CN205475884U - Cast -in -place whole outer wall system of assembling heat preservation exterior sheathing of prefabricated dismounting -free of building - Google Patents

Cast -in -place whole outer wall system of assembling heat preservation exterior sheathing of prefabricated dismounting -free of building Download PDF

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Publication number
CN205475884U
CN205475884U CN201620119628.8U CN201620119628U CN205475884U CN 205475884 U CN205475884 U CN 205475884U CN 201620119628 U CN201620119628 U CN 201620119628U CN 205475884 U CN205475884 U CN 205475884U
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China
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prefabricated
heat preservation
wall
cast
precast facade
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Chinese (zh)
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张东
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TIANJIN GOLDEN VIRTUE ENERGY SOURCES TECHNOLOGY DEVELOPMENT Co Ltd
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TIANJIN GOLDEN VIRTUE ENERGY SOURCES TECHNOLOGY DEVELOPMENT Co Ltd
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Abstract

The utility model relates to a cast -in -place whole outer wall system of assembling heat preservation exterior sheathing of prefabricated dismounting -free of building, form prefabricated whole assemble heat preservation exterior sheathing, wall body rebars including inner formword, prefabricated exterior wall compound incubation template monomer concatenation back, cast -in -place shear force wall is that the heat preservation exterior sheathing is wholly assembled in the use prefabrication and the inner formword forms for supporting cast in situs, the prefabricated whole heat preservation exterior sheathing fixed mounting that assembles is on prefabricated exterior wall keeps warm outer die carrier, and prefabricated exterior wall keeps warm outer die carrier and wholly assembles the outside of heat preservation exterior sheathing integral hoisting at wall body rebars with the prefabrication to the inner formword inboard with wall body rebars corresponds, and is equipped with the split bolt subassembly that transversely runs through outside wall body rebars, the prefabricated exterior wall heat preservation die carrier and inner formword in wall body rebars. Compared with the prior art, adopt whole prefabrication and lifting, save the construction of heat preservation secondary, make a heat preservation and major structure component parts of an entirety life -span, increased the durability of heat preservation, building wall thermal insulation performance can be improved, the construction quality has been improved, adopt this system can save construction exterior sheathing and external scaffolding, improve the efficiency of construction.

Description

Cast-in-place build the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing
Technical field
This utility model belongs to external wall technical field, particularly relate to a kind of the most cast-in-place with concrete build prefabricated exempt to dismantle whole The external wall system of body assembling insulation exterior sheathing.
Background technology
The compulsory execution of building energy-saving standard and city management are to building waste and the strict management and control of construction noise.
Traditional shear wall construction is after reinforcing bar has been pricked, outside workman installs on the landing stage of scaffold and floor respectively, Interior masterplate and support system, inner and outer template in inner support (being typically fixed on steel reinforcement cage with wall thickness equal length reinforcing bar) and Split bolt or to drawing under the common effect of band iron, forms concrete placings cavity, after concrete reaches strength of mould stripping, removes masterplate And support.
At present, in order to reach power conservation requirement, newly-built concrete shear wall external wall is both needed to the structure of heat-insulation layer, existing The scheme of the problem that technology solves insulation mainly has two kinds, and one is to be placed in exterior sheathing with the adiabator plate with steel wire Side, is combined with concrete wall by plugging wire during concrete placings, after form removal, plasters, makees decoration of exterior wall;Two is concrete main body First construct, after paste warming plate, after screening, nailing are reinforced, make wall decoration.These two kinds of schemes are both needed to again take Scaffold or suspension bracket, plaster, the wet trade such as coating, there is high-altitude application and disaster hidden-trouble, the most once protected The quality accident that temperature pull-up falls.Have long in time limit, put into big reality.
A kind of precast facade formwork structure system with heat insulation function and construction method, patent Shen disclosed in prior art Please number: 201510436301.3;Propose precast concrete outer wall template, i.e. include precast concrete outer wall template, prefabricated mixed The inner side of solidifying soil outer wall template is fixed with heat-insulation layer, and the inner side of heat-insulation layer has poured cast-in-place shear wall, treats that concrete reaches institute Template in needing to remove after intensity, forms cast-in-place shear wall, is formed containing precast concrete outer wall template, heat-insulation layer, cast-in-place cuts The external wall system of power wall.But the intensity depending merely on precast concrete outer wall template and heat-insulation layer when implementing cannot be born at all The deadweight of casting concrete and when vibrating lateral pressure to template, it is inadequate for relying solely on split bolt, it is easy to make Become the problems such as swollen mould;After pouring molding the most in time, from the point of view of durability, fastness test, heat-insulation layer bears certainly at all Weight and the weight of precast concrete outer wall template, in turn result in and come off;It main reason is that heat-insulation layer and walls concrete Directly pour molding, first heat-insulation layer changeableness under relatively hightension effect, cause, with walls concrete bonding place, sky occurs Drum;The bonding of two kinds of material heat-insulation layers and concrete is not fitted, and its cohesive force is the most relatively poor, does not reaches expection at all Purpose, and then implement this technology cannot practice and extension, equally, precast concrete outer wall template and heat-insulation layer junction are also There is this problem.
Permanent cast-in-place the building of a kind of self-heat conserving is provided prefabricated to exempt to dismantle outside overall assembling insulation exterior sheathing for this this utility model Wall system.
Summary of the invention
This utility model provides a kind of for solving technical problem present in known technology increases heat-insulating property durability, fall Low construction cost, reduction of erection time, save the construction of heat-insulation layer secondary, it is possible to increase construction wall heat-insulating property, improve and build Make quality, meet National Fire design specification, the self-heat conserving that preferably contributes for energy-saving and emission-reduction permanent cast-in-place build pre- System exempts to dismantle the external wall system of overall assembling insulation exterior sheathing.
This utility model is adopted the technical scheme that by solving technical problem present in known technology:
A kind of cast-in-place build the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is characterised in that: include prefabricated outside Wall compound heat preservation die plate monomer, interior template;Form prefabricated overall assembling after the splicing of precast facade compound heat preservation die plate monomer to protect Temperature exterior sheathing, forms the cast-in-place inner chamber building shear wall between prefabricated overall assembling insulation exterior sheathing and interior template, ties up at interior intracavity Bundle has wall steel bar;The inner side of described prefabricated overall assembling insulation exterior sheathing is cast-in-place shear wall, described cast-in-place shear wall It is to form with prefabricated overall assembling insulation exterior sheathing and the interior template installed inside it for supporting cast in situs;
Described prefabricated overall assembling insulation exterior sheathing is fixedly mounted on precast facade and is incubated on outer mould bases, and described precast facade is protected The outer mould bases of temperature and the prefabricated entirety being arranged on the precast facade outer mould bases of insulation assemble insulation exterior sheathing integral hoisting at body of wall steel The outside of muscle, and corresponding with the interior template inside wall steel bar, and be provided with in wall steel bar extend transversely through wall steel bar, Precast facade is incubated outer mould bases and the split bolt assembly of interior template;
Described precast facade compound heat preservation die plate monomer is provided with the prefabricated connector of first be inserted in wall steel bar, described First prefabricated connector is now cast in shear wall.
This utility model can also use following technical measures:
Described first prefabricated connector includes shear connector and/or is fixedly mounted with connector, and described shear connector is arranged on adjacent Precast facade compound heat preservation die plate monomer splicing seams between;The described connector that is fixedly mounted with is from precast facade compound heat preservation die plate list The lateral surface of body runs through whole precast facade compound heat preservation die plate monomer, and stretches out in precast facade compound heat preservation die plate monomer Side.
Described shear connector mainly includes shear resisting board, and one end symmetry of described shear resisting board is bent with horizontal plate, described slotting Plate is inserted in the pregroove marks that contiguous prefabricated exterior wall composite thermal insulation template monomer side is offered respectively;Another of described shear resisting board End is provided with Y type anchoring termination, described Y type anchoring termination and shear wall is the most cast-in-place build together with.
The described connector that is fixedly mounted with mainly includes the first pretension bolt, and described first pretension bolt is set with the first pre-gland, Described first pre-gland spiral-lock on precast facade compound heat preservation die plate monomer lateral surface in the first pretension groove, described first Equipped first locking nut and the second locking nut on pretension bolt;Wherein the first locking nut is by the first pretension bolt and One pre-gland is fastened on precast facade compound heat preservation die plate monomer;Described second locking nut is positioned at the first pretension bolt Outer end and formed by integrally casting in shear wall.
First pretension bolt includes that the first nut and the first screw rod, described first nut outer face are provided with and screw groove, the first spiral shell The inner face of cap is pyramidal structure;Described first pre-gland includes the first pre-gland body and installs the first pretension bolt Mounting hole, described mounting hole is the taper hole that the pyramidal structure with the first nut inner face matches;Described first pretension spiral shell After bolt and the first pre-gland and the first locking nut pretension, it is ensured that outside the outer face of the first pre-gland, the first nut End face is in the same plane with the lateral surface of precast facade compound heat preservation die plate monomer.
Described precast facade is incubated the external mould frame that outer mould bases includes being surrounded by entablature, sill, left vertical beam and right vertical beam; It is also equipped with mast-up on described external mould frame;
The medial surface entablature of described external mould frame, sill, left vertical beam and right vertical beam are positioned on same datum level;
In external mould frame, described entablature, the medial surface of sill are provided with and are connected with precast facade compound heat preservation die plate monomer First link;
The lateral surface of described external mould frame connects outer support frame;
External mould frame lateral surface along between the left vertical beam of short transverse and right vertical beam at least provided with one group of pretension crossbeam;Described pre- Install, in tight crossbeam, the split bolt assembly being connected with interior template;
Several heat insulation formwork support beam it is interval with between entablature and sill in external mould frame;Several heat insulation formworks support The medial surface of beam is all positioned on same datum level with entablature, sill, left vertical beam and right vertical beam;Each heat insulation formwork props up The support side of beam or both sides be provided with along the short transverse of heat insulation formwork support beam and precast facade compound heat preservation die plate monomer even The second link connect;Detachable second prefabricated connector is installed on described second link;
In external mould frame, described entablature, the side of sill are provided with that to connect the connection of the outer mould bases of contiguous prefabricated exterior-wall heat insulation long Hole.
Precast facade is installed on described outer support frame and is incubated outer mould bases verticality adjusting device;Described adjusting apparatus includes propping up Support base, described support base is movably installed with adjusting screw, described adjusting screw is fitted with swivel nut, described swivel nut It is fixedly mounted on outer support frame.
Described second prefabricated connector includes that the second pre-gland and the second pretension bolt, described second pre-gland spiral-lock exist In the second pretension groove inside precast facade compound heat preservation die plate monomer, the second pretension bolt is from precast facade complex heat-preservation mould The first link and the second link are stretched out and passed in the inner side of plate monomer, in the first link and the outside of the second link Equipped detachable 3rd pre-load nut on the second pretension bolt of face;The second above-mentioned pretension bolt includes the second nut and second Screw rod, described second nut outer face is provided with and screws groove, and the inner face of the second nut is pyramidal structure;Described second pretension Gland include the second pre-gland body and install the mounting hole of the second pretension bolt, described mounting hole be with in the second nut The taper hole that the pyramidal structure of end face matches;Described second pretension bolt and the second pre-gland and the 3rd locking nut pretension After, it is ensured that outside the outer face of the second pre-gland, the outer face of the second nut and precast facade compound heat preservation die plate monomer Side is in the same plane.
This utility model has the advantage that with good effect: due to this utility model use technique scheme, have with Lower advantage:
1, heat-insulation layer is combined with precast facade compound heat preservation die plate, save the construction of heat-insulation layer secondary, it is possible to increase building Wall insulation performance, improves build guality, meets country's exterior wall fireproof code requirement, can realize body of wall with outer simultaneously Insulation simultaneous construction, and then preferably contribute for energy-saving and emission-reduction.
2, the inner side that prefabricated overall assembling warming plate uses composite construction, i.e. heat-insulation layer to be arranged on cement-based mortar outer coversheet, Avoid exposing to the weather, add the durability of heat-insulation layer.
3, set up interior template in the inner side that prefabricated overall assembling insulation exterior sheathing is corresponding, then will connect assembly through interior template with Prefabricated entirety assembling insulation exterior sheathing and precast facade are incubated outer mould bases fixing connection, can save building exterior sheathing and outer foot Hand cradle, improves efficiency of construction, reduces cost, reduction of erection time.
4, use precast facade to be incubated outer mould bases, support the deadweight of powerful concrete, can resist when pouring simultaneously Vibrate produced side force;The problem solving prior art exterior sheathing bearing capacity difference, causes because of heat-insulation layer deformation The problem that hollowing occurs in junction.
5, improve the connection with concrete wall at precast concrete outer wall template at default connector, overcome heat-insulation plate for external The shearing force of deadweight, improves fastness, extends the durability of heat-insulation layer, fundamentally solves exterior wall heat-preserving system and exists The quality problems such as cracking, a drum come off;
6, this utility model can realize factory normalization production and processing, solves the band of execute-in-place in construction process The quality uncontrollability come;
7, this utility model substantially realizes insulation and builds the same life-span.
In sum, this practicality provides a kind of self-heat conserving, permanent cast-in-place build prefabricated exempting from and dismantle overall assembling insulation external mold The external wall system of plate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is structural representation after shear wall and prefabricated overall assembling insulation exterior sheathing molding;
Fig. 3 is prefabricated overall assembling insulation exterior sheathing and precast facade insulation external mold rack-mounted distribution structure schematic diagram;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the right view of Fig. 3;
Fig. 6 is Fig. 3 left view axonometric chart;
Fig. 7 is the right parallax stereogram of Fig. 3;
Fig. 8 and Fig. 8 a is precast facade compound heat preservation die plate monomer structure schematic diagram;
Fig. 9 is to be fixedly mounted with connecting-piece structure schematic diagram;
Figure 10 is the first pretension gland structure schematic diagram in Fig. 9;
Figure 11 is the second prefabricated connecting-piece structure schematic diagram;
Figure 12 is the second pre-gland body construction schematic diagram in Figure 11;
Figure 13 is the second prefabricated connector and the first link or the second link attachment structure schematic diagram;
Figure 14 is shear connector structural representation;
Figure 15 is A-A sectional view in Figure 14;
Figure 16 is that the precast facade with unilateral external corner is incubated outer die carrier structure schematic diagram;
Figure 17 is that the precast facade with bilateral external corner is incubated outer die carrier structure schematic diagram;
Figure 18 is to be incubated outer die carrier structure schematic diagram with unilateral inner corner trim precast facade;
Figure 19 is to be incubated outer die carrier structure schematic diagram with jack to jack adapter angle precast facade;
Figure 20 is with the prefabricated overall assembling insulation exterior sheathing splicing structure schematic diagram in fire-blocking belt.
In figure: 100, interior template;
200, prefabricated overall assembling insulation exterior sheathing;210, precast facade compound heat preservation die plate monomer;211, pregroove marks; 212, the first pretension groove;213, the second pretension groove;214, cement-based mortar outer coversheet;215, vitrification micropearl morttar mistake Cross layer;216, binding sand pulp layer;217, phenol formaldehyde foam heat-insulation layer;218, rock wool heat-preservation layer;219, cement-based mortar Internal surface layer;220, glass screen cloth or zinc-plated weldering net;230, latticed reinforcement;
300, shear wall;
400, wall steel bar;
500, precast facade is incubated outer mould bases;501, entablature;501-1, connection elongated hole;502, sill;503、 Left vertical beam;504, right vertical beam;505, mast-up;506, the first link;507, outer support frame;508, pretension is horizontal Beam;509, heat insulation formwork support beam;510, the second link;511, the second prefabricated connector;5110, the second pretension Gland;5110-1, the second pre-gland body;5110-2, mounting hole;5111, the second pretension bolt;5111-1, Two nuts;5111-2, the second screw rod;5112, the 3rd pre-load nut;512, adjusting apparatus;5120, base is supported; 5121, adjusting screw;5122, swivel nut;
600, split bolt assembly;
710, shear connector;711, shear resisting board;712, horizontal plate;713, Y type anchoring termination;720, solid Load fitting;721, the first pretension bolt;7210, the first nut;7211, groove is screwed;7212, the first screw rod;722、 First pre-gland;7220, the first pre-gland body;7221, mounting hole;723, the first locking nut;724、 Second locking nut;
Detailed description of the invention
For summary of the invention of the present utility model, feature and effect can be further appreciated that, hereby enumerate following example, and coordinate Accompanying drawing describes in detail as follows:
Refer to Fig. 1 to Fig. 7, a kind of cast-in-place build the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, including Precast facade compound heat preservation die plate monomer 210, interior template 100;Formed pre-after the splicing of precast facade compound heat preservation die plate monomer System entirety assembling insulation exterior sheathing 200, forms cast-in-place building between prefabricated overall assembling insulation exterior sheathing 200 and interior template 100 and cuts The inner chamber of power wall, is banded with wall steel bar 400 at interior intracavity;The inner side of described prefabricated overall assembling insulation exterior sheathing is cast-in-place Shear wall 300, in described cast-in-place shear wall 300 is to install inside prefabricated overall assembling insulation exterior sheathing 200 and its Template 100 forms for supporting cast in situs;Described prefabricated overall assembling insulation exterior sheathing 200 is fixedly mounted on precast facade Being incubated on outer mould bases 500, the outer mould bases of described precast facade insulation 500 is pre-be arranged on the precast facade outer mould bases of insulation System entirety assembling insulation exterior sheathing integral hoisting in the outside of wall steel bar 400, and with wall steel bar inside interior template Correspondence, and be provided with in wall steel bar extend transversely through wall steel bar 400, precast facade is incubated outer mould bases 500 and interior template The split bolt assembly 600 of 100;Described precast facade compound heat preservation die plate monomer 201 is provided with and is inserted in wall steel bar The first prefabricated connector, described first prefabricated connector is now cast in shear wall 300.
Described first prefabricated connector includes shear connector 710 and/or is fixedly mounted with connector 720, described shear connector 710 are arranged between adjacent precast facade compound heat preservation die plate monomer 210 splicing seams;The described connector 720 that is fixedly mounted with is from advance The lateral surface of exterior wall composite thermal insulation template monomer 210 processed runs through whole precast facade compound heat preservation die plate monomer 210, and stretches out Precast facade compound heat preservation die plate monomer 210 medial surface.
Referring to Figure 14 and Figure 15, described shear connector 710 mainly includes shear resisting board 711, one end of described shear resisting board Symmetry is bent with horizontal plate 712, and described plate is inserted into contiguous prefabricated exterior wall composite thermal insulation template monomer 210 side respectively In the pregroove marks 211 offered;The other end of described shear resisting board is provided with Y type anchoring termination 713, described Y type anchoring termination With shear wall 300 one the most cast-in-place build together with.
Refer to Fig. 9 and Figure 10, described in be fixedly mounted with connector 720 and mainly include the first pretension bolt 721, described first pre- Being set with the first pre-gland 722 on tight bolt 721, described first pre-gland 722 spiral-lock is at precast facade complex heat-preservation On template monomer 210 lateral surface in the first pretension groove 212, equipped first locking nut on described first pretension bolt 721 723 and second locking nut 724;Wherein the first locking nut 723 is by the first pretension bolt 721 and the first pre-gland 722 It is fastened on precast facade compound heat preservation die plate monomer 210;Described second locking nut 724 is positioned at the first pretension bolt 721 Outer end insert in shear wall, with shear wall is cast-in-place build together with.The first above-mentioned pretension bolt and the first pre-gland 722 can also use integrative-structure.
First pretension bolt 721 includes the first nut 7210 and the first screw rod 7212, and described first nut outer face is provided with rotation Tight groove 7211, the inner face of the first nut is pyramidal structure;Described first pre-gland 722 includes that the first pre-gland is originally Body 7220 and the mounting hole 7221 installing the first pretension bolt, described mounting hole is and the pyramidal structure of the first nut inner face The taper hole matched;After described first pretension bolt 721 and the first pre-gland 722 and the first locking nut 723 pretension, Ensure outer face and the precast facade compound heat preservation die plate monomer of the outer face of the first pre-gland 722, the first nut 7210 The lateral surface of 210 is in the same plane, thus ensures that the outer surface of prefabricated overall assembling insulation exterior sheathing is more smooth, just Decoration construction in exterior wall.
Refer to Fig. 3 to Fig. 7, described precast facade be incubated outer mould bases 500 include by entablature 501, sill 502, The external mould frame that left vertical beam 503 and right vertical beam 504 surround;Mast-up 505 it is also equipped with on described external mould frame;Described external mould frame Medial surface entablature, sill, left vertical beam and right vertical beam be positioned on same datum level, it is ensured that prefabricated laying precast facade After compound heat preservation die plate monomer, the outer surface of precast facade compound heat preservation die plate monomer is in same level, it is simple to the later stage fills Decorations construction;In external mould frame, described entablature 501, the medial surface of sill 502 are provided with and precast facade compound heat preservation die plate Monomer 210 connect the first link 506, described first link makes L-type structure, it is simple to entablature 501, under The medial surface of crossbeam 502 welds together;The lateral surface of described external mould frame connects outer support frame 507;Outside external mould frame Side along between the left vertical beam of short transverse and right vertical beam at least provided with one group of pretension crossbeam 508;Install in described pretension crossbeam with The split bolt assembly 600 that interior template connects, the purpose of split bolt assembly 600 is precast facade is incubated outer mould bases 500, precast facade compound heat preservation die plate 200 and interior template 100 are connected as an entirety, it is ensured that when pouring, do not occur Fall apart.
Several heat insulation formwork support beam 509 it is interval with between entablature 501 and sill 502 in external mould frame;Several The medial surface of heat insulation formwork support beam is all positioned at same with entablature 501, sill 502, left vertical beam 503 and right vertical beam 504 On one datum level;The side of each heat insulation formwork support beam 509 or both sides set along the short transverse of heat insulation formwork support beam There are the second link 510 being connected with precast facade compound heat preservation die plate monomer, in order to simplify making, described second link 510 also make L-type structure;Detachable second prefabricated connector 511 is installed on described second link 510;Refer to figure 11 to Figure 13;Described second prefabricated connector 511 includes the second pre-gland 5110 and the second pretension bolt 5111, institute State in second pre-gland 5110 spiral-lock the second pretension groove 213 inside precast facade compound heat preservation die plate monomer 210, Second pretension bolt 5111 stretches out from the inner side of precast facade compound heat preservation die plate monomer 210 and passes the first link 506 With the second link 510, on lateral surface second pretension bolt 5111 of the first link 506 and the second link 510 Equipped detachable 3rd pre-load nut 5112;The second above-mentioned pretension bolt 5111 includes the second nut 5111-1 and second Screw rod 5111-2, described second nut 51110 outer face is provided with and screws groove 5111-3, and the inner face of the second nut is taper Structure;Described second pre-gland 5110 includes the second pre-gland body 5110-1 and installs the second pretension bolt 5111 Mounting hole 5110-2, described mounting hole 5110-2 be the cone that the pyramidal structure with the second nut 5111-1 inner face matches Hole;After described second pretension bolt 5111 and the second pre-gland 5110 and the 3rd locking nut 5112 pretension, it is ensured that The outer face of two pre-gland 5110, outer face and the precast facade compound heat preservation die plate monomer 210 of the second nut 5111-1 Lateral surface in the same plane;In external mould frame, to be provided with connection adjacent described entablature 501, the side of sill 502 Precast facade is incubated the connection elongated hole 501-1 of outer mould bases.Second pre-gland 5110 of the second above-mentioned prefabricated connector 511 Integrative-structure can also be used with the second pretension bolt 5111.
According to actual architectural design, described precast facade is incubated on outer mould bases and can also be integrally formed with external corner framework (such as figure 16 and Figure 17) or inner corner trim framework (such as Figure 18), it is possibility to have two inner corner trim frameworks (such as Figure 19).
Precast facade is installed on described outer support frame 507 and is incubated outer mould bases verticality adjusting device 512;Described adjusting apparatus 512 include supporting base 5120, and described support base 5120 is movably installed with adjusting screw 5121, described adjusting screw On be fitted with swivel nut 5122, described swivel nut 5122 is fixedly mounted on outer support frame 507.
Precast facade compound heat preservation die plate monomer 210 preferably employs following structure, refers to Fig. 8 and Fig. 8 a, i.e. from export-oriented Include that cement-based mortar outer coversheet 214, vitrification micropearl morttar transition zone 215, binding sand pulp layer 216, phenolic aldehyde steep the most successively Foam heat-insulation layer 217 or rock wool heat-preservation layer 218 and cement-based mortar internal surface layer 219, wherein cement-based mortar outer coversheet, Glass screen cloth or zinc-plated weldering net 220 it is equipped with in binding sand pulp layer and cement-based mortar internal surface layer;At binding sand pulp layer and phenol Latticed reinforcement 230 it is provided with between aldehyde foam heat-insulation layer or rock wool heat-preservation layer.
Build external thermal insulation design requirement according to reality, prefabricated overall assembling insulation exterior sheathing system increase fire-blocking belt, The material selection rock wool heat-preservation layer of the heat-insulation layer of the precast facade compound heat preservation die plate monomer of described formation fire-blocking belt, as Figure 20.
Precast facade template monomer uses above-mentioned composite construction, have the advantage that 1, design and construction technology simple, it is easy to Large scale application.The load-carrying members form of cast-in-place concrete framework (frame is cut) structure is constant, and beam column and shear wall are still Designing by current standard specifications, design standard and software for calculation are complete, and construction technology is ripe, it is easy to large scale application.
2, integrated technique requirement is reached, it is achieved that building heat preservation and body of wall are with the purpose in life-span.By permanent complex heat-preservation Together with the cast-in-situ concrete members such as the beam column of exterior sheathing and framework (frame is cut) structure and shear wall are cast in, and by connecting Part firmly connects (tensile bearing capacity >=0.5Mpa), reached Synchronization Design, synchronous construction, synchronization check and accept technology want Ask, it is achieved that building heat preservation and body of wall are with the purpose in life-span.
3, use multi-layer structure design pattern, there is higher intensity and good heat-insulating property.Outside permanent complex heat-preservation Template is made up of rock-wool heat insulation plate, inside and outside bonding enhancement layer and insulation transition zone etc., has higher mechanical strength, can be straight Connecing and do exterior sheathing use, thermal and insulating performance is good, meets the standard-required of building energy conservation 65%.
4, use this structure fire technical method, there is good fire protecting performance.Inside and outside heat-insulation layer, main facade is by cement polymerisation Thing mortar cover is coated with, and can be prevented effectively from the generation of fire phenomena in work progress, after architectural engineering is completed, and insulation Outside Ceng, cement mortar protective course reaches more than 30mm, and fire protecting performance is greatly improved, and meets the demand of security against fire.
5, novelty be provided with insulation transition zone, it is to avoid the common quality defect problems such as float coat hollowing, cracking.Forever Property composite thermal-insulating exterior formwork structural shape design in be provided with insulation transition zone, alleviate heat insulation formwork because of environmental change produce Strain, it is to avoid the common quality defect problems such as float coat hollowing, cracking.
6, through engineering approaches preformed patterns is used, it is ensured that product engineering quality.Permanent composite thermal-insulating exterior formwork all uses factory Change prefabricated, in use, without fraud opportunity, the generation of phenomenon of having stopped to use inferior materials and turn out substandard goods, pour into a mould at concrete During, the product quality of permanent composite thermal-insulating exterior formwork is carried out on-site verification, effectively prevent fake and forged product Product are used for architectural engineering.
7, integration composite thermal-insulating exterior formwork uses multi-layer structure design, is provided with interior outboard bonds enhancement layer, improves guarantor The mechanical properties such as the temperature anti-folding of template, resistance to compression, shock resistance, have reached cast in place concrete form use technology requirement, have decreased Template consumption.
8, heat insulation core material uses high-performance pnenolic aldehyde foam heat-insulating board, and heat conductivity is less than 0.024W/m.K, is far superior at present The 0.032W/m.K of mainstay material on market, and owing to this material is thermosetting insulation material, taken into account fire protecting performance excellent. Heat insulation core material uses rock-wool heat insulation plate, and this material is the inorganic material that existing market insulation is optimal, it is ensured that preventing of total system Fire is entirely capable of the A level fire-protection rating specified that is up to state standards.
This utility model also carries that a kind of one is the most cast-in-place with concrete builds the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing Construction method, comprises the following steps:
(1), prefabricated interior template 100, precast facade compound heat preservation die plate monomer 210, precast facade be incubated outer mould bases 500;
(2), the shear connector 710 of the first prefabricated connector is installed on precast facade compound heat preservation die plate monomer and is fixedly mounted with Connector 720, and the second prefabricated connector 511, and it is assembled in formation and precast facade on the precast facade outer mould bases of insulation It is incubated the prefabricated overall assembling insulation exterior sheathing 200 of outer mould bases one;
(3), it is incubated the cast-in-place wall steel bar 400 building shear wall of colligation inside exterior sheathing in prefabricated overall assembling,
(4), the precast facade outer mould bases 500 of insulation is lifted in place, and support fixing, install in the inner side of wall steel bar Interior template 100, interior formwork erection uses prior art, does not repeats at this;Again precast facade is incubated outer mould bases 400 It is connected by split bolt assembly pretension with interior template 100;Described split bolt assembly uses prior art, described to drawing Bolt assembly includes running through wall steel bar, precast facade is incubated outer mould bases and the wall bushing of interior template, is installed on set through walls Pretension bolt in pipe, one end of described pretension bolt stretches out interior template, and the other end of pretension bolt stretches out on adventitia frame Pretension crossbeam, is fitted with pre-load nut respectively at the two ends of pretension bolt;Adjust on prefabricated overall assembling insulation exterior sheathing solid Second locking nut 724 of load fitting;Then adjust precast facade and be incubated the verticality adjusting device 512 outside outer mould bases, Adjust precast facade and be incubated the perpendicularity of outer mould bases, adjust vertical after, according to adjusting on the basis of the precast facade outer mould bases of insulation again Secondary adjustment split bolt assembly so that precast facade insulation outer mould bases pretension parallel with interior template connects;
(5), casting concrete in the wall steel bar between inside template and prefabricated overall assembling insulation exterior sheathing;
(6), after concrete reaches desirable strength, in dismounting, template and precast facade are incubated outer mould bases, form cast-in-place shearing Wall, is formed containing prefabricated overall assembling insulation exterior sheathing, the external wall system of cast-in-place shear wall.
This utility model has the advantage that in sum
1, heat-insulation layer is combined with assembled template component, save the construction of heat-insulation layer secondary, it is possible to increase construction wall is protected Warm nature energy, improves build guality, meets country's exterior wall fireproof code requirement, can realize body of wall simultaneously and external thermal insulation is same Phase constructs, and then preferably contributes for energy-saving and emission-reduction.
2, the inner side that prefabricated overall assembling warming plate uses composite construction, i.e. heat-insulation layer to be arranged on cement-based mortar outer coversheet, Avoid exposing to the weather, add the durability of heat-insulation layer.
3, set up interior template in the inner side that prefabricated overall assembling insulation exterior sheathing is corresponding, then will connect assembly through interior template with Prefabricated entirety assembling insulation exterior sheathing and precast facade are incubated outer mould bases fixing connection, can save building exterior sheathing and outer foot Hand cradle, improves efficiency of construction, reduces cost, reduction of erection time.
4, use precast facade to be incubated outer mould bases, support the deadweight of powerful concrete, can resist when pouring simultaneously Vibrate produced side force;The problem solving prior art exterior sheathing bearing capacity difference, causes because of heat-insulation layer deformation The problem that hollowing occurs in junction.
5, improve the connection with concrete wall at precast concrete outer wall template at default connector, overcome heat-insulation plate for external The shearing force of deadweight, improves fastness, extends the durability of heat-insulation layer, fundamentally solves exterior wall heat-preserving system and exists The quality problems such as cracking, a drum come off;
6, this utility model can realize factory normalization production and processing, solves the band of execute-in-place in construction process The quality uncontrollability come;
7, this utility model substantially realizes insulation and builds the same life-span.
In sum, this utility model increases heat-insulating property durability, reduces construction cost, reduction of erection time, saves insulation Layer secondary construction, it is possible to increase construction wall heat-insulating property, improves build guality, meets National Fire design specification, A grade standard of preventing fires can be reached.
The above is only to preferred embodiment of the present utility model, not makees this utility model any pro forma Limit, every according to technical spirit of the present utility model to any simple modification made for any of the above embodiments, equivalent variations with Modify, belong in the range of technical solutions of the utility model.

Claims (9)

1. cast-in-place build the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing for one kind, it is characterised in that: include prefabricated Exterior wall composite thermal insulation template monomer, interior template;Prefabricated overall assembling is formed after the splicing of precast facade compound heat preservation die plate monomer Insulation exterior sheathing, forms the cast-in-place inner chamber building shear wall, at interior intracavity between prefabricated overall assembling insulation exterior sheathing and interior template It is banded with wall steel bar;The inner side of described prefabricated overall assembling insulation exterior sheathing is cast-in-place shear wall, described cast-in-place shearing Wall is to form with prefabricated overall assembling insulation exterior sheathing and the interior template installed inside it for supporting cast in situs;
Described prefabricated overall assembling insulation exterior sheathing is fixedly mounted on precast facade and is incubated on outer mould bases, and described precast facade is protected The outer mould bases of temperature and the prefabricated entirety being arranged on the precast facade outer mould bases of insulation assemble insulation exterior sheathing integral hoisting at body of wall steel The outside of muscle, and corresponding with the interior template inside wall steel bar, and be provided with in wall steel bar extend transversely through wall steel bar, Precast facade is incubated outer mould bases and the split bolt assembly of interior template;
Described precast facade compound heat preservation die plate monomer is provided with the prefabricated connector of first be inserted in wall steel bar, described First prefabricated connector is now cast in shear wall.
The most according to claim 1 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levy and be: described first prefabricated connector includes shear connector and/or is fixedly mounted with connector, and described shear connector is arranged on Between adjacent precast facade compound heat preservation die plate monomer splicing seams;The described connector that is fixedly mounted with is from precast facade complex heat-preservation mould The lateral surface of plate monomer runs through whole precast facade compound heat preservation die plate monomer, and stretches out precast facade compound heat preservation die plate list Internal side, and insert in shear wall.
The most according to claim 2 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levying and be: described shear connector mainly includes shear resisting board, one end symmetry of described shear resisting board is bent with horizontal plate, institute State plate to be inserted into respectively in the pregroove marks that contiguous prefabricated exterior wall composite thermal insulation template monomer side is offered;Described shear resisting board The other end is provided with Y type anchoring termination, described Y type anchoring termination and shear wall is the most cast-in-place build together with.
The most according to claim 2 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levy and be: be fixedly mounted with connector and mainly include the first pretension bolt, described first pretension bolt is set with the first pre-gland, Described first pre-gland spiral-lock on precast facade compound heat preservation die plate monomer lateral surface in the first pretension groove, described first Equipped first locking nut and the second locking nut on pretension bolt;Wherein the first locking nut is by the first pretension bolt and One pre-gland is fastened on precast facade compound heat preservation die plate monomer;Described second locking nut is positioned at the first pretension bolt Outer end and formed by integrally casting in shear wall.
The most according to claim 4 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levy and be: the first pretension bolt includes that the first nut and the first screw rod, described first nut outer face are provided with and screw groove, the The inner face of one nut is pyramidal structure;Described first pre-gland includes the first pre-gland body and installs the first pretension The mounting hole of bolt, described mounting hole is the taper hole that the pyramidal structure with the first nut inner face matches;Described first pre- After tight bolt and the first pre-gland and the first locking nut pretension, it is ensured that the outer face of the first pre-gland, the first nut Outer face in the same plane with the lateral surface of precast facade compound heat preservation die plate monomer.
The most according to claim 1 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levy and be: described precast facade is incubated the external mold that outer mould bases includes being surrounded by entablature, sill, left vertical beam and right vertical beam Frame;It is also equipped with mast-up on described external mould frame;
The medial surface entablature of described external mould frame, sill, left vertical beam and right vertical beam are positioned on same datum level;
In external mould frame, described entablature, the medial surface of sill are provided with and are connected with precast facade compound heat preservation die plate monomer First link;
The lateral surface of described external mould frame connects outer support frame;
External mould frame lateral surface along between the left vertical beam of short transverse and right vertical beam at least provided with one group of pretension crossbeam;Described pre- Install, in tight crossbeam, the split bolt assembly being connected with interior template;
Several heat insulation formwork support beam it is interval with between entablature and sill in external mould frame;Several heat insulation formworks support The medial surface of beam is all positioned on same datum level with entablature, sill, left vertical beam and right vertical beam;Each heat insulation formwork props up The support side of beam or both sides be provided with along the short transverse of heat insulation formwork support beam and precast facade compound heat preservation die plate monomer even The second link connect;Detachable second prefabricated connector is installed on described second link;
In external mould frame, described entablature, the side of sill are provided with that to connect the connection of the outer mould bases of contiguous prefabricated exterior-wall heat insulation long Hole.
The most according to claim 6 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levy and be: precast facade is installed on described outer support frame and is incubated outer mould bases verticality adjusting device;Described adjusting apparatus bag Include support base, described support base is movably installed with adjusting screw, described adjusting screw is fitted with swivel nut, described Swivel nut is fixedly mounted on outer support frame.
The most according to claim 6 cast-in-place building the prefabricated external wall system exempting to dismantle overall assembling insulation exterior sheathing, it is special Levy and be: described second prefabricated connector includes the second pre-gland and the second pretension bolt, described second pre-gland button Being contained in the second pretension groove inside precast facade compound heat preservation die plate monomer, the second pretension bolt is from the compound guarantor of precast facade The first link and the second link are stretched out and passed in the inner side of temperature template monomer, at the first link and the second link Equipped detachable 3rd pre-load nut on lateral surface the second pretension bolt;
The second above-mentioned pretension bolt includes that the second nut and the second screw rod, described second nut outer face are provided with and screw groove, The inner face of the second nut is pyramidal structure;Described second pre-gland includes the second pre-gland body and to install second pre- The mounting hole of tight bolt, described mounting hole is the taper hole that the pyramidal structure with the second nut inner face matches;Described second After pretension bolt and the second pre-gland and the 3rd locking nut pretension, it is ensured that the outer face of the second pre-gland, the second spiral shell The outer face of cap is in the same plane with the lateral surface of precast facade compound heat preservation die plate monomer.
9. described cast-in-place build the prefabricated exterior wall exempting to dismantle overall assembling insulation exterior sheathing according to claim 1 to 8 is arbitrary System, it is characterised in that: precast facade compound heat preservation die plate monomer includes cement-based mortar outer coversheet, glass the most successively Change micropearl morttar transition zone, binding sand pulp layer, phenol formaldehyde foam heat-insulation layer or rock wool heat-preservation layer and cement-based mortar inner face Layer, is wherein equipped with glass screen cloth or plating in cement-based mortar outer coversheet, binding sand pulp layer and cement-based mortar internal surface layer Zinc weldering net;It is provided with latticed reinforcement between binding sand pulp layer and phenol formaldehyde foam heat-insulation layer or rock wool heat-preservation layer.
CN201620119628.8U 2016-02-07 2016-02-07 Cast -in -place whole outer wall system of assembling heat preservation exterior sheathing of prefabricated dismounting -free of building Withdrawn - After Issue CN205475884U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105714962A (en) * 2016-02-07 2016-06-29 天津鑫德源特能源科技发展有限公司 External wall system of cast-in-situ prefabricated dismantling-free integral assembling heat-preservation external formwork and construction method
CN107542192A (en) * 2017-10-19 2018-01-05 华北水利水电大学 Complex heat-preservation permanent formwork and its use installation method
CN110805176A (en) * 2019-09-30 2020-02-18 中国一冶集团有限公司 Heat-insulating wall construction method and heat-insulating wall
CN112900843A (en) * 2021-01-25 2021-06-04 廊坊市勤创建筑材料科技有限公司 Construction method of wall body of heat preservation formwork with fixing frame

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105714962A (en) * 2016-02-07 2016-06-29 天津鑫德源特能源科技发展有限公司 External wall system of cast-in-situ prefabricated dismantling-free integral assembling heat-preservation external formwork and construction method
CN105714962B (en) * 2016-02-07 2018-03-27 天津鑫德源特能源科技发展有限公司 The cast-in-place external wall system and construction method for building prefabricated overall assembling insulation exterior sheathing free of demolition
CN107542192A (en) * 2017-10-19 2018-01-05 华北水利水电大学 Complex heat-preservation permanent formwork and its use installation method
CN110805176A (en) * 2019-09-30 2020-02-18 中国一冶集团有限公司 Heat-insulating wall construction method and heat-insulating wall
CN110805176B (en) * 2019-09-30 2022-01-21 中国一冶集团有限公司 Heat-insulating wall construction method and heat-insulating wall
CN112900843A (en) * 2021-01-25 2021-06-04 廊坊市勤创建筑材料科技有限公司 Construction method of wall body of heat preservation formwork with fixing frame

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