CN112644130B - 一种防风透湿保温复合衬及其生产工艺 - Google Patents

一种防风透湿保温复合衬及其生产工艺 Download PDF

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CN112644130B
CN112644130B CN202011001413.3A CN202011001413A CN112644130B CN 112644130 B CN112644130 B CN 112644130B CN 202011001413 A CN202011001413 A CN 202011001413A CN 112644130 B CN112644130 B CN 112644130B
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moisture
windproof
fabric
modified polyethylene
sponge
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唐新东
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Jiangsu Yiyi New Material Co ltd
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Abstract

本发明公开了一种新型防风透湿保温复合衬，由防风面层、吸湿保温层和里层组成，所述吸湿保温层的顶部具有多个呈水平等距分布的凸起，所述防风面层沿着吸湿保温层的顶部与吸湿保温层粘结，所述吸湿保温层的底部粘结有里层，所述防风面层的顶部具有多个透气槽。本发明中，首先，通过在里层与防风面层之间设置吸湿保温层，在通过在防风面层的内部开设透气槽，由此在保障了衬布防风性能的前提下提升了衬布的透湿性能，其次，由于改性聚乙烯面料中添加有纳米石英砂改性剂，由此提升了防风面层的耐磨性能，由此提升了衬布的防风性能以及耐磨性能，最后，由于再生海绵优良的弹性及优秀的保温效果，由此提升了衬布的保温缓冲性能。

Description

一种防风透湿保温复合衬及其生产工艺
技术领域
本发明涉及衬布技术领域，尤其涉及一种新型防风透湿保温复合衬及其生产工艺。
背景技术
衬布是以机织物、针织物和非织造布为基布，采用（或不采用）热塑性高分子化合物，经过专门机械进行特殊整理加工，用于服装的内层起到补强、挺括等作用的，与面料粘合（或非粘合）的专用服装辅料。
就如建造房屋需用钢筋水泥做骨架；制作服装则需用衬布做骨架。通过衬布的造型、补强、保形作用，服装才能形成形形色色的优美款式。
服装衬布是服装辅料的一大种类，它在服装上起骨架作用。就如建造房屋需用钢筋水泥做骨架；制作服装则需用衬布做骨架。通过衬布的造型、补强、保形作用，服装才能形成形形色色的优美款式。
简单来说其实就是一件服装的外面的面料、里面的里料，中间就是衬布，所以一般情况下衬布是不能被直接看到的，但凡是需要形成硬挺、饱满手感、平滑过渡、补强的位置，都是覆盖衬布的。
衬布是服装的骨架，好的衬布更是服装的精髓，特别是现代衬布的应用，使服装造型和缝制工艺得到意想不到的效果，随着人们生活水平的提高，人们对服装的防风性、保暖性和透湿性的要求日益增强。目前的涂层服装面料虽在防风性、保温性和透湿性取得一定的效果，但服装经过消费者穿着过程中的不断摩擦、水洗或干洗后，防风性、保温性和透湿性严重丢失，大大降低了服装的性能，限制了服装质量档次的提高。
发明内容
本发明的目的在于：为了解决上述提出的问题，而提出的一种新型防风透湿保温复合衬及其生产工艺。
为了实现上述目的，本发明采用了如下技术方案：
一种新型防风透湿保温复合衬，由防风面层、吸湿保温层和里层组成，所述吸湿保温层的顶部具有多个呈水平等距分布的凸起，所述防风面层沿着吸湿保温层的顶部与吸湿保温层粘结，所述吸湿保温层的底部粘结有里层，所述防风面层的顶部具有多个透气槽，所述防风面层的外部位于透气槽的上方缝合连接有防护网；
所述防风面层采用改性聚乙烯复合面料制成；
所述里层采用纯棉面料制成；
所述吸湿保温层采用再生海绵材质制成。
作为上述技术方案的进一步描述：
所述改性聚乙烯复合面料为添加有纳米石英砂改性剂的聚乙烯复合面料。
作为上述技术方案的进一步描述：
所述再生海绵由工业海绵下脚料经粉碎、搅拌胶水蒸汽高温消毒杀菌去味压缩成型制成。
一种新型防风透湿保温复合衬生产工艺，包括以下步骤：
S1、将海绵下角料放置在破碎机中进行破碎，在高温反应釜内加入胶水粘合剂和固化剂，通过高温反应釜的搅拌机构对胶水粘合剂和固化剂进行搅拌，同时，将破碎后的海绵下角料均匀的添加至高温反应釜内进行混合，混合完毕后的材料输送至模具内高温成型制得再生海绵；
S2、将聚乙烯原料加入加热釜内，加热至熔融状态，再将纳米石英砂改性剂均匀的加入加热釜内，搅拌30min后加入偶联剂，反应4h后，制得熔融混合物，从喷丝板中挤出，制成改性聚乙烯纤维丝，将改性聚乙烯纤维丝与尼龙丝混纺后制得改性聚乙烯面料；
S3、将步骤S2制得的改性聚乙烯面料沿着S1制得的再生海绵面料的顶部进行粘贴，粘贴固定完毕后，将改性聚乙烯面料沿着再生海绵面料顶部固定处的顶部开设多个通槽，在通槽的上方缝合连接尼龙网，最后在再生海绵面料底部粘接纯棉布料即可制得防风透湿保温复合衬布。
作为上述技术方案的进一步描述：
步骤S1所述再生海绵的密度为50-60kg/m3。
作为上述技术方案的进一步描述：
步骤S1-S3所述再生海绵、改性聚乙烯面料和纯棉布料的厚度比例为3:1:1。
作为上述技术方案的进一步描述：
步骤S2所述改性聚乙烯纤维丝与尼龙丝的比例为8:1，且改性聚乙烯纤维丝与尼龙丝的细度为15-25D。
作为上述技术方案的进一步描述：
步骤S3所述改性聚乙烯面料通槽为矩形槽，且通槽的长度为5-6cm，通槽的宽度为2-3cm。
综上所述，由于采用了上述技术方案，本发明的有益效果是：
1、本发明中，通过在里层与防风面层之间设置吸湿保温层，在通过在防风面层的内部开设透气槽，使得通过吸湿保温层和里层吸入的水分能通过透气槽向外排出，并且，又由于吸湿保温层设置有多个呈水平等距分布的凸起，透气槽的位置位于凸起处的上方，由于在透气槽处进行加厚处理，从而保证了透气槽处的防风性能，由此在保障了衬布防风性能的前提下提升了衬布的透湿性能。
2、本发明中，通过吸湿保温层的凸起带动防风面层的凸起，通过防风面层的凸起，能改变倾斜方向的风的方向，由此提升了防风面层的防风性能，并且，由于防风面层采用改性聚乙烯面料制成，由于改性聚乙烯面料中添加有纳米石英砂改性剂，由此提升了防风面层的耐磨性能，由此提升了衬布的防风性能以及耐磨性能。
3、本发明中，由于吸湿保温层采用再生海绵材质制成，通过再生海绵弹性好、耐性好、不易发生变形以及保温性能好的特性，提升了衬布整体的保温性能，并且由于再生海绵优良的弹性以及再生海绵的凸起，提升了衬布良好的缓冲性能，由此提升了衬布的保温缓冲性能。
附图说明
图1示出了根据本发明俯视示意图；
图2示出了根据本发明仰剖示意图。
图例说明：
1、防风面层；101、透气槽；2、防护网；3、吸湿保温层；4、里层。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此，以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围，而是仅仅表示本发明的选定实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。在本发明的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。在本发明的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
实施例一，请参阅图1-2，本发明提供一种技术方案：一种新型防风透湿保温复合衬，由防风面层1、吸湿保温层3和里层4组成，吸湿保温层3的顶部具有多个呈水平等距分布的凸起，防风面层1沿着吸湿保温层3的顶部与吸湿保温层3粘结，吸湿保温层3的底部粘结有里层4，防风面层1的顶部具有多个透气槽101，防风面层1的外部位于透气槽101的上方缝合连接有防护网2；
防风面层1采用改性聚乙烯复合面料制成；
里层4采用纯棉面料制成；
吸湿保温层3采用再生海绵材质制成；
改性聚乙烯复合面料为添加有纳米石英砂改性剂的聚乙烯复合面料；
再生海绵由工业海绵下脚料经粉碎、搅拌胶水蒸汽高温消毒杀菌去味压缩成型制成。
实施例二，一种新型防风透湿保温复合衬生产工艺，包括以下步骤：
S1、将海绵下角料放置在破碎机中进行破碎，在高温反应釜内加入胶水粘合剂和固化剂，通过高温反应釜的搅拌机构对胶水粘合剂和固化剂进行搅拌，同时，将破碎后的海绵下角料均匀的添加至高温反应釜内进行混合，混合完毕后的材料输送至模具内高温成型制得再生海绵；
S2、将聚乙烯原料加入加热釜内，加热至熔融状态，再将纳米石英砂改性剂均匀的加入加热釜内，搅拌30min后加入偶联剂，反应4h后，制得熔融混合物，从喷丝板中挤出，制成改性聚乙烯纤维丝，将改性聚乙烯纤维丝与尼龙丝混纺后制得改性聚乙烯面料；
S3、将步骤S2制得的改性聚乙烯面料沿着S1制得的再生海绵面料的顶部进行粘贴，粘贴固定完毕后，将改性聚乙烯面料沿着再生海绵面料顶部固定处的顶部开设多个通槽，在通槽的上方缝合连接尼龙网，最后在再生海绵面料底部粘接纯棉布料即可制得防风透湿保温复合衬布；
步骤S1再生海绵的密度为50-60kg/m3；
步骤S1-S3再生海绵、改性聚乙烯面料和纯棉布料的厚度比例为3:1:1；
步骤S2改性聚乙烯纤维丝与尼龙丝的比例为8:1，且改性聚乙烯纤维丝与尼龙丝的细度为15-25D；
步骤S3改性聚乙烯面料通槽为矩形槽，且通槽的长度为5-6cm，通槽的宽度为2-3cm。
实施例三，一种新型防风透湿保温复合衬生产工艺，包括以下步骤：
S1、将海绵下角料放置在破碎机中进行破碎，在高温反应釜内加入胶水粘合剂和固化剂，通过高温反应釜的搅拌机构对胶水粘合剂和固化剂进行搅拌，同时，将破碎后的海绵下角料均匀的添加至高温反应釜内进行混合，混合完毕后的材料输送至模具内高温成型制得再生海绵；
S2、将聚乙烯原料加入加热釜内，加热至熔融状态，再将纳米石英砂改性剂均匀的加入加热釜内，搅拌30min后加入偶联剂，反应4h后，制得熔融混合物，从喷丝板中挤出，制成改性聚乙烯纤维丝，将改性聚乙烯纤维丝与尼龙丝混纺后制得改性聚乙烯面料；
S3、将步骤S2制得的改性聚乙烯面料沿着S1制得的再生海绵面料的顶部进行粘贴，粘贴固定完毕后，将改性聚乙烯面料沿着再生海绵面料顶部固定处的顶部开设多个通槽，在通槽的上方缝合连接尼龙网，最后在再生海绵面料底部粘接纯棉布料即可制得防风透湿保温复合衬布；
步骤S1再生海绵的密度为60-70kg/m3；
步骤S1-S3再生海绵、改性聚乙烯面料和纯棉布料的厚度比例为3:1:1；
步骤S2改性聚乙烯纤维丝与尼龙丝的比例为8:1，且改性聚乙烯纤维丝与尼龙丝的细度为15-25D；
步骤S3改性聚乙烯面料通槽为矩形槽，且通槽的长度为5-6cm，通槽的宽度为2-3cm。
实施例四，一种新型防风透湿保温复合衬生产工艺，包括以下步骤：
S1、将海绵下角料放置在破碎机中进行破碎，在高温反应釜内加入胶水粘合剂和固化剂，通过高温反应釜的搅拌机构对胶水粘合剂和固化剂进行搅拌，同时，将破碎后的海绵下角料均匀的添加至高温反应釜内进行混合，混合完毕后的材料输送至模具内高温成型制得再生海绵；
S2、将聚乙烯原料加入加热釜内，加热至熔融状态，再将纳米石英砂改性剂均匀的加入加热釜内，搅拌30min后加入偶联剂，反应4h后，制得熔融混合物，从喷丝板中挤出，制成改性聚乙烯纤维丝，将改性聚乙烯纤维丝与尼龙丝混纺后制得改性聚乙烯面料；
S3、将步骤S2制得的改性聚乙烯面料沿着S1制得的再生海绵面料的顶部进行粘贴，粘贴固定完毕后，将改性聚乙烯面料沿着再生海绵面料顶部固定处的顶部开设多个通槽，在通槽的上方缝合连接尼龙网，最后在再生海绵面料底部粘接纯棉布料即可制得防风透湿保温复合衬布；
步骤S1再生海绵的密度为50-60kg/m3；
步骤S1-S3再生海绵、改性聚乙烯面料和纯棉布料的厚度比例为3:1:1；
步骤S2改性聚乙烯纤维丝与尼龙丝的比例为7：1，且改性聚乙烯纤维丝与尼龙丝的细度为15-25D；
步骤S3改性聚乙烯面料通槽为矩形槽，且通槽的长度为5-6cm，通槽的宽度为2-3cm。
实施例五，一种新型防风透湿保温复合衬生产工艺，包括以下步骤：
S1、将海绵下角料放置在破碎机中进行破碎，在高温反应釜内加入胶水粘合剂和固化剂，通过高温反应釜的搅拌机构对胶水粘合剂和固化剂进行搅拌，同时，将破碎后的海绵下角料均匀的添加至高温反应釜内进行混合，混合完毕后的材料输送至模具内高温成型制得再生海绵；
S2、将聚乙烯原料加入加热釜内，加热至熔融状态，再将纳米石英砂改性剂均匀的加入加热釜内，搅拌30min后加入偶联剂，反应4h后，制得熔融混合物，从喷丝板中挤出，制成改性聚乙烯纤维丝，将改性聚乙烯纤维丝与尼龙丝混纺后制得改性聚乙烯面料；
S3、将步骤S2制得的改性聚乙烯面料沿着S1制得的再生海绵面料的顶部进行粘贴，粘贴固定完毕后，将改性聚乙烯面料沿着再生海绵面料顶部固定处的顶部开设多个通槽，在通槽的上方缝合连接尼龙网，最后在再生海绵面料底部粘接纯棉布料即可制得防风透湿保温复合衬布；
步骤S1再生海绵的密度为50-60kg/m3；
步骤S1-S3再生海绵、改性聚乙烯面料和纯棉布料的厚度比例为2:1:1；
步骤S2改性聚乙烯纤维丝与尼龙丝的比例为8：1，且改性聚乙烯纤维丝与尼龙丝的细度为15-25D；
步骤S3改性聚乙烯面料通槽为矩形槽，且通槽的长度为5-6cm，通槽的宽度为2-3cm。
工作原理：使用时，通过在里层4与防风面层1之间设置吸湿保温层3，在通过在防风面层1的内部开设透气槽101，使得通过吸湿保温层3和里层4吸入的水分能通过透气槽101向外排出，又由于吸湿保温层3设置有多个呈水平等距分布的凸起，并且，透气槽101的位置位于凸起处的上方，由于在透气槽101处进行加厚处理，从而保证了透气槽101处的防风性能，且在透气槽101处缝合连接有防护网2，由于尼龙材质具有良好的强度，通过尼龙材质的防护网2对透气槽101处进行防护，从而防止透气槽101的槽进一步扩张拉大，并且，还能对透气槽101下方的吸湿保温层3进行良好的防护，降低对吸湿保温层3凸起的磨损，并且，通过吸湿保温层3的凸起带动防风面层1的凸起，通过防风面层1的凸起，能改变倾斜方向的风的方向，由此提升了防风面层1的防风性能，并且，由于吸湿保温层3采用再生海绵材质制成，通过再生海绵弹性好、耐性好、不易发生变形以及保温性能好的特性，提升了衬布整体的保温性能，并且由于再生海绵优良的弹性以及再生海绵的凸起，提升了衬布良好的缓冲性能，通过再生海绵不易发生变形的性能，保障了衬布饱满硬挺的效果，由于防风面层1采用改性聚乙烯面料制成，由于改性聚乙烯面料中添加有纳米石英砂改性剂，由此提升了防风面层1的耐磨性能，由于改性聚乙烯面料是通过改性聚乙烯纤维丝与尼龙丝混纺后制得的，通过改性聚乙烯面料中尼龙丝的加入，提升了改性聚乙烯面料的抗拉扯强度，从而提升了衬布整体的抗拉扯强度。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (5)

1.一种防风透湿保温复合衬，其特征在于，由防风面层（1）、防护网（2）、吸湿保温层（3）和里层（4）组成，所述吸湿保温层（3）的顶部具有多个呈水平等距分布的凸起，所述防风面层（1）沿着吸湿保温层（3）的顶部与吸湿保温层（3）粘结，所述吸湿保温层（3）的底部粘结有里层（4），所述防风面层（1）的顶部具有多个透气槽（101），所述防风面层（1）的外部位于透气槽（101）的上方缝合连接有防护网（2）；
所述防风面层（1）采用改性聚乙烯复合面料制成；
所述里层（4）采用纯棉面料制成；
所述吸湿保温层（3）采用再生海绵材质制成；
所述改性聚乙烯复合面料为添加有纳米石英砂改性剂的聚乙烯复合面料；
所述再生海绵由工业海绵下脚料经粉碎、搅拌胶水蒸汽高温消毒杀菌去味压缩成型制成；
所述防风透湿保温复合衬的生产工艺，包括以下步骤：
S1、将海绵下角料放置在破碎机中进行破碎，在高温反应釜内加入胶水粘合剂和固化剂，通过高温反应釜的搅拌机构对胶水粘合剂和固化剂进行搅拌，同时，将破碎后的海绵下角料均匀的添加至高温反应釜内进行混合，混合完毕后的材料输送至模具内高温成型制得再生海绵；
S2、将聚乙烯原料加入加热釜内，加热至熔融状态，再将纳米石英砂改性剂均匀的加入加热釜内，搅拌30min后加入偶联剂，反应4h后，制得熔融混合物，从喷丝板中挤出，制成改性聚乙烯纤维丝，将改性聚乙烯纤维丝与尼龙丝混纺后制得改性聚乙烯面料；
S3、将步骤S2制得的改性聚乙烯面料沿着S1制得的再生海绵面料的顶部进行粘贴，粘贴固定完毕后，将改性聚乙烯面料沿着再生海绵面料顶部固定处的顶部开设多个通槽，在通槽的上方缝合连接尼龙网，最后在再生海绵面料底部粘接纯棉布料即可制得防风透湿保温复合衬布。
2.根据权利要求1所述的一种防风透湿保温复合衬，其特征在于，步骤S1所述再生海绵的密度为50-60kg/m3。
3.根据权利要求1所述的一种防风透湿保温复合衬，其特征在于，步骤S1-S3所述再生海绵、改性聚乙烯面料和纯棉布料的厚度比例为3:1:1。
4.根据权利要求1所述的一种防风透湿保温复合衬，其特征在于，步骤S2所述改性聚乙烯纤维丝与尼龙丝的比例为8:1，且改性聚乙烯纤维丝与尼龙丝的细度为15-25D。
5.根据权利要求1所述的一种防风透湿保温复合衬，其特征在于，步骤S3所述改性聚乙烯面料通槽为矩形槽，且通槽的长度为5-6cm，通槽的宽度为2-3cm。
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