CN112609982A - Method for manufacturing wall with heat-insulation plate by adopting energy-saving bolt - Google Patents

Method for manufacturing wall with heat-insulation plate by adopting energy-saving bolt Download PDF

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Publication number
CN112609982A
CN112609982A CN202011519231.5A CN202011519231A CN112609982A CN 112609982 A CN112609982 A CN 112609982A CN 202011519231 A CN202011519231 A CN 202011519231A CN 112609982 A CN112609982 A CN 112609982A
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CN
China
Prior art keywords
heat
saving
bolt
template
energy
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Withdrawn
Application number
CN202011519231.5A
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Chinese (zh)
Inventor
黄江敏
于峥
王会
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Individual
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Priority to CN202011519231.5A priority Critical patent/CN112609982A/en
Publication of CN112609982A publication Critical patent/CN112609982A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/06Tying means; Spacers ; Devices for extracting or inserting wall ties
    • E04G17/065Tying means, the tensional elements of which are threaded to enable their fastening or tensioning

Abstract

The invention discloses a method for manufacturing a wall with an insulation board by adopting energy-saving bolts. The method comprises the steps that a heat insulation plate is fixedly connected to the inner surface of an outer template through blind hole energy-saving bolts, anchor bolts protruding out of the inner surface of the heat insulation plate are mounted on the heat insulation plate, the inner template is fixedly connected with the outer template through center opposite-pulling screw rods, a cavity for pouring a concrete wall body is formed between the inner side of the heat insulation plate and the inner template, the center opposite-pulling screw rods penetrate through the outer template, through hole energy-saving bolts are adopted, and concrete is poured into the cavity; and (3) removing the central counter-pulling screw after the concrete reaches the solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation board to the wall under the action of the anchor bolts. The invention effectively ensures the installation fastness and the fitting degree between the heat-insulation board and the wall body, and can effectively reduce the construction period of the building.

Description

Method for manufacturing wall with heat-insulation plate by adopting energy-saving bolt
Technical Field
The invention relates to the technical field of concrete wall manufacturing, in particular to a method for manufacturing a wall with an insulation board by adopting energy-saving bolts.
Background
In the prior art, a concrete wall is manufactured, reinforcing steel bars are bound firstly, an inner template and an outer template are used for manufacturing a cavity, concrete is poured in the cavity, the inner template and the outer template are removed after the concrete is solidified, and a heat insulation board is attached to the outer side of the wall. When the insulation board is installed, workers punch holes in the wall body, and the insulation board is fixedly connected to the surface of the wall body through anchor bolts and adhesives coated on the surface of the wall body. But because workman's maloperation or in order to improve the installation rate, can reduce the quantity of crab-bolt, lead to the heated board installation insecure, there is the risk that drops in the use heated board later stage. Sometimes, the quantity of the adhesive between the heat-insulating plate and the wall body can not meet the requirement, so that a gap exists between the heat-insulating plate and the wall body, and the heat-insulating effect of the wall body is influenced. In the prior art, the heat insulation plate is formed by removing the template after the wall body is solidified and finally manually installing, so that the construction time is prolonged.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a method for manufacturing a wall with an insulation board by using energy-saving bolts, which effectively ensures the installation fastness and the fitting degree between the insulation board and the wall and can effectively reduce the construction period of a building.
In order to achieve the purpose, the technical scheme of the method for manufacturing the wall with the heat-insulation plate by adopting the energy-saving bolt is as follows:
a method for manufacturing a wall with an insulation board by adopting energy-saving bolts comprises the following steps:
1) manufacturing a template, fixedly connecting an insulation board to the inner surface of an outer template by using blind hole energy-saving bolts, mounting anchor bolts protruding out of the inner surface of the insulation board, fixedly connecting an inner template and the outer template by using a central opposite-pull screw rod, forming a cavity for pouring a concrete wall between the inner side of the insulation board and the inner template, adopting through-hole energy-saving bolts at the positions where the central opposite-pull screw rod passes through the outer template, passing the central opposite-pull screw rod through the through-hole energy-saving bolts, arranging a sleeve sleeved on the outer side of the central opposite-pull screw rod between the central opposite-pull screw rod and the through-hole energy-saving bolts, and screwing and;
2) pouring concrete into the cavity;
3) removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt;
the anchor bolt, the blind hole energy-saving bolt, the through hole energy-saving bolt and the sleeve are made of high polymer materials; the blind hole energy-saving bolt comprises a bolt body and a pier head, wherein the blind hole is formed in the axial direction of the bolt body, the end of the pier head is sealed, the end of a thread is opened, the through hole energy-saving bolt comprises the bolt body and the pier head, the through hole is formed in the axial direction of the bolt body, the blind hole and the through hole are used for reducing heat conduction, the pier head is located on the inner surface of the heat-insulating plate, the nut is located on the outer surface of the outer template, and the heat-insulating.
And after the central counter-pulling screw rod is removed, cutting the sleeve pipe which protrudes out of the outer surface of the heat-insulation plate to enable the end part of the sleeve pipe to be flush with the outer surface of the heat-insulation plate.
Step 1), anchor bolt installation: every square meter of crab-bolt quantity must not be less than 5, and must not be less than 50mm apart from the heated board edge, and the crab-bolt protrusion heated board height is not less than 30mm, to the drilling of heated board preset position, installation crab-bolt.
Heated board and exterior sheathing equipment, the connecting hole that corresponds is seted up to heated board and exterior sheathing, a connecting hole department for alternate center to pull screw adopts energy-conserving bolt fastening heated board of through-hole and exterior sheathing, must not be less than 2 energy-conserving bolted connection points of blind hole between every heated board and the exterior sheathing in addition, energy-conserving bolt of through-hole, the energy-conserving bolted connection point of blind hole must not be less than 50mm apart from the heated board edge, earlier with the blind, one side of outside template is filled in from one side of heated board to energy-conserving bolt of through-hole, then screw up from exterior sheathing one side with the nut, until heated board and exterior sheathing laminating, half pitch of tip protrusion nut of bolt body.
And (3) manufacturing a wall cavity, binding reinforcing steel bars, and arranging cushion blocks on the inner side and the outer side of the reinforcing steel bars.
Adopt galvanized iron to detain at the heated board upper mouth when concreting, form the protection, the concrete is close to inboard template and goes into the die cavity, avoids forming direct impact to the heated board, must not carry out direct touching to the heated board during the vibration, pours the in-process and avoids inside and outside template to leak thick liquid, displacement.
And after the inner template and the outer template are removed, leveling treatment is carried out on the center split screw rod joint, the blind hole energy-saving bolt joint and the through hole energy-saving bolt joint of the wall body, and after the treatment is finished, construction of an anti-cracking layer and a decorative layer is carried out.
Compared with the prior art, the invention has the following advantages:
1. the installation anchor bolts of the heat insulation board and the fixed connection of the heat insulation board and the outer template through the blind hole energy-saving bolts can be completed in a field or a factory, high-altitude operation is not needed, the operation safety is effectively improved, standardized manufacture is realized, and the situation that the number of the anchor bolts cannot meet the requirement is avoided.
2. The heat-insulating plate is fixedly connected with the outer template through the through holes and the blind hole energy-saving bolts, so that the heat dissipation of the position can be effectively reduced, and the heat-insulating performance of the wall body is ensured.
3. The nut matched with the bolt body can be repeatedly used for many times, and the waste of materials is reduced.
4. After the cavity is manufactured, concrete is poured into the cavity, the inner surface of the heat-insulation plate is in seamless fit with the outer surface of the wall, the heat-insulation performance is improved, the anchor bolt is firmly fixed in the wall, and the firmness between the heat-insulation plate and the wall is effectively improved.
5. The heated board is accomplished in place or mill with the exterior sheathing, has improved the efficiency of preparation, in addition, when pouring the wall body simultaneously with heated board and wall body rigid coupling installation, has improved the installation rate of heated board on the whole, has shortened the construction period of building, has also reduced the input of cost of labor simultaneously.
6. The insulation board and the outer template are completed in a field or a factory, secondary aerial work for installing the insulation board is avoided, and construction safety is improved on the whole.
Drawings
Fig. 1 is a cross-sectional view of a wall with an insulation board.
Fig. 2 is an enlarged view of a point a in fig. 1.
Fig. 3 is a schematic view of a through hole energy-saving bolt.
Fig. 4 is a schematic diagram of a blind hole energy-saving bolt.
Detailed Description
The present invention is further illustrated by the following detailed description, which is to be construed as merely illustrative and not limitative of the remainder of the disclosure, and modifications and variations such as those ordinarily skilled in the art are intended to be included within the scope of the present invention as defined in the appended claims.
The utility model provides a have heated board wall body, includes concrete wall body 1, can help bundle the stability of reinforcing bar as the fossil fragments of wall body in order to improve the wall body before 1 shaping of wall body, the surface of wall body installs heated board 3 through crab-bolt 2.
A method for manufacturing a wall body with a heat-insulating plate by adopting energy-saving bolts comprises the following steps:
1) manufacturing a template, arranging corresponding connecting holes on the heat insulation plate 3 and the outer template 4 according to a design drawing in a site or a factory of a construction site, adopting through-hole energy-saving bolts 6 for inserting the connecting holes of the central counter-pulling screw 5, wherein at least two connecting points of blind-hole energy-saving bolts 6a are arranged between each heat insulation plate and the outer template, and the distance between the through-hole energy-saving bolts and the blind-hole energy-saving bolts and the edge of the heat insulation plate is not less than 50 mm; drilling a preset position of the heat-insulation plate, installing anchor bolts, wherein the height of the anchor bolts protruding out of the inner surface of the heat-insulation plate is not less than 30mm, the number of the anchor bolts is not less than 5 per square meter, the distance from the edge of the heat-insulation plate is not less than 50mm, the anchor bolts protrude out of a cavity and are fixedly connected with a wall body, the heat-insulation plate and an outer template are fixed through energy-saving bolts 6 with through holes and blind holes, the energy-saving bolts with the through holes and the blind holes are firstly plugged from one side of the heat-insulation plate to one side of the outer template and then screwed down from one side of the outer template through nuts 61 until the heat; an inner template 7 is fixedly connected with an outer template through a central split screw 5, two ends of the central split screw 5 are fixedly connected through metal nuts 51 in a screwing mode, and a sleeve 8 sleeved on the outer side of the central split screw is arranged between the central split screw 5 and a through hole energy-saving bolt 6; a cavity for pouring the concrete wall body 1 is formed between the inner side of the heat-insulation plate and the inner template; cushion blocks are arranged on the inner side and the outer side of the binding steel bars to prevent the steel bars from damaging the heat insulation plate or being exposed outside the concrete;
2) pouring concrete into the cavity; when concrete is poured, galvanized iron sheets are buckled on the upper opening of the heat-insulation plate to form protection, so that the concrete is prevented from directly scouring the heat-insulation plate, the concrete enters the cavity close to the inner side template, so that direct impact on the heat-insulation plate is avoided, the heat-insulation plate cannot be directly touched during vibration, and slurry leakage and displacement of the inner template and the outer template are avoided in the pouring process;
3) removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt;
the through-hole energy-saving bolt 6 comprises a bolt body and a pier head 63, wherein the bolt body is axially provided with a through hole 62, the through hole 62 is used for penetrating the center split screw 5, in addition, the heat conduction capability of the blind hole energy-saving bolt can be reduced, the pier head is positioned on the inner surface of the heat-insulating plate, the nut 61 is positioned on the outer surface of the outer template, and the nut is matched with the bolt body to fixedly connect the heat-insulating plate with the outer template. The blind hole energy-saving bolt 6a comprises a bolt body and a pier head 63, wherein the bolt body is axially provided with a blind hole 6a2, the end of the pier head is closed, the end of a thread is opened, the blind hole 6a2 is used for reducing the heat conduction capacity of the blind hole energy-saving bolt, the pier head is positioned on the inner surface of the heat-insulating plate, the nut 61 is positioned on the outer surface of the outer template, and the nut is matched with the bolt body to fixedly connect the heat-insulating plate. The through-hole energy-saving bolt, the blind hole energy-saving bolt, the anchor bolt, the nut and the sleeve are made of high polymer materials, so that the heat preservation effect is improved. The through hole energy-saving bolt and the blind hole energy-saving bolt adopt hollow structures, so that the heat insulation effect is improved.
And after the central counter-pulling screw rod is removed, cutting the sleeve pipe which protrudes out of the outer surface of the heat-insulation plate to enable the end part of the sleeve pipe to be flush with the outer surface of the heat-insulation plate. And after the inner and outer templates are removed, leveling the center counter-pulling screw rod part, the blind hole and the through hole energy-saving screw rod part of the wall body, and after the leveling is finished, constructing an anti-cracking layer and a decorative layer.

Claims (7)

1. A method for manufacturing a wall body with a heat-insulation plate by adopting energy-saving bolts is characterized by comprising the following steps:
1) manufacturing a template, fixedly connecting an insulation board to the inner surface of an outer template by using blind hole energy-saving bolts, mounting anchor bolts protruding out of the inner surface of the insulation board, fixedly connecting an inner template and the outer template by using a central opposite-pull screw rod, forming a cavity for pouring a concrete wall between the inner side of the insulation board and the inner template, adopting through-hole energy-saving bolts at the positions where the central opposite-pull screw rod passes through the outer template, passing the central opposite-pull screw rod through the through-hole energy-saving bolts, arranging a sleeve sleeved on the outer side of the central opposite-pull screw rod between the central opposite-pull screw rod and the through-hole energy-saving bolts, and screwing and;
2) pouring concrete into the cavity;
3) removing the central counter-pulling screw after the concrete reaches a solidification standard, removing the inner template and the outer template from the wall, and fixedly connecting the heat-insulation plate to the wall under the action of an anchor bolt;
the anchor bolt, the blind hole energy-saving bolt, the through hole energy-saving bolt and the sleeve are made of high polymer materials; the blind hole energy-saving bolt comprises a bolt body and a pier head, wherein the blind hole is formed in the axial direction of the bolt body, the end of the pier head is sealed, the end of a thread is opened, the through hole energy-saving bolt comprises the bolt body and the pier head, the through hole is formed in the axial direction of the bolt body, the blind hole and the through hole are used for reducing heat conduction, the pier head is located on the inner surface of the heat-insulating plate, the nut is located on the outer surface of the outer template, and the heat-insulating.
2. The method for manufacturing the wall with the heat-insulating plate by adopting the energy-saving bolt as claimed in claim 1, wherein the sleeve protruding out of the outer surface of the heat-insulating plate is cut after the central counter-pulling screw rod is removed, so that the end part of the sleeve is flush with the outer surface of the heat-insulating plate.
3. The method for manufacturing the wall with the heat-insulation plate by adopting the energy-saving bolts as claimed in claim 1, wherein the anchor bolts are installed in the step 1): every square meter of crab-bolt quantity must not be less than 5, and must not be less than 50mm apart from the heated board edge, and the crab-bolt protrusion heated board height is not less than 30mm, to the drilling of heated board preset position, installation crab-bolt.
4. The method for manufacturing the wall body with the heat-insulating plate by adopting the energy-saving bolts as claimed in claim 1, wherein the heat-insulating plate is assembled with an outer template, the heat-insulating plate and the outer template are provided with corresponding connecting holes, the connecting holes for inserting the center counter-pull bolts are used for fixing the heat-insulating plate and the outer template by adopting through-hole energy-saving bolts, in addition, the number of the blind-hole energy-saving bolt connecting points between each heat-insulating plate and the outer template is not less than 2, the distance between the through-hole energy-saving bolts and the blind-hole energy-saving bolt connecting points and the edge of the heat-insulating plate is not less than 50mm, the blind-hole energy-saving bolts are firstly plugged from one side of the heat-insulating plate to one side of the outer template and.
5. The method for manufacturing the wall with the heat-insulation plate by adopting the energy-saving bolt as claimed in claim 1, wherein the wall cavity is manufactured, and after the steel bars are bound, cushion blocks are arranged on the inner side and the outer side of the steel bars.
6. The method for manufacturing the wall body with the heat-insulation plate by using the energy-saving bolt as claimed in claim 1, wherein the galvanized iron sheet is buckled on the upper opening of the heat-insulation plate to form protection when concrete is poured, the concrete enters the cavity close to the inner side template to avoid direct impact on the heat-insulation plate, the heat-insulation plate cannot be directly touched during vibration, and slurry leakage and displacement of the inner template and the outer template are avoided during pouring.
7. The method for manufacturing the wall body with the heat-insulation plate by adopting the energy-saving bolts as claimed in claim 1, wherein after the inner template and the outer template are removed, the joint of the central split screw, the joint of the blind hole energy-saving bolts and the joint of the through hole energy-saving bolts of the wall body are leveled, and after the leveling is finished, the anti-cracking layer and the decoration layer are constructed.
CN202011519231.5A 2020-12-21 2020-12-21 Method for manufacturing wall with heat-insulation plate by adopting energy-saving bolt Withdrawn CN112609982A (en)

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CN202011519231.5A CN112609982A (en) 2020-12-21 2020-12-21 Method for manufacturing wall with heat-insulation plate by adopting energy-saving bolt

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CN202011519231.5A CN112609982A (en) 2020-12-21 2020-12-21 Method for manufacturing wall with heat-insulation plate by adopting energy-saving bolt

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113833256A (en) * 2021-10-21 2021-12-24 江西昌南建设集团有限公司 Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2575355Y (en) * 2002-04-24 2003-09-24 张忠志 Special shape fastening external members and spanner thereof
CN201535068U (en) * 2009-08-21 2010-07-28 中国建筑科学研究院 Insulation plate and steel moulding plate fixing equipment in integrated system of concrete cast-in-place template
CN106968369A (en) * 2017-05-15 2017-07-21 哈尔滨鸿盛房屋节能体系研发中心 A kind of single-chamber heat-preserving wall component
CN107060321A (en) * 2017-03-21 2017-08-18 河南太阳伞节能科技股份有限公司 The construction and engineering method of frame-shear structure exterior wall application fabricated construction self-heat conserving batten
KR20180034807A (en) * 2016-09-28 2018-04-05 (주)한국록셀보드 Outside heat-insulation wall method and outside heat-insulation wall thereby
CN211523575U (en) * 2019-12-25 2020-09-18 烟台德通节能环保科技有限公司 Heat insulation board and heat insulation composite wall

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2575355Y (en) * 2002-04-24 2003-09-24 张忠志 Special shape fastening external members and spanner thereof
CN201535068U (en) * 2009-08-21 2010-07-28 中国建筑科学研究院 Insulation plate and steel moulding plate fixing equipment in integrated system of concrete cast-in-place template
KR20180034807A (en) * 2016-09-28 2018-04-05 (주)한국록셀보드 Outside heat-insulation wall method and outside heat-insulation wall thereby
CN107060321A (en) * 2017-03-21 2017-08-18 河南太阳伞节能科技股份有限公司 The construction and engineering method of frame-shear structure exterior wall application fabricated construction self-heat conserving batten
CN106968369A (en) * 2017-05-15 2017-07-21 哈尔滨鸿盛房屋节能体系研发中心 A kind of single-chamber heat-preserving wall component
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113833256A (en) * 2021-10-21 2021-12-24 江西昌南建设集团有限公司 Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall
CN113833256B (en) * 2021-10-21 2023-02-28 江西昌南建设集团有限公司 Construction method of concrete wall reserved hole structure for preventing water seepage of heat-insulating wall

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