatically assembled, saves a large amount of labor cost, improves the production efficiency, and improves the yield, so that the yield reaches 99.9%.

The above description is only an alternative embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, which are within the spirit of the present invention, are included in the scope of the present invention.

Claims

1. An assembly apparatus for assembling a sensor on a product, the assembly apparatus comprising:

the base body is provided with a mounting surface;

the conveying assembly is arranged on the mounting surface and provided with a conveying surface for conveying a material tray, the material tray comprises a metal tray body and a double-faced adhesive tape arranged on one side of the metal tray body, and one side of the double-faced adhesive tape, which is opposite to the metal tray body, is used for adhering a sensor;

the visual positioning mechanism comprises a primary positioning assembly and an upper visual guiding assembly, the upper visual guiding assembly is arranged on the driving assembly and is electrically connected with the driving assembly, the suction nozzle assembly and the primary positioning assembly, the primary positioning assembly comprises a mounting plate, a first camera and a first light source, the mounting plate is arranged on the base body, the first camera is arranged on the mounting plate and is electrically connected with the upper visual guiding assembly, a lens of the first camera is right opposite to the conveying surface and is used for shooting a sensor in a charging tray on the conveying surface, the first light source is arranged on the mounting plate and is positioned between the first camera and the conveying surface, the first light source is used for illuminating the charging tray on the conveying surface, the first light source comprises a lamp holder arranged on the mounting plate and a plurality of LED lamp beads arranged on the lamp holder, the lamp holder is provided with a through hole corresponding to the lens of the first camera, and the plurality of LED lamp beads are arranged around the through hole;

the primary positioning assembly shoots or captures the whole picture of all sensors in the material tray on the conveying surface; and the upper visual guide component accurately positions the position of the sensor in the material tray according to the picture information of the first camera, so that the suction nozzle component adsorbs the sensor on the material tray.

2. The assembly device of claim 1, wherein the upper visual guide assembly comprises:

the second camera is arranged on the driving component and is adjacent to the suction nozzle component, and the second camera is electrically connected with the driving component, the suction nozzle component and the primary positioning component; and

3. The assembly device of claim 1, wherein the visual positioning mechanism further comprises a lower visual guide assembly, the lower visual guide assembly comprising:

4. The assembly apparatus of claim 1, wherein the drive assembly comprises:

the mounting seat is arranged on the linear module;

5. The assembly device of claim 4, wherein the nozzle assembly comprises:

the suction nozzle piece is arranged on an output shaft of the rotating motor and used for adsorbing the sensor of the charging tray;

wherein the rotary motor drives the suction nozzle member to rotate.

6. The assembly apparatus according to claim 5, wherein the first driving member includes a driving motor and a screw rod, the driving motor is disposed on the mounting base, the screw rod is rotatably disposed on the mounting base and connected to an output shaft of the driving motor, the sliding base is movably connected to the screw rod, and the screw rod extends in the second direction;

and/or, the suction nozzle piece includes fixed part, connecting portion, suction nozzle portion and elastic component, the fixed part is located the output shaft of rotating electrical machines, the fixed part is equipped with the slip chamber, the one end slidable of connecting portion is located in the slip chamber, the other end of connecting portion with the suction nozzle portion is connected, connecting portion with the junction of suction nozzle portion is formed with spacing platform, the elastic component cover is located connecting portion, the one end of elastic component with fixed part elasticity butt, the other end of elastic component with spacing platform elasticity butt, the suction nozzle portion dorsad one side of connecting portion is equipped with the suction hole for adsorb the sensor.

7. The assembly apparatus of any one of claims 1 to 6, wherein the transport assembly comprises:

the second driving piece is arranged on the fixed frame;

8. The assembly apparatus of claim 7, further comprising a transfer assembly, the transfer assembly comprising:

the rack is arranged on the mounting surface and is adjacent to the fixing frame;

each tray is accommodated in one placing groove; and

9. The assembly apparatus according to claim 8, further comprising a flow conveying assembly disposed on a side of the fixing frame opposite to the rack, wherein the flow conveying assembly includes a flow line module disposed on the mounting surface and a flow fixture movably disposed on the flow line module, and the flow fixture is used for placing a product;

and/or, the equipment is still including locating the mount dorsad the subassembly is placed to the material of frame one side, the subassembly is placed to the material includes the support, places the platform and receives the charging tray, the support is located the installation face, it locates to place the platform the support dorsad one side of installation face, receive the charging tray and locate place the platform dorsad one side of support, receive the charging tray dorsad one side of placing the platform is equipped with the viscose layer, the viscose layer is used for pasting fixed NG sensor.