CN112644105A - 抗菌麻杆天丝锦纶短纤超耐磨混纺面料 - Google Patents

抗菌麻杆天丝锦纶短纤超耐磨混纺面料 Download PDF

Info

Publication number
CN112644105A
CN112644105A CN202011461991.5A CN202011461991A CN112644105A CN 112644105 A CN112644105 A CN 112644105A CN 202011461991 A CN202011461991 A CN 202011461991A CN 112644105 A CN112644105 A CN 112644105A
Authority
CN
China
Prior art keywords
fabric
composite
wear
cloth
tencel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011461991.5A
Other languages
English (en)
Inventor
张君平
丁成雨
杨杰
乐园珠
刘德庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Long Xing Long Shishi dyeing & Weaving Industrial Co ltd
Original Assignee
Long Xing Long Shishi dyeing & Weaving Industrial Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Long Xing Long Shishi dyeing & Weaving Industrial Co ltd filed Critical Long Xing Long Shishi dyeing & Weaving Industrial Co ltd
Priority to CN202011461991.5A priority Critical patent/CN112644105A/zh
Publication of CN112644105A publication Critical patent/CN112644105A/zh
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/71—Resistive to light or to UV
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34—Polyamides
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/38—Polyurethanes

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明涉及纺织技术领域，且公开了抗菌麻杆天丝锦纶短纤超耐磨混纺面料，包括以下步骤：步骤一，准备原料；步骤二，原料配比；步骤三，软化面料；步骤四，收卷面料；步骤五，水洗；步骤六，定性；步骤七，检测收卷，进一步的，所述步骤一中棉布厚度为95‑100um，天麻丝面料厚度为65‑70um，锦纶面料厚度为120‑130um，TPU复合面料的厚度为35‑42um。在前述方案的基础上，所述步骤二中胶水涂抹厚度为8‑10um。本发明天麻丝面料有着自然环保、舒适的亲肤性和完美的吸湿管理功能，方便舒适于人们的使用，锦纶面料有着良好的防蛀和防腐蚀性、耐腐蚀、耐磨和高弹性的特性，易于人们的保存，TPU复合面料有着耐磨和耐寒性好的优越特性可以适宜于各类人员的使用。

Description

抗菌麻杆天丝锦纶短纤超耐磨混纺面料
技术领域
本发明涉及纺织技术领域，具体为抗菌麻杆天丝锦纶短纤超耐磨混纺面料。
背景技术
我国是世界上最大的纺织品服装生产国、出口国和消费国，出口额占全球出口贸易的四分之一以上，而随着科学技术的不断发展，满足人们不同需要的纺织品面料层出不穷，以满足消费者的需求，在人们的日常生活中起着越来越重要的作用。同时市场上军用和野外运动类服装对面料的耐用性和使用可靠性要求很高，尤其要求面料的强度高、耐磨性好。
目前，现有的超耐磨混纺面料，大多存在以下的不足：透气性能差，使得面料易滋生细菌，影响所需人员穿戴服饰的使用，综上，现有的超耐磨混纺面料大多还不能很好地契合实际需要。
发明内容
(一)解决的技术问题
针对现有技术的不足，本发明提供了抗菌麻杆天丝锦纶短纤超耐磨混纺面料，主要为解决透气性能差，使得面料易滋生细菌，影响所需人员穿戴服饰使用的问题。
(二)技术方案
为实现上述目的，本发明提供如下技术方案：
抗菌麻杆天丝锦纶短纤超耐磨混纺面料，包括以下步骤：
步骤一，准备原料：选取棉布2-3卷、天麻丝面料2-4卷、锦纶面料2-4卷和TPU复合面料3-5卷；
步骤二，原料配比：选择棉布1卷、天麻丝面料2卷、锦纶面料 1卷和TPU复合面料3卷，在3卷TPU复合面料上下两面都涂上胶，按照天麻丝面料、TPU复合面料、棉布、TPU复合面料、天麻丝面料、 TPU复合面料、锦纶面料的方式作摆放，将多层面料作贴合，然后卷在滚筒上面；
步骤三，软化面料：将滚筒上面的复合布料由水箱进料口处通过，将水箱内水的温度加热至50℃-80℃，然后复合布料与水箱中的水相接触，完成对复合布料的软化作业；
步骤四，收卷面料：由胶水贴合后的复合布料经软化后静置 3-5min，待面料温度降至20℃-25℃时，将复合布料开头处固定在第一转筒圆周外壁一侧，然后转动第一转筒对软化后的复合布料作收卷作业；
步骤五，水洗：将该复合布料开头处固定在第二转筒圆周外壁一侧，可以把收卷在第一转筒上的复合布料作散开，将复合布料放入水池中，操作人员使用高压水枪和清洁刷对面料作清理作业，操作效率为3㎡/2min；
步骤六，定性：对清理后的复合布料作清水冲刷，然后由第一风机对复合布料表面作风干作业，然后对该面料表面喷洒杀菌除臭剂，该杀菌除臭剂喷洒的范围为2ml/㎡，再由第二风机对该面料作风干，第一风机和第二风机的作业效率为3㎡/min，同时对面料两边作修剪作业；
步骤七，检测收卷：对所生产的复合布料作面料质量检测，对不合格的面料作整批次检测，避免劣质面料的输出，合格的面料通过第二转筒的转动作收卷，继而完成该面料的生产。
进一步的，所述步骤一中棉布厚度为95-100um，天麻丝面料厚度为65-70um，锦纶面料厚度为120-130um，TPU复合面料的厚度为 35-42um。
在前述方案的基础上，所述步骤二中胶水涂抹厚度为8-10um，经步骤三操作后胶水连接厚度在4-6um之间。
作为本发明再进一步的方案，所述步骤三中水箱中的布料由加热器对其加热，加热温度为50℃-80℃，致使面料作软化融合作业。
进一步的，所述步骤四和步骤五中第一转筒和第二转筒的转动效率均为1.5m/min。
在前述方案的基础上，所述步骤五中水池内侧四壁均设有同一个过滤网，且水池底板设有吸附板。
作为本发明再进一步的方案，所述步骤六中杀菌除臭剂采用植物活性剂为原料所制成，ph值为6显弱酸性。
进一步的，所述步骤七中该复合布料厚度为480-500um，对所制作完成的面料作质量检测。
(三)有益效果
与现有技术相比，本发明提供了抗菌麻杆天丝锦纶短纤超耐磨混纺面料，具备以下有益效果：
1、抗菌麻杆天丝锦纶短纤超耐磨混纺面料，通过该混纺面料中天麻丝面料的设置可以保证该面料的透气性，天丝麻面料是将新型再生纤维素纤维天丝与天然亚麻交织或混纺的梭织面料，一般是经向天丝交织纬向麻或混纺麻，个别是经向混纺麻交织纬向天丝，它有着自然环保、舒适的亲肤性、完美的吸湿管理功能、特有的柔韧性、抑菌防霉、防紫外线、抗静电和耐洗涤的特点，方便舒适于人们的使用。
2、抗菌麻杆天丝锦纶短纤超耐磨混纺面料，通过该混纺面料中锦纶面料的设置可以保证该面料的耐腐蚀、耐磨和高弹性的良好特性，其吸湿性也是在合成纤维面料之中属于比较好的品种，人们穿着时更为舒适，并且锦纶面料具有良好的防蛀和防腐蚀性能，易于人们的保存。
3、抗菌麻杆天丝锦纶短纤超耐磨混纺面料，通过该混纺面料中 TPU复合面料的设置可以保证面料的环保性，并且改变面料质感，其弹性好、强韧、防水透湿、抗辐射、耐洗涤、耐磨和耐寒性好的优越特性可以适宜于各类人员的使用，使用周期长，节省了面料使用的物料。
4、抗菌麻杆天丝锦纶短纤超耐磨混纺面料，通过该混纺面料上喷洒杀菌除臭剂的设置可以保证人们穿戴的安全，该混纺面料有着抑菌、杀菌和除臭功效，对氨、硫化氢等恶臭有良好的分解去除效果，不会对室内环境增加负担。
附图说明
图1为本发明提出的抗菌麻杆天丝锦纶短纤超耐磨混纺面料的制造流程结构示意图；
图2为本发明提出的抗菌麻杆天丝锦纶短纤超耐磨混纺面料实施例1的剖视结构示意图；
图3为本发明提出的抗菌麻杆天丝锦纶短纤超耐磨混纺面料实施例2的剖视结构示意图。
图中：1、天麻丝面料；2、TPU复合面料；3、棉布；4、锦纶面料；
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
参照表1，抗菌麻杆天丝锦纶短纤超耐磨混纺面料，包括以下步骤：
步骤一，准备原料：选取棉布2-3卷、天麻丝面料2-4卷、天麻丝面料有着自然环保、舒适的亲肤性、完美的吸湿管理功能、特有的柔韧性、抑菌防霉、防紫外线、抗静电和耐洗涤的特点，方便舒适于人们的使用，锦纶面料2-4卷，锦纶面料有着耐腐蚀、耐磨和高弹性的良好特性，其吸湿性也是在合成纤维面料之中属于比较好的品种，人们穿着时更为舒适，并且锦纶面料具有良好的防蛀和防腐蚀性能，易于人们的保存，TPU复合面料3-5卷，TPU复合面料有着环保性，并且改变面料质感，其弹性好、强韧、防水透湿、抗辐射、耐洗涤、耐磨和耐寒性好的优越特性可以适宜于各类人员的使用，使用周期长，节省了面料使用的物料；
步骤二，原料配比：选择棉布1卷、天麻丝面料2卷、锦纶面料 1卷和TPU复合面料3卷，在3卷TPU复合面料上下两面都涂上胶，按照天麻丝面料、TPU复合面料、棉布、TPU复合面料、天麻丝面料、 TPU复合面料、锦纶面料的方式作摆放，将多层面料作贴合，然后卷在滚筒上面；
步骤三，软化面料：将滚筒上面的复合布料由水箱进料口处通过，将水箱内水的温度加热至50℃-65℃，复合布料与水箱中的水相接触，完成对复合布料的软化作业；
步骤四，收卷面料：由胶水贴合后的复合布料经软化后静置 3-5min，待面料温度降至20℃-25℃时，将复合布料开头处固定在第一转筒圆周外壁一侧，然后转动第一转筒对软化后的复合布料作收卷作业；
步骤五，水洗：将该复合布料开头处固定在第二转筒圆周外壁一侧，可以把收卷在第一转筒上的复合布料作散开，将复合布料放入水池中，操作人员使用高压水枪和清洁刷对面料作清理作业，操作效率为3㎡/2min；
步骤六，定性：对清理后的复合布料作清水冲刷，然后由第一风机对复合布料表面作风干作业，然后对该面料表面喷洒杀菌除臭剂，通过该混纺面料上喷洒杀菌除臭剂的设置可以保证人们穿戴的安全，该混纺面料有着抑菌、杀菌和除臭功效，对氨、硫化氢等恶臭有良好的分解去除效果，不会对室内环境增加负担，该杀菌除臭剂喷洒的范围为2ml/㎡，再由第二风机对该面料作风干，第一风机和第二风机的作业效率为3㎡/min，同时对面料两边作修剪作业；
步骤七，检测收卷：对所生产的复合布料根据表1项目作面料质量检测，随即得到检测结果，对不合格的面料作整批次检测，避免劣质面料的输出，合格的面料通过第二转筒的转动作收卷，继而完成该面料的生产。
Figure BDA0002828476600000071
表1
本发明中步骤一中棉布3厚度为95-100um，天麻丝面料1厚度为65-70um，锦纶面料4厚度为120-130um，TPU复合面料2的厚度为35-42um，步骤二中胶水涂抹厚度为8-10um，经步骤三操作后胶水连接厚度在4-6um之间，步骤三中水箱中的布料由加热器对其加热，温度达到50℃-65℃面料作软化融合作业，步骤四和步骤五中第一转筒和第二转筒的转动效率均为1.5m/min，步骤五中水池内侧四壁均设有同一个过滤网，且水池底板设有吸附板，步骤六中杀菌除臭剂采用植物活性剂为原料所制成，ph值为6显弱酸性，可以在保护人们安全的同时避免面料细菌的滋生，保证该复合布料的杀菌除臭效果，步骤七中该复合布料厚度为480-500um，对所制作完成的面料作质量检测即完成该面料的制作。
实施例2
参照表1，抗菌麻杆天丝锦纶短纤超耐磨混纺面料，包括以下步骤：
步骤一，准备原料：选取同高度的棉布2-4卷、天麻丝面料2-3 卷、天麻丝面料有着自然环保、舒适的亲肤性、完美的吸湿管理功能、特有的柔韧性、抑菌防霉、防紫外线、抗静电和耐洗涤的特点，方便舒适于人们的使用，锦纶面料1-3卷，锦纶面料有着耐腐蚀、耐磨和高弹性的良好特性，其吸湿性也是在合成纤维面料之中属于比较好的品种，人们穿着时更为舒适，并且锦纶面料具有良好的防蛀和防腐蚀性能，易于人们的保存和TPU复合面料2-6卷，TPU复合面料有着环保性，并且改变面料质感，其弹性好、强韧、防水透湿、抗辐射、耐洗涤、耐磨和耐寒性好的优越特性可以适宜于各类人员的使用，使用周期长，节省了面料使用的物料；
步骤二，原料配比：选择棉布2卷、天麻丝面料1卷、锦纶面料 2卷和TPU复合面料4卷，在4卷TPU复合面料上下两面都涂上胶，按照天麻丝面料、TPU复合面料、棉布、TPU复合面料、天麻丝面料、 TPU复合面料、锦纶面料的方式作摆放，将多层面料作贴合，然后卷在滚筒上面；
步骤三，软化面料：将水箱内水的温度加热至65℃-80℃，然后将滚筒上面的复合布料由水箱进料口处通过，复合布料与水箱中的水相接触，完成对复合布料的软化作业；
步骤四，收卷面料：由胶水贴合后的复合布料经软化后静置 4-5.5min，待面料温度降至20℃-25℃时，将复合布料开头处固定在第一转筒圆周外壁一侧，然后转动第一转筒对软化后的复合布料作收卷作业；
步骤五，水洗：将该复合布料开头处固定在第二转筒圆周外壁一侧，可以把收卷在第一转筒上的复合布料作散开，将复合布料放入水池中，操作人员使用高压水枪和清洁刷对面料作清理作业，操作效率为2㎡/min；
步骤六，定性：对清理后的复合布料作清水冲刷，然后由第一风机对复合布料表面作风干作业，然后对该面料表面喷洒杀菌除臭剂，通过该混纺面料上喷洒杀菌除臭剂的设置可以保证人们穿戴的安全，该混纺面料有着抑菌、杀菌和除臭功效，对氨、硫化氢等恶臭有良好的分解去除效果，不会对室内环境增加负担，该杀菌除臭剂喷洒的范围为2.5ml/㎡，再由第二风机对该面料作风干，第一风机和第二风机的作业效率为2.5㎡/min，同时对面料两边作修剪作业；
步骤七，检测收卷：对所生产的复合布料根据表2项目作面料质量检测，随即得到检测结果，对不合格的面料作整批次检测，避免劣质面料的输出，合格的面料通过第二转筒的转动作收卷，继而完成该面料的生产。
Figure BDA0002828476600000101
表2
实施例1与实施例2对比情况如表3所示：
Figure BDA0002828476600000111
表3
该文中出现的电器元件均与外界的主控器及220V市电电连接，并且主控器可为计算机等起到控制的常规已知设备。
在该文中的描述中，需要说明的是，除非另有明确的规定和限定，术语“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接，可以是直接相连，也可以通过中间媒介间接相连。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
在该文中的描述中，需要说明的是，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于，包括以下步骤：
步骤一，准备原料：选取棉布2-3卷、天麻丝面料2-4卷、锦纶面料2-4卷和TPU复合面料3-5卷；
步骤二，原料配比：选择棉布1卷、天麻丝面料2卷、锦纶面料1卷和TPU复合面料3卷，在3卷TPU复合面料上下两面都涂上胶，按照天麻丝面料、TPU复合面料、棉布、TPU复合面料、天麻丝面料、TPU复合面料、锦纶面料的方式作摆放，将多层面料作贴合，然后卷在滚筒上面；
步骤三，软化面料：将滚筒上面的复合布料由水箱进料口处通过，将水箱内水的温度加热至50℃-80℃，复合布料与水箱中的水相接触，完成对复合布料的软化作业；
步骤四，收卷面料：由胶水贴合后的复合布料经软化后静置3-5min，待面料温度降至20℃-25℃时，将复合布料开头处固定在第一转筒圆周外壁一侧，然后转动第一转筒对软化后的复合布料作收卷作业；
步骤五，水洗：将该复合布料开头处固定在第二转筒圆周外壁一侧，把收卷在第一转筒上的复合布料作散开，将复合布料放入水池中，操作人员使用高压水枪和清洁刷对面料作清理作业，操作效率为3㎡/2min；
步骤六，定性：对清理后的复合布料作清水冲刷，然后由第一风机对复合布料表面作风干作业，然后对该面料表面喷洒杀菌除臭剂，该杀菌除臭剂喷洒的范围为2ml/㎡，再由第二风机对该面料作风干，第一风机和第二风机的作业效率为3㎡/min，同时对面料两边作修剪作业；
步骤七，检测收卷：对所生产的复合布料作面料质量检测，对不合格的面料作整批次检测，避免劣质面料的输出，合格的面料通过第二转筒的转动作收卷，继而完成该面料的生产。
2.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤一中棉布（3）厚度为95-100um，天麻丝面料（1）厚度为65-70um，锦纶（4）面料厚度为120-130um，TPU复合面料（2）的厚度为35-42um。
3.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤二中胶水涂抹厚度为8-10um，经步骤三操作后胶水连接厚度在4-6um之间。
4.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤三中水箱中的布料由加热器对其加热，加热温度为50℃-80℃，致使面料作软化融合作业。
5.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤四和步骤五中第一转筒和第二转筒的转动效率均为1.5m/min。
6.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤五中水池内侧四壁均设有同一个过滤网，且水池底板设有吸附板。
7.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤六中杀菌除臭剂采用植物活性剂为原料所制成，ph值为6显弱酸性。
8.根据权利要求1所述的抗菌麻杆天丝锦纶短纤超耐磨混纺面料，其特征在于：所述步骤七中该复合布料厚度为480-500um，对所制作完成的面料作质量检测。
CN202011461991.5A 2020-12-10 2020-12-10 抗菌麻杆天丝锦纶短纤超耐磨混纺面料 Pending CN112644105A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011461991.5A CN112644105A (zh) 2020-12-10 2020-12-10 抗菌麻杆天丝锦纶短纤超耐磨混纺面料

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011461991.5A CN112644105A (zh) 2020-12-10 2020-12-10 抗菌麻杆天丝锦纶短纤超耐磨混纺面料

Publications (1)

Publication Number Publication Date
CN112644105A true CN112644105A (zh) 2021-04-13

Family

ID=75353754

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011461991.5A Pending CN112644105A (zh) 2020-12-10 2020-12-10 抗菌麻杆天丝锦纶短纤超耐磨混纺面料

Country Status (1)

Country Link
CN (1) CN112644105A (zh)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614845A (zh) * 2013-12-14 2014-03-05 徐意 一种天丝纺织面料
CN106012528A (zh) * 2016-06-28 2016-10-12 江苏德邦卫生用品有限公司 一种抗菌除臭热风无纺布制备方法
CN210940824U (zh) * 2019-09-09 2020-07-07 嘉兴市民华纺织股份有限公司 一种防水防透湿复合面料
CN211390440U (zh) * 2019-09-19 2020-09-01 嘉兴市明苑纺织股份有限公司 一种高效耐磨裤用弹力面料

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103614845A (zh) * 2013-12-14 2014-03-05 徐意 一种天丝纺织面料
CN106012528A (zh) * 2016-06-28 2016-10-12 江苏德邦卫生用品有限公司 一种抗菌除臭热风无纺布制备方法
CN210940824U (zh) * 2019-09-09 2020-07-07 嘉兴市民华纺织股份有限公司 一种防水防透湿复合面料
CN211390440U (zh) * 2019-09-19 2020-09-01 嘉兴市明苑纺织股份有限公司 一种高效耐磨裤用弹力面料

Similar Documents

Publication Publication Date Title
CN104404705A (zh) 一种羊毛与功能性纤维混纺针织毛衫的制备方法
CN102505455A (zh) 一种竹纤维面料
CN105926134A (zh) 涤棉竹混纺机织面料
CN109898326A (zh) 一种阻燃抗静电抑菌雪尼尔面料的生产工艺
CN109514942A (zh) 一种防紫外线面料
CN110219078B (zh) 一种羊绒大衣的制作方法
CN112644105A (zh) 抗菌麻杆天丝锦纶短纤超耐磨混纺面料
CN103710818B (zh) 一种混纺机织衬衬布及其制备工艺
CN203866472U (zh) 一种低碳超凉爽色织面料
CN202071432U (zh) 一种竹炭纤维针织面料
CN201634818U (zh) 一种弹力记忆纱
CN111350082A (zh) 一种抗起球针织面料及其制备方法
CN113684691A (zh) 一种抗静电、耐磨沙发面料及其制备方法
CN110962431A (zh) 一种银系羊毛纤维抗菌混纺面料的制备方法
CN110965176A (zh) 一种苯并三唑类抗紫外线面料的制备方法
CN215792272U (zh) 一种耐磨混合人棉面料
CN105433676B (zh) 一种纯棉帆布凉席及其生产方法
CN110965175A (zh) 一种二苯甲酮类抗紫外线面料的制备方法
WO2020000564A1 (zh) 一种高舒适性面料及其加工工艺
CN110965162A (zh) 一种三嗪类抗紫外线混纺面料的制备方法
CN220904315U (zh) 一种裙子的尼丝纺面料
CN207669929U (zh) 棉类网布
CN107401061A (zh) 一种高档防渗胶深色衬衣衬生产工艺
CN100439440C (zh) 一种用于地毯制造的发泡橡胶及制造麻类地毯的方法
CN100395399C (zh) 一种用于制造草类地毯的方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination