CN112627504A - Method for manufacturing wall with heat insulation board - Google Patents
Method for manufacturing wall with heat insulation board Download PDFInfo
- Publication number
- CN112627504A CN112627504A CN202011520951.3A CN202011520951A CN112627504A CN 112627504 A CN112627504 A CN 112627504A CN 202011520951 A CN202011520951 A CN 202011520951A CN 112627504 A CN112627504 A CN 112627504A
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- CN
- China
- Prior art keywords
- heat
- wall
- insulation plate
- manufacturing
- bolt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009413 insulation Methods 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 9
- 239000002861 polymer material Substances 0.000 claims abstract description 8
- 230000009471 action Effects 0.000 claims abstract description 4
- 238000007711 solidification Methods 0.000 claims abstract description 4
- 230000008023 solidification Effects 0.000 claims abstract description 4
- 238000009415 formwork Methods 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000005336 cracking Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 2
- 238000005034 decoration Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 7
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7629—Details of the mechanical connection of the insulation to the wall
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
- E04G17/065—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
- E04G17/0655—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning the element consisting of several parts
- E04G17/0657—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning the element consisting of several parts fully recoverable
Abstract
The invention discloses a method for manufacturing a wall with an insulation board. The method comprises the steps of manufacturing a template, fixedly connecting an insulation board to the inner surface of an outer template by using a connecting piece, mounting an anchor bolt protruding out of the inner surface of the insulation board, fixedly connecting the inner template and the outer template by using a central split screw, and forming a cavity for pouring a concrete wall between the inner side of the insulation board and the inner template; pouring concrete into the cavity; removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt; the anchor bolt is made of high polymer materials. The manufacturing method of the wall body with the heat-insulation plate effectively ensures the installation fastness and the fitting degree between the heat-insulation plate and the wall body, and can effectively reduce the construction period of a building.
Description
Technical Field
The invention relates to the technical field of concrete wall manufacturing, in particular to a manufacturing method of a wall with an insulation board.
Background
In the prior art, a concrete wall is manufactured, reinforcing steel bars are bound firstly, an inner template and an outer template are used for manufacturing a cavity, concrete is poured in the cavity, the inner template and the outer template are removed after the concrete is solidified, and a heat insulation board is attached to the outer side of the wall. When the insulation board is installed, workers punch holes in the wall body, and the insulation board is fixedly connected to the surface of the wall body through anchor bolts and adhesives coated on the surface of the wall body. But because workman's maloperation or in order to improve the installation rate, can reduce the quantity of crab-bolt, lead to the heated board installation insecure, there is the risk that drops in the use heated board later stage. Sometimes, the quantity of the adhesive between the heat-insulating plate and the wall body can not meet the requirement, so that a gap exists between the heat-insulating plate and the wall body, and the heat-insulating effect of the wall body is influenced. In the prior art, the heat insulation plate is formed by removing the template after the wall body is solidified and finally manually installing, so that the construction time is prolonged.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the method for manufacturing the wall with the heat-insulating plate, which effectively ensures the installation fastness and the fitting degree between the heat-insulating plate and the wall and can effectively reduce the construction period of a building.
In order to achieve the purpose, the technical scheme of the method for manufacturing the wall body with the heat-insulation plate is as follows:
a manufacturing method of a wall body with an insulation board comprises the following steps:
1) manufacturing a template, fixedly connecting the heat-insulating plate to the inner surface of the outer template by using a connecting piece, mounting an anchor bolt protruding out of the inner surface of the heat-insulating plate, fixedly connecting the inner template and the outer template by using a central split screw, and forming a cavity for pouring a concrete wall between the inner side of the heat-insulating plate and the inner template;
2) pouring concrete into the cavity;
3) removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt;
the anchor bolt is made of high polymer materials.
The connecting piece between the heat-insulation wallboard and the outer template is a hollow energy-saving bolt and a nut matched with the hollow energy-saving bolt, the hollow energy-saving bolt comprises a bolt body and a pier head, a through hole is axially formed in the bolt body, the through hole is used for inserting a central counter-pulling screw rod, the pier head is located on the inner surface of the heat-insulation board, the nut is located on the outer surface of the outer template, and the nut is matched with the hollow energy-saving bolt to fixedly connect the heat-.
A sleeve sleeved outside the central counter-pulling screw is arranged between the central counter-pulling screw and the outer template, and the sleeve is made of high polymer material.
A sleeve sleeved outside the central split screw is arranged between the central split screw and the hollow energy-saving bolt, and the sleeve is made of high polymer materials.
And after the central counter-pulling screw rod is removed, cutting the sleeve pipe which protrudes out of the outer surface of the heat-insulation plate to enable the end part of the sleeve pipe to be flush with the outer surface of the heat-insulation plate.
Every square meter of crab-bolt quantity must not be less than 5, and must not be less than 50mm apart from the heated board edge, and the crab-bolt protrusion heated board height is not less than 30mm, to the drilling of heated board preset position, installation crab-bolt.
Heated board and exterior sheathing equipment, the connecting hole that corresponds is seted up to heated board and exterior sheathing, except being used for alternating the connecting hole that the center is to drawing the screw rod, must not be less than 2 connecting holes between every heated board and the exterior sheathing, and must not be less than 50mm apart from the heated board edge, then fix heated board and exterior sheathing through hollow energy-conserving bolt, during the solid fixed earlier with one side stopper outside one side of heated board from the heated board with hollow energy-conserving bolt, then screw up from exterior sheathing one side with the nut, until heated board and exterior sheathing laminating, half pitch of tip protrusion nut of hollow energy-conserving bolt.
And (3) manufacturing a wall cavity, binding reinforcing steel bars, and arranging cushion blocks on the inner side and the outer side of the reinforcing steel bars.
Adopt galvanized iron to detain at the heated board upper mouth when concreting, form the protection, the concrete is close to inboard template and goes into the die cavity, avoids forming direct impact to the heated board, must not carry out direct touching to the heated board during the vibration, pours the in-process and avoids inside and outside template to leak thick liquid, displacement.
And after the inner and outer templates are removed, leveling the center counter-pulling screw rod part and the connecting piece part of the wall body, and after the leveling is finished, constructing an anti-cracking layer and a decorative layer.
Compared with the prior art, the invention has the following advantages:
1. heated board installation crab-bolt to and heated board and exterior sheathing pass through the connecting piece rigid coupling, all can accomplish in place or mill, do not need high altitude construction, the effectual security that improves the operation has realized standardized manufacturing, avoids appearing the condition that crab-bolt quantity can not reach the requirement.
2. After the cavity is manufactured, concrete is poured into the cavity, the inner surface of the heat-insulation plate is in seamless fit with the outer surface of the wall, the heat-insulation performance is improved, the anchor bolt is firmly fixed in the wall, and the firmness between the heat-insulation plate and the wall is effectively improved.
3. The heated board is accomplished in place or mill with the exterior sheathing, has improved the efficiency of preparation, in addition, when pouring the wall body simultaneously with heated board and wall body rigid coupling installation, has improved the installation rate of heated board on the whole, has shortened the construction period of building, has also reduced the input of cost of labor simultaneously.
4. The insulation board and the outer template are completed in a field or a factory, secondary aerial work for installing the insulation board is avoided, and construction safety is improved on the whole.
Drawings
Fig. 1 is a cross-sectional view of a wall with an insulation board.
Fig. 2 is an enlarged view of a point a in fig. 1.
Fig. 3 is a schematic view of a hollow energy-saving bolt.
Detailed Description
The present invention is further illustrated by the following detailed description, which is to be construed as merely illustrative and not limitative of the remainder of the disclosure, and modifications and variations such as those ordinarily skilled in the art are intended to be included within the scope of the present invention as defined in the appended claims.
The utility model provides a have heated board wall body, includes concrete wall body 1, can help bundle the stability of reinforcing bar as the fossil fragments of wall body in order to improve the wall body before 1 shaping of wall body, the surface of wall body installs heated board 3 through crab-bolt 2.
The manufacturing method of the wall body with the heat-insulation plate comprises the following steps:
1) manufacturing a template, arranging corresponding connecting holes on the heat-insulating plate 3 and the outer template 4 according to a design drawing in a site or a factory of a construction site, wherein the distance between each heat-insulating plate and the outer template is not less than 2 connecting holes except for the connecting hole for inserting the central counter-pull screw 5, and the distance between each heat-insulating plate and the edge of the heat-insulating plate is not less than 50 mm; drilling a preset position of the heat-insulation plate, installing anchor bolts, wherein the height of the anchor bolts protruding out of the inner surface of the heat-insulation plate is not less than 30mm, the number of the anchor bolts is not less than 5 per square meter, the distance from the edge of the heat-insulation plate is not less than 50mm, the anchor bolts protrude out of a cavity and are used for being fixedly connected with a wall body, then the heat-insulation plate and an outer template are fixed by hollow energy-saving bolts 6, when the heat-insulation plate is fixed, the hollow energy-saving bolts are firstly plugged from one side of the heat-insulation plate to one side of the outer template, then the anchor bolts are screwed down from one side of the outer template by nuts; the inner formwork 7 is fixedly connected with the outer formwork through a central split screw 5, two ends of the central split screw 5 are fixedly connected through a metal screw cap 51 in a screwing mode, and a cavity for pouring the concrete wall 1 is formed between the inner side of the heat insulation board and the inner formwork; cushion blocks are arranged on the inner side and the outer side of the binding steel bars to prevent the steel bars from damaging the heat insulation plate or being exposed outside the concrete; a sleeve 8 sleeved outside the central split screw is arranged between the central split screw 5 and the outer template 4, and if the central split screw just penetrates through the hollow energy-saving bolt, the sleeve is positioned between the central split screw and the hollow energy-saving bolt;
2) pouring concrete into the cavity; when concrete is poured, galvanized iron sheets are buckled on the upper opening of the heat-insulation plate to form protection, so that the concrete is prevented from directly scouring the heat-insulation plate, the concrete enters the cavity close to the inner side template, so that direct impact on the heat-insulation plate is avoided, the heat-insulation plate cannot be directly touched during vibration, and slurry leakage and displacement of the inner template and the outer template are avoided in the pouring process;
3) removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt;
the hollow energy-saving bolt 6 comprises a bolt body and a pier head 63, wherein the bolt body is axially provided with a through hole 62, the through hole 62 is used for inserting a central split screw, the pier head is positioned on the inner surface of the heat-insulating plate, a nut 61 is positioned on the outer surface of the outer template, and the nut is matched with the hollow energy-saving bolt to fixedly connect the heat-insulating plate with the outer template. Hollow energy-conserving bolt, crab-bolt, nut, sleeve pipe are the polymer material, have improved the heat preservation effect. The hollow energy-saving bolt adopts a hollow structure to improve the heat insulation effect.
And after the central counter-pulling screw rod is removed, cutting the sleeve pipe which protrudes out of the outer surface of the heat-insulation plate to enable the end part of the sleeve pipe to be flush with the outer surface of the heat-insulation plate. And after the inner and outer templates are removed, leveling the center counter-pulling screw rod part and the hollow energy-saving screw rod part of the wall body, and after the leveling is finished, constructing an anti-cracking layer and a decorative layer.
Claims (10)
1. A manufacturing method of a wall body with an insulation board is characterized by comprising the following steps:
1) manufacturing a template, fixedly connecting the heat-insulating plate to the inner surface of the outer template by using a connecting piece, mounting an anchor bolt protruding out of the inner surface of the heat-insulating plate, fixedly connecting the inner template and the outer template by using a central split screw, and forming a cavity for pouring a concrete wall between the inner side of the heat-insulating plate and the inner template;
2) pouring concrete into the cavity;
3) removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt;
the anchor bolt is made of high polymer materials.
2. The method for manufacturing the wall with the heat-insulation plate according to claim 1, wherein the connecting piece between the heat-insulation wall plate and the outer formwork is a hollow energy-saving bolt and a matched nut, the hollow energy-saving bolt comprises a bolt body and a pier head, the bolt body is axially provided with a through hole, the through hole is used for inserting a central counter-pulling screw rod, the pier head is positioned on the inner surface of the heat-insulation plate, the nut is positioned on the outer surface of the outer formwork, and the nut is matched with the hollow energy-saving bolt to fixedly connect the heat-insulation plate and the.
3. The method for manufacturing the wall with the heat-insulation plate according to claim 1, wherein a sleeve sleeved outside the central counter-pulling screw is arranged between the central counter-pulling screw and the outer formwork, and the sleeve is made of a high polymer material.
4. The method for manufacturing the wall with the heat-insulation plate according to claim 2, wherein a sleeve sleeved outside the central split screw is arranged between the central split screw and the hollow energy-saving bolt, and the sleeve is made of a high polymer material.
5. The method for manufacturing a wall with an insulation board according to claim 3, wherein the sleeve protruding out of the outer surface of the insulation board is cut after the central counter-pulling screw is removed, so that the end of the sleeve is flush with the outer surface of the insulation board.
6. The method for manufacturing the wall with the heat-insulation plate according to claim 1, wherein the anchor bolts are installed in the step 1): every square meter of crab-bolt quantity must not be less than 5, and must not be less than 50mm apart from the heated board edge, and the crab-bolt protrusion heated board height is not less than 30mm, to the drilling of heated board preset position, installation crab-bolt.
7. The method for manufacturing the wall with the heat-insulation plate according to claim 1, wherein the heat-insulation plate is assembled with an outer formwork, the heat-insulation plate and the outer formwork are provided with corresponding connecting holes, except for the connecting hole for inserting a central counter-pulling screw rod, no less than 2 connecting holes are formed between each heat-insulation plate and the outer formwork, the distance between each heat-insulation plate and the edge of the outer formwork is no less than 50mm, the heat-insulation plate and the outer formwork are fixed through hollow energy-saving bolts, the hollow energy-saving bolts are firstly plugged into one side of the outer formwork from one side of the heat-insulation plate and then screwed down from one side of the outer formwork until the heat-insulation plate is attached to the outer formwork, and the end portions of the hollow energy-saving.
8. The method for manufacturing a wall with an insulation board according to claim 1, wherein the wall cavity is manufactured, and after the steel bars are bound, cushion blocks are arranged on the inner side and the outer side of the steel bars.
9. The method for manufacturing the wall body with the heat-insulation plate according to claim 1, wherein galvanized iron sheets are buckled on the upper opening of the heat-insulation plate to form protection when concrete is poured, the concrete is close to the inner side formwork to enter the cavity, direct impact on the heat-insulation plate is avoided, the heat-insulation plate cannot be directly touched during vibration, and slurry leakage and displacement of the inner formwork and the outer formwork are avoided during pouring.
10. The method for manufacturing the wall with the heat-insulation plate according to claim 1, wherein after the inner and outer templates are removed, the center split screw and the connecting piece of the wall are leveled, and after the leveling, the anti-cracking layer and the decoration layer are constructed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011520951.3A CN112627504A (en) | 2020-12-21 | 2020-12-21 | Method for manufacturing wall with heat insulation board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011520951.3A CN112627504A (en) | 2020-12-21 | 2020-12-21 | Method for manufacturing wall with heat insulation board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112627504A true CN112627504A (en) | 2021-04-09 |
Family
ID=75320829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011520951.3A Withdrawn CN112627504A (en) | 2020-12-21 | 2020-12-21 | Method for manufacturing wall with heat insulation board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112627504A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114250932A (en) * | 2021-12-15 | 2022-03-29 | 安徽中圳科创新材料科技有限公司 | Two special anchoring connection methods for UHPC panel heat-insulation decorative plate |
-
2020
- 2020-12-21 CN CN202011520951.3A patent/CN112627504A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114250932A (en) * | 2021-12-15 | 2022-03-29 | 安徽中圳科创新材料科技有限公司 | Two special anchoring connection methods for UHPC panel heat-insulation decorative plate |
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Application publication date: 20210409 |