CN112617143A - Laver rolling device, automatic rolling device and laver rolling processing equipment - Google Patents

Abstract

The invention discloses a laver rolling device, an automatic rolling device and laver rolling processing equipment, the technical proposal is as follows: the vegetable rolling device comprises a rolling mesh belt assembly, and the rolling mesh belt assembly comprises a mesh belt and a plurality of rollers coated inside the mesh belt; the guipure forms the arc space that is used for setting up the cabbage roller through a plurality of supporters, and the cabbage roller can rotate so that the laver sheet rolls up on the wrapper roller along with the guipure. The invention can solve the problems of low automation degree and poor production reliability of laver roll processing, and has the advantages of high automation degree and high working efficiency.

Description

Laver rolling device, automatic rolling device and laver rolling processing equipment

Technical Field

The invention relates to the technical field of secondary processing of laver, in particular to a laver rolling device, an automatic rolling device and laver rolling processing equipment.

Background

With the increasing demand of secondary laver processing products all over the world, the secondary laver processing appears in coastal areas of China like spring bamboo shoots after rain, the development of the domestic online direct broadcast platform in the years also promotes the mass rise of the secondary laver processing industry, so that the secondary laver processing products form current diversification, the equipment research and development progress obviously appears in the current domestic secondary processing industry form and cannot follow the rhythm pace of the laver products, the secondary laver processing producers also need a large amount of manpower and material resources to process the laver manually, the product quality is difficult to guarantee, the efficiency is low, and the safety and the sanitation and other conditions cannot be guaranteed.

The laver rolling is a processing mode which is newly raised in recent years in the field of secondary processing of laver, and at present, manual processing is mainly used, so the processing cost is high; one laver roll requires three to four workers for assembly line work, a large amount of manpower is needed, and each roll needs to pass through hands for several times, so that the laver roll is unsanitary. In recent two years, part of links are mechanized or automated, but most of the links have the characteristics of low efficiency, low yield, complex production links, high equipment cost and the like, and can only partially replace or cannot replace manpower at all. The laver rolling equipment manufactured by a certain manufacturer of Jiangsu Liyuanchong harbor is taken as an example, the rolling yield is low, the processing efficiency is the same as that of one person, one laver roll is processed in about ten to twenty seconds, the selling price is hundreds of thousands, and the aim of saving labor force can not be basically achieved by placing vegetables on the machine by one person in front of the machine. Most laver book producers all have the problem that can't realize full automation at present, and efficiency is on the low side, and these problems lead to laver book price to be high and not down, and the quality can't reach standard for a long time, how to realize the full automated production of laver book, is the problem that needs to solve.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a laver rolling device, an automatic rolling device and laver rolling processing equipment, which can solve the problems of low automation degree and poor production reliability of laver rolling processing and have the advantages of high automation degree and high working efficiency.

In order to achieve the purpose, the invention is realized by the following technical scheme:

in a first aspect, embodiments of the present invention provide a laver rolling device, including a rolling mesh belt assembly, where the rolling mesh belt assembly includes a mesh belt and a plurality of rollers wrapped inside the mesh belt; the guipure forms the arc space that is used for setting up the cabbage roller through a plurality of supporters, and the cabbage roller can rotate so that the laver sheet rolls up on the wrapper roller along with the guipure.

As a further implementation mode, the rollers are respectively a large roller and an inlet small roller which are arranged at intervals, and one side of the large roller is provided with an upper small roller; and mesh belts are arranged outside the large roller, the small inlet roller and the small upper roller.

As a further implementation mode, the support body is a C-shaped support body, and an arc-shaped space is formed outside the upper small roller through the C-shaped support body; the arc-shaped space is provided with a vegetable rolling roller, and both ends of the vegetable rolling roller are provided with C-shaped supporting bodies.

As a further implementation mode, the longitudinal section of the C-shaped supporting body is arc-shaped, and the opening end of the C-shaped supporting body is opposite to the large roller.

In a second aspect, an embodiment of the present invention further provides an automatic laver rolling device, including the rolling device, and further including a circulation device, where the circulation device includes a circulation disc capable of rotating along an axis and a direction perpendicular to the axis, and a plurality of rolling rollers are uniformly and rotatably connected to the circulation disc in a circumferential direction.

As a further implementation mode, the circulating disc is rotatably connected with one end of the cross beam, and the other end of the cross beam is connected with the upright post; the upright post is rotatably connected with the support platform; the circulating device also comprises a pneumatic clamping jaw which is positioned above the circulating disk and can move axially along the vegetable roll.

In a third aspect, embodiments of the present invention further provide a laver roll processing apparatus including the automatic laver roll winding device.

As a further implementation mode, the automatic laver rolling device further comprises a feeding module, a powdering module and a baking module which are arranged in sequence, wherein the automatic laver rolling device is used as a laver module and is positioned on one side of the baking module, which is far away from the powdering module; and a conveying module is arranged below the dusting module.

As a further implementation, the conveying module comprises a conveying component and a vegetable peeling component positioned below the conveying component; wherein, the conveying assembly comprises a conveying steel wire group and conveying rollers arranged at two ends of the conveying steel wire group, and the vegetable peeling assembly comprises a vegetable peeling steel wire group and vegetable peeling rollers arranged at two ends of the vegetable peeling steel wire group.

As a further implementation manner, the baking module comprises an upper heating plate arranged in the vegetable peeling steel wire group and a lower heating plate arranged in the conveying steel wire group, and the upper heating plate is connected with the cylinder;

the feeding module comprises a rack and a sucker device capable of moving horizontally and vertically relative to the rack, and the sucker device is provided with a distance sensor; the frame is provided with a supporting plate for placing laver sheets, and a distance sensor is arranged below the supporting plate.

The beneficial effects of the above-mentioned embodiment of the present invention are as follows:

(1) according to one or more embodiments of the invention, the coil vegetable device and the circulating device move in a coordinated manner, so that automatic coiling and taking are realized; the vegetable winding device is provided with a C-shaped support body for supporting the mesh belt under the condition of non-working rotation, so that the mesh belt at the C-shaped support body can keep a certain shape under the condition of no vegetable winding roller; when the vegetable winding device works and rotates, the vegetable winding roller rotates along with the mesh belt, and the mesh belt winds the sticky laver sheets on the vegetable winding roller; the circulating disc in the circulating device can rotate along the axis direction and the direction vertical to the axis, the change of the laver rolling roller can be realized by controlling the movement of the circulating disc, and the laver rolling efficiency is improved; a plurality of laver rolling rollers which are equally spaced are arranged in the circumferential direction, so that the laver rolling machine can be used for circularly waiting for the cooling of the laver rolling to be rolled and is convenient to roll;

(2) the feeding module in one or more embodiments of the invention is provided with two distance sensors, the distance sensors can feed information back to the intelligent monitoring platform, the reminding after the laver sheets are taken is realized by monitoring the distance of the laver sheets, and the feeding efficiency is further improved;

(3) the transmission module of one or more embodiments of the invention comprises a transmission assembly and a vegetable peeling assembly, wherein the transmission assembly and the vegetable peeling assembly both comprise steel wire groups, and the steel wires of the transmission assembly and the vegetable peeling assembly are distributed in a staggered manner; conveying assembly's conveying steel wire group is used for supporting and conveying the laver piece, shells the dish subassembly shell the dish steel wire group and be used for separating the bottom surface of laver piece and last hot plate to improve the conveying efficiency of laver piece, guarantee the integrality of conveying.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.

FIG. 1 is a schematic view illustrating a structure of a laver roll processing apparatus according to one or more embodiments of the present invention;

FIG. 2 is a schematic diagram of a suction cup device according to one or more embodiments of the present invention;

FIG. 3 is a schematic diagram of laver sheet delivery according to one or more embodiments of the invention;

FIG. 4 is a schematic diagram of a rolling device according to one or more embodiments of the present invention;

FIG. 5 is a front view of a circulation device according to one or more embodiments of the present invention;

FIG. 6 is a top view of a circulation device according to one or more embodiments of the present invention;

FIG. 7 is a schematic diagram of pneumatic jaw dish pick-up according to one or more embodiments of the present disclosure;

the device comprises a feeding module 1, a feeding module 1.1, a rack 1.2, a sucker device 1.2.1, a vacuum sucker port 1.2.2, a sucker 1.2.3, a round hole 1.3, a first vertical displacement cylinder 1.4, a second distance sensor 1.5, an intelligent monitoring platform 1.6, a laver sheet 1.7, a supporting plate 1.8, a first distance sensor 1.9 and a horizontal displacement cylinder;

2. a powder spreading module, 2.1, a powder spreader, 2.2 and a third distance sensor;

3. the baking module comprises 3.1 parts of a second vertical displacement cylinder, 3.2 parts of an upper heating plate, 3.3 parts of a lower heating plate;

4. the vegetable peeling machine comprises a conveying module, 4.1, a conveying assembly, 4.1.1, a conveying steel wire group, 4.1.2, a conveying roller, 4.1.3, a bearing seat, 4.2, a vegetable peeling assembly, 4.2.1, a vegetable peeling steel wire group, 4.2.2, a vegetable peeling roller, 4.2.3 a bearing seat, 4.3 and a fourth power source;

5. roll up dish module, 5.1, roll up dish device, 5.1.1, bearing frame, 5.1.2, import small roller, 5.1.3, guipure, 5.1.4, roll up dish roller, 5.1.5, upside small roller, 5.1.6, big roller, 5.1.7, C shape supporter, 5.1.8, first power supply, 5.1.9, laver book, 5.2, circulating device, 5.2.1, circulating disc, 5.2.2, crossbeam, 5.2.3, stand, 5.2.4, a supporting bench, 5.2.5, second power supply, 5.2.6, third power supply, 5.2.7, connecting body, 5.2.8, pneumatic clamping jaw.

Detailed Description

It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an", and/or "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;

for convenience of description, the words "up", "down", "left" and "right" in this application, if any, merely indicate that the directions of movement are consistent with those of the figures themselves, and are not limiting in structure, but merely facilitate the description of the invention and simplify the description, rather than indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting in this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The terms "mounted", "connected", "fixed", and the like in the present application should be understood broadly, and for example, the terms "mounted", "connected", and "fixed" may be fixedly connected, detachably connected, or integrated; the two components can be connected directly or indirectly through an intermediate medium, or the two components can be connected internally or in an interaction relationship, and the terms can be understood by those skilled in the art according to specific situations.

The large and small of the inlet small roller, the upper small roller and the large roller are relative concepts, and the structures of the inlet small roller, the upper small roller and the large roller are not limited; peeling the vegetable roller: a roller for peeling vegetables.

The first embodiment is as follows:

the embodiment provides a laver rolling device, as shown in fig. 4, comprising a rolling mesh belt assembly, wherein the rolling mesh belt assembly comprises a mesh belt 5.1.3 and a plurality of rollers coated inside the mesh belt 5.1.3; the mesh belt 5.1.3 forms an arc space for arranging the vegetable rolling roller 5.1.4 through a plurality of supporting bodies, and the vegetable rolling roller 5.1.4 can rotate along with the mesh belt 5.1.3 so as to roll the laver sheets on the vegetable rolling roller 5.1.4.

Further, the plurality of rollers are respectively an inlet small roller 5.1.2, an upper small roller 5.1.5 and a large roller 5.1.6, and in the embodiment, the support body is a C-shaped support body 5.1.7; bearing seats 5.1.1 are arranged at two ends of the big roller 5.1.6, the inlet small roller 5.1.2 and the upper side small roller 5.1.5 for supporting. The axes of the large roller 5.1.6 and the small inlet roller 5.1.2 are parallel to each other and are arranged at a certain distance, and the lowest points of the small inlet roller 5.1.2 and the large roller 5.1.6 are positioned on the same horizontal plane.

The upper small roller 5.1.5 is positioned on one side above the large roller 5.1.6 (the side close to the inlet small roller 5.1.2), the rolling dish roller 5.1.4 is positioned below the upper small roller 5.1.5, wherein the axes of the rolling dish roller 5.1.4 and the upper small roller 5.1.5 are parallel to the large roller 5.1.6.

The length of the cabbage roller 5.1.4 is less than that of the upper small roller 5.1.5, and two ends of the cabbage roller are respectively provided with a C-shaped support body 5.1.7; the C-shaped support body 5.1.7 is spaced from the end of the vegetable roll 5.1.4 and is coaxial. The cross section of the C-shaped support body 5.1.7 is arc-shaped, and the open end of the C-shaped support body 5.1.7 is back to the large roller 5.1.6. Preferably, the cross-section of the C-shaped support 5.1.7 is semi-circular arc-shaped. The C-shaped support body 5.1.7 is fixed with the frame, and one end of the C-shaped support body 5.1.7 is connected with the circulating device 5.2.

The guipure 5.1.3 wraps the upside of import small roller 5.1.2 in proper order, the left side of C shape supporter 5.1.7 and dish roller 5.1.4, the upside of upside small roller 5.1.5, the left side of big roller 5.1.6 to import small roller 5.1.2 downside and forms the enclosed construction, and the part that is located import small roller 5.1.2 and dish roller 5.1.4 forms the horizontal transportation plane.

The inlet small roller 5.1.2 is connected with a first power source 5.1.8, in the embodiment, the first power source 5.1.8 is a servo motor and a speed reducer, and the servo motor inputs power into the inlet small roller 5.1.2 after being reduced by the speed reducer.

The mesh belt 5.1.3 moves along with the rotation of the roller, the baked laver sheet enters the mesh belt 5.1.3 from the small inlet roller 5.1.2 and moves to the dish rolling roller 5.1.4 along with the mesh belt 5.1.3; roll dish roller 5.1.4 along with the guipure 5.1.3 rotation, the laver sheet along with the guipure 5.1.3 winding on roll dish roller 5.1.4, roll dish roller 5.1.4 rotation many rings for the laver sheet firmly twines and forms the tube-shape on roll dish roller 5.1.4.

The C-shaped support 5.1.7 is used for supporting the belt 5.1.3 in the non-operative rotation so that the belt 5.1.3 at the C-shaped support 5.1.7 maintains a certain shape without the vegetable roll 5.1.4.

Example two:

the embodiment provides an automatic laver rolling device, as shown in fig. 5 and fig. 6, comprising a circulating device 5.2 and a rolling device 5.1 of the first embodiment, wherein the rolling device 5.1 is installed at one side of the circulating device 5.2; the laver rolled by the laver rolling device 5.1 enters the circulating device 5.2, and the laver roll 5.1.9 is separated from the circulating device 5.2 after rotating for a set angle.

Further, circulating device 5.2 includes circulating disc 5.2.1, crossbeam 5.2.2, stand 5.2.3, brace table 5.2.4, connecting body 5.2.7, pneumatic clamping jaw 5.2.8, second power supply 5.2.5, third power supply 5.2.6, and second power supply 5.2.5 and third power supply 5.2.6 are servo motor and speed reducer. The second power source 5.2.5 is used for the rotation of the circular disc 5.2.1 around the axial direction thereof, and the third power source 5.2.6 is used for the rotation of the upright post 5.2.3 around the axial line thereof. As shown in fig. 7, the pneumatic jaw 5.2.8 is fixed to the frame above the vegetable roll 5.1.4 mounted at the apex of the circulating disc 5.2.1 and axially displaceable along the vegetable roll 5.1.4.

Further, the vegetable roll 5.1.4 is rotationally connected with the circulating disc 5.2.1 through a connecting body 5.2.7, and the vegetable roll 5.1.4 is vertical to the circulating disc 5.2.1, and the vegetable roll 5.1.4 can rotate; the vegetable winding rollers 5.1.4 are evenly distributed along the circumference of the circulating disc. The connector 5.2.7 may be a shaft having a diameter less than the inner diameter of the C-shaped support 5.1.7.

The circulating disc 5.2.1 is connected with the upright post 5.2.3 through a cross beam 5.2.2, wherein one end of the cross beam 5.2.2 is connected with the central position of the circulating disc 5.2.1, and the cross beam 5.2.2 is rotatably connected with the circulating disc 5.2.1; the circular disc 5.2.1 and the beam 5.2.2 can rotate relatively, and the power is input after being reduced by the servo motor through the speed reducer. The other end of the beam 5.2.2 is connected with one end of the upright post 5.2.3, and the upright post 5.2.3 is vertical to the beam 5.2.2. The other end of the upright post 5.2.3 is rotationally connected with the support table 5.2.4, the upright post and the support table can rotate relatively, and the power of the upright post is input after being decelerated by the servo motor through the reducer.

After the laver sheet is wound on the laver roll 5.1.4 to form a cylinder shape, the upright post 5.2.3 is driven to rotate by the third power source 5.2.6 to drive the circular disc 5.2.1 to rotate, and the circular disc rotates anticlockwise for a certain angle, so that the laver roll 5.1.4 which is just rolled completely breaks away from the mesh belt 5.1.3; the second power source 5.2.5 then drives the circulating disc 5.2.1 to rotate clockwise about its own axis through a certain angle. The vegetable roll 5.1.4 at the position of the vegetable roll is changed into a vegetable roll 5.1.4 of the vegetable not rolled.

Then, the upright post 5.2.3 rotates clockwise for a certain angle, so that the vegetable roll 5.1.4 of the non-rolled vegetable enters between the C-shaped support bodies 5.1.7 at the two sides, and the vegetable roll 5.1.4 rotates along with the rotation of the mesh belt 5.1.3 to wait for rolling the vegetable. Then the pneumatic clamping jaw 5.2.8 moves towards the direction of the web roller 5.1.4 to move over the web roller 5.1.4, the pneumatic clamping jaw 5.2.8 catches the laver roll and drags the laver roll in the opposite direction to make the laver roll separate from the web roller 5.1.4; after moving for a certain distance, the pneumatic clamping jaw 5.2.8 is loosened, and the laver roll falls; the process is circulated, and the vegetable roll 5.1.4 can be replaced.

Example three:

the embodiment provides laver roll processing equipment, as shown in fig. 1, the laver roll processing equipment comprises a feeding module 1, a dusting module 2, a baking module 3, a conveying module 4 and a laver module 5, wherein the feeding module 1, the dusting module 2, the baking module 3 and the laver module 5 are sequentially arranged, and the conveying module 4 is positioned on one side of the baking module 3 and below the dusting module 2; the dish coiling module 5 adopts the automatic coiling device of embodiment two.

Further, the feeding module 1 comprises a rack 1.1, a sucker device 1.2, a supporting plate 1.7, a distance sensor and a cylinder, wherein the rack 1.1 is used for supporting parts of each working link; the top of the frame 1.1 is provided with a beam for supporting the cylinder and the sucker device 1.2.

The top of the sucker device 1.2 is connected with a first vertical displacement cylinder 1.3, the side surface of the sucker device is connected with a horizontal displacement cylinder 1.9, and the horizontal displacement cylinder 1.9 is fixed with the cross beam and is used for pushing the first vertical displacement cylinder 1.3 and the sucker device 1.2 to move along the horizontal direction; the first vertical displacement cylinder 1.3 is connected with the piston rod of the horizontal displacement cylinder 1.9, and the piston rod of the first vertical displacement cylinder 1.3 is connected with the sucker device 1.2, so as to realize the vertical displacement of the sucker device 1.2.

A supporting plate 1.7 is arranged on the rack 1.1, and the supporting plate 1.7 is positioned below the cross beam and used for placing laver sheets 1.6; a first distance sensor 1.8 is installed below the supporting plate 1.7, and the first distance sensor 1.8 is fixed with the rack 1.1. A round hole is formed in the middle of the supporting plate 1.7 and used for detecting whether the laver sheet 1.6 is taken out or not by the first distance sensor 1.8 and feeding back to the intelligent monitoring platform 1.5; if the sucker device 1.2 takes out the laver sheet 1.6 on the supporting plate 1.6, the intelligent monitoring platform 1.5 gives an alarm to remind the user to put the laver.

The conveying module 4 is arranged on one side of the supporting plate 1.7, and the sucking disc device 1.2 sucks and places the laver sheets 1.6 on the supporting plate 1.7 to the conveying module 4 under the pushing of the air cylinder. Further, as shown in fig. 2, the suction cup device 1.2 comprises a suction cup 1.2.2 and a vacuum suction pipe port 1.2.1, wherein the suction cup 1.2.2 is provided with dense small holes, the vacuum suction pipe port 1.2.1 is communicated with the small holes, and after vacuum is generated, the laver sheet 1.6 is sucked up.

The second distance sensor 1.4 is installed to sucking disc 1.2.2 upside center department, and the sucking disc 1.2.2 central point puts and opens there is the round hole 1.2.3 for the second distance sensor 1.4 monitors the interval of sucking disc 1.2.2 and layer board 1.7 department laver piece 1.6. The second distance sensor 1.4 can monitor the distance between the sucking disc 1.2.2 and the laver sheet 1.6 in the vertical downward movement process of the sucking disc device 1.2 and feed back the distance to the intelligent monitoring platform 1.5; when the intelligent monitoring platform moves to a proper position, the intelligent monitoring platform 1.5 controls the first vertical displacement cylinder 1.3 to stop moving.

Further, the dusting module 2 comprises a dusting machine 2.1 and a third distance sensor 2.2, the dusting machine 2.1 is fixed with the frame 1.1, and the third distance sensor 2.2 is positioned below the dusting machine 2.1 and deviates from the center by a certain distance; and a third distance sensor 2.2 is located below the transfer module 4 for monitoring whether or not the laver sheets 1.6 pass through.

The third distance sensor 2.2 is connected with the intelligent monitoring platform 1.5, when the laver sheets pass through, the third distance sensor 2.2 feeds information back to the intelligent monitoring platform 1.5, and the intelligent monitoring platform 1.5 controls the powder scattering machine 2.1 to scatter powder; the laver sheets 1.6 move with the transmission module 4 during the powdering process.

Further, the conveying module 4 comprises a conveying assembly 4.1, a vegetable peeling assembly 4.2 and a fourth power source 4.3, wherein the conveying assembly 4.1 is positioned below the vegetable peeling assembly 4.2, and a certain distance is reserved between the conveying assembly 4.1 and the vegetable peeling assembly 4.2 for the passing of the laver sheets 1.6.

Furthermore, the conveying assembly comprises a conveying steel wire group 4.1.1, two conveying rollers 4.1.2 and a bearing seat 4.1.3, wherein the axes of the two conveying rollers 4.1.2 are parallel to each other, and the length direction of the two conveying rollers is consistent with the width direction of the rack 1.1; the two transfer rollers 4.1.2 are spaced apart along the length of the frame 1.1. The conveyor roller 4.1.2 is connected to the machine frame 1.1 via a bearing block 4.1.3.

The two conveying rollers 4.1.2 are connected through a conveying steel wire group 4.1.1, the conveying steel wire group 4.1.1 is composed of a plurality of steel wires wound along the axial direction of the conveying rollers 4.1.2 at equal intervals, and the conveying rollers 4.1.2 take the steel wires as belts to convey the laver sheets 1.6. The vegetable peeling assembly 4.2 comprises a vegetable peeling steel wire group 4.2.1, a vegetable peeling roller 4.2.2 and a bearing seat 4.2.3, the vegetable peeling assembly 4.2 and the conveying assembly 4.1 are basically the same in layout, and spatial arrangement is referred to the conveying assembly 4.1.

As shown in fig. 3, the wires in the vegetable peeling wire group 4.2.1 and the conveying wire group 4.1.1 are distributed in a staggered way, and the distance between the two vegetable peeling rollers 4.2.2 is larger than the distance between the two conveying rollers 4.1.2. The fourth power source 4.3 is used for driving the conveying roller 4.1.2 and the vegetable peeling roller 4.2.2, and the fourth power source 4.3 comprises a servo motor and a speed reducer; after the servo motor is decelerated by the speed reducer, power is transmitted to the vegetable peeling assembly 4.2 and the conveying assembly 4.1, so that the rollers rotate to drive the steel wires to move.

Further, the baking module 3 comprises an upper heating plate 3.2, a lower heating plate 3.3 and a second vertical displacement cylinder 3.1, wherein the upper heating plate 3.2 is positioned between the steel wires of the vegetable peeling assembly 4.2; the piston rod of the second vertical displacement cylinder 3.1 is connected with the upper heating plate 3.2, and the second vertical displacement cylinder 3.1 drives the upper heating plate 3.1 to move in the vertical direction. The size of a piston rod of the second vertical displacement cylinder 3.1 is smaller than the distance between adjacent steel wires so as to facilitate the movement of the piston rod; the lower heating plate 3.3 is located between the steel wires of the conveying assembly 4.1 and is fixed with the frame 1.1.

When in use, the laver sheets 1.6 are positioned between the lower steel wires in the laver peeling assembly 4.2 and the upper steel wires of the conveying assembly 4.1; stopping moving when the powdered laver sheets 1.6 move to the position below the lower heating plate 3.3; the upper heating plate 3.2 moves downwards under the action of the second vertical displacement cylinder 3.1 until the upper heating plate is attached to the lower heating plate 3.3, and baking is started to melt powdered sugar.

After baking is finished, the upper heating plate 3.2 moves upwards under the action of the second vertical displacement cylinder 3.1 and is separated from the lower heating plate 3.3; the powdered sugar melts to make the laver sheets 1.6 stick to the lower bottom surface of the upper heating plate 3.2, and with the upward movement of the upper heating plate 3.2, the lower side steel wires in the laver peeling assembly 4.2 separate the laver sheets 1.6 from the upper heating plate 3.2, so that the laver sheets 1.6 are positioned at the upper side steel wires of the conveying assembly 4.1 and continue to move forward with the movement of the steel wires of the conveying assembly 4.1.

The working process of the embodiment is as follows:

the five links are respectively a feeding link, a dusting link, a baking link, a conveying link and a coil link 5. Material loading ring section: a stack of laver sheets 1.6 is placed on the supporting plate 1.7, and the sucking disc device 1.2 passes through the positions I, II, III, IV, III, II and I in the figure 1 in sequence to finish one-time feeding.

Assuming that the suction cup device 1.2 is located at the position I in the initial state, the vacuum suction nozzle 1.2.1 of the suction cup device 1.2 forms a negative pressure under the action of the vacuum generator, so that the suction cup 1.2.2 sucks up a laver sheet 1.6; then, the piston rod of the first vertical displacement cylinder 1.3 contracts to drive the sucker device 1.2 to move to the position II and then stop contracting.

Then, a piston rod of the horizontal displacement cylinder 1.9 extends out to drive the sucker device 1.2 to move to a position III and then stop extending out; then, the piston rod of the first vertical displacement cylinder 1.3 extends out to drive the suction cup device 1.2 to move to the position IV. The vacuum suction nozzle 1.2.1 of the suction cup means 1.2 is relieved of negative pressure so that the laver sheet 1.6 remains on the inlet side of the conveying wire set 4.1.1 due to its own weight. Then, the suction cup device 1.2 returns to the initial state through the positions III, II, I in sequence under the action of the first vertical displacement cylinder 1.3 and the horizontal displacement cylinder 1.9.

Wherein, the second distance sensor 1.4 monitors the distance between the sucker device 1.2 and the top laver sheet 1.6 through the round hole 1.2.3 on the sucker 1.2.2, and feeds back to the intelligent monitoring platform 1.5; when the sucker device 1.2 contacts the laver sheet 1.6, the intelligent monitoring platform 1.5 controls the piston rod of the first vertical displacement cylinder 1.3 to stop extending. Then, the sucking disc device 1.2 starts to suck the laver sheet 1.6; first distance sensor 1.8 whether have laver piece 1.6 on monitoring layer board 1.7 through the round hole of layer board 1.7, if do not, then intelligent monitoring platform 1.5 reminds the operator to place laver 1.6.

A transmission link: the laver sheet 1.6 is positioned between the laver peeling assembly 4.2 and the wire group of the conveying assembly 4.1, the conveying wire group 4.1.1 of the conveying assembly 4.1 is used for supporting and conveying the laver sheet 1.6, and the laver peeling wire group 4.2.1 of the laver peeling assembly 4.1 is used for separating the laver sheet 1.6 from the bottom surface of the upper heating plate 3.2; the servo motor is decelerated by the speed reducer and then transmits power to the transmission roller 4.1.2 and the vegetable peeling roller 4.2.2.

A powder spreading link: the third distance sensor 2.2 monitors that the laver sheets 1.6 pass through the conveying steel wire group 4.1.1 and feeds back the laver sheets to the intelligent monitoring platform 1.5, the intelligent monitoring platform 1.5 controls the powder spreader 2.1 to work, and powdered sugar is uniformly spread on the upper surface of the laver sheets 1.6 passing below; during the powdering process, the laver sheets 1.6 are in motion.

And (3) baking: when the laver sheets 1.6 move to the position right below the upper heating plate 3.2, the movement stops, the upper heating plate 3.2 moves downwards under the action of the second vertical displacement cylinder 3.1, the upper heating plate is attached to the lower heating plate 3.1, and baking is started. The sugar powder on the upper surface of the laver sheet 1.6 starts to melt under the action of high temperature, so that the laver sheet 1.6 becomes soft and has certain viscosity, and is adhered to the bottom surface of the upper heating plate 3.2.

After baking is finished, the upper heating plate 3.2 moves upwards under the action of the vertical displacement cylinder 3.1, is separated from the lower heating plate 3.1 and moves to the initial position. Meanwhile, the laver peeling steel wire group 4.2.1 separates the laver sheet 1.6 from the upper heating plate 3.2; the laver sheet 1.6 is then moved further forward by the set of conveyor wires 4.1.1 until it is moved over the web belt 5.1.3 of the coil device 5.1, after which the laver sheet 1.6 is moved with the web belt 5.1.3 into the coil module 5.

A vegetable winding link: assuming that the vegetable roll 5.1.4 is now located between the two side C-shaped supports 5.1.7, it spins with the movement of the belt 5.1.3; the laver sheet 1.6 enters the mesh belt 5.1.3 from the upper side of the small inlet roller 5.1.2, is carried by the mesh belt 5.1.3 to move forward continuously and moves to the lower part of the laver roll 5.1.4. The dish winding roller 5.1.4 rotates along with the mesh belt 5.1.3 through friction, and the laver sheet 1.6 is wound on the dish winding roller 5.1.4 along with the mesh belt 5.1.3 continuously moving until one end of the laver sheet 1.6 is wound below the upper small roller 5.1.5.

At this time, since the roasted laver sheet 1.6 has a certain viscosity and softness due to the melted powdered sugar, when the mesh belt 5.1.3 continues to move, one end of the laver sheet 1.6 may be adhered to the reel roller 5.1.4, and move following the rotation of the reel roller 5.1.4 to move to a state when entering into the beginning of entering the reel.

As the vegetable roll 5.1.4 continues to rotate, the portion of the laver sheet 1.6 that is not rolled adheres to the surface of the laver sheet 1.6 that has formed the cylindrical portion until the laver sheet 1.6 is completely wound on the vegetable roll 5.1.4; the dish winding roller 5.1.4 rotates for a plurality of circles to further strengthen the cylinder shape of the laver sheet 1.6.

Assume an initial state in which the vegetable roll 5.1.4 is between the two side C-shaped supports 5.1.7 and no vegetable is rolled. After passing through the laver rolling device 5.1, laver sheets 1.6 are formed into a cylinder shape; the posts 5.2.3 are turned anticlockwise by an angle alpha for the web rolls 5.1.4 of the freshly rolled laver roll 5.1.9 to disengage completely from the web device 5.1 and the web device 5.1 does not affect the rotation of the circulating disk.

Afterwards, the circulating disc 5.2.1 is spinning, rotating clockwise by a certain angle (this angle is the angle of two adjacent coil rollers 5.1.4 on the circumference) so that the coil roller 2.1.4 is changed position once along the circumference in turn, i.e. so that the coil roller 5.1.4 of a rolled vegetable is changed to a wrapper roller 5.1.4 of a non-rolled vegetable. The column 5.2.3 is turned clockwise by an angle alpha so that the vegetable roll 5.1.4 of the green vegetable is brought back to the initial position.

Furthermore, during rotation of the vegetable roll 5.1.4 with the web 5.1.3, the pneumatic jaws 5.2.8 located above the circulating disk 5.2.1 move forward to just above the vegetable roll 5.1.4, the pneumatic jaws 5.2.8 gripping the laver roll 5.1.9. Then, the pneumatic clamping jaw 5.2.8 returns to the original position, the pneumatic clamping jaw 5.2.8 is loosened, and the laver roll 5.2.8 falls off; the above processes are circulated, and the automatic rolling function of the laver sheets 1.6 is realized.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. The device for rolling the laver is characterized by comprising a rolling mesh belt component, wherein the rolling mesh belt component comprises a mesh belt and a plurality of rollers coated inside the mesh belt; the guipure forms the arc space that is used for setting up the cabbage roller through a plurality of supporters, and the cabbage roller can rotate so that the laver sheet rolls up on the wrapper roller along with the guipure.

2. The device of claim 1, wherein the plurality of rollers are a large roller and a small inlet roller arranged at intervals, and the large roller is provided with an upper small roller on one side; and mesh belts are arranged outside the large roller, the small inlet roller and the small upper roller.

3. The device of claim 2, wherein the supporter is a C-shaped supporter, and an arc-shaped space is formed at the outer side of the upper small roller through the C-shaped supporter; the arc-shaped space is provided with a vegetable rolling roller, and both ends of the vegetable rolling roller are provided with C-shaped supporting bodies.

4. The device of claim 3, wherein the C-shaped support has an arc-shaped longitudinal section and the open end of the C-shaped support is opposite to the large roller.

5. An automatic laver rolling device, comprising the rolling device according to any one of claims 1 to 4, and further comprising a circulating device, wherein the circulating device comprises a circulating disk capable of rotating along the axis and the direction vertical to the axis, and a plurality of rolling rollers are uniformly and rotatably connected to the circulating disk in the circumferential direction.

6. The automatic laver rolling device according to claim 5, wherein the circular disc is rotatably connected to one end of a cross member, and the other end of the cross member is connected to the pillar; the upright post is rotatably connected with the support platform; the circulating device also comprises a pneumatic clamping jaw which is positioned above the circulating disk and can move axially along the vegetable roll.

7. An apparatus for processing laver roll, comprising the automatic laver roll device according to any one of claims 5 to 6.

8. The laver roll processing device according to claim 7, further comprising a loading module, a powdering module and a baking module, which are arranged in sequence, wherein the automatic laver roll device is positioned on one side of the baking module away from the powdering module as a laver module; and a conveying module is arranged below the dusting module.

9. The apparatus of claim 8, wherein the transfer module includes a transfer assembly and a peeling assembly located below the transfer assembly; wherein, the conveying assembly comprises a conveying steel wire group and conveying rollers arranged at two ends of the conveying steel wire group, and the vegetable peeling assembly comprises a vegetable peeling steel wire group and vegetable peeling rollers arranged at two ends of the vegetable peeling steel wire group.

10. The apparatus of claim 9, wherein the toasting module comprises an upper heating plate disposed in the peeling wire group, a lower heating plate disposed in the conveying wire group, and a cylinder connected to the upper heating plate;

the feeding module comprises a rack and a sucker device capable of moving horizontally and vertically relative to the rack, and the sucker device is provided with a distance sensor; the frame is provided with a supporting plate for placing laver sheets, and a distance sensor is arranged below the supporting plate.

Images