CN112640932B - Cream filling and forming device for bread processing and using method thereof - Google Patents
Cream filling and forming device for bread processing and using method thereof Download PDFInfo
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- CN112640932B CN112640932B CN202011509836.6A CN202011509836A CN112640932B CN 112640932 B CN112640932 B CN 112640932B CN 202011509836 A CN202011509836 A CN 202011509836A CN 112640932 B CN112640932 B CN 112640932B
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/04—Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/50—Bakers' ovens characterised by having removable baking surfaces
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/07—Charging or discharging ovens
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
Abstract
The invention discloses a cream filling and forming device for bread processing, which comprises a filling mechanism and a forming mechanism, wherein the filling mechanism is used for filling cream into a bread; the filling mechanism comprises a supporting seat, a first conveying belt, a die plate, a feeding funnel, a first motor, a transmission box, a first air cylinder, a filling cavity, a stirring shaft, a first gear, a separation plate, a stirring rod, a discharging hole, a discharging pipe, a hydraulic cylinder, a gear strip and a second gear, wherein the filling cavity is arranged above the middle part of the supporting seat, and the feeding funnel is arranged on the top surface of the filling cavity and communicated with the feeding funnel; a transmission case is arranged on one side of the filling cavity, two groups of stirring shafts are arranged in the transmission case side by side, one ends of the stirring shafts extend into the filling cavity and are rotatably connected with the filling cavity, first gears are arranged on the other ends of the stirring shafts, the two groups of first gears are connected in a meshed manner, a first motor is arranged on the outer wall of the transmission case, and the output end of the first motor is connected with one group of first gears; the invention greatly improves the bread preparation efficiency and keeps the taste and quality of the bread.
Description
Technical Field
The invention belongs to the technical field of bread processing, and relates to a cream filling and forming device and a using method thereof, in particular to a cream filling and forming device for bread processing and a using method thereof.
Background
Bread is also written as flour and steamed stuffed bun, a food made by milling five cereals (generally wheat) and heating. The baked food is prepared by using wheat flour as a main raw material and yeast, eggs, grease, sugar, salt and the like as auxiliary materials, adding water to prepare dough, and performing processes of cutting, forming, proofing, baking, cooling and the like.
The reference CN211926254U discloses a cooling device with a conveying mechanism for bread processing, which comprises a connecting shell, a cooling component, an ultraviolet germicidal lamp, a supporting chassis, an air extracting component and a conveying component; supporting the underframe: the supporting underframe comprises a supporting frame and supporting legs which are uniformly arranged on the front side and the rear side of the lower surface of the supporting frame; connecting the shell: the rectangular shell connected with the shell is arranged on the upper surface of the support frame; an ultraviolet germicidal lamp: the ultraviolet germicidal lamp is arranged on the lower surface of the partition plate at the lower end of the connecting shell; a conveying assembly: the number of conveying assemblies is two, can extract the lower extreme with the gas of the inside upper end of rectangle shell through the aspiration pump for the cooling effect is better, and this bread processing is with having conveying mechanism's cooling device simple structure, and is easy and simple to handle, not only makes better the gas cooling effect, can flow the cooling to the dough moreover, provides convenience for people.
In the prior art, the baked bread is directly cooled at a lower temperature, so that the bread is dry and hard, and dregs are easy to fall off; because the starch in the flour is aged at low temperature, the hardening speed of the bread is high; in addition, the baked bread is usually cooled naturally in the traditional method, which takes a long time, so that the bread manufacturing process takes a long time; and when filling cream into bread, it is not accurate enough, and the mass production efficiency is also lower problem.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, the baked bread is directly cooled at a lower temperature, so that the bread is dry and hard, and the slag is easy to fall off; because the starch in the flour is aged at low temperature, the hardening speed of the bread is high; in addition, the baked bread is usually cooled naturally in the traditional method, which takes a long time, so that the bread manufacturing process takes a long time; and when filling cream into bread, the accuracy is not enough, and the mass production efficiency is lower, so a cream filling and forming device for bread processing and a using method thereof are provided.
The purpose of the invention can be realized by the following technical scheme:
a cream filling and forming device for bread processing comprises a filling mechanism and a forming mechanism;
the filling mechanism and the forming mechanism are arranged side by side, and the discharge end of the filling mechanism is connected with the feed end of the forming mechanism;
the filling mechanism comprises a supporting seat, a first conveyor belt, a die plate, a feeding funnel, a first motor, a transmission box, a first air cylinder, a filling cavity, a stirring shaft, a first gear, a separation plate, a stirring rod, a discharging hole, a discharging pipe, a hydraulic cylinder, a gear strip and a second gear, wherein the supporting seat is of a T-shaped structure, the first conveyor belt is arranged at the top of the supporting seat, the filling cavity is arranged above the middle of the supporting seat, and the feeding funnel is arranged on the top surface of the filling cavity and is communicated with the feeding funnel;
a transmission case is arranged on one side of the filling cavity, two groups of stirring shafts are arranged in the transmission case side by side, one ends of the stirring shafts extend into the filling cavity and are rotatably connected with the filling cavity, first gears are arranged on the other ends of the stirring shafts, the two groups of first gears are connected in a meshed manner, a first motor is arranged on the outer wall of the transmission case, and the output end of the first motor is connected with one group of first gears;
a plurality of groups of partition plates are arranged in the filling cavity at equal intervals, the partition plates are sleeved on the stirring shaft and are rotationally connected with the stirring shaft, a plurality of groups of discharging holes are arranged at the bottom of the filling cavity at equal intervals, and the discharging holes are positioned between the two groups of partition plates; fill the bottom in chamber and run through and be provided with the discharge tube, the discharge tube with fill the chamber and rotate and be connected, the equidistant multiunit through-hole that is provided with on the discharge tube, through-hole and discharge opening one-to-one, the one end of discharge tube is rotated and is extended to the transmission case to be connected with the second gear, the second gear is connected with the gear rack meshing, is provided with the pneumatic cylinder on the outer wall of transmission case, the output of pneumatic cylinder extends to in the transmission case, and is connected with the gear rack.
Preferably, a forming mechanism is arranged on one side of the first conveyor belt, and the forming mechanism comprises a baking oven, a first buffer box, a second buffer box, a third buffer box, a fourth buffer box, a fifth buffer box, a partition plate, a box door, a second air cylinder, a first water pipe, a second water pipe and a baking frame; toast case, first baffle-box, second baffle-box, third baffle-box, fourth baffle-box, fifth baffle-box and set up side by side, and the second conveyer belt runs through the setting in proper order and toasts the bottom of case, first baffle-box, second baffle-box, third baffle-box, fourth baffle-box and fifth baffle-box.
Preferably, be provided with the baffle between toasting case and the first baffle-box, the baffle is located the activity of second conveyer belt department and is provided with the chamber door, and the chamber door passes through the second cylinder to be connected with the lateral wall of baffle, toasts the incasement and is provided with the griddle.
Preferably, the inner cavity of the first buffer box, the inner cavity of the second buffer box, the inner cavity of the third buffer box, the inner cavity of the fourth buffer box and the inner cavity of the fifth buffer box are communicated with each other.
Preferably, the side wall of the first buffer tank, the side wall of the second buffer tank, the side wall of the third buffer tank, the side wall of the fourth buffer tank and the side wall of the fifth buffer tank are both of a hollow structure, the top of the first buffer tank, the top of the second buffer tank, the top of the third buffer tank, the top of the fourth buffer tank and the top of the fifth buffer tank are provided with first water pipes, and the bottom of the first buffer tank, the side wall of the second buffer tank, the side wall of the third buffer tank, the side wall of the fourth buffer tank and the side wall of the fifth buffer tank are provided with second water pipes.
Preferably, the baking frame comprises a bracket, a connecting shaft, a chain wheel, a chain, a supporting plate and a third motor; the support symmetry is installed on the inner wall of toasting the case, and the second conveyer belt is located the bottom of two sets of supports, and the upper and lower both ends of support rotate respectively and install the connecting axle, and the cover is equipped with the chain wheel on the connecting axle, and the chain wheel passes through chain drive to be connected, and equidistant layer board that is provided with on one side of chain.
Preferably, the supporting plate is of an L-shaped structure, a third motor is arranged at the top of the support and connected with the supporting plate, and the output end of the third motor is connected with the connecting shaft above the supporting plate.
The use method of the cream filling and forming device for bread processing comprises the following steps:
the first step is as follows: the method comprises the following steps of putting unbaked cup-shaped bread into a cavity in a mold plate, adding cream into a feeding funnel, covering an upper cover plate, starting a first conveyor belt to move the mold plate into a filling cavity, starting a first air cylinder to work, driving gear strips to work, driving a second gear and a discharge pipe to rotate through the meshing action of the gear strips and the second gear, enabling a through hole of the discharge pipe to be communicated with a discharge hole, enabling the cream in the feeding funnel to be added into the cup-shaped bread through the discharge hole, simultaneously starting a first motor to work, arranging two groups of stirring shafts in a transmission box side by side, wherein one end of each stirring shaft extends into the filling cavity and is rotatably connected with the filling cavity, the other end of each stirring shaft is provided with a first gear, and the two groups of first gears are meshed and connected, so that the stirring shafts on the stirring shafts and the stirring rods on the stirring shafts stir the cream;
the second step: conveying the filled mould plates of the cup-shaped bread into a baking oven along a first conveyor belt, starting a third motor to work, driving a chain to rotate through a connecting shaft and a chain wheel, enabling a supporting plate to rotate upwards, enabling the horizontal part of the supporting plate to support the mould plates and move the mould plates upwards, and when the next group of mould plates are conveyed into the baking oven, starting the third motor again, enabling the next group of supporting plate to lift the next group of mould plates upwards, so that a batch of mould plates are distributed in the baking oven and baked at the temperature of 230-;
the third step: after baking is finished, opening the box door through a second air cylinder, reversely rotating through a third motor to enable the mould plate to fall and be positioned on a second conveyor belt, then conveying and transporting along the second conveyor belt, and sequentially performing a first buffer box, a second buffer box, a third buffer box, a fourth buffer box and a fifth buffer box to perform stepped cooling, and simultaneously injecting media with different temperatures into the first buffer box, the second buffer box, the third buffer box, the fourth buffer box and the fifth buffer box through a first water pipe and a second water pipe respectively, controlling the temperature of the first buffer box to be 110-130 ℃, the temperature of the second buffer box to be 70-90 ℃, the temperature of the third buffer box to be 30-40 ℃, the temperature of the fourth buffer box to be 10-20 ℃, and the temperature of the fourth buffer box to be 0-10 ℃; so that the baked bread is uniformly cooled and formed along the first buffer tank, the second buffer tank, the third buffer tank, the fourth buffer tank and the fifth buffer tank in sequence.
Compared with the prior art, the invention has the beneficial effects that: the method comprises the steps of putting unbaked cup-shaped bread into a cavity in a mold plate, adding cream into a feeding funnel, covering an upper cover plate, starting a first conveyor belt to move the mold plate into a filling cavity, starting a first air cylinder to work, driving gear strips to work, driving a second gear and a discharge pipe to rotate through the meshing action of the gear strips and the second gear, enabling a through hole of the discharge pipe to be communicated with a discharge hole, enabling the cream in the feeding funnel to be added into the cup-shaped bread through the discharge hole, simultaneously starting a first motor to work, arranging two groups of stirring shafts in a transmission box side by side, extending one end of each stirring shaft into the filling cavity and being in rotational connection with the filling cavity, arranging first gears at the other end of each stirring shaft, enabling the stirring shafts and stirring rods on the stirring shafts to stir the cream, and enabling the filling mechanism to quantitatively fill the cup-shaped bread, the bread can be continuously filled by matching with the die plate, so that the bread preparation efficiency is greatly improved;
conveying the filled mould plates of the cup-shaped bread into a baking oven along a first conveying belt, starting a third motor to work, driving a chain to rotate through a connecting shaft and a chain wheel, enabling a supporting plate to rotate upwards, enabling the horizontal part of the supporting plate to support the mould plates and move the mould plates upwards, and when a next group of mould plates are conveyed into the baking oven, starting the third motor again, enabling the next group of supporting plate to lift the next group of mould plates upwards, so that batch mould plates are distributed in the baking oven and baked at the temperature of 230 ℃ and 250 ℃;
after baking is finished, opening the box door through a second air cylinder, reversely rotating through a third motor to enable the mould plate to fall and be positioned on a second conveyor belt, then conveying and transporting along the second conveyor belt, and sequentially performing a first buffer box, a second buffer box, a third buffer box, a fourth buffer box and a fifth buffer box to perform stepped cooling, and simultaneously injecting media with different temperatures into the first buffer box, the second buffer box, the third buffer box, the fourth buffer box and the fifth buffer box through a first water pipe and a second water pipe respectively, controlling the temperature of the first buffer box to be 110-130 ℃, the temperature of the second buffer box to be 70-90 ℃, the temperature of the third buffer box to be 30-40 ℃, the temperature of the fourth buffer box to be 10-20 ℃, and the temperature of the fourth buffer box to be 0-10 ℃; the baked bread is uniformly cooled along the first buffer tank, the second buffer tank, the third buffer tank, the fourth buffer tank and the fifth buffer tank in sequence, so that the cooling speed of the baked bread is high, and the taste and the quality of the bread can be kept; because the baked bread is directly cooled at a lower temperature, the bread is dry and hard, and the dregs are easy to fall off; the low temperature causes the starch in the flour to be aged, so that the hardening speed of the bread is high; in addition, the baked bread is usually cooled naturally in the traditional method, which takes a long time, so that the time of the bread manufacturing process is long.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a top plan view of the present invention in its entirety.
Fig. 2 is a schematic three-dimensional structure of the filling mechanism of the present invention.
Fig. 3 is a sectional view of the filling mechanism of the present invention.
FIG. 4 is an enlarged view of the area A in FIG. 3 according to the present invention.
Fig. 5 is a schematic perspective view of the forming mechanism of the present invention.
FIG. 6 is a schematic view of the inside structure of the molding mechanism of the present invention.
Fig. 7 is a schematic structural view of the toasting carriage according to the present invention.
In the figure: 1. a filling mechanism; 2. a molding mechanism; 3. a supporting seat; 4. a first conveyor belt; 5. a mold plate; 6. a charging hopper; 7. a first motor; 8. a transmission case; 9. a first cylinder; 10. filling the cavity; 11. a stirring shaft; 12. a first gear; 13. a separator plate; 14. a stirring rod; 15. a discharge opening; 16. a discharge pipe; 17. a hydraulic cylinder; 18. a gear rack; 19. a second gear; 20. a baking oven; 21. a first buffer tank; 22. a second buffer tank; 23. a third buffer tank; 24. a fourth buffer tank; 25. a fifth buffer tank; 26. a partition plate; 27. a box door; 28. a second cylinder; 29. a first water pipe; 30. a second water pipe; 31. a baking rack; 32. a support; 33. a connecting shaft; 34. a chain wheel; 35. a chain; 36. a support plate; 37. a third motor; 38. a second conveyor belt.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-7, a cream filling and forming device for bread processing includes a filling mechanism 1 and a forming mechanism 2;
the filling mechanism 1 and the forming mechanism 2 are arranged side by side, and the discharge end of the filling mechanism 1 is connected with the feed end of the forming mechanism 2;
the filling mechanism 1 comprises a supporting seat 3, a first conveying belt 4, a die plate 5, a feeding funnel 6, a first motor 7, a transmission box 8, a first air cylinder 9, a filling cavity 10, a stirring shaft 11, a first gear 12, a partition plate 13, a stirring rod 14, a discharging hole 15, a discharging pipe 16, a hydraulic cylinder 17, a gear rack 18 and a second gear 19, wherein the supporting seat 3 is of a T-shaped structure, the first conveying belt 4 is arranged at the top of the supporting seat 3, the filling cavity 10 is arranged above the middle of the supporting seat 3, and the feeding funnel 6 is arranged on the top surface of the filling cavity 10 and communicated with the feeding funnel 6;
a transmission case 8 is arranged on one side of the filling cavity 10, two groups of stirring shafts 11 are arranged in the transmission case 8 side by side, one ends of the stirring shafts 11 extend into the filling cavity 10 and are rotatably connected with the filling cavity 10, first gears 12 are arranged on the other ends of the stirring shafts 11, the two groups of first gears 12 are meshed and connected, a first motor 7 is arranged on the outer wall of the transmission case 8, and the output end of the first motor 7 is connected with one group of first gears 12;
a plurality of groups of partition plates 13 are arranged in the filling cavity 10 at equal intervals, the partition plates 13 are sleeved on the stirring shaft 11 and are rotationally connected with the stirring shaft 11, a plurality of groups of discharge holes 15 are arranged at the bottom of the filling cavity 10 at equal intervals, and the discharge holes 15 are positioned between the two groups of partition plates 13; fill the bottom of chamber 10 and run through and be provided with discharge tube 16, discharge tube 16 rotates with filling chamber 10 and is connected, the equidistant multiunit through-hole that is provided with on discharge tube 16, through-hole and 15 one-to-ones in discharge opening, the one end of discharge tube 16 rotates and extends to transmission case 8 to be connected with second gear 19, second gear 19 is connected with the meshing of gear rack 18, be provided with pneumatic cylinder 17 on the outer wall of transmission case 8, the output of pneumatic cylinder 17 extends to in the transmission case 8, and be connected with gear rack 18.
A forming mechanism 2 is arranged on one side of the first conveyor belt 4, and the forming mechanism 2 comprises a baking oven 20, a first buffer box 21, a second buffer box 22, a third buffer box 23, a fourth buffer box 24, a fifth buffer box 25, a partition plate 26, an oven door 27, a second air cylinder 28, a first water pipe 29, a second water pipe 30 and a baking rack 31; toast case 20, first baffle-box 21, second baffle-box 22, third baffle-box 23, fourth baffle-box 24, fifth baffle-box 25 and set up side by side, and second conveyer belt 38 runs through the setting in proper order and toasts the bottom of case 20, first baffle-box 21, second baffle-box 22, third baffle-box 23, fourth baffle-box 24 and fifth baffle-box 25.
A partition 26 is arranged between the baking oven 20 and the first buffer box 21, a door 27 is movably arranged at the second conveyor belt 38 of the partition 26, the door 27 is connected with the side wall of the partition 26 through a second cylinder 28, and a baking rack 31 is arranged in the baking oven 20.
The inner cavity of the first buffer tank 21, the inner cavity of the second buffer tank 22, the inner cavity of the third buffer tank 23, the inner cavity of the fourth buffer tank 24, and the inner cavity of the fifth buffer tank 25 are communicated with each other.
The side wall of the first buffer tank 21, the side wall of the second buffer tank 22, the side wall of the third buffer tank 23, the side wall of the fourth buffer tank 24 and the side wall of the fifth buffer tank 25 are all of a hollow structure, the top of the first buffer tank 21, the top of the second buffer tank 22, the top of the third buffer tank 23, the top of the fourth buffer tank 24 and the top of the fifth buffer tank 25 are provided with a first water pipe 29, and the bottom of the first buffer tank 22, the side wall of the second buffer tank 22, the side wall of the third buffer tank 23 and the side wall of the fifth buffer tank 25 are provided with a second water pipe 30.
The baking frame 31 comprises a bracket 32, a connecting shaft 33, a chain wheel 34, a chain 35, a supporting plate 36 and a third motor 37; the support 32 symmetry is installed on the inner wall of toasting case 20, and second conveyer belt 38 is located the bottom of two sets of supports 32, and the upper and lower both ends of support 32 rotate respectively and install connecting axle 33, and the cover is equipped with chain wheel 34 on the connecting axle 33, and chain wheel 34 passes through chain 35 transmission and connects, and the equidistant layer board 36 that is provided with on one side of chain 35.
The supporting plate 36 is of an L-shaped structure, the top of the bracket 32 is provided with a third motor 37 for connection, and the output end of the third motor 37 is connected with the connecting shaft 33 above.
The use method of the cream filling and forming device for bread processing comprises the following steps:
the first step is as follows: placing unbaked cupped bread into a cavity in a mold plate 5, adding cream into a charging hopper 6, covering a cover plate, starting a first conveyor belt 4 to move the mold plate 5 into a filling cavity 10, starting a first air cylinder 9 to work, driving a gear strip 18 to work, the second gear 19 and the discharge pipe 16 are driven to rotate by the meshing action of the gear rack 18 and the second gear 19, so that the through-hole of the discharge pipe 16 and the discharge hole 15 are communicated with each other, so that cream in the charging hopper 6 is charged into the cup-shaped bread through the discharge hole 15, and at the same time, the first motor 7 is operated, because two groups of stirring shafts 11 are arranged in the transmission case 8 side by side, one end of each stirring shaft 11 extends into the filling cavity 10, the stirring shaft 11 is rotatably connected with the filling cavity 10, the other end of the stirring shaft 11 is provided with a first gear 12, and the two groups of first gears 12 are meshed and connected, so that the stirring shaft 11 and a stirring rod 14 on the stirring shaft 11 stir cream;
the second step is that: the filled mould plates 5 of the cup-shaped bread are conveyed into the baking oven 20 along the first conveyor belt 4, the third motor 37 is started to work, the chain 35 is driven to rotate through the connecting shaft 33 and the chain wheel 34, the supporting plate 36 rotates upwards, the horizontal part of the supporting plate 36 supports the mould plates 5 and moves the mould plates 5 upwards, when the next group of mould plates 5 are conveyed into the baking oven 20, the third motor 37 is started again, so that the next group of supporting plate 36 lifts the next group of mould plates 5 upwards, and the batch of mould plates 5 are arranged in the baking oven 20 and baked at the temperature of 230 ℃;
the third step: when baking is finished, the door 27 is opened by the second cylinder 28, and is reversed by the third motor 37, so that the mold plate 5 falls down and is positioned on the second conveyor belt 38, then, the conveying and the transportation are carried out along the second conveyor belt 38, and the first buffer box 21, the second buffer box 22, the third buffer box 23, the fourth buffer box 24 and the fifth buffer box 25 are sequentially carried out, the stepped cooling is carried out, meanwhile, media with different temperatures are respectively injected into the first buffer tank 21, the second buffer tank 22, the third buffer tank 23, the fourth buffer tank 24 and the fifth buffer tank 25 through the first water pipe 29 and the second water pipe 30, so that the temperature of the first buffer tank 21 is controlled to be 110 ℃, the temperature of the second buffer tank 22 is controlled to be 70 ℃, the temperature of the third buffer tank 23 is controlled to be 30 ℃, the temperature of the fourth buffer tank 24 is controlled to be 10 ℃, and the temperature of the fourth buffer tank 24 is controlled to be 0 ℃; so that the baked bread is uniformly cooled and formed along the first buffer tank 21, the second buffer tank 22, the third buffer tank 23, the fourth buffer tank 24 and the fifth buffer tank 25 in sequence.
Example 2
The difference from the embodiment 1 is that: the first step is as follows: placing unbaked cup-shaped bread into a cavity in a mold plate 5, adding cream into a charging hopper 6, covering a cover plate, starting a first conveyor belt 4 to move the mold plate 5 into a filling cavity 10, starting a first air cylinder 9 to work, driving a gear strip 18 to work, the second gear 19 and the discharge pipe 16 are driven to rotate by the meshing action of the gear rack 18 and the second gear 19, so that the through-hole of the discharge pipe 16 and the discharge hole 15 are communicated with each other, so that cream in the charging hopper 6 is charged into the cup-shaped bread through the discharge hole 15, and at the same time, the first motor 7 is operated, because two groups of stirring shafts 11 are arranged in the transmission case 8 side by side, one end of each stirring shaft 11 extends into the filling cavity 10, the stirring shaft 11 is rotatably connected with the filling cavity 10, the other end of the stirring shaft 11 is provided with a first gear 12, and the two groups of first gears 12 are meshed and connected, so that the stirring shaft 11 and a stirring rod 14 on the stirring shaft 11 stir cream;
the second step is that: the filled mould plates 5 of the cup-shaped bread are conveyed into the baking oven 20 along the first conveyor belt 4, the third motor 37 is started to work, the chain 35 is driven to rotate through the connecting shaft 33 and the chain wheel 34, the supporting plate 36 rotates upwards, the horizontal part of the supporting plate 36 supports the mould plates 5 and moves the mould plates 5 upwards, when the next group of mould plates 5 are conveyed into the baking oven 20, the third motor 37 is started again, so that the next group of supporting plate 36 lifts the next group of mould plates 5 upwards, and the batch of mould plates 5 are arranged in the baking oven 20 and baked at the temperature of 230 ℃;
the third step: when baking is finished, the door 27 is opened by the second cylinder 28, and is reversed by the third motor 37, so that the mold plate 5 falls down and is positioned on the second conveyor belt 38, then, the conveying and the transportation are carried out along the second conveyor belt 38, and the first buffer box 21, the second buffer box 22, the third buffer box 23, the fourth buffer box 24 and the fifth buffer box 25 are sequentially carried out, the stepped cooling is carried out, meanwhile, media with different temperatures are respectively injected into the first buffer tank 21, the second buffer tank 22, the third buffer tank 23, the fourth buffer tank 24 and the fifth buffer tank 25 through the first water pipe 29 and the second water pipe 30, the temperature of the first buffer tank 21 is controlled to be 130 ℃, the temperature of the second buffer tank 22 is controlled to be 90 ℃, the temperature of the third buffer tank 23 is controlled to be 40 ℃, the temperature of the fourth buffer tank 24 is controlled to be 20 ℃, and the temperature of the fourth buffer tank 24 is controlled to be 10 ℃; so that the baked bread is uniformly cooled and formed along the first buffer tank 21, the second buffer tank 22, the third buffer tank 23, the fourth buffer tank 24 and the fifth buffer tank 25 in sequence.
The working principle of the invention is as follows: putting unbaked cup-shaped bread into a cavity in a mold plate 5, adding cream into a feeding funnel 6, covering an upper cover plate, starting a first conveyor belt 4 to move the mold plate 5 into a filling cavity 10, starting a first air cylinder 9 to work, driving gear strips 18 to work, driving a second gear 19 and a discharge pipe 16 to rotate through the meshing action of the gear strips 18 and the second gear 19, enabling through holes of the discharge pipe 16 to be communicated with discharge holes 15, enabling the cream in the feeding funnel 6 to be added into the cup-shaped bread through the discharge holes 15, simultaneously starting a first motor 7 to work, because two stirring shafts 11 are arranged in the transmission box 8 side by side, one end of each stirring shaft 11 extends into the filling cavity 10 and is rotatably connected with the filling cavity 10, the other end of each stirring shaft 11 is provided with a first gear 12, the two first gears 12 are meshed and connected, so that the stirring shafts 11 and a stirring rod 14 on the stirring shafts 11 stir the cream, the filling mechanism 1 can quantitatively fill the cup-shaped bread and is matched with the die plate 5, so that the bread can be continuously filled, and the bread preparation efficiency is greatly improved;
the filled mould plates 5 of the cup-shaped bread are conveyed into the baking oven 20 along the first conveyor belt 4, the third motor 37 is started to work, the chain 35 is driven to rotate through the connecting shaft 33 and the chain wheel 34, so that the supporting plate 36 rotates upwards, the horizontal part of the supporting plate 36 supports the mould plates 5 and moves the mould plates 5 upwards, when the next group of mould plates 5 are conveyed into the baking oven 20, the third motor 37 is started again, so that the next group of supporting plate 36 lifts the next group of mould plates 5 upwards, and the batch of mould plates 5 are arranged in the baking oven 20 and baked at the temperature of 230 ℃ and 250 ℃;
after baking is finished, the box door 27 is opened through the second air cylinder 28, the third motor 37 rotates reversely, so that the mold plate 5 falls and is positioned on the second conveyor belt 38, then the mold plate is conveyed and transported along the second conveyor belt 38, the first buffer box 21, the second buffer box 22, the third buffer box 23, the fourth buffer box 24 and the fifth buffer box 25 are sequentially carried out, stepped cooling is carried out, meanwhile, media with different temperatures are respectively injected into the first buffer box 21, the second buffer box 22, the third buffer box 23, the fourth buffer box 24 and the fifth buffer box 25 through the first water pipe 29 and the second water pipe 30, the temperature of the first buffer box 21 is controlled to be 110-130 ℃, the temperature of the second buffer box 22 is controlled to be 70-90 ℃, the temperature of the third buffer box 23 is controlled to be 30-40 ℃, the temperature of the fourth buffer box 24 is controlled to be 10-20 ℃, the temperature of the fourth buffer box 24 is 0-10 ℃; the baked bread is uniformly cooled along the first buffer tank 21, the second buffer tank 22, the third buffer tank 23, the fourth buffer tank 24 and the fifth buffer tank 25 in sequence, so that the cooling speed of the baked bread is high, and the taste and the quality of the bread can be kept; because the baked bread is directly cooled at a lower temperature, the bread is dry and hard, and the dregs are easy to fall off; because the starch in the flour is aged at low temperature, the hardening speed of the bread is high; in addition, the baked bread is usually cooled naturally in the traditional method, which takes a long time, so that the time of the bread manufacturing process is long.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. A cream filling and forming device for bread processing is characterized in that: comprises a filling mechanism (1) and a forming mechanism (2);
the filling mechanism (1) and the forming mechanism (2) are arranged side by side, and the discharge end of the filling mechanism (1) is connected with the feed end of the forming mechanism (2);
the filling mechanism (1) comprises a supporting seat (3), a first conveying belt (4), a mold plate (5), a feeding funnel (6), a first motor (7), a transmission case (8), a first cylinder (9), a filling cavity (10), a stirring shaft (11), a first gear (12), a partition plate (13), a stirring rod (14), a discharging hole (15), a discharging pipe (16), a hydraulic cylinder (17), a gear strip (18) and a second gear (19), wherein the supporting seat (3) is of a T-shaped structure, the first conveying belt (4) is arranged at the top of the supporting seat (3), the filling cavity (10) is arranged above the middle of the supporting seat (3), and the feeding funnel (6) is arranged on the top surface of the filling cavity (10) and communicated with the feeding funnel (6);
a transmission case (8) is arranged on one side of the filling cavity (10), two groups of stirring shafts (11) are arranged in the transmission case (8) side by side, one ends of the stirring shafts (11) extend into the filling cavity (10) and are rotatably connected with the filling cavity (10), first gears (12) are arranged at the other ends of the stirring shafts (11), the two groups of first gears (12) are meshed and connected, a first motor (7) is arranged on the outer wall of the transmission case (8), and the output end of the first motor (7) is connected with one group of first gears (12);
a plurality of groups of partition plates (13) are arranged in the filling cavity (10) at equal intervals, the partition plates (13) are sleeved on the stirring shaft (11) and are rotatably connected with the stirring shaft (11), a plurality of groups of discharge holes (15) are arranged at the bottom of the filling cavity (10) at equal intervals, and the discharge holes (15) are positioned between the two groups of partition plates (13); the bottom of the filling cavity (10) is provided with a discharge pipe (16) in a penetrating manner, the discharge pipe (16) is rotatably connected with the filling cavity (10), a plurality of groups of through holes are formed in the discharge pipe (16) at equal intervals, the through holes correspond to the discharge holes (15) one to one, one end of the discharge pipe (16) is rotatably extended to the transmission box (8) and is connected with a second gear (19), the second gear (19) is meshed with the gear strip (18) and is connected with the gear strip (18), the outer wall of the transmission box (8) is provided with a hydraulic cylinder (17), and the output end of the hydraulic cylinder (17) extends into the transmission box (8) and is connected with the gear strip (18);
one side of the first conveyor belt (4) is provided with a forming mechanism (2), and the forming mechanism (2) comprises a baking box (20), a first buffer box (21), a second buffer box (22), a third buffer box (23), a fourth buffer box (24), a fifth buffer box (25), a partition plate (26), a box door (27), a second air cylinder (28), a first water pipe (29), a second water pipe (30) and a baking frame (31); toast case (20), first baffle-box (21), second baffle-box (22), third baffle-box (23), fourth baffle-box (24), fifth baffle-box (25) and set up side by side, and second conveyer belt (38) run through the bottom that sets up in toasting case (20), first baffle-box (21), second baffle-box (22), third baffle-box (23), fourth baffle-box (24) and fifth baffle-box (25) in proper order.
2. The cream filling and forming device for bread processing according to claim 1, wherein a partition (26) is provided between the baking box (20) and the first buffer box (21), a box door (27) is movably provided at the position of the second conveyor belt (38) on the partition (26), the box door (27) is connected with the side wall of the partition (26) through a second cylinder (28), and a baking rack (31) is provided in the baking box (20).
3. The cream filling and molding device for bread processing according to claim 1, wherein the inner cavity of the first buffer tank (21), the inner cavity of the second buffer tank (22), the inner cavity of the third buffer tank (23), the inner cavity of the fourth buffer tank (24), and the inner cavity of the fifth buffer tank (25) communicate with each other.
4. The cream filling and forming device for bread processing according to claim 1, wherein the side wall of the first buffer tank (21), the side wall of the second buffer tank (22), the side wall of the third buffer tank (23), the side wall of the fourth buffer tank (24) and the side wall of the fifth buffer tank (25) are all hollow structures, and the top of the first buffer tank (21), the top of the second buffer tank (22), the top of the third buffer tank (23), the top of the fourth buffer tank (24) and the side wall of the fifth buffer tank (25) are provided with a first water pipe (29), and the bottom of the first buffer tank (21), the bottom of the third buffer tank (23), the bottom of the fourth buffer tank (24) and the bottom of the fifth buffer tank (25) are provided with a second water pipe (30).
5. The cream filling and forming device for bread processing according to claim 1, wherein the baking frame (31) comprises a bracket (32), a connecting shaft (33), a chain wheel (34), a chain (35), a supporting plate (36), and a third motor (37); support (32) symmetry is installed on the inner wall of baking oven (20), and second conveyer belt (38) are located the bottom of two sets of supports (32), and connecting axle (33) are installed in the upper and lower both ends of support (32) rotation respectively, and the cover is equipped with chain wheel (34) on connecting axle (33), and chain wheel (34) are connected through chain (35) transmission, and equidistant layer board (36) that are provided with on one side of chain (35).
6. The cream filling and forming device for bread processing according to claim 5, wherein the supporting plate (36) is L-shaped, the top of the bracket (32) is provided with a third motor (37) for connection, and the output end of the third motor (37) is connected with the upper connecting shaft (33).
7. A method of using the cream filling and forming device for bread processing according to any one of claims 1 to 6, comprising the steps of:
the first step is as follows: the method comprises the steps of putting unbaked cup-shaped bread into a cavity in a mold plate (5), adding cream into a feeding funnel (6), covering an upper cover plate, starting a first conveyor belt (4) to move the mold plate (5) into a filling cavity (10), starting a first air cylinder (9) to work, driving a gear strip (18) to work, driving a second gear (19) and a discharge pipe (16) to rotate through the meshing action of the gear strip (18) and the second gear (19), enabling a through hole of the discharge pipe (16) to be communicated with a discharge hole (15), enabling the cream in the feeding funnel (6) to be added into the cup-shaped bread through the discharge hole (15), starting a first motor (7) to work, and enabling one end of a stirring shaft (11) to extend into the filling cavity (10) and to be rotationally connected with the filling cavity (10) due to the fact that two groups of stirring shafts (11) are arranged in parallel in the transmission box (8), the other end of the stirring shaft (11) is provided with a first gear (12), and the two groups of first gears (12) are meshed and connected, so that the stirring shaft (11) and a stirring rod (14) on the stirring shaft (11) stir cream;
the second step: the filled mould plates (5) of the cup-shaped bread are conveyed into a baking box (20) along a first conveyor belt (4), a third motor (37) is started to work, a chain (35) is driven to rotate through a connecting shaft (33) and a chain wheel (34), so that a supporting plate (36) rotates upwards, the horizontal part of the supporting plate (36) lifts up the mould plates (5) and moves the mould plates (5) upwards, when the next group of mould plates (5) are conveyed into the baking box (20), the third motor (37) is started again, so that the next group of supporting plate (36) lifts up the next group of mould plates (5), and thus, batch mould plates (5) are distributed in the baking box (20) and baked at the temperature of 230 ℃ and 250 ℃;
the third step: after baking is finished, the box door (27) is opened through the second air cylinder (28), the third motor (37) rotates reversely, so that the mold plate (5) falls down and is positioned on the second conveyor belt (38), then the mold plate is conveyed and transported along the second conveyor belt (38), the first buffer box (21), the second buffer box (22), the third buffer box (23), the fourth buffer box (24) and the fifth buffer box (25) are sequentially carried out, stepped cooling is carried out, meanwhile, media with different temperatures are respectively injected into the first buffer box (21), the second buffer box (22), the third buffer box (23), the fourth buffer box (24) and the fifth buffer box (25) through the first water pipe (29) and the second water pipe (30), the temperature of the first buffer box (21) is controlled to be 110-130 ℃, and the temperature of the second buffer box (22) is controlled to be 70-90 ℃, the temperature of the third buffer tank (23) is 30-40 ℃, the temperature of the fourth buffer tank (24) is 10-20 ℃, and the temperature of the fourth buffer tank (24) is 0-10 ℃; so that the baked bread is uniformly cooled and formed along the first buffer tank (21), the second buffer tank (22), the third buffer tank (23), the fourth buffer tank (24) and the fifth buffer tank (25) in sequence.
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| CN202011509836.6A CN112640932B (en) | 2020-12-19 | 2020-12-19 | Cream filling and forming device for bread processing and using method thereof |
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| CN202011509836.6A CN112640932B (en) | 2020-12-19 | 2020-12-19 | Cream filling and forming device for bread processing and using method thereof |
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